CN101495332B - Assembling structure of temperature- adjusting door - Google Patents
Assembling structure of temperature- adjusting door Download PDFInfo
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- CN101495332B CN101495332B CN2007800278462A CN200780027846A CN101495332B CN 101495332 B CN101495332 B CN 101495332B CN 2007800278462 A CN2007800278462 A CN 2007800278462A CN 200780027846 A CN200780027846 A CN 200780027846A CN 101495332 B CN101495332 B CN 101495332B
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- 230000001105 regulatory effect Effects 0.000 claims abstract description 28
- 238000004378 air conditioning Methods 0.000 claims description 14
- 238000003780 insertion Methods 0.000 claims description 9
- 230000037431 insertion Effects 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000001816 cooling Methods 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00642—Control systems or circuits; Control members or indication devices for heating, cooling or ventilating devices
- B60H1/00664—Construction or arrangement of damper doors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00507—Details, e.g. mounting arrangements, desaeration devices
- B60H1/00514—Details of air conditioning housings
- B60H1/00521—Mounting or fastening of components in housings, e.g. heat exchangers, fans, electronic regulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2304/00—Optimising design; Manufacturing; Testing
- B60Y2304/07—Facilitating assembling or mounting
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- Thermal Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Air-Conditioning For Vehicles (AREA)
Abstract
本发明涉及一种车用空调器中的调温门的组装结构,其中,在齿轮轴上形成有多个设定销,在滑动门上形成有具有销孔的多个支撑部件,借此将所述齿轮轴和所述滑动门彼此暂时组装,并且在所述暂时组装的齿轮轴和滑动门安装到空调壳体上时,所述暂时组装的齿轮轴和滑动门彼此分离,从而防止所述调温门的错误组装,提高组装性能,并减小所述空调壳体的尺寸。
The present invention relates to an assembly structure of a temperature regulating door in a vehicle air conditioner, wherein a plurality of setting pins are formed on a gear shaft, and a plurality of supporting parts with pin holes are formed on a sliding door, whereby the The gear shaft and the sliding door are temporarily assembled with each other, and when the temporarily assembled gear shaft and sliding door are mounted on the air conditioner casing, the temporarily assembled gear shaft and sliding door are separated from each other, thereby preventing the Misassembly of the thermostat door improves assembly performance and reduces the size of the air conditioner housing.
Description
技术领域technical field
本发明涉及一种车用空调器中的调温门的组装结构,更具体涉及这样一种车用空调器中的调温门的组装结构,其中,在齿轮轴上形成有设定销并在滑动门上形成有具有销孔的支撑部件,从而将齿轮轴和滑动门暂时彼此组装,并且在将暂时组装的齿轮轴和滑动门安装到空调壳体上时暂时组装的齿轮轴和滑动门彼此分离,从而防止调温门的错误组装,改善了组装性能,并减小了空调壳体的尺寸。 The present invention relates to an assembly structure of a temperature regulating door in a vehicle air conditioner, and more particularly relates to such an assembly structure of a temperature regulating door in a vehicle air conditioner, wherein a setting pin is formed on a gear shaft and A support member having a pin hole is formed on the sliding door so that the gear shaft and the sliding door are temporarily assembled to each other, and the temporarily assembled gear shaft and sliding door are attached to each other when the temporarily assembled gear shaft and sliding door are mounted on the air conditioner case separation, thereby preventing incorrect assembly of the thermostat door, improving assembly performance, and reducing the size of the air conditioner casing. the
背景技术Background technique
通常,车用空调器包括用于对车辆内部进行冷却的冷却系统和用于对车辆内部进行加热的加热系统。 Generally, a vehicle air conditioner includes a cooling system for cooling the vehicle interior and a heating system for heating the vehicle interior. the
通过使循环入压缩机中的制冷剂在压缩机的操作作用下经过冷凝器、接收干燥器、膨胀阀和蒸发器之后与在吹风机作用下经过蒸发器表面的吹风之间进行热交换,冷却系统将吹风转换为冷空气,并将冷空气排放到车辆内部以对车辆内部进行冷却。 The cooling system is cooled by making the refrigerant circulated into the compressor pass through the condenser, receiving dryer, expansion valve and evaporator under the operation of the compressor, and exchange heat with the blowing air passing through the surface of the evaporator under the action of the blower. Converts blowing air into cold air and discharges the cold air into the vehicle interior to cool the vehicle interior. the
另外,加热系统将冷却水引入加热器芯中,并使冷却水与从吹风机吹来的吹风进行热交换,从而对车辆内部进行加热。 In addition, the heating system introduces cooling water into the heater core, and heats the interior of the vehicle by exchanging heat between the cooling water and the air blown from the blower. the
这种车用空调器分为三种类型。 There are three types of car air conditioners. the
作为这三种类型中的一种,有三件式空调器,其中,吹风机单元、蒸发器单元和加热器单元独立构成,但是该三件式空调器具有若干问题,即:由于其较大尺寸而占据较大的车辆内部空间,并且生产率较低。 As one of these three types, there is a three-piece air conditioner in which a blower unit, an evaporator unit, and a heater unit are independently constituted, but this three-piece air conditioner has several problems, namely: Occupies a larger vehicle interior space and has lower productivity. the
因此,需要尺寸紧凑的空调器以提高车辆内部空间的利用效率。响应于该需要,近来增加使用了其中蒸发器单元和加热器单元一体安装的半中心安装式(semi-center mounting type)空调器、或者其中吹风机单元、蒸发器单元和加热器单元全部一体安装的中心安装式空调器。 Therefore, an air conditioner with a compact size is required to improve the utilization efficiency of the vehicle interior space. In response to this need, a semi-center mounting type (semi-center mounting type) air conditioner in which an evaporator unit and a heater unit are integrally mounted, or in which a blower unit, an evaporator unit, and a heater unit are all integrally mounted, has recently been used more and more. Center mounted air conditioner. the
图1示出了根据现有技术的半中心安装式空调器的实施例,在图1中没有显示吹风机单元。 FIG. 1 shows an embodiment of a semi-centre-mounted air conditioner according to the prior art, in which the blower unit is not shown. the
图1所示的车用空调器1包括:空调壳体10,其具有分别安装在空调壳体10的空气流出口处并用模式门11a、12a和13a来调整开度的除霜孔口11、面部孔口12和地板孔口13;吹风机(未示出),其连接到空调壳体10的空气流入口以吹送室内空气或室外空气;嵌入空调壳体10中的蒸发器2和加热器芯3;以及调温门20,其用于对经过蒸发器2的冷空气和经过加热器芯3的热空气的混合量进行控制。 The vehicle air conditioner 1 shown in FIG. 1 includes: an
这里,调温门20分为扁平型、穹顶型、滑动型等等。图1表示采用滑动型调温门的实施例的情况。 Here, the temperature regulating door 20 is classified into a flat type, a dome type, a sliding type, and the like. Fig. 1 shows the situation of an embodiment using a sliding type temperature regulating door. the
调温门20可滑动地安装在形成于空调壳体10的内部两侧壁上的滑动槽15上,并包括:在一侧形成有齿轮部21a的滑动门21;以及齿轮轴22,其可旋转地接合到形成于空调壳体10的两侧壁上的通孔(未示出),并具有与滑动门21的齿轮部21a啮合以操作滑动门21的齿轮部22a。 The temperature regulating door 20 is slidably installed on the
这种调温门20控制冷空气通道P1的出口的开度和热空气通道P2的入口的开度,从而控制冷空气和热空气的混合量。 The temperature regulating door 20 controls the opening of the outlet of the cold air passage P1 and the opening of the inlet of the hot air passage P2, thereby controlling the mixing amount of the cold air and the hot air. the
根据如上所述构造的车用空调器1,当以最大冷却模式进行操作时,调温门20打开冷空气通道P1而关闭热空气通道P2。另外,当以最大加热模式进行操作时,调温门20关闭冷空气通道P1而打开热空气通道P2。 According to the vehicular air conditioner 1 constructed as described above, when operating in the maximum cooling mode, the temperature regulating door 20 opens the cool air passage P1 and closes the hot air passage P2. In addition, when operating in the maximum heating mode, the temperature regulating door 20 closes the cold air passage P1 and opens the hot air passage P2. the
因此,当以最大冷却模式进行操作时,从吹风机(未示出)吹来的空气在经过蒸发器2的表面的同时与在蒸发器2内流动的制冷剂进行热交换之后被转换为冷空气,通过冷空气通道P1而朝向混合腔(MC)流动,并通过在预定的空调模式(通风模式、地板模式、除霜模式、双级模式或混合模式)下打开的孔口而排放到车辆内部,从而对车辆内部进行冷却。 Therefore, when operating in the maximum cooling mode, air blown from a blower (not shown) is converted into cool air after passing through the surface of the evaporator 2 while exchanging heat with the refrigerant flowing inside the evaporator 2 , flows toward the mixing chamber (MC) through the cold air passage P1, and is discharged into the vehicle interior through the orifice opened in the predetermined air conditioning mode (ventilation mode, floor mode, defrost mode, dual-stage mode, or hybrid mode) , thereby cooling the interior of the vehicle. the
此外,当以最大加热模式进行操作时,吹送的空气通过在经由热空气通道P2经过加热器芯3的同时与加热器芯3内流动的冷却水进行热交换而被转换为热空气,朝向混合腔流动,并通过在预定的空调模式下打开的孔口而排放到车辆内部,从而对车辆内部进行加热。 In addition, when operating in the maximum heating mode, the blown air is converted into hot air by heat exchange with cooling water flowing inside the heater core 3 while passing through the heater core 3 via the hot air passage P2, toward mixing The air flows through the cavity and is discharged into the vehicle interior through an orifice that is opened in a predetermined air conditioning mode, thereby heating the vehicle interior. the
另外,当以非最大冷却模式而是一般冷却模式(即,1/2冷却模式)进行操作时,如图1所示,调温门20旋转到中间位置从而打开冷空气通道P1的出口和热空气通道P2的入口。因此,经过蒸发器2的冷空气和经过加热器芯3的热空气朝向混合腔(MC)流动并彼此混合,然后通过在预定的空调模式下打开的孔口而排放到车辆内部。 In addition, when operating in not the maximum cooling mode but the general cooling mode (ie, 1/2 cooling mode), as shown in FIG. Inlet of air channel P2. Accordingly, the cool air passing through the evaporator 2 and the hot air passing through the heater core 3 flow toward the mixing chamber (MC) and mix with each other, and then are discharged into the vehicle interior through the orifice opened in a predetermined air conditioning mode. the
同时,为了改善组装到空调壳体10的调温门20(包括滑动门和齿轮轴)的组装性能,如图2所示,日本专利申请特开平No.11-240321公开了一种调温门,其中在滑动门21的一侧形成有框架25,并且齿轮轴22固定于框架25,使得滑动门21和齿轮轴22在组装到空调壳体10上之前而彼此暂时组装。 Meanwhile, in order to improve the assembly performance of the temperature-regulating door 20 (including the sliding door and the gear shaft) assembled to the air-
然而,如果齿轮轴22暂时组装到滑动门21的框架25上并且将暂时组装的滑动门21和框架25组装到空调壳体10上,可以改善组装性能,但是会导致另一问题,即:由于必须在滑动门21上额外形成框架25,因此制造成本增加。 However, if the
另外,由于滑动门21的重量因框架25而增加,因此在使齿轮轴22旋转以操作滑动门21的致动器(未示出)上会产生负载。 In addition, since the weight of the sliding
发明内容Contents of the invention
技术问题 technical problem
因而,为了解决现有技术中存在的上述问题而做出了本发明,并且本发明的目的是提供一种车用空调器中的调温门的组装结构,其中,在齿轮轴上形成有设定销并在滑动门上形成有具有销孔的支撑部件,从而将齿轮轴和滑动门暂时彼此组装,并且在将暂时组装的齿轮轴和滑动门安装到空调壳体上时暂时组装的齿轮轴和滑动门彼此分离,从而防止调温门的错误组装,改善了组装性能,减小了空调壳体的尺寸和使滑动门操作的致动器的负载,并且由于其在操作期间没有干涉地进行操作,因而防止产生噪音。 Therefore, the present invention is made in order to solve the above-mentioned problems existing in the prior art, and the object of the present invention is to provide an assembly structure of a thermostat door in a vehicle air conditioner, wherein a device is formed on the gear shaft. A pin is fixed and a support member having a pin hole is formed on the sliding door so that the gear shaft and the sliding door are temporarily assembled to each other, and the temporarily assembled gear shaft is temporarily assembled when the temporarily assembled gear shaft and the sliding door are attached to the air conditioner case and the sliding door are separated from each other, thereby preventing wrong assembly of the thermostat door, improving assembly performance, reducing the size of the air conditioner casing and the load on the actuator that makes the sliding door operate, and since it is performed without interference during operation operation, thus preventing noise. the
技术方案 Technical solutions
为了实现上述目的,根据本发明,提供了一种车用空调器中的调温 门的组装结构,该组装结构包括:空调壳体,该空调壳体中嵌入有蒸发器和加热器芯;以及调温门,该调温门具有可滑动地安装在所述空调壳体内的滑动门、和以与所述滑动门齿轮啮合的方式可旋转地安装到所述空调壳体上的齿轮轴,其中,在所述齿轮轴上形成有多个设定销,在所述滑动门上形成有多个支撑部件,所述支撑部件分别具有用于接合所述设定销的销孔,从而将所述齿轮轴和所述滑动门彼此暂时组装,并且在所述暂时组装的齿轮轴和滑动门安装到所述空调壳体上之后,所述暂时组装的齿轮轴和滑动门彼此分离。 In order to achieve the above object, according to the present invention, an assembly structure of a thermostat door in a vehicle air conditioner is provided, the assembly structure comprising: an air conditioner casing, an evaporator and a heater core are embedded in the air conditioner casing; and a temperature regulating door having a sliding door slidably installed in the air conditioner casing, and a gear shaft rotatably installed on the air conditioning casing in a gear-engagement manner with the sliding door, wherein , a plurality of setting pins are formed on the gear shaft, and a plurality of supporting members are formed on the sliding door, and the supporting members respectively have pin holes for engaging the setting pins, so that the The gear shaft and the sliding door are temporarily assembled with each other, and after the temporarily assembled gear shaft and sliding door are mounted on the air conditioner casing, the temporarily assembled gear shaft and sliding door are separated from each other. the
附图说明Description of drawings
从下面结合附图对本发明优选实施方式的详细描述中将明白本发明的上述和其它目的、特征和优点,在附图中: The above-mentioned and other objects, features and advantages of the present invention will be understood from the following detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings, in the accompanying drawings:
图1是根据现有技术的车用空调器的剖视图; Fig. 1 is the sectional view according to the vehicle air conditioner of prior art;
图2是表示根据现有技术的车用空调器的调温门的实施例的立体图; Fig. 2 is a perspective view showing an embodiment of a thermostat door of a vehicle air conditioner according to the prior art;
图3是根据本发明第一优选实施方式的车用空调器的调温门的分解立体图; Fig. 3 is an exploded perspective view of the temperature regulating door of the vehicle air conditioner according to the first preferred embodiment of the present invention;
图4是表示图3的齿轮轴和滑动门彼此暂时组装的状态的立体图; Fig. 4 is a perspective view showing a state in which the gear shaft and the sliding door of Fig. 3 are temporarily assembled with each other;
图5是表示根据第一优选实施方式的调温门安装到空调壳体上的状态的立体图; Fig. 5 is a perspective view showing a state in which the temperature regulating door is installed on the air conditioner housing according to the first preferred embodiment;
图6是表示在根据第一优选实施方式的调温门组装到空调壳体上之后,设定销断开的状态的立体图; 6 is a perspective view showing a state where the setting pin is disconnected after the temperature regulating door according to the first preferred embodiment is assembled on the air conditioner casing;
图7是根据本发明第二优选实施方式的车用空调器的调温门的分解立体图; Figure 7 is an exploded perspective view of a temperature regulating door of a vehicle air conditioner according to a second preferred embodiment of the present invention;
图8是表示图7的齿轮轴和滑动门彼此暂时组装的状态的立体图; Fig. 8 is a perspective view showing a state in which the gear shaft and the sliding door of Fig. 7 are temporarily assembled with each other;
图9是表示根据第二优选实施方式暂时组装的调温门组装到空调壳体上的状态的立体图; Fig. 9 is a perspective view showing a state in which the temporarily assembled temperature regulating door is assembled to the air conditioner housing according to the second preferred embodiment;
图10是表示在根据第二优选实施方式的调温门组装到空调壳体上之后,设定销从支撑部件的销孔可滑动地分离的状态的立体图。 10 is a perspective view showing a state where a setting pin is slidably separated from a pin hole of a supporting member after the temperature regulating door according to the second preferred embodiment is assembled to the air conditioner casing. the
具体实施方式Detailed ways
下面将参照附图详细参考本发明的优选实施方式。 Reference will now be made in detail to preferred embodiments of the present invention with reference to the accompanying drawings. the
与现有技术相同的部件具有与现有技术相同的附图标记。 The same components as in the prior art have the same reference numerals as in the prior art. the
图3是根据本发明第一优选实施方式的车用空调器的调温门的分解立体图,图4是表示图3的齿轮轴和滑动门彼此暂时组装的状态的立体图,图5是表示根据第一优选实施方式的调温门安装到空调壳体上的状态的立体图,并且图6是表示在根据第一优选实施方式的调温门组装到空调壳体上之后,设定销断开的状态的立体图。 3 is an exploded perspective view of a temperature regulating door of a vehicle air conditioner according to a first preferred embodiment of the present invention. FIG. 4 is a perspective view showing a state in which a gear shaft and a sliding door of FIG. A perspective view of a state where a temperature regulating door according to a preferred embodiment is mounted on an air conditioner casing, and FIG. 6 is a state showing that a setting pin is disconnected after the temperature regulating door according to the first preferred embodiment is assembled to an air conditioner casing stereogram. the
参照图1,根据本发明的车用空调器1包括:空调壳体10,该空调壳体中形成有冷空气通道P1和热空气通道P2;嵌入冷空气通道P1中的蒸发器2和嵌入热空气通道P2中的加热器芯3;以及调温门100,其用于控制经过蒸发器2的冷空气的量和经过加热器芯3的热空气的量。 Referring to Fig. 1, the vehicle air conditioner 1 according to the present invention comprises: an
在空调壳体10的空气流入口处安装有吹风机(未示出),以将室内空气或室外空气吹入空调壳体10中。 A blower (not shown) is installed at the air inlet of the
另外,在空调壳体10的空气流出口依次形成有:用于朝向车辆的前窗排放空气的除霜孔口11、用于朝向乘客的面部排放空气的面部孔口12、以及用于朝向乘客的脚部排放空气的地板孔口13。分别用模式门11a、12a和13a来打开和关闭这些孔口并调整它们的开度。 In addition, at the air outlet of the
加热器芯3安装在空调壳体10的热空气通道P2上,蒸发器2安装在空调壳体10的冷空气通道P1上,即靠近位于热空气通道P2上游侧的空调壳体10的空气流入口。 The heater core 3 is installed on the hot air passage P2 of the
同时,空调壳体10被分为右侧和左侧,以允许在其中安装模式门11a、12a和13a、调温门100等。 Meanwhile, the
此外,调温门100是滑动型门,并包括:滑动门110,其可滑动地安装在形成于空调壳体10的两侧内壁面上的滑动槽15上,并在其一侧形成有齿轮部111;以及位于滑动门110前方的齿轮轴120,其可旋转地接合到形成于空调壳体10的两侧壁上的通孔16,并具有与滑动门110的齿轮部111啮合以操作滑动门110的齿轮部121。 In addition, the temperature-adjusting
这里,由于齿轮部111形成在滑动门110的两端部处,因此齿轮部 121也形成在与形成于滑动门110两端部处的齿轮部111相对应的位置处。 Here, since the
另外,滑动门110具有在其两端部的边缘处伸出的支撑销119,支撑销119插入并接合到滑动槽15,从而滑动门110可滑动地安装在形成于空调壳体10的两侧内壁面上的滑动槽15上。 In addition, the sliding
因此,当通过安装在空调壳体10的外表面上的致动器(未示出)使齿轮轴120旋转时,与齿轮轴120齿轮接合的滑动门110可滑动地操作,以控制冷空气通道P1的出口的开度和热空气通道P2的入口的开度,从而可以控制冷空气和热空气的混合量。 Therefore, when the
齿轮轴120和滑动门110在安装到空调壳体10之前彼此暂时组装,以确保齿轮轴120和滑动门110的接合位置。在将暂时组装的齿轮轴120和滑动门110安装到空调壳体10上之后,可以释放暂时组装的齿轮轴和滑动门。为此,齿轮轴120具有设定销125,滑动门110具有支撑部件115,这些支撑部件分别具有用于与设定销125接合的销孔116。原因在于防止在将齿轮轴120和滑动门110组装到空调壳体10时,齿轮轴120和滑动门110之间出现偏离。 The
这里,优选两个支撑部件115分别朝向滑动门110的齿轮部111的内侧伸出,但是也可以形成两个以上的支撑部件115。 Here, it is preferable that two
此外,形成在齿轮轴120上的设定销125分别形成在与支撑部件115相对应的位置处,并通过连接部126与齿轮轴120一体连接。 In addition, setting pins 125 formed on the
这里,优选使连接部126形成为较薄弱,使它们即使用较小的力也可以断开。 Here, it is preferable to form the
同时,如图4所示,当将设定销125和支撑部件115彼此接合时,齿轮轴120在其从滑动门110的中心偏离的状态下与滑动门110接合,同时齿轮轴120的齿轮部121和滑动门110的齿轮部111并未彼此啮合。 Meanwhile, as shown in FIG. 4, when the
这里优选的是,当设定销125和支撑部件115彼此接合时,齿轮轴120的齿轮部121和滑动门110的齿轮部111并未彼此啮合,但是本发明并不限于上述。也就是说,当设定销125和支撑部件115彼此接合时,齿轮轴120和滑动门110彼此并未接合在正常位置(其中各齿轮部完全 啮合的状态),而在齿轮轴120从滑动门110的中心偏离的状态下进行接合。在这种情况下,齿轮部111和121彼此部分啮合。 Here, it is preferable that the
例如,齿轮轴120的齿轮部121的仅约1/3与滑动门110的齿轮部111啮合。 For example, only about 1/3 of the
设定销125和支撑部件115仅用于将齿轮轴120和滑动门110彼此暂时组装,在将齿轮轴120和滑动门110最终组装到空调壳体10上之后,释放齿轮轴120和滑动门110之间的暂时组装状态以操作滑动门110。 The
因此,当将在齿轮轴120的齿轮部121和滑动门110的齿轮部111彼此啮合之前暂时组装的调温门100最终组装到空调壳体10上时,在完全组装分开的空调壳体10期间,通过在完全组装空调壳体10时产生的压力使偏离的齿轮轴120位于正常位置。在上述过程中,齿轮部111和121完全啮合,同时设定销125断开并从齿轮轴120分离。 Therefore, when the temperature-regulating
当然,断开并从齿轮轴120分离的设定销125持续保持其插入并接合到支撑部件115的销孔116上的状态。 Of course, the
同时,在设定销125和支撑部件115彼此接合的状态下,齿轮轴120的齿轮部121和滑动门110的齿轮部111并未彼此啮合。因此,当在上述状态下将滑动门110和齿轮轴120最终组装到空调壳体10上时,为了正确且容易地组装,滑动门110的齿轮部111通过使齿轮部111的中心齿轮部向一侧延伸而在其一侧上形成有引导齿轮112。 Meanwhile, the
引导齿轮112可以选择性地沿滑动门110的齿轮部111的向内方向或向外方向形成。 The
也就是说,引导齿轮112在齿轮部111和121并未彼此啮合时将齿轮轴120的齿轮部121支撑为啮合状态,引导齿轮轴120的齿轮部121,从而使该齿轮部在齿轮轴120最终组装到空调壳体10上时正确并顺畅地啮合到滑动门110的齿轮部111。 That is, the
下面将对根据本发明第一优选实施方式的空调器的调温门的组装方法进行描述。 The method of assembling the temperature regulating door of the air conditioner according to the first preferred embodiment of the present invention will be described below. the
首先,在将齿轮轴120和滑动门110组装到空调壳体10上之前,将齿轮轴120的设定销125插入并接合到形成在滑动门110的支撑部件115 上的销孔116,从而将齿轮轴120和滑动门110彼此暂时组装。 First, before assembling the
在这种情况下,齿轮轴120在从滑动门110的中心偏离的状态下与滑动门110接合,并且齿轮轴120的齿轮部121和滑动门110的齿轮部111并未彼此啮合。 In this case, the
之后,将暂时组装的齿轮轴120和滑动门110组装到空调壳体10上。也就是说,当首先将齿轮轴120的一端部完全插入一侧空调壳体10的通孔16中而后组装另一侧空调壳体10时,相对于滑动门110偏离的齿轮轴120位于正常位置,并且齿轮轴120的另一端部完全插入并接合到另一侧空调壳体10的通孔16。同时,滑动门110的支撑销119安置并接合到形成在空调壳体10的内壁面上的滑动槽15。 After that, the provisionally assembled
在这种情况下,在齿轮轴120位于正常位置期间,齿轮轴120的设定销125断开并从齿轮轴120分离,同时齿轮轴120的齿轮部121与滑动门110的齿轮部111完全啮合,从而完全组装调温门100。 In this case, while the
图7是根据本发明第二优选实施方式的车用空调器的调温门的分解立体图,图8是表示图7的齿轮轴和滑动门彼此暂时组装的状态的立体图,图9是表示根据第二优选实施方式暂时组装的调温门组装到空调壳体上的状态的立体图,并且图10是表示在根据第二优选实施方式的调温门组装到空调壳体上之后,设定销从支撑部件的销孔可滑动地分离的状态的立体图。在第二优选实施方式中,将省略与第一优选实施方式相同的描述。 7 is an exploded perspective view of a temperature regulating door of a vehicle air conditioner according to a second preferred embodiment of the present invention. FIG. 8 is a perspective view showing a state in which the gear shaft and the sliding door of FIG. The second preferred embodiment is a perspective view of the state where the temporarily assembled temperature-regulating door is assembled to the air-conditioning case, and FIG. A perspective view of a component with its pin holes slidably separated. In the second preferred embodiment, the same description as the first preferred embodiment will be omitted. the
如这些图所示,在第二优选实施方式中,为了在齿轮轴120和滑动门110被组装到空调壳体10上之前将它们彼此暂时组装并在它们组装到空调壳体10上之后除去暂时组装状态,齿轮轴120具有设定销125,滑动门110具有支撑部件115,该支撑部件115具有用于接合设定销125的销孔116,并且各销孔116在其一侧均形成有开口117,使得设定销125可以沿销孔116的插入方向从销孔116可滑动地分离。 As shown in these figures, in the second preferred embodiment, in order to temporarily assemble the
在这种情况下,在销孔116上因开口117形成的切口部具有预定的弹性。 In this case, the cutout portion formed by the
另外,在齿轮轴120和滑动门110彼此暂时组装时将设定销125插 入并接合到支撑部件115的销孔116,在这种情况下,为了仅在施加大于预定水平的外力时才使设定销125沿销孔116的插入方向从销孔116可滑动地分离,各设定销125具有形成在端部上的突起127或形成在设定销125的外周面上的锥形面128。 In addition, when the
也就是说,设定销125插入并接合到支撑部件115的销孔116以将齿轮轴120和滑动门110彼此暂时组装,在这种情况下,由于通过形成在设定销125的端部上的突起127或形成在设定销125的外周面上的锥形面128,使得设定销125因受销孔116阻挡而不再插入销孔116,因此可以保持暂时组装状态。这里,只要不向齿轮轴120或滑动门110施加大于预定水平的外力,设定销125就不会沿销孔116的插入方向从销孔116分离,而是持续保持暂时组装状态。 That is, the
但是,当向齿轮轴120或滑动门110施加大于预定水平的外力时,也就是说,当将暂时组装的齿轮轴120和滑动门110组装到空调壳体10上时,向齿轮轴120或滑动门110施加大于预定水平的外力,同时完全组装分开的空调壳体10。在这种情况下,设定销125沿销孔116的插入方向从销孔116可滑动地分离。 However, when an external force greater than a predetermined level is applied to the
这里,用于将设定销125连接到齿轮轴120的连接部126沿着支撑部件115的开口117滑动,在设定销125在销孔116内滑动期间,形成在设定销125上的突起127或锥形面128经过销孔116,并同时使销孔116变宽。 Here, the connecting
如上所述,在将暂时组装的齿轮轴120和滑动门110完全组装到空调壳体上之后,使设定销125从销孔116分离,从而齿轮轴120和滑动门110可以没有干涉和噪音地进行操作。 As described above, after the tentatively assembled
此外,滑动门110还包括在支撑部件115的一侧伸出的引导件118,以将设定销125正确且简单地向销孔116引导和插入。 In addition, the sliding
引导件118在其端部形成有安置槽118a,用于将设定销125稳定地安置于该安置槽上,并引导设定销125使其与支撑部件115的销孔116重合。 The
因此,当齿轮轴120和滑动门110彼此暂时组装时,首先使形成于齿轮轴120并彼此间隔开预定间隔的两个设定销125分别安置在引导件118的安置槽118a上,并朝向销孔116可滑动地运动。然后,设定销125可正确且容易地插入并接合到销孔116。Therefore, when the
另外,当将暂时组装的齿轮轴120和滑动门110组装到空调壳体10上时,为了正确地将形成在滑动门110的两端部处的支撑销119定位、安置并接合到形成在空调壳体10的内壁面上的滑动槽15上,空调壳体10具有在其内壁面上伸出的引导板17,以将支撑销119向滑动槽15引导。这里,引导板17具有形成在其侧面上的斜面,以将支撑销119顺畅地向滑动槽15引导。 In addition, when the tentatively assembled
优选的是,一共两个引导板17形成在空调壳体10的通孔16的两侧,并彼此间隔开预定距离以允许安装齿轮轴120。 Preferably, a total of two
此外,优选的是,在形成于齿轮轴120的齿轮部121上的轮齿121a和121b中,与形成在滑动门110的齿轮部111的两端处的齿轮啮合的轮齿121b的齿顶直径大于另一轮齿121a的齿顶直径。 In addition, it is preferable that among the
也就是说,齿轮轴120关于齿轮轴最初组装到滑动门110上的位置沿顺时针方向或逆时针方向旋转,从而操作滑动门110。这里,当齿轮轴120旋转到顺时针方向或逆时针方向的端部位置从而滑动门110位于上死点或下死点时,由于齿轮轴120的齿轮部121和滑动门110的齿轮部111的齿轮啮合水平降低,因此形成在齿轮轴120的顺时针方向或逆时针方向的端部处的轮齿121b形成为齿顶直径大于另一轮齿121a的齿顶直径,从而与形成在滑动门110的齿轮部111的两端处的齿轮牢固地啮合。 That is, the
另外,在第一优选实施方式中,引导齿轮112沿滑动门110的齿轮部111的向外方向形成,但是在第二优选实施方式中,沿滑动门110的齿轮部111的向内方向形成。如上所述,引导齿轮112例如可以沿滑动门110的齿轮部111的向内方向或向外方向形成在多个位置。 In addition, in the first preferred embodiment, the
同时,优选的是,滑动门110的外表面涂有橡胶以提高密封性。 Meanwhile, it is preferable that the outer surface of the sliding
此外,滑动门110在形成于其两端部处的齿轮部111的相对面上形成有闭合板113,从而闭合各齿轮部111的侧部。其中一个闭合板113具有开口槽113a。这里,优选的是,槽113a位于与齿轮轴120的齿轮部121相对应的位置处,并具有比齿轮部121的外径大的曲面。 In addition, the sliding
因此,由于仅其中一个闭合板113具有槽113a,因此齿轮轴120仅沿一个方向组装到滑动门110上以防止错误组装。 Therefore, since only one of the closing
下面将对根据本发明第二优选实施方式的空调器的调温门的组装方法进行描述。 The method of assembling the temperature regulating door of the air conditioner according to the second preferred embodiment of the present invention will be described below. the
首先,在将齿轮轴120和滑动门110组装到空调壳体10上之前,将齿轮轴120的设定销125插入并接合到形成于滑动门110的支撑部件115上的销孔116,从而将齿轮轴120和滑动门110彼此暂时组装。 First, before assembling the
在这种情况下,齿轮轴120在从滑动门110的中心偏离的状态下与滑动门110接合,并且齿轮轴120的齿轮部121和滑动门110的齿轮部111并未彼此啮合。 In this case, the
之后,将暂时组装的齿轮轴120和滑动门110组装到空调壳体10上。也就是说,当首先将齿轮轴120的一端部完全插入一侧空调壳体10的通孔16中而后组装另一侧空调壳体10时,相对于滑动门110偏离的齿轮轴120位于正常位置,并且齿轮轴120的另一端部完全插入并接合到另一侧空调壳体10的通孔16。同时,滑动门110的支撑销119安置并接合到形成在空调壳体10的内壁面上的滑动槽15。 After that, the provisionally assembled
在这种情况下,在齿轮轴120位于正常位置期间,齿轮轴120的设定销125沿形成在滑动门110上的支撑部件115的销孔116的插入方向可滑动地分离,并且齿轮轴120的齿轮部121与滑动门110的齿轮部111完全啮合,从而完全组装调温门100。 In this case, while the
如上所述,在上述实施方式中,设定销125形成在齿轮轴120上,并且具有销孔116的支撑部件115形成在滑动门110上,但是相反,也可以使具有销孔116的支撑部件115形成在齿轮轴120上,使设定销形成在滑动门110上。 As described above, in the above embodiment, the
工业实用性 Industrial applicability
根据本发明,在齿轮轴上形成有设定销,在滑动门上形成有具有销孔的支撑部件,从而将齿轮轴和滑动门彼此暂时组装,在将暂时组装的齿轮轴和滑动门组装到空调壳体上时,设定销断开并从齿轮轴分离,从 而可以在齿轮轴和滑动门组装到空调壳体上之前将它们在正确的组装位置彼此组装,并且可以防止在齿轮轴和滑动门组装到空调壳体上时齿轮轴和滑动门之间偏移,从而防止错误组装并提高组装性能。 According to the present invention, a setting pin is formed on the gear shaft, and a supporting member having a pin hole is formed on the sliding door, so that the gear shaft and the sliding door are temporarily assembled to each other, and after assembling the temporarily assembled gear shaft and sliding door to the When on the air conditioner case, the set pin is disconnected and separated from the gear shaft, so that the gear shaft and sliding door can be assembled with each other in the correct assembly position before they are assembled on the air conditioner case, and it can prevent the gear shaft and sliding door from There is an offset between the gear shaft and the sliding door when the sliding door is assembled to the air conditioner casing, thereby preventing wrong assembly and improving assembly performance. the
另外,支撑部件的销孔在其一侧形成有开口,设定销在其外周面上形成有突起或锥形面,在将暂时组装的齿轮轴和滑动门组装到空调壳体上时,设定销沿着销孔的插入方向从销孔可滑动地分离,从而齿轮轴和滑动门可以没有干涉和噪音地进行操作。 In addition, the pin hole of the support member is formed with an opening on one side thereof, and the setting pin is formed with a protrusion or a tapered surface on its outer peripheral surface. The fixed pin is slidably separated from the pin hole along the insertion direction of the pin hole, so that the gear shaft and the sliding door can be operated without interference and noise. the
此外,由于用于将齿轮轴和滑动门暂时彼此组装的设定销和支撑部件较小且结构简单,因此可以减小空调壳体的尺寸及滑动门的重量,从而减小用于使齿轮轴旋转的致动器的负载。 In addition, since the setting pin and the supporting member for temporarily assembling the gear shaft and the sliding door to each other are small and simple in structure, it is possible to reduce the size of the air conditioner casing and the weight of the sliding door, thereby reducing the size of the gear shaft and the weight of the sliding door. The load of the rotating actuator. the
另外,由于滑动门具有引导件,因此在齿轮轴和滑动门彼此暂时组装时,可以将设定销正确且容易地插入销孔中。 In addition, since the sliding door has a guide, when the gear shaft and the sliding door are temporarily assembled to each other, the setting pin can be correctly and easily inserted into the pin hole. the
此外,由于空调壳体具有在其内壁面上伸出的引导板,用于将滑动门的支撑销引导到空调壳体的滑动槽中,因此当将暂时组装的齿轮轴和滑动门组装到空调壳体上时,滑动门的支撑销可以在正确位置处安置并接合到空调壳体的滑动槽,从而提高组装性能并防止错误组装。 In addition, since the air conditioner case has a guide plate protruding from its inner wall surface for guiding the support pin of the sliding door into the sliding groove of the air conditioner case, when the temporarily assembled gear shaft and the sliding door are assembled to the air conditioner When on the casing, the support pin of the sliding door can be seated at the correct position and engaged with the sliding groove of the air conditioner casing, thereby improving assembly performance and preventing wrong assembly. the
尽管已参照具体示例性实施方式对本发明进行了描述,但是本发明并不受所述实施方式的限制而仅由所附权利要求限定。应理解,本领域的技术人员可以在不脱离本发明的范围和精神的情况下,对所述实施方式进行改变或修改。 Although the present invention has been described with reference to specific exemplary embodiments, the invention is not to be limited by the described embodiments but only by the appended claims. It is to be understood that those skilled in the art may make changes or modifications to the described embodiments without departing from the scope and spirit of the present invention. the
Claims (10)
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
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KR1020060068884 | 2006-07-24 | ||
KR10-2006-0068884 | 2006-07-24 | ||
KR1020060068884A KR101220968B1 (en) | 2006-07-24 | 2006-07-24 | Assembling structure of temperature door in an air-conditioner for vehicles |
KR10-2006-0104583 | 2006-10-26 | ||
KR1020060104583 | 2006-10-26 | ||
KR1020060104583A KR101201300B1 (en) | 2006-10-26 | 2006-10-26 | Assembling structure of temperature door in an air-conditioner for vehicles |
PCT/KR2007/003464 WO2008013375A1 (en) | 2006-07-24 | 2007-07-18 | Assembling structure of temperature- adjusting door |
Publications (2)
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CN101495332A CN101495332A (en) | 2009-07-29 |
CN101495332B true CN101495332B (en) | 2011-02-02 |
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CN2007800278462A Expired - Fee Related CN101495332B (en) | 2006-07-24 | 2007-07-18 | Assembling structure of temperature- adjusting door |
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KR (1) | KR101220968B1 (en) |
CN (1) | CN101495332B (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8840452B2 (en) | 2010-04-27 | 2014-09-23 | Halla Visteon Climate Control Corporation | Air conditioner for vehicle |
US9381788B2 (en) * | 2011-02-15 | 2016-07-05 | Halla Visteon Climate Control Corporation | Air conditioner for vehicle |
KR200471011Y1 (en) * | 2012-09-20 | 2014-01-28 | 주식회사 힘펠 | Diffuser for air conditioning |
KR101941044B1 (en) * | 2012-10-30 | 2019-01-23 | 한온시스템 주식회사 | Air conditioner for vehicle |
JP5987725B2 (en) * | 2013-02-20 | 2016-09-07 | 株式会社デンソー | Air passage opening and closing device |
JP6094453B2 (en) * | 2013-10-24 | 2017-03-15 | 株式会社デンソー | Air conditioner |
CN104180494B (en) * | 2014-07-31 | 2017-01-18 | 宁波奥克斯空调有限公司 | Connecting structure of air conditioner sliding door |
CN107323218A (en) * | 2017-07-25 | 2017-11-07 | 重庆世纪精信汽车热能科技有限公司 | Electric automobile heat-pump air-conditioning box assembly |
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CN101495332A (en) | 2009-07-29 |
KR101220968B1 (en) | 2013-01-10 |
KR20080009384A (en) | 2008-01-29 |
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