CN101497394B - Underframe structure of a refrigerated container - Google Patents
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- CN101497394B CN101497394B CN2008100092830A CN200810009283A CN101497394B CN 101497394 B CN101497394 B CN 101497394B CN 2008100092830 A CN2008100092830 A CN 2008100092830A CN 200810009283 A CN200810009283 A CN 200810009283A CN 101497394 B CN101497394 B CN 101497394B
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Abstract
Description
技术领域technical field
本发明涉及一种冷藏集装箱的组件,特别涉及一种冷藏集装箱的底架结构。The invention relates to an assembly of a refrigerated container, in particular to an underframe structure of the refrigerated container.
背景技术Background technique
冷藏集装箱的底架结构、发泡层和T地板三部分共同构成冷藏集装箱内货物的承载结构。冷藏集装箱的底架部分主要是由(i)两根纵向排列的底侧梁、(ii)多根横向排列的底横梁以及(iii)副地板组成;在此底架部分的上方再设置T地板;T地板与副地板之间形成一封闭的空间,此空间即为发泡区。现有底架副地板一般采是将多块波纹状的副地板相互搭接或拼接(焊接或粘接)等方式形成整块副地板,整个底架由波纹状的副地板、两根纵向的底侧梁和2~3根底横梁焊接而成。如图1所示,其中示出了现有冷藏集装箱底架结构的一侧纵向剖视后的局部示意图,从图1可见,在底侧梁1的底侧梁上沿11和底侧梁下沿12之间设置波纹状的副地板2,在左右两底侧梁之间设置有若干底横梁3,通常是一根主底横梁31和2根副底横梁32,所述主底横梁31和副底横梁32一部分位于副地板2的下方,一部分位于副底板2的上方,即上方部分位于发泡区内。现有的冷藏集装箱的波纹状的底架结构存在如下缺点:(1)波纹状的副地板与底侧梁的焊接全部用于手工焊,其焊接效率低、成形性差;(2)在波纹状的副地板上进行油漆施工困难,容易造成波峰、波谷处的油漆膜厚度差异大,浪费严重;(3)波纹状的副地板会受到拖车锁具以及不平整地面的石头等碰撞而损坏,且波纹板维修较困难;(4)底架强度主要依靠聚氨酯泡体承载,抗冲击能力差,泡体容易分层。因此,提供一种结构强度高,易于加工制造的新的冷藏集装箱的底架结构,仍是本领域技术人员在开发和制造冷藏集装箱时急待解决的一个重要问题。The underframe structure, foam layer and T floor of the refrigerated container together constitute the load-bearing structure of the goods in the refrigerated container. The underframe part of the refrigerated container is mainly composed of (i) two bottom side beams arranged longitudinally, (ii) a plurality of bottom beams arranged horizontally and (iii) an auxiliary floor; a T floor is set above the underframe part ; A closed space is formed between the T floor and the auxiliary floor, and this space is the foaming area. The sub-floor of the existing underframe is generally formed by overlapping or splicing (welding or bonding) multiple corrugated sub-floors to form a whole sub-floor. Bottom side beams and 2 to 3 bottom beams are welded together. As shown in Figure 1, which shows a partial schematic view of the longitudinal section of one side of the existing refrigerated container underframe structure, as can be seen from Figure 1, the
发明内容Contents of the invention
本发明所要解决的问题是克服现有冷藏集装箱的波纹状的底架结构存在如下缺点:(1)波纹状的副地板与底侧梁的焊接全部用于手工焊,其焊接效率低、成形性差;(2)在波纹状的副地板上进行油漆施工困难,容易造成波峰、波谷处的油漆膜厚度差异大,浪费严重;(3)波纹状的副地板会受到拖车锁具以及不平整地面的石头等碰撞而损坏,且波纹板维修较困难;(4)底架强度主要依靠聚氨酯泡体承载,抗冲击能力差,泡体容易分层。The problem to be solved by the present invention is to overcome the following disadvantages in the corrugated underframe structure of the existing refrigerated container: (1) The welding of the corrugated sub-floor and the bottom side beam is all manual welding, which has low welding efficiency and poor formability (2) It is difficult to carry out paint construction on the corrugated sub-floor, which is likely to cause large differences in paint film thickness at the peaks and troughs, and serious waste; (3) The corrugated sub-floor will be affected by trailer locks and stones on uneven ground. It is damaged due to collisions, and the corrugated board is difficult to maintain; (4) The strength of the chassis mainly depends on the polyurethane foam for bearing, and the impact resistance is poor, and the foam is easy to delaminate.
为解决上述问题,本发明提供一种冷藏集装箱的底架结构,其包括两根纵向排列的底侧梁、设置于两底侧梁之间的副地板和横向排列的底横梁,所述底横梁两端分别与左右两底侧梁连接,其中:所述的副地板为平板;该底架结构还包括间隔预定距离横向排列并焊接于所述副地板上侧的若干加强筋,所述加强筋的两端分别与左右两底侧梁连接;所述的底横梁包括一根主底横梁和两根副底横梁,所述主底横梁和副底横梁的下沿与底侧梁下沿平齐,所述主底横梁和副底横梁的上沿高于副地板形成的平面。In order to solve the above problems, the present invention provides an underframe structure of a refrigerated container, which includes two longitudinally arranged bottom side beams, a sub-floor arranged between the two bottom side beams, and a horizontally arranged bottom beam, the bottom beam The two ends are respectively connected to the left and right bottom side beams, wherein: the sub-floor is a flat plate; the underframe structure also includes a number of reinforcing ribs arranged laterally at predetermined distances and welded to the upper side of the sub-floor, the reinforcing ribs The two ends of the two bottom beams are respectively connected to the left and right bottom side beams; the bottom beam includes a main bottom beam and two auxiliary bottom beams, and the lower edges of the main bottom beam and the auxiliary bottom beam are flush with the lower edge of the bottom side beam , the upper edges of the main bottom cross beam and the auxiliary bottom cross beam are higher than the plane formed by the auxiliary floor.
根据本发明另一实施方案提供的底架结构,其中:所述的副地板具有波纹深度小于10mm的浅波纹。According to the underframe structure provided by another embodiment of the present invention, the sub-floor has shallow corrugations with a corrugation depth less than 10 mm.
根据本发明以上任一方案提供的底架结构,其中:还包括间隔预定距离横向排列设置的若干内横梁,所述内横梁的两端分别与左右两底侧梁连接,并且所述内横梁位于副地板的上方。According to the underframe structure provided by any of the above schemes of the present invention, it also includes several inner beams arranged laterally at predetermined distances, the two ends of the inner beams are respectively connected to the left and right bottom side beams, and the inner beams are located at above the sub-floor.
根据本发明进一步提供的底架结构,其中:所述内横梁的上沿与底侧梁上沿平齐。According to the chassis structure further provided by the present invention, wherein: the upper edge of the inner beam is flush with the upper edge of the bottom side beam.
根据本发明进一步提供的底架结构,其中:所述内横梁是截面形状呈方框型、I型、C形、T型或U型的钢材。According to the underframe structure further provided by the present invention, wherein: the inner beam is a steel material with a cross-sectional shape of a square frame, an I shape, a C shape, a T shape or a U shape.
根据本发明进一步提供的底架结构,其中:还包括设置于所述内横梁上并用于支撑T地板的PE筋。According to the chassis structure further provided by the present invention, it further includes PE ribs arranged on the inner beams and used to support the T floor.
本发明冷藏集装箱的底架结构,其中的副地板与该底架结构上支撑的T地板形成一发泡层,冷藏集装箱内货物的重量主要由底横梁承载,极大地减轻了原有波纹板所受到的承载力。同时,通过本发明的上述设计,可以有效地获得以下技术效果:1)最大限度地降低了副地板损坏的几率;2)能够使用简单的平板而不是波纹板进行修理,大大地提高了修理效率,降低了成本;3)能够实现自动焊接和自动喷漆,提高生产效率和产品质量;4)底板的结构强度、抗冲击能力和防止泡体分层能力大大增强。In the underframe structure of the refrigerated container of the present invention, the auxiliary floor and the T floor supported on the underframe form a foam layer, and the weight of the goods in the refrigerated container is mainly carried by the bottom beam, which greatly reduces the burden of the original corrugated board. Bearing capacity received. At the same time, through the above design of the present invention, the following technical effects can be effectively obtained: 1) The probability of damage to the sub-floor is minimized; 2) Simple flat plates can be used instead of corrugated plates for repairs, which greatly improves the repair efficiency , which reduces the cost; 3) It can realize automatic welding and automatic painting, improve production efficiency and product quality; 4) The structural strength, impact resistance and ability to prevent foam delamination of the bottom plate are greatly enhanced.
附图说明Description of drawings
图1是现有冷藏集装箱的底架纵向剖视的局部结构示意图。Fig. 1 is a partial structural schematic view of the longitudinal section of the bottom frame of the existing refrigerated container.
图2是本发明冷藏集装箱的底架纵向剖视的局部结构示意图。Fig. 2 is a partial structural schematic diagram of a longitudinal section of the bottom frame of the refrigerated container of the present invention.
图3是图2中A部的放大结构示意图。FIG. 3 is an enlarged structural schematic diagram of part A in FIG. 2 .
图4是图2中B部的放大结构示意图。FIG. 4 is an enlarged structural schematic diagram of part B in FIG. 2 .
图5是图2中C部的放大结构示意图。FIG. 5 is an enlarged structural schematic diagram of part C in FIG. 2 .
图6是本发明冷藏集装箱的底架俯视的局部结构示意图。Fig. 6 is a schematic partial structural view of the bottom frame of the refrigerated container of the present invention.
其中,主要附图符号说明如下:Among them, the main drawings and symbols are explained as follows:
1、底侧梁 31、主底横梁1.
11、底侧梁上沿 32、副底横梁11. Upper edge of the
12、底侧梁下沿 4、加强筋12. Lower edge of the
2、副地板 5、内横梁2.
3、底横梁 6、PE筋3.
具体实施方式Detailed ways
以下参考附图通过具体实施方式进一步说明本发明,目的是为了便于理解本发明而作说明之用,并非用于限制本发明。The present invention will be further described below through specific embodiments with reference to the accompanying drawings, the purpose of which is to facilitate the understanding of the present invention for illustration purposes and not to limit the present invention.
本发明的构思是,通过改进冷藏集装箱的底架结构,来提高冷藏集装箱的底架结构强度,使冷藏集装箱的底架易于加工制造。The idea of the present invention is to improve the structural strength of the underframe of the refrigerated container by improving the underframe structure of the refrigerated container, so that the underframe of the refrigerated container is easy to process and manufacture.
现参照附图来具体地说明本发明的实施方式。图2是本发明冷藏集装箱的底架纵向剖视的局部结构示意图,图3、图4和图5分别是图2中A部、B部、C部的放大结构示意图,图6是本发明冷藏集装箱的底架俯视的局部结构示意图。Embodiments of the present invention will now be described in detail with reference to the drawings. Fig. 2 is a partial structural schematic view of the longitudinal section of the bottom frame of the refrigerated container of the present invention. Fig. 3, Fig. 4 and Fig. 5 are respectively enlarged structural schematic diagrams of parts A, B and C in Fig. 2, and Fig. 6 is a refrigerated container of the present invention A schematic diagram of the partial structure of the bottom frame of the container.
在本发明提供的冷藏集装箱的底架结构的具体实施例中,该底架结构包括两根纵向排列的底侧梁1、设置于两底侧梁之间的副地板2和横向排列的底横梁3,所述底横梁3两端分别与左右两底侧梁1连接,其中:所述的副地板2为平板;该底架结构还包括间隔预定距离横向排列并焊接于所述副地板上侧的若干加强筋4,所述加强筋4的两端分别与左右两底侧梁1连接;所述的底横梁3包括一根主底横梁31和两根副底横梁32,所述主底横梁31和副底横梁32的下沿与底侧梁下沿12平齐,所述主底横梁31和副底横梁32的上沿高于副地板2形成的平面。In a specific embodiment of the underframe structure of the refrigerated container provided by the present invention, the underframe structure includes two longitudinally arranged
在本发明提供的冷藏集装箱的底架结构的第二具体实施例中,所述的副地板2被设计成具有波纹深度小于10mm的浅波纹,这种浅波纹有利于地加副地板的结构强度,同时不会对喷漆等工艺产生不利影响。In the second specific embodiment of the underframe structure of the refrigerated container provided by the present invention, the
根据本发明第一具体实施例,其中还包括间隔预定距离横向排列设置的若干内横梁5,所述内横梁5的两端分别与左右两底侧梁1连接,并且所述内横梁5位于副地板2的上方。According to the first specific embodiment of the present invention, it also includes a number of
根据本发明第二具体实施例,其中还包括间隔预定距离横向排列设置的若干内横梁5,所述内横梁5的两端分别与左右两底侧梁1连接,并且所述内横梁5位于副地板2的上方。According to the second specific embodiment of the present invention, it also includes several
本发明底架结构进一步的实施例是设计成内横梁5的上沿与底侧梁上沿11平齐。A further embodiment of the chassis structure of the present invention is designed so that the upper edge of the
本发明底架结构进一步的实施例是内横梁5使用是截面形状呈方框型、I型、C形、T型或U型的钢材。此一形状的钢材对于增强底架结构具有重要作用。A further embodiment of the underframe structure of the present invention is that the
本发明底架结构进一步的实施例是还包括设置于所述内横梁上并用于支撑T地板的PE筋6。A further embodiment of the underframe structure of the present invention further includes
本发明在两底侧梁1之间每间隔一预定距离焊接有内横梁5,该内横梁5的数量可以根据整体集装箱的结构设计确定,这是本领域技术人员容易做到的。In the present invention, an
从图可见,主底横梁31和副底横梁32的下底面与底侧梁1的下沿12平齐,并且所述主底横梁31和副底横梁32的下沿与底侧梁下沿12平齐,所述主底横梁31和副底横梁32的上沿高于副地板2形成的平面,即它们的上沿设置于发泡区内。而内横梁5的整个地位于副地板2的上方,即内横梁5整个地设置于发泡区内。It can be seen from the figure that the lower bottom surfaces of the
在主底横梁31、副底横梁32、内横梁5的上方设置有PE筋6,用于支撑冷藏集装箱的T地板(图中未示出),由此可见,由T地板支撑的冷藏箱内的货物的重量主要集中于主底横梁31、副底横梁32和内横梁5上,而通过发泡层(图中未示出)传导到副地板2上的重力大大减小,从而可以延长副地板2及发泡层的使用寿命。Above the main
另外,从图2可见,副地板2基本为平板,优选的实施例中,采用波纹深度小于10mm的浅波纹板作为副地板2,此一设计方案可以大大提高副地板2的加工便利性。In addition, it can be seen from FIG. 2 that the
此外,在副地板2的上侧每间隔一预定距离还焊接若干加强筋4,该加强筋4的数量可以根据整体集装箱的结构设计确定,这是本领域技术人员容易做到的;加强筋4设置于发泡区内,两端与底侧梁1焊接,由此可以大大加强副地板2的结构强度。该副地板2可以采用本领域常用的结构,优先采用截面基本呈“U ”形的钢板。In addition, a number of
本发明的冷藏集装箱底架结构主要是由两根纵向底侧梁1和一根主底横梁31和两根副底横梁32以及若干内横梁5组成,主底横梁31、副底横梁32、以及内横梁两端分别焊接在底侧梁1上,构成一个完整的刚性框架结构,与现有的波纹状副地板2的底架结构相比,其主要区别在于,本发明底架采用的副地板2基本上为平板,并在副地板2上焊接数根加强筋4,增加了若干内横梁5以及其上的PE筋6,从而在保证底架通过ISO试验的前提下,可以减少发泡层的发泡密度,减少漏热率。The underframe structure of the refrigerated container of the present invention is mainly composed of two longitudinal
用平板状的副地板替代波纹状的副地板,不仅能够最大限度地降低了副地板损坏,而且允许使用简单的平板而不是波纹板进行修理,提高了修理效率,降低了成本,此外通过增加数根小底横梁和PE筋,使底板强度从原来主要依靠聚氨酯泡体承载向主要依靠底横梁承载转变,增强了底部的结构强度,提高了抗冲击和防止泡体分层的能力。Using flat sub-floor instead of corrugated sub-floor can not only reduce the damage of sub-floor to the greatest extent, but also allow simple flat board instead of corrugated board to be repaired, which improves repair efficiency and reduces cost. The small bottom beams and PE ribs make the floor strength change from mainly relying on polyurethane foam to mainly rely on bottom beams, which enhances the structural strength of the bottom and improves the ability to resist impact and prevent foam delamination.
本发明的冷藏集装箱底架结构与位于箱体内的T地板以及中间的发泡层构成了冷藏集装箱的底板,本发明经过试验测试,证明它完全能够满足ISO-1496/2对冷藏集装箱底板刚度和强度要求以及漏热要求。The bottom frame structure of the refrigerated container of the present invention, the T floor located in the box and the foam layer in the middle constitute the bottom plate of the refrigerated container. The present invention has been tested and tested to prove that it can fully meet the requirements of ISO-1496/2 on the rigidity and rigidity of the bottom plate of the refrigerated container. Strength requirements and heat leakage requirements.
通过以上具体实施例的详述,希望能更清楚描述本发明,但并非上述公开的较佳具体实施例用于限制本发明。本发明的权利要求应该根据上述说明作最宽解释,以致使其涵盖所有可能的改变及具有相等性的安排。Through the detailed description of the specific embodiments above, it is hoped that the present invention can be described more clearly, but the preferred specific embodiments disclosed above are not used to limit the present invention. The claims of the present invention should be interpreted in the broadest way based on the above description so as to cover all possible changes and arrangements having equivalents.
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CN102040058B (en) * | 2009-10-23 | 2013-01-23 | 中国国际海运集装箱(集团)股份有限公司 | Base frame for container |
CN104875982A (en) * | 2014-02-28 | 2015-09-02 | 中集集团集装箱控股有限公司 | Container |
US10850918B2 (en) | 2016-08-26 | 2020-12-01 | Nantong Cimc-Special Transportation Equipment Manufacture Co., Ltd | Container |
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CN2416076Y (en) * | 2000-02-03 | 2001-01-24 | 上海中集冷藏箱有限公司 | Improved refrigerating container baseboard |
CN2509126Y (en) * | 2001-10-10 | 2002-09-04 | 中国国际海运集装箱(集团)股份有限公司 | Bottom structure of container |
CN2931377Y (en) * | 2006-07-25 | 2007-08-08 | 中国国际海运集装箱(集团)股份有限公司 | an insulating floor |
-
2008
- 2008-02-03 CN CN2008100092830A patent/CN101497394B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2416076Y (en) * | 2000-02-03 | 2001-01-24 | 上海中集冷藏箱有限公司 | Improved refrigerating container baseboard |
CN2509126Y (en) * | 2001-10-10 | 2002-09-04 | 中国国际海运集装箱(集团)股份有限公司 | Bottom structure of container |
CN2931377Y (en) * | 2006-07-25 | 2007-08-08 | 中国国际海运集装箱(集团)股份有限公司 | an insulating floor |
Also Published As
Publication number | Publication date |
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CN101497394A (en) | 2009-08-05 |
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