CN101504259B - Oil cooler - Google Patents
Oil cooler Download PDFInfo
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- CN101504259B CN101504259B CN2008101763194A CN200810176319A CN101504259B CN 101504259 B CN101504259 B CN 101504259B CN 2008101763194 A CN2008101763194 A CN 2008101763194A CN 200810176319 A CN200810176319 A CN 200810176319A CN 101504259 B CN101504259 B CN 101504259B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M5/00—Heating, cooling, or controlling temperature of lubricant; Lubrication means facilitating engine starting
- F01M5/002—Cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P11/00—Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
- F01P11/08—Arrangements of lubricant coolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0062—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by spaced plates with inserted elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M5/00—Heating, cooling, or controlling temperature of lubricant; Lubrication means facilitating engine starting
- F01M5/002—Cooling
- F01M2005/004—Oil-cooled engines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/008—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
- F28D2021/0089—Oil coolers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本发明涉及一种油冷却器,更具体地涉及这样一种油冷却器,该油冷却器设有形成在其中的连通部以允许在其中流动的油均匀地分配,并且能够促进生成油湍流以提高油和冷却水的热交换性能。根据本发明的油冷却器包括:一对入口/出口凸台部,所述一对入口/出口凸台部彼此间隔开预定距离;分别接合到所述入口/出口凸台部的入口管和出口管;以及多个管,所述管的两端接合到所述入口/出口凸台部(110)上以形成油流道。这里,其中所述多个管平行且多级布置,并且所述管在所述入口管与所述出口管之间的区域处形成有连通部,该连通部用于使所述管与相邻的管连通以使得油在所述管之间流动。
The present invention relates to an oil cooler, and more particularly to an oil cooler provided with communication portions formed therein to allow the oil flowing therein to be evenly distributed and capable of promoting the generation of oil turbulence to Improve the heat exchange performance of oil and cooling water. An oil cooler according to the present invention includes: a pair of inlet/outlet bosses spaced apart from each other by a predetermined distance; an inlet pipe and an outlet respectively joined to the inlet/outlet bosses. a tube; and a plurality of tubes, both ends of which are joined to the inlet/outlet boss (110) to form an oil flow path. Here, wherein the plurality of pipes are arranged in parallel and in multiple stages, and the pipes are formed with a communication portion at a region between the inlet pipe and the outlet pipe for connecting the pipes to the adjacent The tubes are connected to allow oil to flow between the tubes.
Description
技术领域technical field
本发明涉及一种油冷却器,更具体地涉及这样一种油冷却器,该油冷却器设有形成在其中的连通部以允许在其中流动的油均匀地分配,并且能够促进油生成湍流以提高油和冷却水的热交换性能。The present invention relates to an oil cooler, and more particularly to an oil cooler provided with communication portions formed therein to allow the oil flowing therein to be evenly distributed and capable of promoting oil turbulence to Improve the heat exchange performance of oil and cooling water.
背景技术Background technique
散热器是一种用于防止发动机的温度升高到预定值之上的装置。散热器是一种热交换装置,用于在通过水泵使高温冷却水循环并穿过散热器的同时使冷却水在发动机中循环以吸收发动机中因燃烧产生的热,并且将高温冷却水中含有的热散至外部,从而防止发动机过热并保持最佳的驱动状态。A radiator is a device used to prevent the temperature of the engine from rising above a predetermined value. The radiator is a heat exchange device used to circulate the cooling water in the engine while circulating the high-temperature cooling water through the radiator through the water pump to absorb the heat generated by combustion in the engine and transfer the heat contained in the high-temperature cooling water to the outside, thereby preventing the engine from overheating and maintaining optimal driving conditions.
同时,在自动变速车辆中设有油冷却器,用于对变矩器或动力传动系统中的发动机油进行冷却。由于与油冷却器连通的自动变速器中的油温高于散热器的温度,因此通过利用散热器中的发动机冷却水使油进行热交换,因而对油进行冷却。Meanwhile, an oil cooler is provided in an automatic transmission vehicle to cool the engine oil in the torque converter or power transmission system. Since the temperature of the oil in the automatic transmission communicated with the oil cooler is higher than that of the radiator, the oil is cooled by exchanging heat with the engine cooling water in the radiator.
油冷却器主要可以分为设在散热器箱中的内部型油冷却器,以及外部型油冷却器。而且,内部型油冷却器可以分为具有双管形状的双管型油冷却器,以及叠置型油冷却器。在图1A中示出了双管型油冷却器和散热器箱组件。图1A中所示的双管型油冷却器10设在散热器的箱中,设有同心的主体11,并且在主体11的一侧上形成有入口管13和出口管14,以允许油引入主体中并且从主体11排出油。散热器中的冷却水在主体11中流动并从主体11流出,而对供应至主体11的油进行冷却。The oil cooler can be mainly classified into an internal type oil cooler provided in a radiator case, and an external type oil cooler. Also, the internal type oil cooler can be classified into a double tube type oil cooler having a double tube shape, and a stacked type oil cooler. A dual tube oil cooler and radiator tank assembly is shown in FIG. 1A . The double-tube
为了提高热交换效率,在主体11中通过内翼片等沿箱的纵向形成多个通道。In order to improve heat exchange efficiency, a plurality of passages are formed in the main body 11 in the longitudinal direction of the case by inner fins and the like.
但是,问题在于,在油冷却器的长度有限的情况下,由于内部型油冷却器具有双管形状,因此油冷却器的容量受限,并且由于用于向形成在主体上的通道分配油的结构较复杂,因此生产率降低。However, there is a problem that, in the case where the length of the oil cooler is limited, since the internal type oil cooler has a double pipe shape, the capacity of the oil cooler is limited, and since the oil cooler is used to distribute the oil to the passage formed on the main body The structure is more complicated, so the productivity is lowered.
在图1B中示出了叠置型油冷却器,该叠置型油冷却器20包括:如传统的热交换器的结构那样,彼此间隔开预定距离的一对油枕(headertank)25;分别形成在油枕25上的入口管23和出口24;多个管21,所述管21的两端被油枕25固定以形成流道;以及布置在管21之间的翼片22。A stacked
叠置型油冷却器中的翼片22是指布置在管21之间并形成在散热器箱的供冷却水流过的部分处的外翼片,并且在供管中的油流过的空间中另外形成有内翼片。The
上述叠置型油冷却器的优点在于,以叠置状态设置管和翼片而提高了热交换效率,但是缺陷在于制造成本相对较高。The above stacked type oil cooler has an advantage in that heat exchange efficiency is improved by arranging tubes and fins in a stacked state, but has a disadvantage in that the manufacturing cost is relatively high.
而且,尽管形成有外翼片的部分用于增加与冷却水(在散热器箱中流动的液体)进行热交换的面积,但是问题在于,形成有外翼片的部分阻碍了冷却水的流动。Also, although the portion formed with the outer fins serves to increase an area for heat exchange with cooling water (liquid flowing in the radiator tank), there is a problem that the portion formed with the outer fins hinders the flow of cooling water.
此外,在双管型油冷却器和叠置型油冷却器中流动的油具有较高粘度,从而与传统的流体相比,油流不能顺畅地流动。因而,双管型油冷却器和叠置型油冷却器的问题在于,难以均匀地分配通过入口管引入的油,从而热交换效率降低。In addition, the oil flowing in the double pipe type oil cooler and the stack type oil cooler has a high viscosity, so that the oil flow cannot flow smoothly compared with conventional fluids. Thus, the double pipe type oil cooler and the stack type oil cooler have a problem in that it is difficult to evenly distribute the oil introduced through the inlet pipes, so that the heat exchange efficiency decreases.
在油冷却器中流动的油的流动阻力和流动特性、以及设在油冷却器中的翼片的密集度显著影响油冷却器的性能。The flow resistance and flow characteristics of the oil flowing in the oil cooler, and the density of the fins provided in the oil cooler significantly affect the performance of the oil cooler.
图2是设在传统油冷却器中的内翼片12或22的立体图。如箭头A所示,在油沿着与内翼片12或22的分隔部30垂直的方向流动时,油被分隔部30沿所有方向分散从而油流转变为湍流。但是,上述结构与湍流成比例地增加了油阻力,因而油不能顺畅地流动。为了解决上述问题,应当降低内翼片12或22的密集度,结果热交换面积减少从而使得油冷却器的整体散热性能变差。FIG. 2 is a perspective view of an
为了解决上述问题,已提出了如下结构,在该结构中,内翼片12或22的分隔部30与图2中箭头B所示的油流动方向垂直。In order to solve the above-mentioned problems, a structure has been proposed in which the
图2所示的内翼片的结构的优点在于,降低了油阻力并增加了内翼片的密集度,从而能改善散热性能。但是,在包括具有上述结构的内翼片的油冷却器中,油流类似于层流,因而由于油阻力的降低导致热交换性能变差。The advantage of the structure of the inner fins shown in FIG. 2 is that it reduces the oil resistance and increases the density of the inner fins, thereby improving the heat dissipation performance. However, in the oil cooler including the inner fins having the above-mentioned structure, the oil flow is similar to laminar flow, thus degrading the heat exchange performance due to the reduction of the oil resistance.
换言之,需要这样的油冷却器,该油冷却器能够向图2所示的B方向引导油流以降低油阻力,并且能够促进生成油湍流以提高散热性能。In other words, there is a need for an oil cooler capable of directing oil flow in the B direction shown in FIG. 2 to reduce oil resistance and promoting generation of oil turbulence to improve heat dissipation performance.
发明内容Contents of the invention
为了解决上述问题而做出本发明,本发明的目的是提供一种油冷却器,该油冷却器包括能够混合油并形成在管之间以使油均匀分配的连通部。The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide an oil cooler including a communication portion capable of mixing oil and formed between tubes to distribute the oil evenly.
本发明的另一目的是提供一种油冷却器,该油冷却器可以将油流转换为湍流以使油能顺畅流动,从而提高热交换效率。Another object of the present invention is to provide an oil cooler that can convert oil flow into turbulent flow so that oil can flow smoothly, thereby improving heat exchange efficiency.
根据本发明的油冷却器包括:一对入口/出口凸台部110,所述一对入口/出口凸台部彼此间隔开预定距离;分别接合到所述入口/出口凸台部110的入口管120和出口管130;以及多个管140,所述管的两端被所述入口/出口凸台部110固定以形成油流道。其中在这里,所述管140在所述入口管120与所述出口管130之间的区域处形成有连通部160,该连通部用于使所述管140与相邻的管140连通以使得油在所述管之间流动。The oil cooler according to the present invention includes: a pair of inlet/
另外,所述多个连通部160沿所述管140的纵向形成,并且所述连通部160沿所述管140的叠置方向形成在一条线上。In addition, the plurality of
所述连通部160沿与所述管140中油的流动方向垂直的方向形成在所有所述管140的区域上,以使得在特定管140中流动的油通过所述连通部160流入所有其它管140中。此时,在所述管140中,在所述连通部160上游流动的油的流动方向与在所述连通部160下游流动的油的流动方向相同。The
另外,通过将上板141接合到下板142而形成所述管140,两个相邻管140中的一个管在其所述板142上形成有朝向另一个管140垂直伸出的第一突起部143,所述另一个管在其所述板141上形成有朝向所述一个管140垂直伸出的第二突起部144,该第二突起部与所述第一突起部143的内表面或外表面紧密接触,并且通过将所述第一突起部143接合到所述第二突起部144上而形成所述连通部160。In addition, the
所述油冷却器的特征在于,所述管140具有通过切除其某些区域而形成的中空部145,所述管140的中空部145沿所述管140的叠置方向彼此相对应,并且形成有将相邻管140的中空部145彼此相连的连通部件161以形成所述连通部160。The oil cooler is characterized in that the
而且,所述管140包括设在其中的内翼片150,所述内翼片150具有通过切除其某些区域而形成的无翼片部155,该无翼片部形成在与所述连通部160相对应的位置处,以使得在所述连通部160中流动的油顺畅地流动。Also, the
这里,所述内翼片150包括交替且重复地布置的第一行和第二行,其中所述第二行具有与所述第一行相同的构造,并且与所述第一行的第一分隔部152的基准间隔开预定距离,所述第一行包括多个从平面部151垂直向上伸出的第一分隔部152、从所述第一分隔部152垂直并与所述平面部151平行地延伸的延伸部153、以及从所述延伸部153垂直向下并与所述第一分隔部152平行地延伸的第二分隔部154,其中所述第一分隔部152、所述延伸部153和所述第二分隔部154重复地布置在所述第一行中。Here, the
而且,所述内翼片150布置成使得所述第一分隔部152和所述第二分隔部154与所述油冷却器中流动的油的流动方向平行。Also, the
同时,根据本发明的油冷却器包括:一对入口管120和出口管130,所述一对入口管和出口管彼此间隔开预定距离;多个管140,它们的两端连接到所述入口管120和所述出口管130以形成油流道;以及形成在所述管140中的油流道上的湍流产生部。Meanwhile, the oil cooler according to the present invention includes: a pair of
这里,所述湍流产生部是连通部160,通过该连通部使相邻的管140彼此连通,以允许油在所述管140之间流动。Here, the turbulent flow generating part is a
此外,所述连通部160沿与所述管140中油的流动方向垂直的方向形成在所有所述管140的区域上,以使得在特定管140中流动的油通过所述连通部160流入所有其它管140中。In addition, the
附图说明Description of drawings
图1A是表示传统的双管形油冷却器和散热器箱组件的剖视图;FIG. 1A is a cross-sectional view showing a conventional double-pipe oil cooler and radiator tank assembly;
图1B是表示传统的叠置型油冷却器的立体图;FIG. 1B is a perspective view showing a conventional stacked type oil cooler;
图2是设在传统油冷却器中的内翼片的立体图;Fig. 2 is a perspective view of an inner fin provided in a conventional oil cooler;
图3是表示根据本发明一个实施方式的油冷却器的立体图;3 is a perspective view showing an oil cooler according to an embodiment of the present invention;
图4A是本发明的油冷却器的局部剖立体图;Fig. 4A is a partially cutaway perspective view of the oil cooler of the present invention;
图4B是图4A中所示的内翼片的立体图;Figure 4B is a perspective view of the inner fin shown in Figure 4A;
图5A是表示本发明的油冷却器的局部剖视图;5A is a partial sectional view showing an oil cooler of the present invention;
图5B是表示图5A中所示的点C和D的温度的示意图;Figure 5B is a schematic diagram representing the temperatures at points C and D shown in Figure 5A;
图6是表示根据本发明另一实施方式的油冷却器的管的立体图;6 is a perspective view showing a pipe of an oil cooler according to another embodiment of the present invention;
图7是表示构成本发明的油冷却器的管的制造过程的图;Fig. 7 is a diagram showing the manufacturing process of the pipe constituting the oil cooler of the present invention;
图8是表示构成本发明的油冷却器的管和连通部的另一制造过程的图;Fig. 8 is a diagram showing another manufacturing process of the pipes and the communicating portion constituting the oil cooler of the present invention;
图9是本发明的油冷却器的另一局部剖立体图;Fig. 9 is another partial cutaway perspective view of the oil cooler of the present invention;
图10是构成图9所示的油冷却器的管的分解立体图;Fig. 10 is an exploded perspective view of pipes constituting the oil cooler shown in Fig. 9;
图11是根据本发明一个实施方式的油冷却器的剖视图;11 is a cross-sectional view of an oil cooler according to one embodiment of the present invention;
图12是表示图11所示的油冷却器中的油温度分布的图;Fig. 12 is a graph showing oil temperature distribution in the oil cooler shown in Fig. 11;
图13是表示图11所示的油冷却器的管内的油的平均温度的曲线图;Fig. 13 is a graph showing the average temperature of oil in the tubes of the oil cooler shown in Fig. 11;
图14是表示图11所示的油冷却器的管表面的平均温度的曲线图;Fig. 14 is a graph showing the average temperature of the tube surface of the oil cooler shown in Fig. 11;
图15是表示图11所示的油冷却器的管表面上的热流量的曲线图;Fig. 15 is a graph showing heat flow on the tube surface of the oil cooler shown in Fig. 11;
图16A是表示图11所示的油冷却器的温度分布的另一曲线图;以及16A is another graph showing the temperature distribution of the oil cooler shown in FIG. 11; and
图16B是表示比较例的温度分布的曲线图。FIG. 16B is a graph showing the temperature distribution of the comparative example.
[主要部件的详细描述][Detailed description of main components]
100:本发明的油冷却器100: The oil cooler of the present invention
110:入口/出口凸台部110: Entrance/exit boss
120:入口管 130:出口管120: inlet pipe 130: outlet pipe
140:管 141:上板140: tube 141: upper plate
142:下板142: lower plate
143:第一突起 144:第二突起143: The first protrusion 144: The second protrusion
150:内翼片150: inner fin
151:平面部 152:第一分隔部151: Plane Department 152: First Partition
153:延伸部 154:第二分隔部153: extension part 154: second partition
155:无翼片部 160:连通部155: Wingless part 160: Connecting part
具体实施方式Detailed ways
下面将参照附图对根据本发明的具有上述结构的油冷却器100进行更详细地说明。The
图3是表示本发明的油冷却器100的立体图。如图3所示,本发明的油冷却器100包括:彼此间隔开预定距离的一对入口/出口凸台部110;分别接合到入口/出口凸台部110上的入口管120和出口管130;以及多个管140,它们的两端被入口/出口凸台部110固定以形成油流道。上述油冷却器100的特征在于,管140平行且以多级布置,并且管140在入口管120与出口管130之间的区域处形成有连通部160,该连通部用于使管140与相邻的管140连通,以允许油在所述管之间流动。Fig. 3 is a perspective view showing the
换言之,连通部160沿管140的纵向形成在入口管120与出口管130之间的区域处,使得当通过入口管120引入到管140中的油向出口管流动时该油能流入相邻的管140中,因而促进生成油湍流。In other words, the
更具体地说,在传统的油冷却器中,通过入口管120和一个入口/出口凸台部110引入的油沿着特定管140流动,然后流过另一入口/出口凸台部110和出口管130,与传统的油冷却器相比,本发明的油冷却器100的优点在于,连通部160允许相邻的管140彼此连通,使得引入特定管140中的油能够通过连通部160流入所有其它的管140中,从而在特定管140内的油流速过大的情况下,特定管140中的流速分散到其它管140中,以使所有管140内的流速分布均衡。More specifically, in a conventional oil cooler, oil introduced through an
通常,由于过高的粘度,油不能顺畅地流动。但是,本发明的优点在于,连通部160导致油湍流以使得油能在油冷却器100中顺畅地流动。Usually, the oil does not flow smoothly due to excessive viscosity. However, the present invention is advantageous in that the
此时,连通部160仅将油引入其它管140中,在连通部160上游流动的油的流动方向与在连通部160下游流动的油的流动方向相同。At this time, the
另外,传统的油冷却器的问题在于,在管140与管140之间未设置外翼片的情况下,由于管140沿纵向延伸并且叠置多个管140,因此如果施加外力,则管140易于变形。但是,本发明的油冷却器100的效果在于,连通部160可以支撑管140的外侧以提高总体耐用性。In addition, the problem of the conventional oil cooler is that, in the case where no outer fins are provided between the
可以通过多种方法形成连通部160。通过切除管140的某些区域而形成中空区域,然后将额外的连通部件161接合到该中空区域,以允许该中空区域与该额外的连通部件161连通,从而可以通过使用形成管140的板141和142而形成连通部。The
图4A是本发明的油冷却器100的局部剖立体图,图4B是图4A中所示的内翼片150的立体图,图5A是表示本发明的油冷却器100的局部剖视图。图4A和图5A示出了其中通过使用板141和142同时形成连通部160的实施例。4A is a partially cutaway perspective view of the
在图5A中,为了显示油流,在图5A中省略了设在管140中的内翼片150的结构。In FIG. 5A , in order to illustrate oil flow, the structure of the
在本发明的油冷却器100中,如图4A和图5A所示,通过将上板141接合到下板142而形成管140。在两个相邻管140的每一个中,在一个管140的板141或142上形成朝向另一个管140垂直地伸出的第一突起部143,在另一个管140的板141或142上形成朝向所述一个管140垂直地伸出的第二突起部144。此时,第二突起部144与第一突起部143的内表面或外表面紧密接触,并且通过将第一突起部143接合到第二突起部144而形成连通部160。In the
换言之,第一突起部143垂直伸出地形成在构成一个管140的下板142上,第二突起部144垂直伸出地形成在构成另一个管140的上板141上,以使相邻的一个管140与另一个管140彼此连通。第一突起部143和第二突起部144具有中空构造,从而通过第一突起部143和第二突起部144的接合使得管140和管140彼此连通。In other words, the
可以通过与为了将构成管140的上板141和下板142接合而执行的焊接方法相同的焊接方法,实现第一突起部143和第二突起部144的接合,并且这两个突起部的接合表面并不暴露于外侧,从而可预先防止因接合表面与在管外流动的散热器的冷却水之间的相互作用而引起的接合表面的腐蚀问题。The joining of the
尽管图4A至图5A示出了第一突起部143形成在一个管140的下板142上,并且与第一突起部143的外表面接触的第二突起部144形成在另一个管140上,但本发明并不限于此,而可以各种方式进行修改。Although FIGS. 4A to 5A show that the
由于如上所述形成的连通部160,如图5A所示,流过管140的油流转变为湍流使得油可以容易地流入另一个管140中,本发明的油冷却器100的优点在于,由于油顺畅地流动,因此可以进一步提高热交换效率。Due to the
另外,图3和图4A示出了油冷却器100的实施例,其中连通部160形成在管140的纵向两个位置处并贯穿管140的整体区域形成。这里,连通部160与管140中的油的流动方向垂直。根据油冷却器100的容量、管140的尺寸等,可以沿管140的纵向形成多个连通部160。连通部160可以与管140中的油的流动方向垂直(沿与入口管120或出口管130的方向平行的方向),并且贯穿管140的整体区域形成,或者仅允许某些管140彼此连通。In addition, FIGS. 3 and 4A show an embodiment of the
在本发明的油冷却器100中,在形成有多个连通部160的情况下,优选的是多个连通部160沿管140的叠置线形成在同一线上,使得在一个管140中流动的油能顺畅地流入所有其它管140中。In the
同时,本发明的油冷却器100包括设在管140中的内翼片150,用于将油流转变为湍流以提高热交换效率。如图4B所示,内翼片150包括交替布置的第一行和第二行。在各第一行中,重复地布置有:从平面部151垂直向上伸出的第一分隔部152、从第一分隔部152垂直并与平面部151平行地延伸的延伸部153、以及从延伸部153垂直向下并与第一分隔部152平行地延伸的第二分隔部154。而且,除了第二行中第一分隔部152的基准位置与第一行中第一分隔部152的基准位置隔开预定距离之外,各第二行具有与第一行相同的构造。此时,优选的是在油冷却器100中流动的油沿与第一分隔部152和第二分隔部154平行的方向流动,以降低施加于油的阻力并提高翼片的密集度,从而提高散热性能,并可以通过连通部160促进油湍流的生成以使热交换性能最佳。Meanwhile, the
在本发明的油冷却器100中,可以在管140与管140之间设置外翼片,以允许油与散热器箱中流动的冷却水进行热交换。相反,不设置外翼片,可以增加设在有限空间中的管140的级数。In the
在未设置外翼片的情况下,可以提高与在管140中流动的油进行热交换的冷却水的流速,尽管散热器箱的尺寸变小,但可以增加管140的级数从而提高热交换性能。In the absence of outer fins, the flow rate of cooling water that exchanges heat with oil flowing in the
图5B是表示图5A中所示的点C和D的温度的示意图。更具体地说,图5B的(a)是表示温度随着图5A中所示的点C的高度(最上侧管的中心线的垂直方向)的变化的示意图,图5B的(b)是表示温度随着图5A中所示的点D的高度的变化的示意图。FIG. 5B is a schematic diagram showing the temperatures at points C and D shown in FIG. 5A. More specifically, (a) of FIG. 5B is a schematic diagram showing changes in temperature along with the height of point C shown in FIG. Schematic representation of temperature variation with height at point D shown in Figure 5A.
如图5B所示,在油到达连通部160之前,油以油温朝向管140内部增加的层流状态流动,并且管140内表面和外表面之间的温差较大。但是,在油经过连通部160之后,管140的内部和外部之间的温差变小,从而管140内部的温度变得更加均匀(参见图12)。As shown in FIG. 5B , before the oil reaches the
图6是表示根据本发明另一实施方式的油冷却器100的管140的立体图。作为管的一个实施例,图3至图5A示出了具有矩形截面的连通部160的管140。如图7所示,可清楚连通部160具有圆形截面。另外,如果连通部160与管140的外部相连以使在管140中流动的油能流入另一个管140中,则连通部160的形状并不限于矩形截面和圆形截面。FIG. 6 is a perspective view illustrating a
图7是表示构成本发明的油冷却器100的管140的制造过程的图,将描述如图4A、图4B和图5A所示的油冷却器100的管140的制造过程。如图7的(a)所示,制备构成管140的上板141和下板142,使上板141和下板142的两侧弯曲以使上板141和下板142彼此结合,如图7的(b)所示。如图7的(c)所示,在上板141和下板142上形成第一突起部143和第二突起部144,将上板141和下板142彼此结合以形成管140,该管具有连通部160并在管中设置有内翼片150。7 is a diagram showing the manufacturing process of the
图8是表示构成本发明的油冷却器100的管140和连通部160的另一制造过程的图。除了图7所示的板141和142之外,在本发明的油冷却器100中还可以采用图8的(a)中所示的挤压型管140。FIG. 8 is a diagram showing another manufacturing process of the
如图8的(b)中所示,此时,各挤压型管140均具有通过切除其某些区域而形成的中空部145,管140的中空部145沿管140的叠置方向彼此对应。As shown in (b) of FIG. 8 , at this time, each of the
接着,如图8的(c)中所示,可以通过管140的中空部145来固定设置成形成连通部160并且高度对应于管140之间距离的中空管状连通部件161,以形成连通部160。除了图7和图8所示的形状之外,如果连通部160将相邻的管140相连以允许油在管140中流动,则可以按照各种方式对本发明的油冷却器100的连通部进行修改。Next, as shown in (c) of FIG. 8 , a hollow
图8示出了形成连通部的连通部件161的实施例,该连通部件在上下周面上形成有突起,从而可调整连通部件161插入管140的中空部145中的深度。FIG. 8 shows an embodiment of a
图9是本发明的油冷却器100的另一局部剖立体图,图10是构成图9所示的油冷却器100的管140的分解立体图。图9所示的油冷却器100具有与图4A所示的油冷却器100相同的基本结构。但是,在管140中设有内翼片150,并且可以在内翼片150的对应于连通部160的部位上形成有无翼片部155,以使得在连通部160中流动的油能顺畅地流动。FIG. 9 is another partially cutaway perspective view of the
术语“无翼片部155”是指内翼片150的对应于连通部160的空闲空间。尽管图9中显示了矩形形状的无翼片部155,但是无翼片部155的形状可以根据诸如连通部160形状之类的要素以各种方式形成。The term “
内翼片150的平面部151和延伸部153沿与连通部160中流动的油的流动方向垂直的方向形成,从而平面部151和延伸部153可用作中断油流的因素。因而,在本发明的油冷却器100中,通过切除内翼片150的对应于连通部160的某些区域而形成无翼片部155,从而允许油在管140之间顺畅地流动。结果,可以使设置成用于将油流转变为湍流以提高热交换效率的连通部160的功能最大化。The
[实施方式1][ Embodiment 1 ]
在实施方式1中采用图11所示的油冷却器100,实施方式1中使用的油冷却器100的详细尺寸如下:入口管120的中心线与出口管130的中心线之间的距离为375mm,一个入口/出口凸台部110与另一入口/出口凸台部110之间的距离(除了管140的待插入入口/出口凸台部110中的部分;以下将其称为沿图3中的X轴方向的“管140的长度”)为346mm,管140的宽度(图3中的Y轴方向)为26mm,管140叠置七级,并且在两个位置处形成有具有圆形截面的连通部160,连通部160的中心线与入口/出口凸台部110间隔开84mm。In Embodiment 1, the
此时,除了连通部160之外,比较例中使用的油冷却器100的所有元件与实施方式1中使用的油冷却器的所有元件相同。在通过入口管120引入的油的流速为12 l/min且温度为414K,油冷却器100的外表面上流动的散热器冷却水的流速为80 l/min并且水温为383K的情况下,对实施方式1和比较例进行试验。At this time, all elements of the
图12是表示图11所示的油冷却器100中的油温度分布的图。实际上,在油经过连通部160之前在管140中的油的温度分布中,一个管140内的温度较高,管的表面温度较低。而且,可以证实在油经过连通部160之后,管140内的温度分布变均匀。FIG. 12 is a graph showing oil temperature distribution in oil cooler 100 shown in FIG. 11 . Actually, in the temperature distribution of the oil in the
图13是表示图11所示的油冷却器100的管140内的油的平均温度的曲线图,图14是表示图11所示的油冷却器100的管140表面的平均温度的曲线图,图15是表示在图11所示的油冷却器100的管140表面上的热流量(对于每单位面积的板141和142,由板141和142传递给冷却水的热的流量比)的曲线图。这里,基准点是入口管120设置处的入口/出口凸台部110的最外侧部分,在图13和图14中示出了沿管140的整体长度的各点处的温度值。13 is a graph showing the average temperature of oil in the
在上述视图中,向上/向下虚线是指连通部160的中心线,粗实线表示本发明的实施方式1,细虚线表示比较例。In the above views, the upward/downward dashed line indicates the center line of the communicating
如图13所示,整体上,与比较例相比,本发明实施方式1的管140中的油的平均温度有所降低,经过第一连通部160和第二连通部160的油的平均温度快速降低,因此可以证实,与比较例相比,实施方式1的热交换效率得以提高。As shown in FIG. 13 , on the whole, compared with the comparative example, the average temperature of the oil in the
图14是表示管140的表面的平均温度的曲线图。图14表示采用连通部160的本发明的实施方式1解决了管140中的温度不均匀性(内部和表面之间的高温差),从而在管140中流动的油可以更有力地进行热交换。另外,随着时间的推移,管140中流动的油与管140表面上的油混合并且油与外部冷却水进行热交换,因而管140的表面的平均温度降低到类似于比较例的值。而且,当油经过第二连通部160时,明显获得所述效果(而未达到当油经过第一连通部160时所获得的效果)。FIG. 14 is a graph showing the average temperature of the surface of the
图15是表示图11所示的油冷却器100的管140表面上的平均热流量的曲线图。术语“热流量”表示对于每单位面积的管140的表面,传递给外部冷却水的热的流量比,并且图15中的曲线图具有类似于图14中曲线图的曲线。FIG. 15 is a graph showing the average heat flow on the surface of the
因而,与未形成有连通部160的比较例相比,在本发明的实施方式1中,管140中的温度分布以连通部160为中心变得均匀,从而管140中的未进行适当热交换的油可以与外部冷却水进行热交换,以提高油冷却器的热交换性能。Therefore, in Embodiment 1 of the present invention, the temperature distribution in the
另外,可以证实在本发明的实施方式1中,解决了特定管140中温度分布的不均匀性,在特定管140中流动的油可以流入另一个管140中,从而在置于难以进行热交换的(沿高度方向的)中间位置的管140中流动的油被混合而将油流完全转变为湍流,由此提高了热交换效率。In addition, it can be confirmed that in Embodiment 1 of the present invention, the unevenness of the temperature distribution in the
实际上,图15中标有斜线的区域是指与比较例相比,相对于管140的长度(mm)散发的更多热量。Actually, the hatched area in FIG. 15 refers to more heat dissipated relative to the length (mm) of the
图16A是表示图11所示的油冷却器100的温度分布的另一曲线图,图16B是表示比较例的温度分布的曲线图。上述视图示出了在设有入口管120的入口/出口凸台部110上以及在管140的对应于油冷却器100中心部的部分上的温度分布。FIG. 16A is another graph showing the temperature distribution of the
与图16B的比较例相比,可以证实在图16A的实施方式1中,以某区域(在该区域上形成有连通部)作为中心,温度显著升高。Compared with the comparative example of FIG. 16B , it can be confirmed that in Embodiment 1 of FIG. 16A , the temperature rises significantly centering on a certain region on which the communicating portion is formed.
结果,由于散热量与温差成比例,因此如果油温升高,则冷却水与油之间的温差增加从而增加了散热量,并且油的整体平均温度进一步降低。As a result, since the heat dissipation is proportional to the temperature difference, if the oil temperature rises, the temperature difference between the cooling water and the oil increases to increase the heat dissipation, and the overall average temperature of the oil further decreases.
如图13至图16B所示,与比较例相比,在其中形成有两个连通部160的本发明的实施方式1中,油流转变为更强的湍流,从而更有力地进行热交换。因而,可以有效地降低油冷却器100中流动的油的温度。As shown in FIGS. 13 to 16B , in Embodiment 1 of the present invention in which two communicating
同时,根据本发明的另一油冷却器100包括:彼此间隔开预定距离的一对入口管120和出口管130;多个管140,它们的两端连接到入口管120和出口管130以形成油流道;以及形成在管140中的油流道上的湍流产生部。此时,湍流产生部是连通部160,通过该连通部使相邻的管140彼此连通,以允许油在管140之间流动。Meanwhile, another oil cooler 100 according to the present invention includes: a pair of
另外,连通部160沿着与管140中的油流动方向垂直的方向形成在所有管140的区域上,因而在特定管140中流动的油可以通过连通部160流入所有其它管140中。因而,通过连通部160将在管140中流动的油流有效地转变为湍流。In addition, the
因此,本发明的油冷却器的优点在于,通过在管上形成第一突起和第二突起而形成连通部(油通过该连通部在管之间流动),以通过该连通部促进生成油湍流,从而可以提高热交换效率。Therefore, the oil cooler of the present invention is advantageous in that a communication portion through which oil flows between the tubes is formed by forming the first protrusion and the second protrusion on the tubes to facilitate generation of oil turbulence through the communication portion. , so that the heat exchange efficiency can be improved.
本领域技术人员清楚的是,以上描述公开的构思和特定实施方式可以容易地用作修改或设计实现本发明相同目的的其它实施方式的基础。本领域技术人员还清楚的是,这些等价实施方式并不脱离如所附权利要求所阐述的本发明的精神和范围。It should be apparent to those skilled in the art that the conception and specific embodiments disclosed in the above description may be readily used as a basis for modifying or designing other embodiments for carrying out the same purposes of the present invention. It will also be apparent to those skilled in the art that such equivalent embodiments do not depart from the spirit and scope of the invention as set forth in the appended claims.
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KR10-2008-0004753 | 2008-01-16 | ||
KR1020080004753 | 2008-01-16 | ||
KR20080004753 | 2008-01-16 | ||
KR1020080109521 | 2008-11-05 | ||
KR10-2008-0109521 | 2008-11-05 | ||
KR1020080109521A KR101163995B1 (en) | 2007-11-14 | 2008-11-05 | Oilcooler |
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CN2008101763194A Expired - Fee Related CN101504259B (en) | 2007-11-14 | 2008-11-14 | Oil cooler |
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KR (1) | KR101163995B1 (en) |
CN (1) | CN101504259B (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102926839A (en) * | 2012-11-06 | 2013-02-13 | 广西玉林坤达机械制造有限责任公司 | Folded-edge engine oil cooler core with oil and water mixed |
KR101960786B1 (en) * | 2013-12-31 | 2019-03-21 | 한온시스템 주식회사 | Plate type Oil Cooler for Motor Vehicle |
CN105090465A (en) * | 2015-06-30 | 2015-11-25 | 安徽天祥空调科技有限公司 | Engine oil water-cooling box sheet type modularization radiator of automotive transmission |
KR102413829B1 (en) * | 2015-12-30 | 2022-06-29 | 한온시스템 주식회사 | heat exchanger for cooling electric element |
KR102173397B1 (en) * | 2017-09-22 | 2020-11-03 | 한온시스템 주식회사 | Oil Cooler |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1739671A (en) * | 1926-03-23 | 1929-12-17 | Long Mfg Co Inc | Radiator |
JPS5928219Y2 (en) | 1980-07-25 | 1984-08-15 | 東京濾器株式会社 | Oil cooler for internal combustion engine |
JP4722577B2 (en) * | 2005-06-21 | 2011-07-13 | カルソニックカンセイ株式会社 | Oil cooler |
-
2008
- 2008-11-05 KR KR1020080109521A patent/KR101163995B1/en active Active
- 2008-11-14 CN CN2008101763194A patent/CN101504259B/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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CN101504259A (en) | 2009-08-12 |
KR20090049989A (en) | 2009-05-19 |
KR101163995B1 (en) | 2012-07-18 |
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