CN101497816B - Non-hydrogenation aromatization upgrading method for naphtha - Google Patents
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Abstract
一种石脑油非临氢芳构化改质的方法,包括将石脑油在非临氢条件下与改质催化剂接触进行芳构化改质反应,所得的改质产物与吸附剂接触,吸附其中的萘系化合物,然后用解吸剂脱附吸附剂中吸附的萘系化合物,通过精馏分离将解吸剂与萘系化合物分离,所述的吸附剂包括55~80质量%锂和/或钠改性的八面沸石和20~45质量%的粘结剂。该法可有效脱除芳构化改质液体产物中的重质组分,降低其终馏点,同时还可得到纯度较高的萘系化合物。A method for non-hydrogenation aromatization modification of naphtha, comprising contacting naphtha with a modification catalyst under non-hydrogenation conditions to carry out an aromatization modification reaction, and the obtained modified product is contacted with an adsorbent, Adsorb the naphthalene-based compounds therein, then use a desorbent to desorb the naphthalene-based compounds adsorbed in the adsorbent, and separate the desorbent from the naphthalene-based compounds through rectification separation, and the adsorbent includes 55 to 80% by mass of lithium and/or Sodium-modified faujasite and 20-45% by mass of binder. The method can effectively remove the heavy components in the aromatized modified liquid product, reduce its final boiling point, and simultaneously obtain naphthalene compounds with higher purity.
Description
技术领域technical field
本发明为一种石脑油非临氢芳构化改质的方法,具体地说,是一种改善石脑油非临氢芳构化改质液体产物性质的方法。The invention relates to a method for non-hydroaromatization modification of naphtha, in particular to a method for improving the properties of a liquid product of non-hydroaromatization modification of naphtha.
背景技术Background technique
目前,我国成品汽油中催化裂化汽油约占80%,常规FCC汽油烯烃含量高达50-55%,难以达到新汽油规定的硫含量≯0.015%,烯烃含量≯25%,苯含量≯1.0%,芳烃含量≯35%的标准。因此,生产高辛烷值、低烯烃含量的清洁汽油调和组分成为各炼厂的迫切需要。而我国现阶段生产高辛烷值清洁汽油调和组分的方法主要是催化重整,由于其原料不足,导致很多催化重整装置不能满负荷运转。At present, FCC gasoline accounts for about 80% of my country's finished gasoline, and the olefin content of conventional FCC gasoline is as high as 50-55%. Content ≯35% standard. Therefore, the production of clean gasoline blending components with high octane number and low olefin content has become an urgent need for refineries. At present, the method of producing high-octane clean gasoline blending components in my country is mainly catalytic reforming. Due to the shortage of raw materials, many catalytic reforming units cannot operate at full capacity.
近些年来,由于ZSM-5择形沸石的发现,可将石脑油和/或低碳烃类在非临氢条件下转化为富含芳烃的汽油调和组分,同时副产优质液化气,这一技术称为芳构化改质技术。该技术原料适应性强,对原料杂质含量、芳烃潜含量以及馏程范围要求低,反应体系不需在氢气存在下进行并可在低压下操作,这给炼厂石脑油和低碳烃类的利用开辟了一条有效途径。但是,芳构化改质汽油产物中含有较多的重馏分,干点较高。研究发现通过降低汽油的干点可以减轻汽车尾气造成的污染。到目前为止,未见解决芳构化改质产物干点高的报道。In recent years, due to the discovery of ZSM-5 shape-selective zeolite, naphtha and/or low-carbon hydrocarbons can be converted into gasoline blending components rich in aromatics under non-hydrogen-facing conditions, while high-quality liquefied gas is produced as a by-product. This technology is called aromatization modification technology. This technology has strong raw material adaptability, low requirements on raw material impurity content, aromatics potential content and distillation range range, and the reaction system does not need to be carried out in the presence of hydrogen and can be operated at low pressure, which provides refinery naphtha and low-carbon hydrocarbons The use of it has opened up an effective way. However, the aromatized gasoline product contains more heavy fractions and has a higher dry point. Studies have found that by reducing the dry point of gasoline can reduce the pollution caused by automobile exhaust. So far, there is no report on solving the high dry point of aromatized modified products.
《化工设计》2003年第13卷第6期17-19页报道了“C10重芳烃综合利用工艺技术”,该技术将C10芳烃经精馏塔分离出不同牌号的溶剂油,同时得到均四甲苯富集液和釜残油,其中均四甲苯富集液在结晶器中冷冻至-20℃后,送分离单元用离心机甩干,萘滤饼再经压榨机压榨后得萘产品。"Chemical Engineering Design" 2003 ,
CN94105030公开了一种碳十重芳烃的分离方法,以重整C10 +重芳烃为原料,经精馏和结晶的方法分离得到均四甲苯、萘和溶剂油,在C10 +重芳烃的精馏中采用变回流比的操作方法,即在切割富四甲苯馏分时采用大回流比操作,而在切割其它馏分时采用小回流比操作,以此来提高富四甲苯液中均四甲苯的浓度。CN94105030 discloses a separation method of C10 heavy aromatics, using reforming C 10 + heavy aromatics as raw material, and separating durene, naphthalene and solvent oil through rectification and crystallization, and refining the C 10 + heavy aromatics The operation method of variable reflux ratio is adopted in the distillation, that is, a large reflux ratio operation is used when cutting the tetramethylbenzene-rich fraction, and a small reflux ratio operation is used when cutting other fractions, so as to increase the concentration of durene in the tetramethylbenzene-rich liquid .
CN97115776公开了一种煤气洗油-柴油脱萘的方法,该法将乙二醇冷却至-5~5℃,将冷却液乙二醇输入到换热器的管程,再将待脱萘的饱和柴油泵入换热器的壳程,进行热交换,使溶萘饱和柴油中的萘在5~10℃时呈细小颗粒状析出,随冷却的柴油一起流入储油罐中,再通过离心机固液分离,脱萘后的柴油有50%的萘被分离出去,成为溶萘未饱和溶液,回到煤气喷淋塔中重复使用。CN97115776 discloses a method for gas washing oil-diesel denaphthalene removal. In this method, ethylene glycol is cooled to -5~5°C, the cooling liquid ethylene glycol is input into the tube side of the heat exchanger, and then the denaphthalene to be removed is The saturated diesel oil is pumped into the shell side of the heat exchanger for heat exchange, so that the naphthalene in the saturated diesel oil is precipitated in the form of fine particles at 5-10 ° C, and flows into the oil storage tank together with the cooled diesel oil, and then passes through the centrifuge Solid-liquid separation, 50% of the naphthalene in the diesel oil after removal of naphthalene is separated to become an unsaturated solution of dissolved naphthalene, which is returned to the gas spray tower for reuse.
CN99107030公开了一种烃吸附脱芳方法,所用原料沸点范围在45~300℃之间,其中芳族化合物的浓度达到0.1~15w%。该方法包括如下步骤:进料在含沸石吸附剂的多个串联固定吸附床中实施吸附步骤来吸附芳族化合物,吸附温度为30~70℃,用解吸流体冲洗排出夹在吸附剂孔穴内的链烷烃、异构链烷烃和环烷烃,然后已吸附的芳族化合物用热解吸流体进行解吸,同时冷却床层,使其能用于重新开始下一循环的吸附步骤,解吸流体是气体或者蒸汽。CN99107030 discloses a method for adsorbing and dearomatizing hydrocarbons. The boiling point range of raw materials used is between 45-300° C., and the concentration of aromatic compounds reaches 0.1-15w%. The method comprises the following steps: the feed is subjected to an adsorption step in a plurality of series fixed adsorption beds containing zeolite adsorbent to adsorb aromatic compounds, the adsorption temperature is 30-70° C., and the desorption fluid is used to wash and discharge the trapped in the pores of the adsorbent. Paraffins, isoparaffins and naphthenes, then the adsorbed aromatics are desorbed with a thermal desorption fluid while cooling the bed so that it can be used to restart the adsorption step of the next cycle, the desorption fluid is a gas or steam.
USP5177300公开了一种从取代的苯类烃化合物中分离萘的方法,采用吸附过程使萘被选择性的吸附,然后再由脱附剂将萘解吸出来。原料为煤焦油或石油馏分,馏程为200~250℃,包括萘、单环芳烃和烷烃,吸附剂为LiX沸石,脱附剂选自1,2,3-三甲基苯、1,3,5-三甲基苯、甲苯、对二甲苯、间二甲苯或者苯,吸附温度为180~250℃,脱附温度为20~220℃,压力足以使进料保持液相即可。USP5177300 discloses a method for separating naphthalene from substituted benzene hydrocarbon compounds. The naphthalene is selectively adsorbed by an adsorption process, and then the naphthalene is desorbed by a desorbent. The raw material is coal tar or petroleum fraction, the distillation range is 200-250°C, including naphthalene, single-ring aromatic hydrocarbons and alkanes, the adsorbent is LiX zeolite, and the desorbent is selected from 1,2,3-trimethylbenzene, 1,3 , 5-trimethylbenzene, toluene, p-xylene, m-xylene or benzene, the adsorption temperature is 180-250°C, the desorption temperature is 20-220°C, and the pressure is sufficient to keep the feed in the liquid phase.
USP4357276公开了一种用X或Y型沸石从萘系烃类化合物中分离吲哚的方法,该法采用吸附过程使烃类中的吲哚被选择性地吸附,然后将吸附吲哚的沸石先与脱附剂B接触,再与脱附剂A接触将其中的吲哚解吸出来。原料为煤焦油馏分,馏程范围220~270℃,吸附剂为X或Y沸石,交换离子为Li、Na、K、Rb、Cs、Mg、Ca、Sr、Ba、Cu、Ag、Zn、Cd、Fe、Ni、Co和La中的一种,脱附剂A包括C2-10脂肪醚、C7-10芳香醚、C2-10脂肪酯和C3-10脂肪酮,脱附剂B为烷基苯。USP4357276 discloses a method for separating indole from naphthalene series hydrocarbons with X or Y type zeolite. Contact with desorbent B, and then contact with desorbent A to desorb the indole therein. The raw material is coal tar fraction, the distillation range ranges from 220 to 270°C, the adsorbent is X or Y zeolite, and the exchange ions are Li, Na, K, Rb, Cs, Mg, Ca, Sr, Ba, Cu, Ag, Zn, Cd , Fe, Ni, Co and La, desorbent A includes C 2-10 aliphatic ether, C 7-10 aromatic ether, C 2-10 fatty ester and C 3-10 aliphatic ketone, desorbent B for alkylbenzenes.
CN1600836A公开了一种直馏汽油改质制备低烯烃含量汽油的方法,该法将直馏汽油与碳四烯烃馏分混合后,在0.2~0.6MPa、300~500℃条件下与含HZSM-5的催化剂接触反应,然后分离产物中的干气、液化气和汽油组分,但其所得汽油组分的终馏点较高,无法达到清洁汽油的标准。CN1600836A discloses a method for preparing gasoline with low olefin content by upgrading straight-run gasoline. In this method, after mixing straight-run gasoline and C4-olefin fractions, they are mixed with HZSM-5-containing The catalyst is contacted and reacted, and then the dry gas, liquefied gas and gasoline components in the product are separated, but the gasoline components obtained have a higher final boiling point and cannot meet the standard of clean gasoline.
发明内容Contents of the invention
本发明的目的是提供一种石脑油非临氢芳构化改质的方法,该法可显著降低芳构化改质后所得改质汽油的终馏点,同时还可得到纯度较高的萘系化合物。The object of the present invention is to provide a method for non-hydroaromatization of naphtha, which can significantly reduce the final distillation point of the modified gasoline obtained after aromatization and modification, and can also obtain higher purity gasoline at the same time. Naphthalene compounds.
本发明提供的石脑油非临氢芳构化改质的方法,包括将石脑油在非临氢条件下与改质催化剂接触进行芳构化改质反应,所得的改质产物与吸附剂接触,吸附其中的萘系化合物,然后用解吸剂解吸吸附剂中吸附的萘系化合物,通过精馏分离将解吸剂与萘系化合物分离,所述的吸附剂包括55~80质量%锂和/或钠改性的八面沸石和20~45质量%的粘结剂。The method for non-hydrogenation aromatization modification of naphtha provided by the invention comprises contacting naphtha with a modification catalyst under non-hydrogenation conditions to carry out an aromatization modification reaction, and the obtained modified product is mixed with an adsorbent contact, adsorb the naphthalene-based compounds therein, and then use a desorbent to desorb the adsorbed naphthalene-based compounds in the adsorbent, and separate the desorbent from the naphthalene-based compounds through rectification separation, and the adsorbent includes 55 to 80% by mass of lithium and/or Or sodium-modified faujasite and 20-45% by mass of binder.
本发明方法以石脑油或石脑油与混合碳四为原料,将其进行芳构化改质,然后将改质汽油用本发明所述的吸附剂进行吸附,脱除改质汽油中的高沸点产物,从而大幅降低芳构化改质汽油的干点,尤其是在石脑油中掺入了混合碳四进行芳构化改质后,可有效解决所得改质汽油所含重组分较多而引起的终馏点过高的问题,既充分利用了碳四馏分,又能提高改质汽油品质,得到符合国家标准的汽油产品,从而减轻汽车尾气造成的污染,同时通过分馏解吸产品还可得到用于生产苯酐、合成树脂、植物生长激素等化工产品的萘系化合物。The method of the present invention takes naphtha or naphtha and mixed carbon four as raw materials, carries out aromatization modification, and then adsorbs the modified gasoline with the adsorbent described in the present invention to remove the carbon dioxide in the modified gasoline. High boiling point products, thereby greatly reducing the dry point of aromatized gasoline, especially after the naphtha is mixed with mixed carbon four for aromatization, it can effectively solve the problem of heavy components in the obtained modified gasoline. The problem of excessively high final boiling point caused by the excessive use of carbon four fractions can not only improve the quality of modified gasoline, but also obtain gasoline products that meet national standards, thereby reducing the pollution caused by automobile exhaust. Naphthalene series compounds used in the production of chemical products such as phthalic anhydride, synthetic resin, and plant growth hormone can be obtained.
附图说明Description of drawings
图1为本发明提供的芳构化改质方法流程示意图。Fig. 1 is a schematic flow chart of the aromatization modification method provided by the present invention.
图2为本发明固定床吸附分离器的解吸过程示意图。Fig. 2 is a schematic diagram of the desorption process of the fixed bed adsorption separator of the present invention.
具体实施方式Detailed ways
本发明方法将石脑油或其与碳四馏分的混合物进行芳构化改质后得到的液体产物用吸附的方法分离其中的高沸点烃类,从而降低芳构化改质产物的终馏点,使之达到汽油产品的国家标准。另外,吸附剂吸附的萘系化合物,包括萘及其衍生物,主要为烷基萘用解吸剂解吸后,通过精馏可分离出纯度较高的萘系化合物,作为化工产品的原料,解吸剂可重新利用。In the method of the present invention, the liquid product obtained after naphtha or its mixture with the C4 fraction is aromatized and modified is separated by an adsorption method from the high-boiling hydrocarbons, thereby reducing the final boiling point of the aromatized modified product , so that it reaches the national standard of gasoline products. In addition, the naphthalene-based compounds adsorbed by the adsorbent, including naphthalene and its derivatives, are mainly alkylnaphthalene. Can be reused.
所述的吸附剂中活性组分含量应适当,优选包括60~75质量%锂和/或钠改性的八面沸石和25~40质量%的粘结剂。The content of active components in the adsorbent should be appropriate, preferably including 60-75% by mass of lithium and/or sodium modified faujasite and 25-40% by mass of binder.
本发明方法提供的吸附剂活性组分为改性的八面沸石,此外还含有一定量的粘结剂。所述的八面沸石的改性金属为锂和/或钠,八面沸石为X沸石、Y沸石或X和Y沸石的混合物,当吸附剂中改性的八面沸石为LiY和LiX的混合物,其中LiX与LiY的质量比为50~90∶10~50。吸附剂中的粘结剂优选氧化铝、氧化硅、膨润土或高岭土。The active component of the adsorbent provided by the method of the invention is modified faujasite, and also contains a certain amount of binder. The modified metal of the faujasite is lithium and/or sodium, the faujasite is X zeolite, Y zeolite or a mixture of X and Y zeolites, when the modified faujasite in the adsorbent is a mixture of LiY and LiX , wherein the mass ratio of LiX to LiY is 50-90:10-50. The binder in the adsorbent is preferably alumina, silica, bentonite or kaolin.
所述的改性的八面沸石可用常规的离子交换法制备。吸附剂的制备方法为:将改性的八面沸石和粘结剂的前身物按照吸附剂中各组分要求的配比混合后成型、干燥,于300~600℃焙烧。The modified faujasite can be prepared by conventional ion exchange method. The preparation method of the adsorbent is as follows: the modified faujasite and the precursor of the binder are mixed according to the required ratio of each component in the adsorbent, then molded, dried, and calcined at 300-600°C.
由于石脑油芳构化改质产物,特别是石脑油与混合碳四的芳构化产物中含有一定量高沸点的烃类,致使芳构化改质液体产物的干点,即终馏点较高。本发明方法中芳构化改质产物中C12以上的烃类组分的含量为2~10质量%,优选2~7质量%。Because naphtha aromatization products, especially naphtha and mixed carbon four aromatization products contain a certain amount of high-boiling hydrocarbons, resulting in the dry point of the aromatization liquid product, that is, the final distillation point higher. In the method of the present invention, the content of hydrocarbon components above C 12 in the aromatization modified product is 2-10 mass%, preferably 2-7 mass%.
本发明所述的改质液相产物经过吸附床层时,其中的萘系化合物被吸附剂选择性的吸附,而烷烃、环烷烃、烯烃和单环芳烃等组分则不被吸附。芳构化改质产物与吸附剂接触的温度为10~100℃、优选20~80℃,压力为0.1~1.0MPa、优选0.1~0.6MPa。吸附分离时适宜的进料质量空速为0.5~5.0小时-1,优选0.5~3.0小时-1。When the modified liquid phase product of the present invention passes through the adsorption bed, the naphthalene compounds in it are selectively adsorbed by the adsorbent, while components such as alkanes, cycloalkanes, olefins and single-ring aromatics are not adsorbed. The temperature at which the aromatized modified product contacts the adsorbent is 10-100° C., preferably 20-80° C., and the pressure is 0.1-1.0 MPa, preferably 0.1-0.6 MPa. The suitable feed mass space velocity during adsorption separation is 0.5 to 5.0 hours -1 , preferably 0.5 to 3.0 hours -1 .
本发明所述的芳构化改质产物的吸附分离过程可以是间歇的也可以是连续的。如,吸附剂可以装在一个或多个吸附床中,原料液在与一个吸附床接触的同时,解吸剂通过其它各吸附床对吸附剂进行解吸。或者,吸附剂装在一个移动床中,使其与含有解吸剂的原料液以连续的方式接触,移动床可以是真实的也可以是模拟的,吸附原料物流以同向或者逆向方式与吸附剂接触。The adsorption and separation process of the aromatized modified product described in the present invention can be intermittent or continuous. For example, the adsorbent can be installed in one or more adsorption beds, while the raw material liquid is in contact with one adsorption bed, the desorbent desorbs the adsorbent through other adsorption beds. Or, the adsorbent is installed in a moving bed, which is in continuous contact with the feed liquid containing the desorbent. The moving bed can be real or simulated, and the adsorption feed flow is in the same or reverse direction with the adsorbent. touch.
对于吸附改质产物后的吸附剂,可用解吸剂进行解吸,解吸后富含萘系化合物的液流优选通过精馏方法回收其中的萘系化合物。所述的解吸剂选自C6~C10的芳烃,优选苯或有一至多个C1~C3烷基的烷基苯,或者两者的混合物,如含20~50质量%的苯和50~80质量%的烷基苯的混合物。所述的烷基苯优选甲苯、对二甲苯、1,2,3-三甲苯或1,3,5-三甲苯。The adsorbent after adsorbing the modified product can be desorbed with a desorbent, and the liquid stream rich in naphthalene compounds after desorption is preferably recovered by rectification. The desorbent is selected from C 6 -C 10 aromatic hydrocarbons, preferably benzene or alkylbenzene with one or more C 1 -C 3 alkyl groups, or a mixture of the two, such as 20-50% by mass of benzene and 50 ~80% by mass of a mixture of alkylbenzenes. The alkylbenzene is preferably toluene, p-xylene, 1,2,3-trimethylbenzene or 1,3,5-trimethylbenzene.
适宜的解吸温度为80~200℃、优选40~180℃,压力为0.1~0.6MPa、优选0.1~0.3MPa。解吸时适宜的进料质量空速为0.5~5.0小时-1、优选0.5~3.0小时-1。The suitable desorption temperature is 80-200°C, preferably 40-180°C, and the pressure is 0.1-0.6MPa, preferably 0.1-0.3MPa. The suitable feed mass space velocity during desorption is 0.5 to 5.0 hours -1 , preferably 0.5 to 3.0 hours -1 .
本发明方法所述的芳构化原料为石脑油,也可在石脑油中掺入混合碳四馏分作为原料,然后在非临氢条件下与改质催化剂接触进行芳构化改质反应。所述的石脑油选自常压初馏塔塔顶油、重整拔头油、凝析油、催化裂化汽油、加氢裂化汽油、催化裂解汽油、裂解汽油、加氢焦化汽油、直馏汽油中的一种或几种。所述的混合碳四馏分中,碳四烯烃含量为40~90质量%,其余为C3~C5的烷烃。优选的碳四馏分中含40~90质量%的丁烯,其余为丙烷、丁烷和戊烷。向石脑油中掺入混合碳四馏分的比例以其中的丁烯含量为准,掺混比例应使混合后的原料中丁烯含量达到10~60质量%,一般地,向石脑油中掺入的混合碳四馏分优选占原料总量的30~80质量%。The aromatization raw material described in the method of the present invention is naphtha, and the mixed C4 fraction can also be mixed into the naphtha as a raw material, and then the aromatization modification reaction is carried out by contacting with the modification catalyst under non-hydrogen-facing conditions . The naphtha is selected from the group consisting of atmospheric initial distillation tower top oil, reformed top oil, condensate oil, catalytic cracking gasoline, hydrocracking gasoline, catalytic cracking gasoline, pyrolysis gasoline, hydrocoking gasoline, straight run One or more of gasoline. In the mixed carbon four fraction, the content of carbon four olefins is 40-90% by mass, and the rest is C 3 -C 5 alkanes. The preferred C4 fraction contains 40-90% by mass of butene, and the rest is propane, butane and pentane. The ratio of blending the mixed C4 fraction into the naphtha is based on the butene content therein, and the blending ratio should make the butene content in the raw material after mixing reach 10-60% by mass. The blended carbon four cuts preferably account for 30-80% by mass of the total amount of raw materials.
本发明方法所述的芳构化改质催化剂包括0.1~5.0质量%的改性金属氧化物和95.0~99.9质量%的载体,所述的改性金属氧化物为锌、锑、混合稀土、铋、钼或镓的氧化物,所述的混合稀土氧化物含20~40质量%的氧化镧、40~60质量%的氧化铈、10~18质量%的氧化镨和2~10质量%的氧化钕。载体由50.0~80.0质量%的HZSM-5和20.0~50.0质量%的γ-Al2O3组成,所述的HZSM-5的氧化硅/氧化铝的摩尔比为30~200,优选30~100。The aromatization modifying catalyst described in the method of the present invention comprises 0.1-5.0% by mass of modified metal oxides and 95.0-99.9% by mass of carriers, and the modified metal oxides are zinc, antimony, mixed rare earths, bismuth , molybdenum or gallium oxide, the mixed rare earth oxide contains 20-40% by mass of lanthanum oxide, 40-60% by mass of cerium oxide, 10-18% by mass of praseodymium oxide and 2-10% by mass of oxide neodymium. The carrier is composed of 50.0-80.0% by mass of HZSM-5 and 20.0-50.0% by mass of γ-Al 2 O 3 , and the molar ratio of silicon oxide/alumina of the HZSM-5 is 30-200, preferably 30-100 .
本发明所述的芳构化改质催化剂可以用常规的挤条、滴球或滚球的方法成型,然后再用浸渍法引入金属活性组分。改质反应可以在固定床反应器或移动床反应-连续再生反应器中进行,反应器的个数可为一个或多个。芳构化改质适宜的反应温度为250~480℃、压力为0.2~0.7MPa、质量空速为0.1~1.0小时-1,改质反应在非临氢的条件下进行。The aromatization modifying catalyst described in the present invention can be formed by conventional extruding, dropping ball or rolling ball method, and then the metal active component is introduced by impregnation method. The upgrading reaction can be carried out in a fixed bed reactor or a moving bed reaction-continuous regeneration reactor, and the number of reactors can be one or more. The suitable reaction temperature for aromatization modification is 250-480°C, the pressure is 0.2-0.7 MPa, the mass space velocity is 0.1-1.0 hours -1 , and the modification reaction is carried out under the condition of non-hydrogenation.
从改质反应系统流出的物流经过气液分离器、吸收解吸塔和稳定塔,分离出干气、液化气和液相产物。液化气经脱硫处理后作为合格液化气产品出厂,液相产物全部或部分进入吸附床层吸附其中的重组分。The stream flowing out from the upgrading reaction system passes through the gas-liquid separator, absorption and desorption tower and stabilization tower to separate dry gas, liquefied gas and liquid phase products. After desulfurization treatment, the liquefied gas leaves the factory as a qualified liquefied gas product, and all or part of the liquid phase product enters the adsorption bed to absorb the heavy components.
下面结合附图进一步说明本发明。Further illustrate the present invention below in conjunction with accompanying drawing.
图1中,芳构化原料经管线1进入换热器2,与来自管线3的反应流出物换热后,经管线4进入加热炉5加热至反应温度,经管线6从顶部进入改质反应器7,芳构化反应产物经管线3进入换热器2,与来自管线1的原料换热后,经管线8进入冷却器9冷却,再经管线10进入高压分离器11分成气、液两相,其中气相经管线12、压缩机13、管线14进入吸收解吸塔15中部,液相物料16与吸收解吸塔15底部排出物料17混合后经管线18进入稳定塔20中部,干气经管线19从吸收解吸塔15顶部排出系统,液化气经管线21从稳定塔20顶部排出系统,稳定塔20底部物料一部分经管线22进入吸收解吸塔15顶部,另一部分经管线23或24进入固定床吸附分离器25或26,干点合格的汽油调和组分经管线27或28从固定床吸附分离器25或26底部排出系统。所述的固定床吸附器25和26为并联操作,一个进行吸附,同时另一个进行解吸。In Figure 1, the aromatization raw material enters the heat exchanger 2 through the pipeline 1, and after exchanging heat with the reaction effluent from the pipeline 3, enters the heating furnace 5 through the pipeline 4 to be heated to the reaction temperature, and enters the reforming reaction from the top through the pipeline 6 7, the aromatization reaction product enters the heat exchanger 2 through the pipeline 3, and after exchanging heat with the raw material from the pipeline 1, enters the cooler 9 through the pipeline 8 for cooling, and then enters the high-
图2为本发明固定床吸附分离器的解吸过程示意图。当相互并连的两个固定床吸附分离器中的一个吸附分离器25吸附饱和后,解吸剂经管线29进入固定床吸附分离器25,将吸附于吸附剂中的萘系化合物解吸,解吸后物料从底部管线30进入精馏塔31进行精馏分离,萘系化合物经管线33从精馏塔31底部排出,解吸剂经管线32从精馏塔31顶部排出,循环使用。Fig. 2 is a schematic diagram of the desorption process of the fixed bed adsorption separator of the present invention. When one of the two fixed-bed adsorption separators connected in parallel is saturated with adsorption, the desorbent enters the fixed-
下面的实例对本发明予以进一步的说明,但并不因此限制本发明。The following examples further illustrate the present invention, but do not limit the present invention thereby.
实例1Example 1
制备本发明吸附剂。Prepare the adsorbent of the present invention.
(1)制备LiY分子筛:取100克Y型沸石(齐鲁石化公司周村催化剂厂生产),用浓度为0.1mol/L的LiCl溶液离子交换5小时,再用脱离子水洗至洗涤液中无Cl-,110℃干燥6小时,500℃焙烧3小时。重复上述离子交换三次,制得LiY沸石。(1) Preparation of LiY molecular sieve: Take 100 grams of Y-type zeolite (produced by Zhoucun Catalyst Factory of Qilu Petrochemical Company), ion-exchange with a LiCl solution with a concentration of 0.1mol/L for 5 hours, and then wash with deionized water until there is no Cl in the washing liquid - , dry at 110°C for 6 hours, and bake at 500°C for 3 hours. The above ion exchange was repeated three times to obtain LiY zeolite.
(2)制备吸附剂:将LiY沸石与氢氧化铝粉(德国Condea公司生产,牌号SB)按质量比69∶31混合,加入约占固体质量45%的脱离子水和1%的硝酸,混捏后挤条成型,110℃干燥10小时,500℃焙烧4小时制得吸附剂A,其中含LiY沸石质量75%、γ-氧化铝25质量%。(2) Prepare adsorbent: mix LiY zeolite and aluminum hydroxide powder (produced by German Condea company, brand SB) at a mass ratio of 69:31, add deionized water and 1% nitric acid accounting for about 45% of solid mass, and knead After extrusion, it was dried at 110°C for 10 hours and calcined at 500°C for 4 hours to obtain Adsorbent A, which contained 75% by mass of LiY zeolite and 25% by mass of γ-alumina.
实例2Example 2
按实例1的方法制备吸附剂B,不同的是(1)步中用浓度为0.1mol/L的NaCl溶液离子交换X型沸石(齐鲁石化公司周村催化剂厂生产);(2)步制备吸附剂所加的NaX沸石与氢氧化铝粉的质量比为60∶40,制得的吸附剂B中含NaX沸石67质量%、γ-氧化铝33质量%。Prepare adsorbent B by the method for example 1, difference is that (1) step is the NaCl solution ion-exchange X type zeolite (Qilu Petrochemical Company Zhoucun Catalyst Factory production) of 0.1mol/L with concentration; (2) step prepares adsorption The mass ratio of NaX zeolite and aluminum hydroxide powder added to the agent was 60:40, and the prepared adsorbent B contained 67% by mass of NaX zeolite and 33% by mass of γ-alumina.
实例3Example 3
按实例1的方法制备吸附剂,不同的是(1)步中用以氧化锂和氧化钠的质量比计为75∶25的LiCl和NaCl混合溶液对X型沸石进行离子交换,得LiNaX沸石。取LiNaX沸石与氢氧化铝粉按65∶35的质量比混合,然后按实例1(2)步的方法混捏后挤条、干燥、焙烧,制得的吸附剂C中含LiNaX沸石72质量%、γ-氧化铝28质量%。The adsorbent was prepared according to the method of Example 1, except that in the step (1), the mixed solution of LiCl and NaCl with a mass ratio of lithium oxide and sodium oxide of 75:25 was used to perform ion exchange on X-type zeolite to obtain LiNaX zeolite. Get LiNaX zeolite and aluminum hydroxide powder and mix by the mass ratio of 65: 35, press the method for example 1 (2) step to knead then extrude, dry, roast, contain LiNaX zeolite 72 mass %, 28% by mass of γ-alumina.
实例4Example 4
按实例1(1)步的方法制备LiY沸石,再按制备LiY沸石的方法用浓度为0.1mol/L的LiCl溶液离子对X型沸石进行离子交换,制得LiX沸石。Prepare LiY zeolite by the method of example 1 (1) step, then use the LiCl solution ion that concentration is 0.1mol/L to carry out ion exchange to X type zeolite according to the method for preparing LiY zeolite, make LiX zeolite.
将LiX沸石、LiY沸石与氢氧化铝粉按质量比为55∶15∶30的比例混合,然后按实例1(2)步的方法混捏后挤条、干燥、焙烧,制得的吸附剂D中含LiX沸石60质量%、LiY沸石16质量%、γ-氧化铝24质量%。LiX zeolite, LiY zeolite and aluminum hydroxide powder are mixed according to the ratio of 55: 15: 30 by mass ratio, then press the method for example 1 (2) step to knead and extrude, dry, roast, and in the adsorbent D prepared It contains 60% by mass of LiX zeolite, 16% by mass of LiY zeolite, and 24% by mass of γ-alumina.
实例5Example 5
按实例2的方法制备吸附剂,不同的是制备吸附剂所加的NaX沸石与氢氧化铝粉的质量比为69∶31,制得的吸附剂E中含NaX沸石75质量%、γ-氧化铝25质量%。Prepare the adsorbent according to the method of Example 2, the difference is that the mass ratio of NaX zeolite and aluminum hydroxide powder added to the preparation of the adsorbent is 69:31, and the obtained adsorbent E contains 75% by mass of NaX zeolite, γ-oxidized
实例6Example 6
按实例3的方法制备吸附剂,不同的是制备吸附剂所加的LiNaX沸石与氢氧化铝粉的质量比为69∶31,制得的吸附剂F中含LiNaX沸石75质量%、γ-氧化铝25质量%。The adsorbent is prepared according to the method of example 3, except that the mass ratio of LiNaX zeolite and aluminum hydroxide powder added to the adsorbent is 69:31, and the obtained adsorbent F contains 75% by mass of LiNaX zeolite, γ-oxidized
实例7Example 7
按实例4的方法制备吸附剂,不同的是制备吸附剂时,将LiX沸石、LiY沸石与氢氧化铝粉按质量比为56∶13∶31的比例混合,制得的吸附剂G中含LiX沸石61质量%、LiY沸石14质量%、γ-氧化铝25质量%。Prepare the adsorbent according to the method of Example 4, the difference is that when preparing the adsorbent, LiX zeolite, LiY zeolite and aluminum hydroxide powder are mixed in a ratio of 56:13:31 by mass ratio, and LiX is contained in the obtained adsorbent G. 61% by mass of zeolite, 14% by mass of LiY zeolite, and 25% by mass of γ-alumina.
实例8Example 8
制备改质催化剂。Preparation of modified catalysts.
(1)制备载体:取120克氧化硅/氧化铝比为56的HZSM-5沸石粉(上海华亨化工厂生产),80克氢氧化铝粉(齐鲁催化剂厂生产),搅拌均匀后,加入4毫升浓度为40质量%的硝酸和100毫升去离子水充分捏合,挤成直径为2毫米的条,110℃干燥8小时,切成长度2~3毫米的颗粒,再于570℃焙烧4小时。(1) Prepare the carrier: get 120 grams of HZSM-5 zeolite powder (produced by Shanghai Huaheng Chemical Factory) with a silica/alumina ratio of 56, 80 grams of aluminum hydroxide powder (produced by Qilu Catalyst Factory), stir well, and add 4 ml of nitric acid with a concentration of 40% by mass and 100 ml of deionized water are fully kneaded, extruded into strips with a diameter of 2 mm, dried at 110°C for 8 hours, cut into particles with a length of 2 to 3 mm, and then roasted at 570°C for 4 hours .
(2)引入活性组分:取上述载体100克,用100毫升含1.0克混合氯化稀土(内蒙古包头稀土工业公司生产,其中含31质量%的氧化镧、51质量%的氧化铈、14质量%的氧化镨和4质量%的氧化钕)的水溶液在80℃浸渍2小时,120℃干燥8小时,550℃焙烧4小时。(2) Introduction of active components: Take 100 grams of the above-mentioned carrier, use 100 milliliters containing 1.0 grams of mixed rare earth chloride (produced by Inner Mongolia Baotou Rare Earth Industry Company, which contains 31 mass % of lanthanum oxide, 51 mass % of cerium oxide, 14 mass % % praseodymium oxide and 4% by mass neodymium oxide) were immersed in an aqueous solution at 80°C for 2 hours, dried at 120°C for 8 hours, and baked at 550°C for 4 hours.
(3)水蒸汽处理:将制得的催化剂装入管式反应器内,常压下在空气流中升温至580℃,然后在此温度下改通水蒸汽处理5小时,总进水量为400克,再通入干空气吹扫降温。(3) Steam treatment: put the prepared catalyst into a tubular reactor, heat up to 580° C. in air flow under normal pressure, and then change to steam treatment at this temperature for 5 hours, with a total water intake of 400 grams, and then blow dry air to cool down.
上述方法制得的催化剂含0.43质量%的混合氧化稀土(X射线荧光法分析)、64.33质量%的HZSM-5、35.24质量%的γ-Al2O3,α值为30。The catalyst prepared by the above method contains 0.43% by mass of mixed rare earth oxides (X-ray fluorescence analysis), 64.33% by mass of HZSM-5, and 35.24% by mass of γ-Al 2 O 3 , with an α value of 30.
实例9Example 9
以下实例进行芳构化改质反应。The following examples carry out the aromatization modification reaction.
在100毫升固定床试验装置上装填100克实例8所制备的改质催化剂,以60质量%直馏汽油和40质量%的碳四馏分为原料,在380℃、0.3MPa、质量空速0.4小时-1的条件下进行改质反应,直馏汽油的性质和组成见表1,碳四馏分的组成见表2,改质液体产物的族组成和馏程见表3。On 100 milliliters of fixed-bed test equipments, load 100 grams of modified catalysts prepared by Example 8, with 60 mass % straight-run gasoline and 40 mass % carbon four cuts as raw materials, at 380 ° C, 0.3 MPa, mass space velocity 0.4 hours Under the condition of -1 , the reforming reaction is carried out. The properties and composition of the straight-run gasoline are shown in Table 1, the composition of the C4 fraction is shown in Table 2, and the group composition and distillation range of the modified liquid product are shown in Table 3.
实例10Example 10
按实例9的方法以表1所示的直馏汽油为反应原料进行改质反应,所得改质液体产物的族组成和馏程见表3。According to the method of Example 9, the straight-run gasoline shown in Table 1 is used as the reaction raw material to carry out the reforming reaction, and the group composition and distillation range of the obtained reforming liquid product are shown in Table 3.
实例11Example 11
以下实例进行吸附实验。The following examples carry out adsorption experiments.
在100毫升固定床试验装置上装填50克吸附剂B,对实例9改质反应液体产物进行吸附试验,吸附条件为:温度60℃、压力0.1MPa、质量空速1.2小时-1,吸附时间为120小时。吸附剂床层流出产物的馏程见表4。Fill 50 grams of adsorbent B on 100 milliliters of fixed-bed test equipment, carry out adsorption test to the modification reaction liquid product of example 9, adsorption condition is: temperature 60 ℃, pressure 0.1MPa, mass space velocity 1.2 hours -1 , adsorption time is 120 hours. The distillation range of the adsorbent bed effluent product is shown in Table 4.
实例12Example 12
在100毫升固定床试验装置上装填50克吸附剂C,对实例9改质反应液体产物进行吸附试验,吸附条件为:温度20℃、压力0.1MPa、质量空速2.5小时-1,吸附时间为120小时。吸附剂床层流出产物的馏程见表4。Fill 50 grams of adsorbent C on 100 milliliters of fixed-bed test equipment, carry out adsorption test to the modified reaction liquid product of example 9, adsorption condition is:
实例13~16Examples 13-16
在100毫升固定床试验装置上装填50克吸附剂,对实例9改质反应液体产物进行吸附试验,吸附条件为:温度20℃、压力0.1MPa、质量空速2.0小时-1,吸附时间为120小时。各实例使用的吸附剂及吸附床层流出产物的馏程见表5。Fill 50 grams of adsorbent on 100 milliliters of fixed-bed test equipment, carry out adsorption test to example 9 modification reaction liquid product, adsorption condition is:
实例17Example 17
在100毫升固定床试验装置上装填50克吸附剂A,以实例10的改质反应液体产物为原料进行吸附试验,吸附条件为:温度60℃、压力0.2MPa、质量空速1.5小时-1,吸附时间为120小时。吸附剂床层流出产物的馏程见表6。Fill 50 grams of adsorbent A on 100 milliliters of fixed bed test equipment, carry out the adsorption test with the modified reaction liquid product of example 10 as raw material, the adsorption conditions are: temperature 60 ℃, pressure 0.2MPa, mass space velocity 1.5 hours −1 , The adsorption time was 120 hours. The distillation range of the adsorbent bed effluent product is shown in Table 6.
实例18Example 18
在100毫升固定床试验装置上装填50克吸附剂D,以实例10的改质反应液体产物为原料进行吸附试验,吸附条件为:温度70℃、压力0.1MPa、质量空速1.8小时-1,吸附时间为120小时。吸附剂床层流出产物的馏程见表6。Fill 50 grams of adsorbent D on 100 milliliters of fixed-bed test equipment, carry out adsorption test with the modification reaction liquid product of example 10 as raw material, adsorption condition is: temperature 70 ℃, pressure 0.1MPa, mass space velocity 1.8 hours -1 , The adsorption time was 120 hours. The distillation range of the adsorbent bed effluent product is shown in Table 6.
表4~6数据显示,改质液体产物经吸附后所得产物的终馏点大幅降低,均降至200℃以下,符合国家规定的汽油产品标准。The data in Tables 4 to 6 show that the final boiling point of the modified liquid product after adsorption is greatly reduced, all falling below 200°C, which meets the gasoline product standard stipulated by the state.
实例19Example 19
以下实例进行解吸实验。The following examples carry out the desorption experiment.
将实例12对实例9改质产物进行吸附的吸附剂C进行解吸,解吸剂为苯,解吸条件为:温度150℃、压力0.1MPa、质量空速2.0小时-1,解吸时间48小时。解吸后的物流用精馏方法回收其中的萘系化合物和解吸剂,精馏分离后得到的萘系化合物中其它物质的含量为0.78质量%。The adsorbent C used to adsorb the modified product of Example 9 in Example 12 was desorbed. The desorbent was benzene. The desorption conditions were: temperature 150°C, pressure 0.1 MPa, mass space velocity 2.0 hours −1 , and desorption time 48 hours. The stream after desorption was recovered by rectification method for naphthalene compound and desorbent, and the content of other substances in the naphthalene compound obtained after rectification separation was 0.78% by mass.
实例20Example 20
分别对实例13~16中经过实例9改质产物吸附的吸附剂A、E、F、G进行解吸,解吸剂为苯,解吸条件为:温度150℃、压力0.1MPa、质量空速2.0小时-1、解吸时间48小时。解吸后的物流用精馏方法回收其中的萘系化合物和解吸剂,精馏分离后得到的萘系化合物中其它物质的含量分别为0.76质量%、0.82质量%、0.58质量%、0.62质量%。The adsorbents A, E, F, and G adsorbed by the modified product of Example 9 in Examples 13 to 16 were desorbed respectively. The desorbent was benzene, and the desorption conditions were: temperature 150 ° C, pressure 0.1 MPa, mass space velocity 2.0 hours - 1. The desorption time is 48 hours. The stream after desorption recovers the naphthalene compound and the desorbent therein by rectification, and the contents of other substances in the naphthalene compound obtained after rectification separation are respectively 0.76 mass%, 0.82 mass%, 0.58 mass%, and 0.62 mass%.
实例21Example 21
对实例11经过实例9改质液体产物吸附的吸附剂B进行解吸,解吸剂为1,3,5-三甲苯,解吸条件为:温度150℃、压力0.1MPa、质量空速2.0小时-1、解吸时间48小时。解吸后的物流用精馏方法回收其中的萘系化合物和解吸剂,精馏分离后得到的萘系化合物中其它物质的含量为0.93质量%。The adsorbent B adsorbed by the modified liquid product of Example 11 in Example 9 was desorbed. The desorbent was 1,3,5-trimethylbenzene, and the desorption conditions were: temperature 150° C., pressure 0.1 MPa, mass space velocity 2.0 hours −1 , The desorption time is 48 hours. The stream after desorption was recovered by rectification method for naphthalene compound and desorbent, and the content of other substances in the naphthalene compound obtained after rectification separation was 0.93% by mass.
表1Table 1
表2Table 2
表3table 3
表4Table 4
表5table 5
表6Table 6
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