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CN101504135A - Steam pressure equalization controller for boiler-turbine unit - Google Patents

Steam pressure equalization controller for boiler-turbine unit Download PDF

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CN101504135A
CN101504135A CNA200910079715XA CN200910079715A CN101504135A CN 101504135 A CN101504135 A CN 101504135A CN A200910079715X A CNA200910079715X A CN A200910079715XA CN 200910079715 A CN200910079715 A CN 200910079715A CN 101504135 A CN101504135 A CN 101504135A
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steam pressure
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房方
魏乐
刘吉臻
谭文
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North China Electric Power University
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Abstract

本发明公开了属于发电设备控制技术领域的一种锅炉-汽轮机单元的汽压均衡控制器。其由压差补偿器和压力设定点优化器两部分组成:压差补偿器根据汽压偏差信号PE的大小动态调整负荷指令变化的速率和方向,产生实际负荷目标值NR;压力设定点优化器在汽压偏差信号PE的驱动下,动态调整蒸汽压力的设定值,产生实际汽压目标值PTR。将NR和PTR分别与实际负荷信号N和实际汽压偏差信号PT求差后作为机炉协调控制器的输入,实现对锅炉-汽轮机单元的汽压均衡控制。应用本发明在常规机炉协调控制的基础上新增汽压均衡控制器,方便有效地解决机组输出功率大范围变化时蒸汽压力频繁超限的问题,实现蒸汽压力的均衡控制,提高机组的运行水平。

Figure 200910079715

The invention discloses a steam pressure equalization controller of a boiler-steam turbine unit, which belongs to the technical field of power generation equipment control. It consists of two parts: differential pressure compensator and pressure set point optimizer: the differential pressure compensator dynamically adjusts the rate and direction of load command change according to the magnitude of the steam pressure deviation signal PE to generate the actual load target value NR ; Driven by the steam pressure deviation signal PE , the fixed-point optimizer dynamically adjusts the set value of the steam pressure to generate the actual steam pressure target value P TR . The difference between NR and P TR and the actual load signal N and the actual steam pressure deviation signal PT is used as the input of the boiler-boiler coordination controller to realize the steam pressure equalization control of the boiler-turbine unit. The application of the present invention adds a steam pressure equalization controller on the basis of the conventional machine-boiler coordinated control, which conveniently and effectively solves the problem of frequent steam pressure exceeding the limit when the output power of the unit changes in a large range, realizes the balanced control of the steam pressure, and improves the operation of the unit. level.

Figure 200910079715

Description

锅炉-汽轮机单元的汽压均衡控制器 Steam Pressure Equalization Controller for Boiler-Turbine Unit

技术领域 technical field

本发明属于设备控制技术领域,特别涉及一种锅炉-汽轮机单元的汽压均衡控制器。具体是一种由蒸汽压力偏差信号驱动的、由压差补偿器和压力设定点优化器两部分构成的、以确保蒸汽压力稳定均衡为目的的优化控制器。The invention belongs to the technical field of equipment control, in particular to a steam pressure equalization controller of a boiler-steam turbine unit. Specifically, it is an optimization controller driven by a steam pressure deviation signal, composed of a pressure difference compensator and a pressure set point optimizer, and aimed at ensuring a stable and balanced steam pressure.

背景技术 Background technique

锅炉-汽轮机单元已经成为目前国内最为流行且普遍采用的发电机组形式,其典型特征是:由单一的一台锅炉(亚临界、超临界、循环流化床、生物质锅炉等)制备蒸汽供给单一的一台汽轮机,再由汽轮机带动发电机产生电能。一台锅炉、一台汽轮机、一台发电机及相关辅助设备共同构成单元制发电机组。Boiler-turbine unit has become the most popular and commonly used generator set in China. Its typical features are: a single boiler (subcritical, supercritical, circulating fluidized bed, biomass boiler, etc.) prepares steam and supplies a single A steam turbine, and then the steam turbine drives a generator to generate electricity. A boiler, a steam turbine, a generator and related auxiliary equipment together constitute a unit generator set.

已经证明,在燃烧矿物燃料的发电机组中,锅炉-汽轮机单元是一种最为高效和经济的形式。尽管如此,在锅炉-汽轮机单元的整个生产流程中仍存在一些影响机组运行品质的固有矛盾,例如:Boiler-turbine units have proven to be the most efficient and economical form of fossil fuel-fired power generation plants. Nevertheless, there are still some inherent contradictions affecting the operating quality of the unit in the entire production process of the boiler-turbine unit, such as:

燃料加入锅炉炉膛到高温高压蒸汽的产生需要较长时间,而电网对机组输出功率的需求N时刻都在变化,为了提高锅炉侧蒸汽产出的速度,主蒸汽调节阀的开度μT常被作为一种调节手段,当负荷指令Nsp增加时,通过增加主蒸汽调节阀的开度,透支锅炉金属材料中的蓄热,快速地制备蒸汽,从而响应电网的负荷需求,同时,相应地增加入炉燃料量B来平衡能量的供需关系;但是,主蒸汽调节阀的开度的变化将不可避免地影响到蒸汽管道出口(主蒸汽调节阀前)的蒸汽压力PT(称为主蒸汽压力),使其产生较大范围的波动,而主蒸汽压力又是锅炉-汽轮机单元运行中最为重要的过程参数,其稳定性将直接影响到机组的安全、经济运行。It takes a long time for the fuel to be added to the boiler furnace to generate high-temperature and high-pressure steam, and the demand N of the power grid for the output power of the unit is changing all the time. In order to increase the steam output speed of the boiler side, the opening of the main steam regulating valve μ T is often As an adjustment method, when the load command N sp increases, by increasing the opening of the main steam regulating valve, the heat storage in the metal material of the boiler is overdrawn to quickly prepare steam, thereby responding to the load demand of the power grid, and at the same time, correspondingly increase The amount of fuel B into the furnace is used to balance the supply and demand relationship of energy; however, the change of the opening of the main steam regulating valve will inevitably affect the steam pressure PT at the outlet of the steam pipe (before the main steam regulating valve) (called the main steam pressure ), making it fluctuate in a large range, and the main steam pressure is the most important process parameter in the operation of the boiler-turbine unit, and its stability will directly affect the safe and economical operation of the unit.

综上所述,锅炉-汽轮机单元的负荷跟随速度与汽压平稳性是有矛盾的。现有的控制方式(尤其是连接自动发电控制系统AGC的机组的控制方式)多强调负荷响应的快速性,而在一定程度上容忍或忽视蒸汽压力的频繁波动,但在频繁改变的电网负荷需求的激励下,蒸汽压力的波动有时会趋向恶化,进而引起自动系统的解裂甚至停机。To sum up, there is a contradiction between the load-following speed of the boiler-turbine unit and the steam pressure stability. The existing control method (especially the control method of the unit connected to the automatic generation control system AGC) emphasizes the rapidity of load response, and tolerates or ignores the frequent fluctuation of steam pressure to a certain extent, but in the frequently changing power grid load demand Under the excitation of the steam pressure, the fluctuation of the steam pressure sometimes tends to deteriorate, which will cause the cracking or even shutdown of the automatic system.

怎样在不影响锅炉-汽轮机单元负荷响应速度的同时提高蒸汽压力的平稳性,即实现多种工况下的压力均衡控制是一个亟待解决的问题。How to improve the stability of the steam pressure without affecting the load response speed of the boiler-turbine unit, that is, how to realize the pressure equalization control under various working conditions is an urgent problem to be solved.

经对现有学术及技术文献的检索,未发现专门针对蒸汽压力均衡问题的研究。而对于锅炉-汽轮机单元控制问题的研究多集中在对各种先进控制算法的尝试和仿真对比上,如:After searching the existing academic and technical literature, no research specifically aimed at the problem of steam pressure equalization was found. The research on boiler-turbine unit control mostly focuses on the trial and simulation comparison of various advanced control algorithms, such as:

高夫燕等人在《能源工程》(2004年,第6期,第12-15页)上发表的文章“模糊神经网络控制器用于电站主汽压控制的研究”根据主汽压被控对象的动态特性,设计了一个模糊神经网络自适应控制系统,该系统引用了模糊高斯基函数神经网络结构,并采用了基于变尺度优化学习的改进型学习算法,仿真实验证明了该方法的有效性。但是,从工程应用的角度看,该研究存在两方面的问题:其一,文中将主蒸汽压力看作一个孤立的系统进行控制系统设计,没有充分考虑汽压与机组输出功率之间的耦合关系,仅通过调节进入炉膛的燃料量来控制蒸汽压力,没有设置对主蒸汽调节阀开度的限制,如电网负荷需求发生大范围变化,这种方法将很难保证蒸汽压力的稳定;其二,文中控制系统所基于的神经网络结构复杂,未知参数多且物理意义不明确,有大量参数需要通过寻优的方式加以确定。因此,该方法很难在工业控制系统中实现,实用价值不高。Gao Fuyan and others published the article "Research on Fuzzy Neural Network Controller Used in Main Steam Pressure Control of Power Station" in "Energy Engineering" (2004, No. 6, Page 12-15), according to the controlled object of main steam pressure Dynamic characteristics, a fuzzy neural network adaptive control system is designed, the system refers to the fuzzy Gaussian function neural network structure, and uses the improved learning algorithm based on variable scale optimization learning, and the simulation experiment proves the effectiveness of the method. However, from the perspective of engineering application, there are two problems in this study: first, the main steam pressure is regarded as an isolated system for control system design, and the coupling relationship between steam pressure and unit output power is not fully considered , the steam pressure is controlled only by adjusting the amount of fuel entering the furnace, and there is no limit to the opening of the main steam regulating valve. If the load demand of the power grid changes in a large range, this method will be difficult to ensure the stability of the steam pressure; second, The neural network structure based on the control system in this paper is complex, with many unknown parameters and unclear physical meanings. There are a large number of parameters that need to be determined by means of optimization. Therefore, this method is difficult to realize in the industrial control system, and the practical value is not high.

发明内容 Contents of the invention

本发明的目的是针对现有技术的不足而提出一种锅炉-汽轮机单元的汽压均衡控制器,该控制器结构简单,贴近实际运行情况、易于工程实现。The object of the present invention is to propose a steam pressure equalization controller for boiler-turbine unit in view of the deficiencies in the prior art. The controller has a simple structure, is close to actual operation conditions, and is easy to realize in engineering.

本发明的技术方案为:汽压均衡控制器由压差补偿器和压力设定点优化器两部分构成,两者的输出NR和PTR分别与实际负荷信号N和实际汽压信号PT求差后作为机炉协调控制器的输入,即可实现对该锅炉-汽轮机单元的汽压均衡控制。The technical solution of the present invention is: the vapor pressure equalization controller is composed of a differential pressure compensator and a pressure set point optimizer, and the outputs NR and P TR of the two are respectively connected with the actual load signal N and the actual steam pressure signal P T After calculating the difference, it can be used as the input of the boiler-boiler coordination controller to realize the steam pressure balance control of the boiler-steam turbine unit.

NR和PTR由汽压偏差信号PE、目标负荷期望值Nsp和蒸汽压力期望值PTsp、压差补偿器和压力设定点优化器的输出规则共同确定。其中,PE为条件变量,驱动不同规则间的转换及输入/输出影射关系的建立;Nsp和PTsp为目标变量,系统到达稳态后NR和PTR最终与Nsp和PTsp保持一致;压差补偿器和压力设定点优化器的输出规则按照机组运行工况及蒸汽压力偏离期望值的程度设定。 NR and P TR are jointly determined by the steam pressure deviation signal PE , the expected target load N sp , the expected steam pressure P Tsp , the output rules of the differential pressure compensator and the pressure set point optimizer. Among them, P E is the conditional variable, which drives the conversion between different rules and the establishment of input/output mapping relationship; N sp and P Tsp are the target variables, and after the system reaches the steady state, NR and P TR are finally maintained with N sp and P Tsp Consistent; the output rules of the differential pressure compensator and the pressure set point optimizer are set according to the operating conditions of the unit and the degree to which the steam pressure deviates from the expected value.

具体实施步骤如下:The specific implementation steps are as follows:

1)建立压差补偿器的输出规则:1) Establish the output rules of the differential pressure compensator:

根据蒸汽压力偏离期望值的程度,即偏差信号PE的大小,按照如下五种情况建立压差补偿器的输出规则。According to the extent to which the steam pressure deviates from the expected value, that is, the magnitude of the deviation signal PE , the output rules of the pressure difference compensator are established according to the following five situations.

①汽压偏差信号PE在允许范围以内,如PE|≤|0.03PTsp|,且目标负荷期望值Nsp的变化速率在设定范围内,则采用离散表达式的输出规则为:①The steam pressure deviation signal P E is within the allowable range, such as P E |≤|0.03P Tsp |, and the change rate of the target load expectation value N sp is within the set range, then the output rule using the discrete expression is:

NR(k)=Nsp(k),当|PE(k)|≤|0.03PTsp(k)且 F N < N sp ( k ) - N R ( k - 1 ) t ( k ) - t ( k - 1 ) < R N , N R (k)=N sp (k), when |P E (k)|≤|0.03P Tsp (k) and f N < N sp ( k ) - N R ( k - 1 ) t ( k ) - t ( k - 1 ) < R N ,

其中,NR(k)和NR(k-1)分别为当前采样时刻和上一采样时刻的实际负荷目标值,Nsp(k)为当前采样时刻的目标负荷期望值,PE(k)为当前采样时刻的蒸汽压力偏差信号,PTsp(k)为当前采样时刻的蒸汽压力期望值,t(k)和t(k-1)分别为当前采样时刻和上一采样时刻的时间,FN和RN分别为预先给定(可修改)的实际负荷目标值NR的下降速率和上升速率。|0.03PTsp|的误差边界可根据实际需要进行修改。Among them, NR (k) and NR (k-1) are the actual load target values at the current sampling time and the previous sampling time respectively, N sp (k) is the target load expectation at the current sampling time, PE (k) is the steam pressure deviation signal at the current sampling time, P Tsp (k) is the expected value of the steam pressure at the current sampling time, t(k) and t(k-1) are the time of the current sampling time and the previous sampling time respectively, F N and R N are the falling rate and rising rate of the preset (modifiable) actual load target value NR , respectively. The error boundary of |0.03P Tsp | can be modified according to actual needs.

②汽压偏差信号PE在允许范围以内,但目标负荷期望值Nsp的上升速率超出了设定速率RN,则采用离散表达式的输出规则为:②The steam pressure deviation signal P E is within the allowable range, but the rising rate of the target load expectation value N sp exceeds the set rate R N , then the output rule using the discrete expression is:

NR(k)=RN[t(k)-t(k-1)]+NR(k-1),当|PE(k)|≤|0.03PTsp(k)|且 N sp ( k ) - N R ( k - 1 ) t ( k ) - t ( k - 1 ) > R N , NR (k)=R N [t(k)-t(k-1)]+ NR (k-1), when |P E (k)|≤|0.03P Tsp (k)| and N sp ( k ) - N R ( k - 1 ) t ( k ) - t ( k - 1 ) > R N ,

③汽压偏差信号PE在允许范围以内,但目标负荷期望值Nsp的下降速率超出了设定速率FN,则采用离散表达式的输出规则为:③The steam pressure deviation signal P E is within the allowable range, but the rate of decline of the target load expectation value N sp exceeds the set rate F N , then the output rule using discrete expressions is:

NR(k)=FN[t(k)-t(k-1)]+NR(k-1),当|PE(k)|≤|0.03PTsp(k)|且 N sp ( k ) - N R ( k - 1 ) t ( k ) - t ( k - 1 ) < F N , NR (k)=F N [t(k)-t(k-1)]+ NR (k-1), when |P E (k)|≤|0.03P Tsp (k)| and N sp ( k ) - N R ( k - 1 ) t ( k ) - t ( k - 1 ) < f N ,

④蒸汽压力偏差信号PE超出允许范围但仍处于安全范围内,此时要暂时停止实际负荷目标值NR的变化,等待PE回到允许范围以内,则采用离散表达式的输出规则为:NR(k)=NR(k-1),当|0.03PTsp(k)|<|PE(k)|≤|0.05PTsp(k)|④The steam pressure deviation signal P E exceeds the allowable range but is still within the safe range. At this time, it is necessary to temporarily stop the change of the actual load target value NR and wait for P E to return to the allowable range. The output rule of the discrete expression is: NR (k)= NR (k-1), when |0.03P Tsp (k)|<|P E (k)|≤|0.05P Tsp (k)|

本条规则在压力偏差信号PE在[-0.05PTsp(k),-0.03PTsp(k))和(0.03PTsp(k),0.05PTsp(k)]范围内变化时具有滞环特性,可防止实际负荷目标值NR在边界点的频繁切换。This rule has hysteresis characteristics when the pressure deviation signal P E changes within the range of [-0.05P Tsp (k), -0.03P Tsp (k)) and (0.03P Tsp (k), 0.05P Tsp (k)] , which can prevent frequent switching of the actual load target value NR at the boundary point.

⑤汽压偏差信号PE超出安全范围,此时要将实际负荷目标值NR作反向调节,促使PE回到安全范围以内,则采用离散表达式的输出规则为:⑤The steam pressure deviation signal P E exceeds the safe range. At this time, the actual load target value N R should be adjusted in reverse to make P E return to the safe range. The output rule of the discrete expression is:

N R ( k ) = N R ( k - 1 ) - &alpha; &tau; 1 s + 1 &tau; 2 s + 1 P E ( k ) , 当|PE(k)|>|0.05PTsp(k) N R ( k ) = N R ( k - 1 ) - &alpha; &tau; 1 the s + 1 &tau; 2 the s + 1 P E. ( k ) , When |P E (k)|>|0.05P Tsp (k)

本条规则中的项是对NR的反调,以此来影响主蒸汽调节阀的开度μT,从而主动减小蒸汽压力的偏差。α为反调系数,一般在10~20之间取值;超前-滞后环节

Figure A200910079715D00083
是为了动态地增强反调强度、快速消除压力偏差,一般情况下应取τ12,也可取τ1=τ2,此时反调项就变为比例环节。in this rule The term is the reverse adjustment of NR , so as to affect the opening μ T of the main steam regulating valve, so as to actively reduce the deviation of steam pressure. α is the anti-modulation coefficient, which generally takes a value between 10 and 20; the lead-lag link
Figure A200910079715D00083
It is to dynamically enhance the anti-adjustment intensity and quickly eliminate the pressure deviation. Generally, τ 12 should be taken, and τ 12 can also be taken. At this time, the anti-adjustment item becomes a proportional link.

综上所述,压差补偿器的输出规则可用一组方程描述:In summary, the output rule of the differential pressure compensator can be described by a set of equations:

Figure A200910079715D00084
Figure A200910079715D00084

2)建立压力设定点优化器的输出规则2) Establish the output rules of the pressure set point optimizer

根据汽压偏差信号PE的大小,按照如下六种情况建立压力设定点优化器的输出规则。According to the magnitude of the steam pressure deviation signal PE , the output rules of the pressure set point optimizer are established according to the following six situations.

①蒸汽压力偏差信号PE在允许范围以内,如|PE|≤|0.03PTsp|,且蒸汽压力期望值PTsp的变化速率在设定范围内,则采用离散表达式的输出规则为:①The steam pressure deviation signal P E is within the allowable range, such as |P E |≤|0.03P Tsp |, and the change rate of the steam pressure expectation value P Tsp is within the set range, then the output rule using the discrete expression is:

PTR(k)=PTsp(k),当|PE(k)|≤|0.03PTsp(k)|且 F P < P Tsp ( k ) - P TR ( k - 1 ) t ( k ) - t ( k - 1 ) < R P P TR (k)=P Tsp (k), when |P E (k)|≤|0.03P Tsp (k)| and f P < P Tsp ( k ) - P TR ( k - 1 ) t ( k ) - t ( k - 1 ) < R P

其中,PTR(k)和PTR(k-1)分别为当前采样时刻和上一采样时刻的实际汽压目标值,FP和RP分别为预先给定(可修改)的实际汽压目标值PTR的下降速率和上升速率。|0.03PTsp|的误差边界可根据实际需要进行修改。Among them, P TR (k) and P TR (k-1) are the actual steam pressure target values at the current sampling time and the last sampling time respectively, and F P and R P are the preset (modifiable) actual steam pressures respectively The rate of decrease and rate of increase of the target value P TR . The error boundary of |0.03P Tsp | can be modified according to actual needs.

②汽压偏差信号PE在允许范围以内,但蒸汽压力期望值PTsp的上升速率超出了设定速率RP,则采用离散表达式的输出规则为:②The steam pressure deviation signal PE is within the allowable range, but the rising rate of the steam pressure expectation value P Tsp exceeds the set rate R P , then the output rule using the discrete expression is:

PTR(k)=RP[t(k)-t(k-1)]+PTR(k-1),当|PE(k)|≤|0.03PTsp(k)|且 P Tsp ( k ) - P TR ( k - 1 ) t ( k ) - t ( k - 1 ) > R P , P TR (k)= RP [t(k)-t(k-1)]+P TR (k-1), when |P E (k)|≤|0.03P Tsp (k)| and P Tsp ( k ) - P TR ( k - 1 ) t ( k ) - t ( k - 1 ) > R P ,

③汽压偏差信号PE在允许范围以内,但蒸汽压力期望值PTsp的下降速率超出了设定速率FP,则采用离散表达式的输出规则为:③The steam pressure deviation signal P E is within the allowable range, but the decline rate of the steam pressure expectation value P Tsp exceeds the set rate F P , then the output rule using the discrete expression is:

PTR(k)=FP[t(k)-t(k-1)]+PTR(k-1),当|PE(k)|≤|0.03PTsp(k)|且 P Tsp ( k ) - P TR ( k - 1 ) t ( k ) - t ( k - 1 ) < F P , P TR (k)=FP [t(k)-t(k-1)]+P TR (k-1), when |P E (k)|≤|0.03P Tsp (k)| and P Tsp ( k ) - P TR ( k - 1 ) t ( k ) - t ( k - 1 ) < f P ,

④汽压偏差信号PE超出允许范围但仍处于安全范围内,此时要暂时停止实际汽压目标值PTR的变化,等待PE回到允许范围以内,则采用离散表达式的输出规则为:④ The steam pressure deviation signal P E exceeds the allowable range but is still within the safe range. At this time, the change of the actual steam pressure target value P TR should be temporarily stopped, and wait for P E to return to the allowable range. The output rule of the discrete expression is :

PTR(k)=PTR(k-1),当|0.03PTsp(k)|<|PE(k)|≤|0.05PTsp(k)|,P TR (k)=P TR (k-1), when |0.03P Tsp (k)|<|P E (k)|≤|0.05P Tsp (k)|,

本条规则在压力偏差信号PE在[-0.05PTsp(k),-0.03PTsp(k))和(0.03PTsp(k),0.05PTsp(k)]范围内变化时具有滞环特性,可防止实际汽压目标值PTR在边界点的频繁切换。This rule has hysteresis characteristics when the pressure deviation signal P E changes within the range of [-0.05P Tsp (k), -0.03P Tsp (k)) and (0.03P Tsp (k), 0.05P Tsp (k)] , which can prevent frequent switching of the actual steam pressure target value P TR at the boundary point.

⑤汽压偏差信号PE大于安全范围上限+0.05PTsp,此时要将实际汽压目标值PTR做一负向阶跃,主动拉近PTR与PT的距离,缓解功率变化与蒸汽压力稳定的矛盾,促使系统尽快回到稳态,则采用离散表达式的输出规则为:⑤The steam pressure deviation signal P E is greater than the upper limit of the safety range + 0.05P Tsp . At this time, the actual steam pressure target value P TR should be taken as a negative step, and the distance between P TR and PT should be actively shortened to alleviate the power change and steam pressure. The contradiction of pressure stability prompts the system to return to the steady state as soon as possible, then the output rule using the discrete expression is:

PTR(k)=0.98PTR(k-1),当PE(k)>+0.05PTsp(k)P TR (k)=0.98P TR (k-1), when P E (k)>+0.05P Tsp (k)

⑥汽压偏差信号PE小于安全范围下限-0.05PTsp,此时要将实际汽压目标值PTR做一正向阶跃,主动拉近PTR与PT的距离,缓解功率变化与蒸汽压力稳定的矛盾,促使系统尽快回到稳态,则采用离散表达式的输出规则为:⑥The steam pressure deviation signal P E is less than the lower limit of the safety range -0.05P Tsp . At this time, the actual steam pressure target value P TR should be taken as a positive step, and the distance between P TR and PT should be actively shortened to alleviate the power change and steam The contradiction of pressure stability prompts the system to return to the steady state as soon as possible, then the output rule using the discrete expression is:

PTR(k)=1.02PTR(k-1),当PE(k)<-0.05PTsp(k)P TR (k)=1.02P TR (k-1), when P E (k)<-0.05P Tsp (k)

综上所述,压力设定点优化器的输出规则可用一组方程描述:In summary, the output rules of the pressure setpoint optimizer can be described by a set of equations:

Figure A200910079715D00101
Figure A200910079715D00101

3)汽压均衡控制器实现汽压均衡控制的的方式3) The steam pressure equalization controller realizes the way of steam pressure equalization control

将上述规则(1)和(2)在分散控制系统DCS中应用软件组态的方式,或应用硬件电路与软件编程相结合的方式加以实现。The above rules (1) and (2) are implemented in the way of applying software configuration in the distributed control system DCS, or combining the way of applying hardware circuit and software programming.

在DCS中实现汽压均衡控制器最为方便,只需应用组态的方式按照(1)和(2)编制规则,然后将压差补偿器的输出NR和压力设定点优化器的输出PTR作为机炉协调控制器的给定输入即可。It is most convenient to implement the steam pressure equalization controller in DCS, just apply the configuration method to formulate the rules according to (1) and (2), and then use the output NR of the pressure difference compensator and the output P of the pressure set point optimizer TR can be used as the given input of the furnace coordination controller.

若DCS的存储容量或运算负荷受限,就需要采用硬件电路与软件编程相结合的方式实现汽压均衡控制。该硬件电路除包含中央处理器外,还包含I/O接口、通信接口、同步电路、实时时钟、EPROM、RAM、故障检测电路、掉电检测电路等。其中I/O接口用于连接键盘和显示器;通信接口用于与DCS进行数据通信;同步电路与实时时钟用于数据采集与传输中的时间同步;EPROM用于存储由软件编制的压差补偿器和压力设定点优化器的输出规则;RAM用于存储来自DCS的实时数据;故障检测电路用于在运算失败时自动复位程序;掉电检测电路用于在电压突降或瞬间断电时保护中央处理器中的状态信息。该电路通过通信接口从DCS中获得蒸汽压力偏差信号PE、目标负荷期望值Nsp和蒸汽压力期望值PTsp;再将运算后产生的压差补偿器的输出NR和压力设定点优化器的输出PTR送回到DCS中,作为机炉协调控制器的实际目标值,即可实现蒸汽压力的均衡控制。If the storage capacity or calculation load of the DCS is limited, it is necessary to use a combination of hardware circuit and software programming to realize steam pressure equalization control. In addition to the central processing unit, the hardware circuit also includes an I/O interface, a communication interface, a synchronization circuit, a real-time clock, EPROM, RAM, a fault detection circuit, a power-down detection circuit, and the like. Among them, the I/O interface is used to connect the keyboard and display; the communication interface is used for data communication with DCS; the synchronization circuit and real-time clock are used for time synchronization in data acquisition and transmission; EPROM is used to store the differential pressure compensator compiled by software and the output rules of the pressure set point optimizer; RAM is used to store real-time data from the DCS; the fault detection circuit is used to automatically reset the program when the operation fails; the power failure detection circuit is used to protect the power supply when the voltage drops or instantaneous power failure Status information in the CPU. The circuit obtains the steam pressure deviation signal P E , the target load expected value N sp and the steam pressure expected value P Tsp from the DCS through the communication interface; The output P TR is sent back to the DCS as the actual target value of the coordinating controller of the machine furnace, so that the balanced control of the steam pressure can be realized.

考虑到实际系统的复杂性,在工程应用中,还需要结合现场试验对上述规则中选择的压力控制边界点(|0.03PTsp|和|0.05PTsp|)进行适当调整和重新设定。Considering the complexity of the actual system, in engineering applications, the pressure control boundary points (|0.03P Tsp | and |0.05P Tsp |) selected in the above rules also need to be adjusted and reset appropriately in combination with field tests.

本发明的有益效果是应用木发明提出的方法,工程技术人员可以针对各种类型的锅炉-汽轮机单元,在常规机炉协调控制的基础上新增汽压均衡控制器,方便有效地解决机组输出功率大范围变化时蒸汽压力频繁超限的问题,实现蒸汽压力的均衡控制,提高机组运行水平。The beneficial effect of the present invention is that by using the method proposed by the invention, engineers and technicians can add a steam pressure equalization controller on the basis of conventional boiler-boiler coordinated control for various types of boiler-steam turbine units, so as to conveniently and effectively solve the problem of unit output. When the power changes in a large range, the steam pressure frequently exceeds the limit, so as to realize the balanced control of the steam pressure and improve the operation level of the unit.

附图说明 Description of drawings

图1是锅炉-汽轮机单元汽压均衡控制器的组成结构及其机炉协调控制系统连接的原料示意图。Figure 1 is a schematic diagram of the composition structure of the boiler-turbine unit steam pressure equalization controller and its connection with the boiler-boiler coordination control system.

图2锅炉-汽轮机单元汽压均衡控制器的硬件电路结构图。Fig. 2 The hardware circuit structure diagram of the boiler-turbine unit steam pressure equalization controller.

图3所示是某电厂500MW锅炉-汽轮机单元的非线性模型图。Figure 3 shows a nonlinear model diagram of a 500MW boiler-turbine unit in a power plant.

图4是实施例中定压运行方式下汽压均衡控制器性能试验的响应曲线图。Fig. 4 is a response curve diagram of the performance test of the steam pressure equalization controller in the constant pressure operation mode in the embodiment.

图5是某电厂500MW锅炉-汽轮机单元的滑压运行曲线图。Figure 5 is the sliding pressure operation curve of a 500MW boiler-turbine unit in a power plant.

图6是实施例中滑压运行方式下汽压均衡控制性能试验的响应曲线。Fig. 6 is the response curve of the steam pressure equalization control performance test in the sliding pressure operation mode in the embodiment.

具体实施方式 Detailed ways

本发明提出一种锅炉-汽轮机单元的汽压均衡控制器,以下结合附图和实施例对本发明的技术方案作进一步描述。The present invention proposes a steam pressure equalization controller for a boiler-steam turbine unit. The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1所示,汽压均衡控制器1由压差补偿器2和压力设定点优化器3两部分构成。将压差补偿器2的输出NR和设定点优化器3的输出PTR分别与实际负荷信号N和实际汽压信号PT求差后作为机炉协调控制器4的输入,即可实现对锅炉-汽轮机单元5的汽压均衡控制。As shown in FIG. 1 , the vapor pressure equalization controller 1 is composed of two parts: a differential pressure compensator 2 and a pressure set point optimizer 3 . The difference between the output NR of the differential pressure compensator 2 and the output P TR of the set point optimizer 3 and the actual load signal N and the actual steam pressure signal PT are calculated as the input of the furnace coordination controller 4 to realize Steam pressure equalization control for boiler-turbine unit 5.

图2所示为汽压均衡控制器1采用硬件电路与软件编程相结合的实现方式。该硬件电路除包含中央处理器外,还包含I/O接口、通信接口、同步电路、实时时钟、EPROM、RAM、故障检测电路、掉电检测电路等。其中I/O接口用于连接键盘和显示器;通信接口用于与DCS进行数据通信;同步电路与实时时钟用于数据采集与传输中的时间同步;EPROM用于存储由软件编制的压差补偿器和压力设定点优化器的输出规则;RAM用于存储来自DCS的实时数据;故障检测电路用于在运算失败时自动复位程序;掉电检测电路用于在电压突降或瞬间断电时保护中央处理器中的状态信息。该电路通过通信接口从DCS中获得蒸汽压力偏差信号PE、目标负荷期望值Nsp和蒸汽压力期望值PTsp;再将运算后产生的压差补偿器的输出NR和压力设定点优化器的输出PTR送回到DCS中,作为机炉协调控制器的实际目标值,即可实现对蒸汽压力的均衡控制。Fig. 2 shows the steam pressure equalization controller 1 using a combination of hardware circuit and software programming. In addition to the central processing unit, the hardware circuit also includes an I/O interface, a communication interface, a synchronization circuit, a real-time clock, EPROM, RAM, a fault detection circuit, a power-down detection circuit, and the like. Among them, the I/O interface is used to connect the keyboard and display; the communication interface is used for data communication with DCS; the synchronization circuit and real-time clock are used for time synchronization in data acquisition and transmission; EPROM is used to store the differential pressure compensator compiled by software and the output rules of the pressure set point optimizer; RAM is used to store real-time data from the DCS; the fault detection circuit is used to automatically reset the program when the operation fails; the power failure detection circuit is used to protect the power supply when the voltage drops or instantaneous power failure Status information in the CPU. The circuit obtains the steam pressure deviation signal P E , the target load expected value N sp and the steam pressure expected value P Tsp from the DCS through the communication interface; The output P TR is sent back to the DCS as the actual target value of the coordinating controller of the machine furnace, so that the balanced control of the steam pressure can be realized.

实施例:图3所示是某电厂500MW锅炉-汽轮机单元的非线性模型,机组的额定参数分别为:主蒸汽压力16.18Mpa,汽包压力18.97Mpa,主蒸汽流量1650t/h,输出功率500MW。燃料量B%和主蒸汽调节阀开度μ%分别满足速率和幅值限制:|dB/dt|≤1.0/s,0.0≤B≤100.0以及0.0≤μ≤100.0。基于上述模型,应用本发明给出的方法实现锅炉-汽轮机单元的汽压均衡控制,具体实施步骤如下:Embodiment: Figure 3 shows a nonlinear model of a 500MW boiler-turbine unit in a power plant. The rated parameters of the unit are: main steam pressure 16.18Mpa, drum pressure 18.97Mpa, main steam flow 1650t/h, output power 500MW. The fuel quantity B% and the opening degree of the main steam regulating valve μ% satisfy the speed and amplitude limits respectively: |dB/dt|≤1.0/s, 0.0≤B≤100.0 and 0.0≤μ≤100.0. Based on above-mentioned model, apply the method that the present invention provides to realize the steam pressure equalization control of boiler-steam turbine unit, concrete implementation steps are as follows:

1)首先,按照线性解耦控制理论设计出该模型的机炉协调控制器:1) First, design the machine-furnace coordination controller of this model according to the linear decoupling control theory:

BB &mu;&mu; TT == 6.916.91 ++ 760760 sthe s 0.12980.1298 ++ 0.0010.001 // sthe s -- 0.06250.0625 // sthe s 0.0010.001 // sthe s 0.010.01 00 00 0.0180.018 ++ 0.40.4 sthe s PP EE. NN EE.

2)然后,按照式(1)和式(2)的形式以软件编程的方式实现压差补偿器和压力设定点优化器,二者组成汽压均衡控制器。其中,压力控制边界点选为(|0.03PTsp|和|0.05PTsp|),反调系数α=18,时间常数τ1=τ22) Then, realize the differential pressure compensator and the pressure set point optimizer in the form of formula (1) and formula (2) by software programming, and the two form the vapor pressure equalization controller. Among them, the pressure control boundary point is selected as (|0.03P Tsp | and |0.05P Tsp |), anti-adjustment coefficient α=18, time constant τ 12 ;

3)接着,按图1的形式,连接汽压均衡控制器与机炉协调控制器,即可实现对该锅炉-汽轮机单元模型的压力均衡控制。3) Then, according to the form in Figure 1, connect the steam pressure equalization controller and the boiler-boiler coordination controller to realize the pressure equalization control of the boiler-turbine unit model.

为了检验本发明提出的汽压均衡控制器的性能,分别进行两组仿真试验:In order to check the performance of the vapor pressure equalization controller proposed by the present invention, carry out two groups of simulation tests respectively:

①定压运行方式下汽压均衡控制器性能试验①Performance test of steam pressure equalization controller under constant pressure operation mode

设定机组工作在定压运行方式(主蒸汽压力的设定值不随机组输出功率而改变),升降负荷速率不受限制(即FN=-∞,RN=+∞),试验从t=50s开始,目标负荷期望值Nsp从500MW阶跃下降到400MW,输出功率响应曲线如图4上部曲线所示。图中的点划线——为实际负荷目标值NR和实际汽压目标值PTR;点线——为期望值Nsp和蒸汽压力期望值PTsp;虚线-----为未加入汽压均衡控制器时机组的输出功率;蒸汽压力曲线如图4下部曲线所示;实线——为加入汽压均衡控制器后机组的输出功率及蒸汽压力曲线。从试验曲线可以看出,由于汽压均衡控制器的加入,实际负荷目标值NR和实际汽压目标值PTR相比于为目标负荷期望值Nsp和蒸汽压力期望值PTsp有明显改变,在此作用下,机组的压力平稳性明显提高,同时保持了机组原有的对电网负荷需求的跟随能力。Set the unit to work in the constant pressure operation mode (the set value of the main steam pressure does not change with the output power of the unit), and the load lifting rate is not limited (that is, F N = -∞, R N = +∞), and the test starts from t = 50s, the target load expectation value N sp drops from 500MW to 400MW, and the output power response curve is shown in the upper curve of Fig. 4 . The dotted line in the figure——is the actual load target value NR and the actual steam pressure target value P TR ; the dotted line——is the expected value N sp and the expected value of steam pressure P Tsp ; the dotted line——is the steam pressure not added The output power of the unit when the balance controller is used; the steam pressure curve is shown in the lower curve of Figure 4; the solid line is the output power and steam pressure curve of the unit after adding the steam pressure balance controller. It can be seen from the test curve that due to the addition of the steam pressure equalization controller, the actual load target value N R and the actual steam pressure target value P TR have obvious changes compared with the target load expected value N sp and the steam pressure expected value P Tsp . Under this effect, the pressure stability of the unit is significantly improved, and at the same time, the original ability of the unit to follow the load demand of the power grid is maintained.

②滑压运行方式下汽压均衡控制器性能试验②Performance test of steam pressure equalization controller under sliding pressure operation mode

设定机组工作在滑压运行方式(主蒸汽压力的定值随机组输出功率定值的变化而变化,对应关系曲线如图5所示)。升降负荷速率及汽压变化速率设定为FN=-15MW/min,RN=+15MW/min,FP=-0.3MPa/min,RP=+0.3MPa/min。试验从t=50s开始,目标负荷期望值Nsp从300MW以12MW/min的速率上升到400MW,蒸汽压力期望值PTsp按滑压曲线变化响应曲线如图6所示。从试验曲线可以看出,即使在滑压运行方式下,汽压均衡控制器的加入也能明显提高机组的压力平稳性,同时保持良好的负荷跟随能力。以上阐述的是本发明给出的一个实施例表现出的优良控制效果。需要指出的是,本发明不只限于上述实施例,在不偏离本发明基本精神及不超出本发明实质内容所涉及范围的前提下可通过对其进行适当的变形来适应多种类型的锅炉-汽轮机单元。Set the unit to work in the sliding pressure operation mode (the fixed value of the main steam pressure changes with the fixed value of the output power of the group, and the corresponding relationship curve is shown in Figure 5). The load lifting rate and steam pressure changing rate are set as F N =-15MW/min, R N =+15MW/min, F P =-0.3MPa/min, R P =+0.3MPa/min. The test starts at t=50s, and the target load expectation value N sp increases from 300MW to 400MW at a rate of 12MW/min. The response curve of the steam pressure expectation value P Tsp according to the sliding pressure curve is shown in Figure 6. It can be seen from the test curve that even in the sliding pressure operation mode, the addition of the steam pressure equalization controller can obviously improve the pressure stability of the unit while maintaining a good load following ability. What has been described above is the excellent control effect shown by an embodiment of the present invention. It should be pointed out that the present invention is not limited to the above-mentioned embodiments, and can adapt to various types of boiler-steam turbines by appropriately deforming it without departing from the basic spirit of the present invention and not exceeding the scope involved in the essence of the present invention. unit.

Claims (4)

1. the vapour pressure balance controller of boiler-steam turbine unit is characterized in that:
The vapour pressure balance controller of boiler-steam turbine unit is made up of differential pressure compensator and pressure set-point optimizer two parts: differential pressure compensator is according to rule, according to vapour pressure deviation signal P ESize dynamically adjust speed and the direction that the load instruction changes, produce actual load desired value N RThe pressure set-point optimizer is according to operating condition, at vapour pressure deviation signal P EDriving under, dynamically adjust the setting value of steam pressure according to rule, produce actual vapour pressure desired value P TRWith N RAnd P TRRespectively with actual load signal N and actual vapour pressure deviation signal P TAsk of the input of difference back, thereby realize the balanced control of vapour pressure boiler-steam turbine unit as the boiler-turbine coordinated controller.
2. the vapour pressure balance controller of a kind of boiler according to claim 1-steam turbine unit is characterized in that described differential pressure compensator is according to vapour pressure deviation signal P ESize produce actual load desired value N RInstitute's foundation regular as follows:
Figure A200910079715C00021
In the formula, N R(k) and N R(k-1) be respectively the actual load desired value of a current sampling instant and a last sampling instant, N Sp(k) be the target load desired value of current sampling instant, P E(k) be the vapour pressure deviation signal of current sampling instant, P Tsp(k) be the steam pressure desired value of current sampling instant, t (k) and t (k-1) are respectively the time of a current sampling instant and a last sampling instant, F NAnd R NBe respectively actual load desired value N given in advance RFall off rate and climbing speed,
Figure A200910079715C00022
Item is to N RAnti-accent, influence the aperture μ of main steam control valve with this TThereby, initiatively reducing the deviation of steam pressure, α is the anti-coefficient of transferring, generally value between 10~20 is leading-delay component
Figure A200910079715C00031
Be in order dynamically to strengthen anti-accent intensity, to eliminate pressure divergence fast, should getting τ generally speaking 1τ 2, also desirable τ 12, this moment, the anti-item of transferring just became proportional component.
In the rule, vapour pressure deviation signal P EAt [0.05P Tsp(k) ,-0.03P TspAnd (0.03P (k)) Tsp(k), 0.05P TspHave hysteresis characteristic when (k)] changing in the scope, can prevent actual load desired value N RFrequent switching at boundary point.| 0.03P Tsp| and | 0.05P Tsp| error boundary can make amendment according to actual needs.
3. the vapour pressure balance controller of a kind of boiler according to claim 1-steam turbine unit is characterized in that described set-point optimization device is according to vapour pressure deviation signal P ESize produce actual vapour pressure desired value P TRInstitute's foundation regular as follows:
Figure A200910079715C00032
In the formula, P TR(k) and P TR(k-1) be respectively the actual vapour pressure desired value of a current sampling instant and a last sampling instant, F PAnd R PBe respectively actual vapour pressure desired value P given in advance TRDecline and climbing speed.
In the rule, vapour pressure deviation signal P EGreater than the safe range upper limit+0.05P TspThe time will be with actual vapour pressure desired value P TRDoing an amplitude is 0.02P TR(k-1) negative sense step, P initiatively furthers TRWith P TDistance, alleviate power and change and the stable contradiction of steam pressure, impel system to get back to stable state as early as possible.In like manner, vapour pressure deviation signal P ELess than safe range lower limit-0.05P TspThe time will be with actual vapour pressure desired value P TRDoing an amplitude is 0.02P TR(k-1) positive step is alleviated power and is changed and the stable contradiction of steam pressure.
In the rule, pressure divergence signal P EAt [0.05P Tsp(k) ,-0.03P TspAnd (0.03P (k)) Tsp(k), 0.05P TspHave hysteresis characteristic when (k)] changing in the scope, can prevent actual vapour pressure desired value P TRFrequent switching at boundary point.| 0.03P Tsp| and | 0.05P Tsp| error boundary can make amendment according to actual needs.
4. the vapour pressure balance controller of a kind of boiler according to claim 1-steam turbine unit, it is characterized in that, the mode of application software configuration in scattered control system DCS is adopted in the balanced control of described vapour pressure, or the mode that the application hardware circuit combines with software programming is realized; Except that comprising central processing unit, also comprise I/O interface, communication interface, synchronous circuit, real-time clock, EPROM, RAM, failure detector circuit and power-fail detection circuit in the hardware circuit; Wherein the I/O interface is used to connect keyboard and display; Communication interface is used for carrying out data communication with DCS; Synchronous circuit and real-time clock are used for data acquisition and the time synchronized of transmitting; EPROM is used to store the output rule by the differential pressure compensator and the pressure set-point optimizer of software programming; RAM is used to store the real time data from DCS; Failure detector circuit is used for the program that automatically resets when computing is failed; Power-fail detection circuit is used for the status information of protection central processing unit when voltage die or instant cut-off; This circuit obtains vapour pressure deviation signal P by communication interface from DCS E, target load desired value N SpWith steam pressure desired value P TspAgain with the output N of the differential pressure compensator that produces after the computing ROutput P with the pressure set-point optimizer TRSend back among the DCS realistic objective value as the boiler-turbine coordinated controller.
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CN102607053A (en) * 2012-02-29 2012-07-25 东南大学 Intermittent control method for eliminating static deviation of main steam pressure of fossil fuel fired power unit
CN101864994B (en) * 2009-11-16 2013-01-09 浙江省电力试验研究院 Correction method for optimization of sliding pressure of large steam turbine
CN104360659A (en) * 2014-11-11 2015-02-18 国家电网公司 Multivariate self-adaptive dynamic decoupling based coordinated control system for thermal power generating unit
CN105114141A (en) * 2015-09-18 2015-12-02 广东电网有限责任公司电力科学研究院 Unit plant coordinative control method and system
CN105805722A (en) * 2014-12-30 2016-07-27 华润电力(菏泽)有限公司 Boiler pressure monitoring method and system
CN110118347A (en) * 2019-05-29 2019-08-13 哈尔滨工业大学 A kind of boiler intelligent controls in advance method coordinated towards furnace machine net
CN112308302A (en) * 2020-10-22 2021-02-02 新奥数能科技有限公司 Boiler operation load parameter adjusting method and device, electronic equipment and storage medium

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CN101864994B (en) * 2009-11-16 2013-01-09 浙江省电力试验研究院 Correction method for optimization of sliding pressure of large steam turbine
CN102607053A (en) * 2012-02-29 2012-07-25 东南大学 Intermittent control method for eliminating static deviation of main steam pressure of fossil fuel fired power unit
CN102607053B (en) * 2012-02-29 2014-07-09 东南大学 Intermittent control method for eliminating static deviation of main steam pressure of fossil fuel fired power unit
CN104360659A (en) * 2014-11-11 2015-02-18 国家电网公司 Multivariate self-adaptive dynamic decoupling based coordinated control system for thermal power generating unit
CN105805722A (en) * 2014-12-30 2016-07-27 华润电力(菏泽)有限公司 Boiler pressure monitoring method and system
CN105114141A (en) * 2015-09-18 2015-12-02 广东电网有限责任公司电力科学研究院 Unit plant coordinative control method and system
CN110118347A (en) * 2019-05-29 2019-08-13 哈尔滨工业大学 A kind of boiler intelligent controls in advance method coordinated towards furnace machine net
CN110118347B (en) * 2019-05-29 2020-08-07 哈尔滨工业大学 Boiler intelligent advanced control method for boiler machine network coordination
CN112308302A (en) * 2020-10-22 2021-02-02 新奥数能科技有限公司 Boiler operation load parameter adjusting method and device, electronic equipment and storage medium
CN112308302B (en) * 2020-10-22 2024-04-19 新奥数能科技有限公司 Boiler operation load parameter adjustment method and device, electronic equipment and storage medium

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