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CN101507826A - Preparation method of medical quick imbibition foam material - Google Patents

Preparation method of medical quick imbibition foam material Download PDF

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Publication number
CN101507826A
CN101507826A CNA2009100666793A CN200910066679A CN101507826A CN 101507826 A CN101507826 A CN 101507826A CN A2009100666793 A CNA2009100666793 A CN A2009100666793A CN 200910066679 A CN200910066679 A CN 200910066679A CN 101507826 A CN101507826 A CN 101507826A
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liquid
absorbing
acid
foam material
polyvinyl alcohol
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CN101507826B (en
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潘艳雄
王伟财
彭超
罗云霞
姬相玲
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Changchun Institute of Applied Chemistry of CAS
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Changchun Institute of Applied Chemistry of CAS
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Abstract

The invention relates to a method for preparing a medical quick liquid-absorbing foam material. The method comprises the steps of well mixing polyvinyl alcohol aqueous solution, aldehyde and a pore-forming agent, adding acid to the mixture, continuing to stir the mixture, pouring the mixed solution into a die, curing and molding the mixed solution, washing and drying the obtained product and obtaining a target object. The material has abundant mutually communicated opening structures through a method of using mechanical foaming together with the pore-forming agent. The prepared material is good in biological compatibility and excellent in hydrophilcity, has the liquid-absorbing capability much higher than common cotton yarn and paper, has the capability of quickly absorbing a large amount of distilled water, physiological saline and urine, turns into soft tenacious elastic sponge after absorbing liquid, is resistant to heat and ultraviolet radiation, and can be disinfected in a plurality of ways. The prepared material is a rigid foam material in a dry state, is a spongy material in a wet state, has the apparent density of between 0.04 and 0.09 g/cm<3> and the liquid-absorbing ratio of between 1,800 and 2,800 percent, and can be applied to medical operations.

Description

A kind of preparation method of medical quick imbibition foam material
Technical field
The invention belongs to the medical macromolecular materials field, relate to a kind of preparation method of medical quick imbibition foam material.
Background technology
As medical material, no matter as Wound dressing, still, in operation process, all need in time to sop up the liquid that oozes out as cave type wound implant, and hemostasis in time, it is also unsatisfactory to use traditional medical material (as gauze, cotton balls etc.) at present.
The structure of foam class dressing has porous; liquid had bigger absorptive capacity; can see through oxygen and carbon dioxide; material is controlled by steam transhipment and mechanism of absorption the processing of Wound exudate; wound is had good protective action, and what this type of dressing use was maximum at present is polyurethane and polyvinyl alcohol foam.
Chinese patent CN1741824 discloses polyurethane foam dressing and the manufacture method thereof that is used for the wound implant, and this material has 5-20 absorbance doubly, the juice of can the fast Absorption wound discharging.The shortcoming of this material is not have certain volumetric expansion ability after absorbing liquid, can not give wound with certain pressure, thereby can not play the effect of quick-acting haemostatic powder, and this material preparation process complexity also makes its large-scale production and application be restricted in addition.
Chinese patent CN1095387 and the disclosed polyvinyl alcohol foam material of Chinese patent CN1557872 are raw material with polyvinyl alcohol and formaldehyde, prepare under acid catalysis.But owing to adopting sodium bicarbonate or magnesium metal, aluminum, zinc powder is foaming agent, react too violent, so foaming process is restive, and foam structure is inhomogeneous, influences its imbibition effect, and this patent is not reported the result of rate of liquid aspiration.
Summary of the invention
In order to solve the problem of prior art, the invention provides that a kind of preparation technology is simple, the preparation method of medical quick imbibition foam material with low cost.Contain abundant hydroxyl in the described medical quick imbibition foam material, so have excellent hydrophilic; Simultaneously, the present invention adopts the method that machinery is got blisters and pore former cooperatively interacts to give the open-celled structure of the abundant mutual perforation of described foamed materials, makes it have imbibition ability fast.Medical quick imbibition foam material of the present invention is the polyvinyl alcohol foam material, this material all has a large amount of and the ability of fast Absorption to distilled water, normal saline, urine, can be applied to surgical operation liner, department of otorhinolaryngology and other microsurgery fields such as hemostatic material, Medical dressing of sucking blood.
To achieve the above object of the invention, the present invention is to be primary raw material with the polyethylene alcohols and aldehydes, is that adjuvant prepares the porous foamed materials with acid, surfactant, pore former.
The technical solution used in the present invention may further comprise the steps:
Is the mass percent proportioning 4-8% polyvinyl alcohol, 65-75% water, 1-4% aldehyde, 1-2% surfactant and 1-2% pore former are mixed into uniform liquid, this liquid is poured in the agitator, stirred 10-30 minute, adding the mass percent proportioning again is 15-25% acid, continue to stir 20-40 minute, aforesaid liquid is poured in the acidproof mould, at 30-60 ℃ of solidifying and setting 4-40 hour, washing, drying obtains target product;
Described polyvinyl alcohol alcoholysis degree is greater than 88%, and the degree of polymerization is 1500-2000;
Described aldehyde is formaldehyde, paraformaldehyde or their mixture;
Described acid is sulphuric acid or phosphoric acid;
Described surfactant is anionic, dodecyl sodium sulfate or nekal; Perhaps be one or more of non-ionic surfactant polyoxyethylene sorbitan mono-laurate, polyoxyethylene 20 sorbitan monopalmitate, polyoxyethylene 20 sorbitan monostearate and polyoxyethylene 20 sorbitan monooleate;
Described pore former is potato starch or corn starch.
Beneficial effect: the present invention adopts the method that machinery is got blisters and pore former cooperatively interacts to give the open-celled structure of the abundant mutual perforation of material, and preparation technology is simple, and process is controlled easily.
The medical quick imbibition material of the inventive method preparation has extremely good imbibition ability, and outstanding feature is all to have quick and a large amount of absorbability for distilled water, normal saline, urine.Have during hygrometric state and the no adhesion of tissue, soft characteristics such as no fibre shedding both can be used as the wound clean material and tough, absorbed wound sepage, pus and blood, also can be used as dressing, kept the wound circumference moist environment, promoted the healing of wound.
The preparation the foamed materials dry state time be hard foam, be softish spongy material during hygrometric state.Measurement result from table 1 to table 4 shows: this foamed materials is apparent density 0.04-0.09g/cm 3, imbibition (distilled water, normal saline, urine) rate is up to 1800-2800%, at most only need 125 seconds when vertical suction range reaches 50mm, makes this material can be used as good medical grade drain material.
Utilize the medical quick imbibition material of the inventive method preparation to have excellent biological compatibility, to skin nonirritant and sensitization, can be applicable to Medical dressing, surgical operation liner, department of otorhinolaryngology and other microsurgery fields such as hemostatic material of sucking blood, have wide medical application prospect.
The specific embodiment
Embodiment 1
Batch mixes: the polyvinyl alcohol of 65 the gram degree of polymerization 1700, alcoholysis degrees 98% are dissolved in and are made into mass percent in the 950 gram hot water is 5% solution, add 10 gram sodium lauryl sulphates, 5 gram nekals, paraformaldehyde 30 grams, corn starch 30 grams, mix homogeneously is poured in the agitator, stirs 10 minutes; Adding mass percent again is 350 milliliters in 50% sulphuric acid, continues to stir 40 minutes.Pour aforesaid liquid into acidproof mould, put into calorstat, 40 hours curing moldings of 30 ℃ of reactions, washing, drying obtains target product.
Physical property and method of testing:
Pick up: the initial weight (A) of measuring the foamed materials with a certain size afterwards, foam sample was soaked 10 minutes in distilled water, normal saline, urine respectively, be placed on the water on drainage screen last 30 second of scumming surface, and weigh (B), the pick up of foamed materials is calculated with following formula: pick up (%)=(B-A)/A * 100%.This process repeats 3 times, and the mean value calculation of 3 measured values is as pick up.
Vertical rate of liquid aspiration: vertical absorbent is that a kind of showing can be with the standard of measurement of the ability of the direction fluid transfer opposite with gravity.Foam sample with 2cm * 20cm * 0.3cm size vertically immerses in distilled water, normal saline, the urine respectively, picks up counting, and the working sample liquid draw is to the time that the time is spent apart from liquid level 50mm height.This process repeats 3 times, and the mean value calculation of 3 measured values is as vertical rate of liquid aspiration.
Test result is as shown in table 1
Figure A200910066679D00061
Embodiment 2
Batch mixes: the polyvinyl alcohol of 100 the gram degree of polymerization 1500, alcoholysis degrees 98% are dissolved in and are made into mass percent in the 900 gram hot water is 10% solution, add 10 gram polyoxyethylene 20 sorbitan monolaurates, 10 gram dodecylbenzene sodium sulfonate, 65 milliliters of formalins, adding 25 KEMA bell sweet potato starch, mix homogeneously is poured in the agitator, stirs 20 minutes; Adding mass percent again is 500 milliliters in 50% sulphuric acid, continues to stir 20 minutes.Pour aforesaid liquid into acidproof mould, put into calorstat, 24 hours curing moldings of 40 ℃ of reactions, washing, drying obtains target product.
Physical property and method of testing: with embodiment 1
Test result is as shown in table 2:
Figure A200910066679D00071
Embodiment 3
Batch mixes: the polyvinyl alcohol of 300 the gram degree of polymerization 2000, alcoholysis degrees 88% are dissolved in and are made into mass percent in the 2200 gram hot water is 12% solution, add 70 gram polyoxyethylene sorbitan list palm fibre eleostearates, 100 milliliters of formalins, paraformaldehyde 15 grams, 85 gram corn starchs, mix homogeneously is poured in the agitator, stirred 25 minutes: adding mass percent again is 150 milliliters of 45% phosphatase 11s, continue to stir 25 minutes: pour aforesaid liquid into acidproof mould, put into calorstat, 10 hours curing moldings of 50 ℃ of reactions, washing, drying obtains target product.
Physical property and method of testing: with embodiment 1
Test result is as shown in table 3:
Figure A200910066679D00072
Figure A200910066679D00081
Embodiment 4
Batch mixes: the polyvinyl alcohol of the 100 gram degree of polymerization 1700, alcoholysis degree 95% is dissolved in the solution that is made into mass percent 12% in the 733 gram hot water, add 15 gram polyoxyethylene 20 sorbitan monostearates, 5 gram polyoxyethylene 20 sorbitan monooleates, formalin 60ml, corn starch 35 grams, mix homogeneously is poured in the agitator, stirs 30 minutes; Adding mass percent again is 600 milliliters in 50% sulphuric acid, continues to stir 20 minutes.Pour aforesaid liquid into acidproof mould, put into calorstat, 4 hours curing moldings of 60 ℃ of reactions, washing, drying obtains target product.
Physical property and method of testing: with embodiment 1
Test result is as shown in table 4

Claims (1)

1、一种医用快速吸液泡沫材料的制备方法,其特征在于步骤和条件如下把质量百分比配比为4-8%聚乙烯醇,65-75%水,1-4%醛,1-2%表面活性剂及1-2%成孔剂混合成均匀的液体,将该液体倒入搅拌器中搅拌10-30分钟,再加入质量百分比配比为15-25%酸,继续搅拌20-40分钟,将上述液体倒入耐酸模具中,在30-60℃固化定型4-40小时,洗涤,干燥,得到目标产品;1. A method for preparing a medical quick-absorbing foam material, characterized in that the steps and conditions are as follows: the mass percentage ratio is 4-8% polyvinyl alcohol, 65-75% water, 1-4% aldehyde, 1-2 % surface active agent and 1-2% pore forming agent are mixed into a uniform liquid, pour the liquid into a blender and stir for 10-30 minutes, then add acid with a mass percentage ratio of 15-25%, and continue stirring for 20-40 Minutes, pour the above liquid into an acid-resistant mold, solidify and set at 30-60°C for 4-40 hours, wash and dry to obtain the target product; 所述的聚乙烯醇醇解度大于88%,聚合度为1500-2000;The degree of alcoholysis of polyvinyl alcohol is greater than 88%, and the degree of polymerization is 1500-2000; 所述的醛是甲醛、多聚甲醛或它们的混合物;Described aldehyde is formaldehyde, paraformaldehyde or their mixture; 所述的酸是硫酸或者磷酸;The acid is sulfuric acid or phosphoric acid; 所述的表面活性剂为阴离子表面活性剂十二烷基硫酸钠、十二烷基磺酸钠或二丁基萘磺酸钠;或者为非离子表面活性剂聚氧乙烯失水山梨醇单月桂酸酯、聚氧乙烯失水山梨醇单棕榈酸酯、聚氧乙烯失水山梨醇单硬脂酸酯和聚氧乙烯失水山梨醇单油酸酯的一种或几种;The surfactant is an anionic surfactant sodium lauryl sulfate, sodium lauryl sulfate or sodium dibutylnaphthalenesulfonate; or a nonionic surfactant polyoxyethylene sorbitan monolauryl One or more of polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate and polyoxyethylene sorbitan monooleate; 所述的成孔剂是马铃薯淀粉或玉米淀粉。The pore forming agent is potato starch or corn starch.
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Cited By (9)

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CN103709276A (en) * 2014-01-22 2014-04-09 中国科学院长春应用化学研究所 Super absorbent resin and preparation method thereof
CN105343971A (en) * 2009-12-22 2016-02-24 费雪派克医疗保健有限公司 Components for medical circuits
CN105999365A (en) * 2016-07-26 2016-10-12 四川艾医生医疗科技有限公司 Functional nasal cavity hemostatic material and preparation method thereof
CN106215227A (en) * 2016-07-26 2016-12-14 四川艾医生医疗科技有限公司 A kind of effect type nose cavity hemostatic material of improvement and preparation method thereof
CN108066811A (en) * 2017-12-29 2018-05-25 广州润虹医药科技股份有限公司 A kind of medical compound hemostatic sponge of negative pressure drainage and preparation method thereof
CN108836623A (en) * 2018-06-29 2018-11-20 惠州华阳医疗器械有限公司 A kind of medical ball-type sponge eye brush and preparation method thereof
CN108976681A (en) * 2018-08-08 2018-12-11 中国科学院长春应用化学研究所 A kind of polyvinyl alcohol based foamed material and preparation method thereof
CN113855845A (en) * 2021-09-28 2021-12-31 四川大学 Modified chitosan porous gel hemostatic gauze with hydrophilic surface and preparation method thereof
CN115028949A (en) * 2021-12-07 2022-09-09 广安职业技术学院 Light polyvinyl formal foam material with high water absorption rate

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CN1095075A (en) * 1994-04-28 1994-11-16 上海华一经济科技实业公司 High water absorbency plastic foam and preparation method
CN1043047C (en) * 1994-05-09 1999-04-21 朱铁桥 Polyvinyl alcohol foam material for medical sanitation
CN1129751A (en) * 1994-09-30 1996-08-28 林模相 Manufacture of polyvinyl acetal colloid cotton
CN1263799C (en) * 2003-08-18 2006-07-12 山西大学 Water absorbing collodion and its making process
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CN105343971B (en) * 2009-12-22 2018-03-30 费雪派克医疗保健有限公司 Component for medical loop
CN105343971A (en) * 2009-12-22 2016-02-24 费雪派克医疗保健有限公司 Components for medical circuits
CN103709276B (en) * 2014-01-22 2016-06-01 中国科学院长春应用化学研究所 A kind of High hydrophilous resin and its preparation method
CN103709276A (en) * 2014-01-22 2014-04-09 中国科学院长春应用化学研究所 Super absorbent resin and preparation method thereof
CN105999365B (en) * 2016-07-26 2019-05-03 四川艾医生医疗科技有限公司 A kind of effect type nose cavity hemostatic material and preparation method thereof
CN106215227A (en) * 2016-07-26 2016-12-14 四川艾医生医疗科技有限公司 A kind of effect type nose cavity hemostatic material of improvement and preparation method thereof
CN105999365A (en) * 2016-07-26 2016-10-12 四川艾医生医疗科技有限公司 Functional nasal cavity hemostatic material and preparation method thereof
CN108066811A (en) * 2017-12-29 2018-05-25 广州润虹医药科技股份有限公司 A kind of medical compound hemostatic sponge of negative pressure drainage and preparation method thereof
CN108836623A (en) * 2018-06-29 2018-11-20 惠州华阳医疗器械有限公司 A kind of medical ball-type sponge eye brush and preparation method thereof
CN108836623B (en) * 2018-06-29 2024-03-19 惠州华阳医疗器械有限公司 Medical spherical sponge eye brush and preparation method thereof
CN108976681A (en) * 2018-08-08 2018-12-11 中国科学院长春应用化学研究所 A kind of polyvinyl alcohol based foamed material and preparation method thereof
CN113855845A (en) * 2021-09-28 2021-12-31 四川大学 Modified chitosan porous gel hemostatic gauze with hydrophilic surface and preparation method thereof
CN113855845B (en) * 2021-09-28 2022-11-01 四川大学 Surface hydrophilic modified chitosan porous gel hemostatic gauze and preparation method thereof
CN115028949A (en) * 2021-12-07 2022-09-09 广安职业技术学院 Light polyvinyl formal foam material with high water absorption rate
CN115028949B (en) * 2021-12-07 2024-01-26 广安职业技术学院 Light polyvinyl formal foam material with high water absorption rate

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