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CN101508214B - Thermal transfer-printing ink ribbon ink and basis-material recovery method and device - Google Patents

Thermal transfer-printing ink ribbon ink and basis-material recovery method and device Download PDF

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CN101508214B
CN101508214B CN200910068307A CN200910068307A CN101508214B CN 101508214 B CN101508214 B CN 101508214B CN 200910068307 A CN200910068307 A CN 200910068307A CN 200910068307 A CN200910068307 A CN 200910068307A CN 101508214 B CN101508214 B CN 101508214B
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ink
base material
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thermal transfer
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CN101508214A (en
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牛宝兴
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TIANJIN INKSTAR OFFICE APPLIANCE FACTORY
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TIANJIN INKSTAR OFFICE APPLIANCE FACTORY
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/52Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

本发明公开了一种热转印色带油墨及基材的回收方法及其设备,所述的热转印色带包括带基膜、涂敷在带基膜一侧表面的油墨层和涂敷在带基膜另一侧表面的耐热背层,带基膜和耐热背层构成基材,热转印色带油墨及基材的回收方法是将热转印色带的油墨层加热,同时将耐热背层冷却,使油墨从基材表面脱离。回收设备结构包括放卷轴、加热辊、胶辊、冷却辊、刮刀、接料盘和收卷轴。加热辊与胶辊接触,色带在胶辊与冷却辊之间,冷却辊压在胶辊上,刮刀在加热辊上,接料盘在加热辊下面。本发明根据材料在骤冷骤热的条件下,产生热胀冷缩,瞬间的将基材与油墨分离,进而对基材和油墨分别回收再利用,不仅对环境减少污染,还节约了成本。

Figure 200910068307

The invention discloses a method and equipment for recovering thermal transfer ribbon ink and base materials. The thermal transfer ribbon includes a base film, an ink layer coated on one side of the base film, and a coating On the heat-resistant backing layer on the other side of the base film, the base film and the heat-resistant backing layer constitute the substrate, and the recovery method of the thermal transfer ribbon ink and the substrate is to heat the ink layer of the thermal transfer ribbon, At the same time, the heat-resistant backing layer is cooled to release the ink from the substrate surface. The structure of recycling equipment includes unwinding shaft, heating roller, rubber roller, cooling roller, scraper, receiving tray and winding shaft. The heating roller is in contact with the rubber roller, the ribbon is between the rubber roller and the cooling roller, the cooling roller is pressed on the rubber roller, the scraper is on the heating roller, and the receiving tray is under the heating roller. According to the invention, the material expands with heat and contracts with cold under the condition of rapid cooling and heat, and instantly separates the base material from the ink, and then recycles the base material and the ink separately, which not only reduces pollution to the environment, but also saves costs.

Figure 200910068307

Description

热转印色带油墨及基材的回收方法及其设备Recycling method and equipment for thermal transfer ribbon ink and base material

技术领域 technical field

本发明涉及一种色带回收方法及设备,尤其是一种热转印色带油墨及基材的回收方法及其设备。  The invention relates to a ribbon recovery method and equipment, in particular to a thermal transfer ribbon ink and base material recovery method and equipment. the

背景技术 Background technique

进入80年代以来,随着办公设备的发展,办公自动化耗材日益突起,而在这些耗材中热转印色带的应用领域越来越宽,主要应用在邮电、铁路、超市、工厂以及条幅行业等。随着热转印碳带的广泛应用,产量也逐年增加,又由于热转印色带是一次性耗材,因此产生大量用过后的废色带,对于废色带的处理成了一个难题。丢弃和烧毁等方法都会对环境造成污染,只有回收其中的基材(聚酯薄膜),对其剩余油墨加以再利用才是节省材料及减少对环境污染的好方法。  Since the 1980s, with the development of office equipment, office automation consumables have become increasingly prominent, and the application fields of thermal transfer ribbons in these consumables have become wider and wider, mainly used in post and telecommunications, railways, supermarkets, factories and banner industries, etc. . With the wide application of thermal transfer ribbons, the output is also increasing year by year, and because thermal transfer ribbons are disposable consumables, a large amount of waste ribbons are produced, and the disposal of waste ribbons has become a problem. Methods such as discarding and burning will pollute the environment. Only recycling the base material (polyester film) and reusing the remaining ink is a good way to save materials and reduce environmental pollution. the

目前对于用后色带的清洗方法是使用化学溶剂,既不环保,成本高,会对操作工人身体有危害,而且清洗下的油墨难以提取利用,虽然基材可以用,但油墨的处理仍是难题,容易产生二次污染。  At present, the cleaning method of the used ribbon is to use chemical solvents, which is not environmentally friendly, high cost, and harmful to the health of the operators, and the ink after cleaning is difficult to extract and utilize. Although the substrate can be used, the treatment of the ink is still difficult. Difficulties, prone to secondary pollution. the

中国专利CN200820082580.3公开了一种热转印色带油墨及基材的回收装置,通过加热不合格的色带,用刮刀将油墨从基材上刮下。但是这种方法,由于基材的聚酯薄膜很薄,采用机械的方法,用刀去刮薄膜上敷着的油墨,在实际超作中存在很多问题,如油墨是否可以清理干净;薄膜是否会被割破;刮刀与薄膜之间接触的受力等等。  Chinese patent CN200820082580.3 discloses a thermal transfer ribbon ink and base material recovery device, by heating the unqualified ribbon, the ink is scraped off the base material with a scraper. However, in this method, because the polyester film of the base material is very thin, using a mechanical method to scrape the ink on the film with a knife, there are many problems in actual super-operation, such as whether the ink can be cleaned up; whether the film will be damaged Cutting; the contact force between the scraper and the film, etc. the

发明内容 Contents of the invention

本发明所要解决的技术问题是,提供了一种节约成本、保护环境、易操作的热转印色带油墨及基材的回收方法及其设备。  The technical problem to be solved by the present invention is to provide a cost-saving, environment-friendly and easy-to-operate thermal transfer ribbon ink and substrate recovery method and equipment thereof. the

为了解决上述技术问题,本发明采用的技术方案是:一种热转印色带油墨及基材的回收方法,所述的热转印色带包括带基膜、涂敷在带基膜一侧表面的油墨层和涂敷在带基膜另一侧表面的耐热背层,带基膜和耐热背层构成基材,热转印色带油墨及基材的回收方法是将热转印色带的油墨层加热,同时将耐热背层冷却,使油墨从基材表面脱离。  In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a method for reclaiming thermal transfer ribbon ink and substrate, the thermal transfer ribbon includes a base film, coated on one side of the base film The ink layer on the surface and the heat-resistant back layer coated on the other side of the base film, the base film and the heat-resistant back layer constitute the substrate, and the recycling method of the thermal transfer ribbon ink and the substrate is to recycle the thermal transfer ribbon The ink layer of the ribbon heats up while cooling the heat-resistant backing layer, releasing the ink from the substrate surface. the

所述的热转印色带油墨及基材的回收方法是将热转印色带通过两个相接触的上辊和下辊之间,上辊为冷却辊,与耐热背层接触;下辊为加热辊,与油墨层接触,在热转印色带通过冷却辊和加热辊时,由于加热辊加热使油墨层融化,冷却辊使融化的油墨收缩,在重力的作用下,油墨层从基材上脱离,分别回收油墨和基材。  The method for recovering the thermal transfer ribbon ink and base material is to pass the thermal transfer ribbon between two contacting upper rollers and lower rollers, the upper roller is a cooling roller, which is in contact with the heat-resistant back layer; The roller is a heating roller, which is in contact with the ink layer. When the thermal transfer ribbon passes through the cooling roller and the heating roller, the ink layer is melted due to the heating of the heating roller, and the cooling roller shrinks the melted ink. Under the action of gravity, the ink layer from Detach from the substrate and recycle ink and substrate separately. the

所述的油墨层加热温度为90-150度,耐热背层冷却温度为0-15度。  The heating temperature of the ink layer is 90-150 degrees, and the cooling temperature of the heat-resistant back layer is 0-15 degrees. the

所述的加热辊的加热温度为90-150度,冷却辊的冷却温度为0-15度。  The heating temperature of the heating roller is 90-150 degrees, and the cooling temperature of the cooling roller is 0-15 degrees. the

一种上述方法的热转印色带油墨及基材的回收设备,包括放卷装置、冷却辊、加热辊、刮刀、接料盘、收卷装置和制冷装置,冷却辊位于上部,加热辊位于下部,冷却辊和加热辊相接触,冷却辊与制冷装置连接,控制其冷却温度,加热辊内部具有加热丝,接料盘放置在加热辊下方,刮刀与加热辊侧面相接触,将分离的油墨刮下来流到接料盘中,放卷装置和收卷装置分别位于上述冷却辊和加热辊的两侧,用过的色带从放卷装置通过加热辊与冷却辊之间,使油墨与基材分离后干净的基材收在另一侧的收卷装置上。  A thermal transfer ribbon ink and base material recovery equipment according to the above method, comprising an unwinding device, a cooling roller, a heating roller, a scraper, a material receiving tray, a winding device and a refrigeration device, the cooling roller is located on the upper part, and the heating roller is located on the In the lower part, the cooling roller is in contact with the heating roller, and the cooling roller is connected with the refrigeration device to control its cooling temperature. There is a heating wire inside the heating roller, and the feeding tray is placed under the heating roller, and the scraper is in contact with the side of the heating roller to remove the separated ink The unwinding device and the winding device are respectively located on both sides of the cooling roller and the heating roller. The used ribbon passes from the unwinding device through the heating roller and the cooling roller, so that the ink and base After the material is separated, the clean substrate is collected on the winding device on the other side. the

在冷却辊和加热辊之间还夹有胶辊,冷却辊、胶辊和加热辊沿着从上到下依次接触排列,胶辊与加热辊紧密接触,通过热传导使胶辊有一定温度,放卷装置和收卷装置位于上述冷却辊、胶辊和加热辊的两侧,用过的色带从放卷装置通过胶辊与冷却辊之间,使油墨与基材分离后干净的基材收在另一侧的收卷装置上。  There is also a rubber roller between the cooling roller and the heating roller. The cooling roller, the rubber roller and the heating roller are arranged in contact with each other from top to bottom. The rubber roller is in close contact with the heating roller, and the rubber roller has a certain temperature through heat conduction. The winding device and the winding device are located on both sides of the above-mentioned cooling roller, rubber roller and heating roller. The used ribbon passes from the unwinding device through the rubber roller and the cooling roller, so that the clean substrate is collected after the ink is separated from the substrate. On the rewinder on the other side. the

所述的加热辊和收卷装置由一台电机带动转动,加热辊和胶辊靠齿轮传动,冷却辊完全靠胶辊带动转动。  The heating roller and the winding device are driven to rotate by a motor, the heating roller and the rubber roller are driven by gears, and the cooling roller is completely driven by the rubber roller to rotate. the

在色带经过的放卷装置与胶辊之间还设置有第一导辊,在胶辊和收卷装置之间还设置有第二导辊和第三导辊。  A first guide roller is also arranged between the unwinding device and the rubber roller through which the ribbon passes, and a second guide roller and a third guide roller are also arranged between the rubber roller and the winding device. the

本发明与现有技术相比优点:根据材料在骤冷骤热的条件下,产生热胀冷缩,瞬间的将基材与油墨分离,进而对基材和油墨分别回收再利用,不仅对环境减少污染,还节约了成本。  Compared with the existing technology, the present invention has the advantages: according to the thermal expansion and contraction of the material under the condition of sudden cooling and sudden heating, the base material and the ink are separated instantly, and then the base material and the ink are recycled and reused separately, which not only harms the environment Reduce pollution and save costs. the

附图说明 Description of drawings

图1为本发明方法所使用的热转印色带油墨及基材的回收设备的最优实施例的示意图。  Fig. 1 is the schematic diagram of the optimal embodiment of the recovery equipment of thermal transfer ribbon ink and substrate used in the method of the present invention. the

具体实施方式 Detailed ways

本发明的热转印色带油墨及基材的回收方法,所述的热转印色带包括带基膜、涂敷在带基膜一侧表面的油墨层和涂敷在带基膜另一侧表面的耐热背层,带基膜和耐热背层构成基材,热转印色带油墨及基材的回收方法是将热转印色带的油墨层加热,同时将耐热背层冷却,使油墨从基材表面脱离。  The thermal transfer ribbon ink and the recycling method of the base material of the present invention, the thermal transfer ribbon includes a base film, an ink layer coated on one side of the base film and an ink layer coated on the other side of the base film The heat-resistant back layer on the side surface, the base film and the heat-resistant back layer constitute the substrate, and the recycling method of the thermal transfer ribbon ink and the substrate is to heat the ink layer of the thermal transfer ribbon, and at the same time heat the heat-resistant back layer Cool to release the ink from the substrate surface. the

所述的热转印色带油墨及基材的回收方法是将热转印色带通过两个相接触的上辊和下辊之间,上辊为冷却辊,与耐热背层接触;下辊为加热辊,与油墨层接触,在热转印色带通过冷却辊和加热辊时,由于加热辊加热使油墨层融化,冷却辊使融化的油墨收缩,在重力的作用下,油墨层从基材上脱离,分别回收油墨和基材。 The method for recovering the thermal transfer ribbon ink and base material is to pass the thermal transfer ribbon between two contacting upper rollers and lower rollers, the upper roller is a cooling roller, which is in contact with the heat-resistant back layer; The roller is a heating roller, which is in contact with the ink layer. When the thermal transfer ribbon passes through the cooling roller and the heating roller, the ink layer is melted due to the heating of the heating roller, and the cooling roller shrinks the melted ink. Under the action of gravity, the ink layer from Detach from the substrate and recycle ink and substrate separately.

所述的油墨层加热温度为90-150度,耐热背层冷却温度为0-15度。  The heating temperature of the ink layer is 90-150 degrees, and the cooling temperature of the heat-resistant back layer is 0-15 degrees. the

所述的加热辊的加热温度为90-150度,冷却辊的冷却温度为0-15度。  The heating temperature of the heating roller is 90-150 degrees, and the cooling temperature of the cooling roller is 0-15 degrees. the

下面结合附图和具体实施方式对本发明作进一步详细说明:  Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:

如图1所示,本发明的热转印色带油墨及基材的回收设备,包括放卷装置1、冷却辊2、胶辊3、加热辊4、刮刀5、接料盘6、收卷装置7和制冷装置(图中未示),冷却辊2、胶辊3和加热辊4沿着从上到下依次接触排列,冷却辊2与制冷装置连接,控制其冷却温度,加热辊4内部具有加热丝,胶辊3与加热辊4紧密接触,通过热传导使胶辊3有一定温度,接料盘6放置在加热辊4方,刮刀5与加热辊4侧面相接触,将分离的油墨刮下来流到接料盘6中,放卷装置1和收卷装置7位于上述冷却辊2、胶辊3和加热辊4的两侧,用过的色带11从放卷装置1通过胶辊3与冷却辊1之间,使油墨与基材分离后干净的基材收在另一侧的收卷装置7上。  As shown in Figure 1, the thermal transfer ribbon ink and substrate recovery equipment of the present invention includes an unwinding device 1, a cooling roller 2, a rubber roller 3, a heating roller 4, a scraper 5, a receiving tray 6, a winding Device 7 and refrigerating device (not shown in the figure), cooling roller 2, rubber roller 3 and heating roller 4 are arranged along sequentially contacting from top to bottom, cooling roller 2 is connected with refrigerating device, controls its cooling temperature, heating roller 4 inside It has a heating wire, the rubber roller 3 is in close contact with the heating roller 4, the rubber roller 3 has a certain temperature through heat conduction, the material receiving tray 6 is placed on the side of the heating roller 4, the scraper 5 is in contact with the side of the heating roller 4, and the separated ink It flows down to the receiving tray 6, the unwinding device 1 and the winding device 7 are located on both sides of the cooling roller 2, the rubber roller 3 and the heating roller 4, and the used ribbon 11 passes through the rubber roller 3 from the unwinding device 1 Between the cooling roller 1, the clean substrate after the ink is separated from the substrate is collected on the winding device 7 on the other side. the

为了便于收放色带,在色带经过的放卷装置1与胶辊3之间还设置有第一导辊12,在胶辊3和收卷装置7之间还设置有第二导辊13和第三导辊14。  In order to facilitate the rewinding of the ribbon, a first guide roller 12 is provided between the unwinding device 1 and the rubber roller 3 through which the ribbon passes, and a second guide roller 13 is also provided between the rubber roller 3 and the winding device 7 And the third guide roller 14. the

另外,所述的加热辊4和收卷装置7可以由一台电机带动转动,加热辊4和胶辊3靠齿轮传动,冷却辊2完全靠胶辊3带动转动。这些都是常见的机械连接,在此不再叙述,当然可以有多种连接方式。  In addition, the heating roller 4 and the winding device 7 can be driven to rotate by a motor, the heating roller 4 and the rubber roller 3 are driven by gears, and the cooling roller 2 is completely driven by the rubber roller 3 to rotate. These are common mechanical connections, which will not be described here, and of course there may be multiple connection methods. the

本发明是采用冷热交换的方法将油墨与基材分离,从而达到回收利用。本发明胶辊3与加热辊4紧密接触,故而胶辊3有一定温度。冷却辊2与制 冷装置连接,控制其冷却温度,用过的色带从放卷装置1通过导辊经过胶辊3与冷却辊1之间,由于胶辊3的温度会将色带上的油墨熔化,瞬间冷却辊2将其冷却迫使油墨与基材分离,油墨流到胶辊3,而后被带到加热辊4上,通过刮刀5将油墨刮到接料盘6中。而被分离干净的基材经过导辊回收到收卷装置7上。  The invention adopts the method of cold and heat exchange to separate the ink from the base material, so as to achieve recycling. The rubber roller 3 of the present invention is in close contact with the heating roller 4, so the rubber roller 3 has a certain temperature. The cooling roller 2 is connected with the refrigeration device to control its cooling temperature. The used ribbon passes through the guide roller from the unwinding device 1 and passes between the rubber roller 3 and the cooling roller 1. Because the temperature of the rubber roller 3 will transfer the ink on the ribbon The ink melts, and the instant cooling roller 2 cools it to force the ink to separate from the base material. The ink flows to the rubber roller 3 and is then brought to the heating roller 4. The scraper 5 scrapes the ink into the receiving tray 6. And the clean base material that is separated is recovered on the winding device 7 through the guide roller. the

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。  The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention. the

Claims (8)

1. the recovery method of thermal transfer-printing ink ribbon ink and base material; Described heat transfer colour ribbon comprises the tape base film, is coated in the ink lay of tape base film one side surface and is coated in the surperficial heat-resisting backing layer of tape base film opposite side; Tape base film and heat-resisting backing layer constitute base material, it is characterized in that, the recovery method of thermal transfer-printing ink ribbon ink and base material is the ink lay heating with heat transfer colour ribbon; With heat-resisting backing layer cooling, printing ink is broken away from from substrate surface simultaneously.
2. the recovery method of thermal transfer-printing ink ribbon ink according to claim 1 and base material; It is characterized in that; The recovery method of described thermal transfer-printing ink ribbon ink and base material is that heat transfer colour ribbon is passed through between two contacted top rolls and the lower roll, and top roll is a chill roll, contacts with heat-resisting backing layer; Lower roll is a warm-up mill, contacts with ink lay, when heat transfer colour ribbon passes through chill roll and warm-up mill; Because the warm-up mill heating is melted ink lay, chill roll shrinks the printing ink of thawing, under the effect of gravity; Ink lay breaks away from from base material, reclaims printing ink and base material respectively.
3. the recovery method of thermal transfer-printing ink ribbon ink according to claim 1 and base material is characterized in that, described ink lay heating-up temperature is the 90-150 degree, and heat-resisting backing layer chilling temperature is the 0-15 degree.
4. the recovery method of thermal transfer-printing ink ribbon ink according to claim 2 and base material is characterized in that, the heating-up temperature of described warm-up mill is the 90-150 degree, and the chilling temperature of chill roll is the 0-15 degree.
5. the equipment of the recovery of the thermal transfer-printing ink ribbon ink of the said method of claim 1 and base material is characterized in that, comprises unwinding device (1), chill roll (2), warm-up mill (4), scraper (5), receiver (6), wrap-up (7) and refrigerating plant; Chill roll (2) is positioned at top; Warm-up mill (4) is positioned at the bottom, and chill roll (2) and warm-up mill (4) contact, and chill roll (2) is connected with refrigerating plant; Control its chilling temperature; Warm-up mill (4) inside has heater strip, and receiver (6) is placed on warm-up mill (4) below, and scraper (5) touches with warm-up mill (4) flanked; The printing ink that separates scraped off flow in the receiver (6); Unwinding device (1) and wrap-up (7) lay respectively at the both sides of above-mentioned chill roll (2) and warm-up mill (4), and the colour band of using (11), makes printing ink separate the clean base material in back with base material and is received on the wrap-up (7) of opposite side through between warm-up mill (4) and the chill roll (2) from unwinding device (1).
6. the reclaimer of described thermal transfer-printing ink ribbon ink of claim 5 and base material; It is characterized in that; Between chill roll (2) and warm-up mill (4), also accompany rubber roll (3), chill roll (2), rubber roll (3) and warm-up mill (4) are along contact arrangement from top to bottom successively, and rubber roll (3) closely contacts with warm-up mill (4); Make rubber roll (3) that uniform temperature arranged through the heat conduction; Unwinding device (1) and wrap-up (7) are positioned at the both sides of above-mentioned chill roll (2), rubber roll (3) and warm-up mill (4), and the colour band of using (11), makes printing ink separate the clean base material in back with base material and is received on the wrap-up (7) of opposite side through between rubber roll (3) and the chill roll (2) from unwinding device (1).
7. the reclaimer of thermal transfer-printing ink ribbon ink according to claim 6 and base material; It is characterized in that; Described warm-up mill (4) and wrap-up (7) are rotated by a driven by motor, and warm-up mill (4) and rubber roll (3) lean on gear drive, and chill roll (2) leans on rubber roll (3) to drive fully and rotates.
8. the reclaimer of thermal transfer-printing ink ribbon ink according to claim 6 and base material; It is characterized in that; Between the unwinding device (1) of colour band process and rubber roll (3), also be provided with first deflector roll (12), between rubber roll (3) and wrap-up (7), also be provided with second deflector roll (13) and the 3rd deflector roll (14).
CN200910068307A 2009-03-31 2009-03-31 Thermal transfer-printing ink ribbon ink and basis-material recovery method and device Expired - Fee Related CN101508214B (en)

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