CN101497406B - Thin paper winding and cutting device with pre-roller - Google Patents
Thin paper winding and cutting device with pre-roller Download PDFInfo
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- CN101497406B CN101497406B CN2008100049489A CN200810004948A CN101497406B CN 101497406 B CN101497406 B CN 101497406B CN 2008100049489 A CN2008100049489 A CN 2008100049489A CN 200810004948 A CN200810004948 A CN 200810004948A CN 101497406 B CN101497406 B CN 101497406B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2238—The web roll being driven by a winding mechanism of the nip or tangential drive type
- B65H19/2269—Cradle
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Abstract
Description
技术领域technical field
本发明涉及一种薄纸卷绕装置的设计,特别是关于一种具预卷轮的薄纸卷绕及截断装置。The invention relates to the design of a thin paper winding device, in particular to a thin paper winding and cutting device with a pre-rolling wheel.
背景技术Background technique
一般薄纸卷绕机构的纸管,是靠输送机传递至一上卷轮旁,再由一推杆推入一弧型导板通道,再到达一卷绕区并在纸管上卷绕薄纸成为一卷筒纸,如卷筒卫生纸等。卷筒纸即将卷绕完成时,通过控制一旋转杆的转速,使其相对速度比上卷轮快或比上卷轮慢的速差,造成薄纸断裂,或使用切刀装置来切断薄纸。Generally, the paper tube of the thin paper winding mechanism is delivered to an upper roll by a conveyor, and then pushed into an arc-shaped guide plate channel by a push rod, and then reaches a winding area and winds the thin paper on the paper tube. Become a roll of paper, such as a roll of toilet paper. When the roll paper is about to be wound, by controlling the rotation speed of a rotating rod, its relative speed is faster or slower than that of the upper winding wheel, causing the thin paper to break, or using a cutter device to cut off the thin paper .
例如美国专利第6877689号专利案中,揭露一种卷绕机构及其方法,包含一输送薄纸的第一卷轮、一用以接收及导引纸管的弧形撑托板、一邻近于第一卷轮的薄纸分割器。卷绕机构是于一卷绕区卷绕薄纸,卷绕区是位于第一卷轮、一第二卷轮和一骑轮之间。薄纸分割器包含多个旋转臂,因薄纸分割器是接触于薄纸且其旋转速度是至少等于薄纸的前进速度,而可使薄纸有效地断裂。For example, in the U.S. Patent No. 6877689 patent case, a winding mechanism and its method are disclosed, which include a first reel for conveying thin paper, an arc-shaped support plate for receiving and guiding the paper tube, and an adjacent Tissue paper divider for the first roll. The winding mechanism winds thin paper in a winding area, and the winding area is located between the first winding wheel, a second winding wheel and a riding wheel. The tissue divider includes a plurality of rotating arms to effectively break the tissue paper because the tissue divider is in contact with the tissue paper and rotates at a speed at least equal to the advance speed of the tissue paper.
本发明所欲解决的技术问题Technical problem to be solved by the present invention
然而,通过旋转杆的转速差使薄纸断裂的薄纸卷绕机构,其需要装设有一旋转杆旋转控制单元,以控制旋转杆的旋转;而使用切刀装置切断薄纸的薄纸卷绕机构,其需要装设有一切刀作动的控制单元,以控制切刀的作动。However, the thin paper winding mechanism that breaks the thin paper through the rotation speed difference of the rotating rod needs to be equipped with a rotating rod rotation control unit to control the rotation of the rotating rod; while the thin paper winding mechanism that uses a cutter device to cut the thin paper , which needs to be equipped with a control unit for cutting knife action to control the action of the cutting knife.
并且,无论使用旋转杆或切刀装置来截断薄纸的设计,其均是先将薄纸截断后,薄纸才卷绕于纸管上,并无法先将薄纸卷绕于纸管后再截断薄纸。Moreover, regardless of the design of using a rotating rod or a cutter device to cut off the thin paper, the thin paper is cut off first, and then the thin paper is wound on the paper tube, and it is impossible to wind the thin paper on the paper tube first. Cut off the tissue paper.
再者,若薄纸是以高韧性的材质所制成时,若旋转杆与上卷轮之间的速差不够大,亦无法造成薄纸断裂。Furthermore, if the thin paper is made of high-toughness material, if the speed difference between the rotating rod and the winding wheel is not large enough, the thin paper cannot be broken.
发明内容Contents of the invention
缘此,本发明的主要目的是提供一种具预卷轮的薄纸卷绕及截断装置,以一预卷轮来达成截断的功能,以免除额外的拨杆旋转控制单元或切刀作动的控制单元。For this reason, the main purpose of the present invention is to provide a thin paper winding and cutting device with a pre-roll wheel. A pre-roll wheel is used to achieve the cutting function, eliminating the need for additional lever rotation control units or cutters. control unit.
本发明的另一目的是提供一种具预卷轮的薄纸卷绕装置,先以一预卷轮将薄纸卷绕于纸管上再拉断薄纸。Another object of the present invention is to provide a thin paper winding device with a pre-roller, which first winds the thin paper on the paper tube with a pre-roller and then breaks the thin paper.
本发明的另一目的是提供一种具预卷轮的薄纸截断装置,以拉断高韧性材质的薄纸。Another object of the present invention is to provide a thin paper cutting device with a pre-winding wheel to cut thin paper made of high tenacity material.
本发明解决问题的技术手段Technical means for solving problems of the present invention
本发明为解决现有技术的问题所采用的技术手段是提供一种具预卷轮的薄纸卷绕及截断装置,其包括一上卷轮、至少一导引板和一预卷轮。导引板设置于上卷轮的邻近位置,并与上卷轮之间形成一具有一加载端和一导出端的通道,一薄纸由加载端临贴于上卷轮下半部的轮面而以一预定输送方向卷绕于一位在邻近导出端的卷绕区的第一纸管上。预卷轮是设置于上卷轮下方邻近位置,且预卷轮对应于上卷轮方向的轮面是凸伸位于导引板与上卷轮之间所形成的通道中,上卷轮与位于通道中的预卷轮轮面之间形成一狭道,预卷轮具有一预卷轮轴,预卷轮是以预卷轮轴为中心而以与薄纸的预定输送方向相反的方向旋转,预卷轮的转速是低于上卷轮的转速。当一沾粘一头胶的第二纸管由加载端送入通道中并滚动移送至上卷轮与位于通道中的预卷轮的轮面之间所形成的狭道时,通过上卷轮与预卷轮不同的转速使第二纸管短暂滞留于狭道中,并通过第二纸管上的头胶将薄纸卷绕于第二纸管的外环面,此时上卷轮和预卷轮将卷绕于第二纸管的薄纸夹制,且因卷绕在第一纸管的薄纸所形成的一卷筒纸拉引产生一卷拉力而将位于第一纸管和第二纸管之间的薄纸拉断。The technical means adopted by the present invention to solve the problems of the prior art is to provide a thin paper winding and cutting device with a pre-roll wheel, which includes an upper roll wheel, at least one guide plate and a pre-roll wheel. The guide plate is arranged adjacent to the winding wheel, and forms a channel with a loading end and a leading end between the winding wheel, and a thin paper is attached to the wheel surface of the lower half of the winding wheel from the loading end. Wound on a first paper tube in a winding area adjacent to the delivery end in a predetermined conveying direction. The pre-winding wheel is arranged at the adjacent position below the winding wheel, and the wheel surface of the pre-rolling wheel corresponding to the direction of the winding wheel is protruding and located in the channel formed between the guide plate and the winding wheel. A narrow passage is formed between the pre-roll wheel surfaces in the channel. The pre-roll wheel has a pre-roll wheel shaft. The pre-roll wheel is centered on the pre-roll wheel shaft and rotates in the direction opposite to the predetermined conveying direction of the thin paper. The pre-roll wheel The rotational speed of the wheel is lower than that of the winding wheel. When a second paper tube sticking one end of glue is sent into the passage from the loading end and rolled to the narrow path formed between the winding wheel and the wheel surface of the pre-rolling wheel in the passage, the paper tube passes through the winding wheel and the pre-rolling wheel. The different rotation speeds of the reels make the second paper tube temporarily stay in the narrow passage, and the thin paper is wound on the outer ring surface of the second paper tube through the head glue on the second paper tube. At this time, the upper winding wheel and pre-rolling wheel The thin paper wound on the second paper tube is sandwiched, and a web pull formed by the thin paper wound on the first paper tube generates a roll tension, and the paper between the first paper tube and the second paper tube The tissue paper between the tubes snapped off.
本发明对照现有技术的功效The present invention contrasts the effect of prior art
经由本发明所采用的技术手段,仅使用单纯的预卷轮,使其旋转方向相反于薄纸的预定输送方向,即可达到拉断薄纸的目的,结构简单,可免除额外的拨杆旋转控制单元或切刀作动的控制单元。并通过使预卷轮的转速低于上卷轮的转速,即可先使薄纸预先卷绕于纸管上,而后再拉断薄纸。并且本发明中狭道的设计,其所产生的夹制力足可拉断高韧性材质的薄纸,不需担心先前技术中有时候无法拉断的情形发生。Through the technical means adopted in the present invention, the purpose of breaking the thin paper can be achieved by only using a simple pre-roll wheel so that its rotation direction is opposite to the predetermined conveying direction of the thin paper. The structure is simple and the additional lever rotation can be avoided. Control unit or control unit for cutter action. And by making the rotating speed of the pre-winding wheel lower than that of the winding wheel, the thin paper can be wound on the paper tube in advance, and then the thin paper can be broken. And the design of the narrow passage in the present invention can generate enough clamping force to break the thin paper made of high toughness material, so there is no need to worry about the situation that sometimes cannot be broken in the prior art.
本发明所采用的具体实施例,将通过以下的实施例及附呈图式作进一步的说明。The specific embodiments adopted by the present invention will be further described through the following embodiments and attached drawings.
附图说明Description of drawings
图1是本发明具预卷轮的薄纸卷绕及截断装置的示意图;Fig. 1 is the schematic diagram of the thin paper winding and cutting device with pre-winding wheel of the present invention;
图2是本发明的预卷轮、上卷轮和导引板的侧视图;Fig. 2 is the side view of pre-roll wheel, upper roll wheel and guide plate of the present invention;
图3是图2中3-3断面的剖视图;Fig. 3 is the sectional view of section 3-3 in Fig. 2;
图4是一第二纸管被推入上卷轮和导引板之间所形成的通道的示意图;Fig. 4 is a schematic diagram of a second paper tube being pushed into the channel formed between the winding wheel and the guide plate;
图5是第二纸管滚动移送至上卷轮与位于通道中的预卷轮轮面之间所形成的狭道,且卷绕薄纸的示意图;Fig. 5 is a schematic diagram of rolling the second paper tube to the narrow path formed between the upper winding wheel and the wheel surface of the pre-rolling wheel located in the passage, and winding thin paper;
图6是薄纸被拉断的示意图;Fig. 6 is a schematic diagram of the thin paper being pulled off;
图7是第二纸管通过上卷轮与位于通道中的预卷轮轮面之间所形成的狭道,继续向前滚动的示意图;Fig. 7 is a schematic diagram of the second paper tube continuing to roll forward through the narrow path formed between the upper winding wheel and the pre-rolling wheel surface in the channel;
图8是第二纸管被传递至卷绕区,已完成卷绕工作的一第一纸管所形成的卷筒纸被排出的示意图。Fig. 8 is a schematic diagram showing that the second paper tube is delivered to the winding area, and the roll paper formed by the first paper tube that has completed the winding work is discharged.
【主要组件符号说明】[Description of main component symbols]
100 具预卷轮的薄纸卷绕及截断装置100 Thin paper winding and cutting device with pre-roller
11 基座11 base
12 上卷轮12 Roller
121 上卷轮轴121 Roll up axle
122 粗糙面区122 Rough surface area
13 预卷轮13 pre-roll wheel
131 预卷轮轴131 preroll axle
132 环绕凹槽132 surround groove
14 导引板14 guide plate
141 中段部141 middle part
15 下卷轮15 Down scroll wheel
16 骑轮16 riding wheels
161 摆臂161 swing arm
162 中心轴162 central axis
17 纸管输送装置17 paper tube conveying device
171 承板171 bearing plate
172 推板172 push plate
18 涂胶机构18 Gluing mechanism
21 夹送轮21 pinch wheel
22 打孔装置22 punching device
23 倾斜通道23 inclined channel
24 压紧输送带24 Press the conveyor belt
3 通道3 channels
31 载入端31 loading end
32 导出端32 export terminal
33 狭道33 narrow road
34 卷绕区34 winding area
4 薄纸4 tissue paper
41 头端41 head end
42 尾端42 Tail end
5 第一纸管5 first paper tube
51 卷筒纸51 roll paper
6 第二纸管6 Second paper tube
7 头胶7 head glue
F 卷拉力F roll pull
具体实施方式Detailed ways
参阅图1所示,本发明具预卷轮的薄纸卷绕及截断装置100是包括一基座11、一上卷轮12、一预卷轮13、多个导引板14(侧视图只能看见一个)、一下卷轮15、一骑轮16、一纸管输送装置17、一涂胶机构18、一对夹送轮21、一打孔装置22、一倾斜通道23和一压紧输送带24。Referring to Fig. 1, the thin paper winding and cutting
请同时参阅图2和图3所示,上卷轮12是经由一上卷轮轴121连结于基座11。上卷轮12的轮面是形成有多个粗糙面区122。Please refer to FIG. 2 and FIG. 3 at the same time, the winding
预卷轮13设置于上卷轮12下方邻近位置,预卷轮13具有一预卷轮轴131,预卷轮13是经由预卷轮轴131而连结于基座11,且预卷轮13的轮面形成有多个环绕凹槽132。导引板14是设置于上卷轮12下方的邻近位置,导引板14经由一横梁(图中未示)连结于基座11,导引板14具有一中段部141,导引板14的中段部141是容置于预卷轮13的环绕凹槽132中,且导引板14与上卷轮12之间是形成一具有一加载端31和一导出端32的通道3。预卷轮13对应于上卷轮12方向的轮面是凸伸位于导引板14与上卷轮12之间所形成的通道3中,上卷轮12与位于通道3中的预卷轮13的轮面之间是形成一狭道33。The
上卷轮12、下卷轮15和骑轮16之间是形成有一卷绕区34(参图1),卷绕区34是邻近于导出端32。一具有一预定厚度及宽度的薄纸4经由夹送轮21的输送,并经过打孔装置22每隔一预定距离打上一列排孔后,是由载入端31临贴于上卷轮12下半部的轮面而以一预定输送方向卷绕于一位在卷绕区34的第一纸管5上,薄纸4可在卷绕区34形成一预定直径的卷筒纸51,例如卷筒卫生纸等。预卷轮13是以预卷轮轴131为中心而以与薄纸4的预定输送方向相反的方向旋转,预卷轮13的转速是低于上卷轮12的转速。A winding area 34 (see FIG. 1 ) is formed between the upper winding
参阅图4所示,纸管输送装置17具有多个承板171和一推板172。涂胶机构18设置于纸管输送装置17的选定位置,当纸管被纸管输送装置17的承板171输送经过涂胶机构18时,涂胶机构18会将胶水涂于纸管的外环面。当一第二纸管6被纸管输送装置17的承板171运送至加载端31后,推板172会旋转而将第二纸管6推入通道3中,此时第二纸管6与上卷轮12接触,因此第二纸管6受上卷轮12带动而向前滚动。且第二纸管6在先前经过涂胶机构18时即已沾粘胶水,因而具有一头胶7。Referring to FIG. 4 , the paper
参阅图5和图6所示,当沾粘头胶7的第二纸管6由加载端31送入通道3中并滚动移送至上卷轮12与位于通道3中的预卷轮13的轮面之间所形成的狭道33(狭道33的位置请参阅图1至图4所示)时,通过上卷轮12与预卷轮13不同的转速使第二纸管6短暂滞留于狭道33中,并通过第二纸管6上的头胶7将薄纸4卷绕于第二纸管6的外环面,此时上卷轮12和预卷轮13将卷绕于第二纸管6的薄纸4夹制,且因卷绕在第一纸管5的薄纸4所形成的卷筒纸51拉引产生一卷拉力F而将位于第一纸管5和第二纸管6之间的薄纸4拉断,断裂处是位于先前由打孔装置22所打出的一列排孔上。薄纸4被拉断后是于断裂处形成一头端41及一尾端42。头端41是会卷绕于第二纸管6的外环面上,尾端42则会卷绕于即将完成的卷筒纸51上。Referring to Fig. 5 and Fig. 6, when the
参阅图7所示,第二纸管6短暂滞留于狭道33中之后,由于上卷轮12的转速较快,因此第二纸管6会通过狭道33,且受上卷轮12带动而继续向前滚动。Referring to Fig. 7, after the
参阅图8所示,第二纸管6会通过下卷轮15减速所造成的上卷轮12和下卷轮15之间的速差效应而被传递至卷绕区34,并开始进行一新的卷筒纸的卷绕工作。而已完成的卷筒纸51则沿着倾斜通道23及压紧输送带24排出。由于卷筒纸51已沿着倾斜通道23和压紧输送带24排出,而骑轮16是连结于一摆臂161,摆臂161是具有一中心轴162,摆臂161是可以其中心轴162为中心而摆动,因此连结于摆臂161的骑轮16亦会随着摆臂161的摆动轨迹而上下移动,故当卷筒纸51排出后,原本压触于卷筒纸51的骑轮16即会向下移动而压触于第二纸管6。Referring to shown in Figure 8, the
由以上的实施例可知,本发明所提供的具预卷轮的薄纸卷绕及截断装置确具产业上的利用价值,故本发明业已符合于专利的要件。以上的叙述仅为本发明的较佳实施例说明,凡精于此项技艺者当可依据上述的说明而作其它种种的改良,惟这些改变仍属于本发明的发明精神及以下所界定的专利范围中。From the above examples, it can be seen that the thin paper winding and cutting device with pre-roller provided by the present invention has industrial application value, so the present invention already meets the requirements of the patent. The above narration is only a description of the preferred embodiments of the present invention, and those who are proficient in this skill can make other various improvements according to the above description, but these changes still belong to the spirit of the present invention and the patents defined below in range.
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2008
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4630783A (en) * | 1984-06-29 | 1986-12-23 | Beloit Corporation | Machine for winding a web of paper on a roll |
DE4213712A1 (en) * | 1992-04-25 | 1993-10-28 | Reifenhaeuser Masch | Machine for reeling continuously fed plastic sheeting - has main contact roller plus cutter for sheeting, system to move wound reel out and fresh shaft into position, and drive for either direction |
US5769352A (en) * | 1994-06-16 | 1998-06-23 | Fabio Perini S.P.A. | Web rewinding machine, adaptable to different core diameters |
CN1478049A (en) * | 2000-11-28 | 2004-02-25 | �Ƕ�÷�¹�������˾ | Method for winding tissue web in reel-up in paper machine |
DE102004021878A1 (en) * | 2003-12-03 | 2005-07-14 | Plamex Maschinenbau Gmbh | Contact roller winding machine for a guiding roller positioning system comprises a contact roller, a guiding roller rotating about an axis of rotation, a unit for separating a plastic film, and a winding shaft holder |
EP1659080A1 (en) * | 2004-11-18 | 2006-05-24 | Kiefel Extrusion Gmbh | Method and apparatus for clockwise and anticlockwise winding of web materials. |
Also Published As
Publication number | Publication date |
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CN101497406A (en) | 2009-08-05 |
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