CN101482468B - Test method for interface impermeability between sealing material and concrete bonded specimen - Google Patents
Test method for interface impermeability between sealing material and concrete bonded specimen Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于建筑材料性能测试领域,特别涉及一种密封材料与混凝土粘结试样界面抗渗性能的测试方法。The invention belongs to the field of performance testing of building materials, in particular to a method for testing the interface impermeability of a sealing material and a concrete bonding sample.
背景技术Background technique
目前,测试混凝土抗渗性能的方法已经很成熟,同时,作为防渗密封材料的密封胶因其本身具有较高的抗渗水平,不需要进行抗渗性能的测试。但当密封胶作为填缝或接缝材料用于混凝土施工缝或伸缩缝中时,粘结界面往往是抗渗能力最薄弱的部位。粘结面是由无机材料和高分子材料复合而成。首先,混凝土表面的空隙率、空隙型态、糙率以及高分子密封胶的种类、配比、粘度都影响粘结强度;另外,界面的清洁度、糙率、干湿度、界面底涂剂施用与否、界面底涂剂的种类等也影响粘结强度;最后,施工时的温度、湿度、是否有风、是否下雨下雪等环境条件也影响粘结强度。粘结强度的高低直接影响抗渗能力的强弱,粘结强度高的粘结面抗渗能力强,粘结强度低的粘结面抗渗能力低。对于水利工程来讲,接缝处理的好坏直接影响了工程质量。处理不好的接缝成为渗水的通道,直接或间接地破坏了混凝土结构或工程基础部位,出现基础沉陷,使工程重量产生下降或错台,最终破坏了整个工程,导致巨大的经济损失,产生恶劣的社会影响。因此,研制一种密封胶与混凝土界面的抗渗性能测试方法实有必要。At present, the method of testing the impermeability of concrete is very mature. At the same time, the sealant as an anti-seepage sealing material does not need to be tested for its impermeability because of its high impermeability level. However, when the sealant is used as a caulking or joint material in concrete construction joints or expansion joints, the bonding interface is often the weakest part of the impermeability. The bonding surface is composed of inorganic materials and polymer materials. First of all, the porosity, void type, roughness of the concrete surface, and the type, ratio, and viscosity of the polymer sealant all affect the bond strength; in addition, the cleanliness, roughness, dry humidity, and application of the interface primer Whether or not, the type of interface primer, etc. also affect the bond strength; finally, environmental conditions such as temperature, humidity, wind, rain and snow during construction also affect the bond strength. The level of bonding strength directly affects the strength of impermeability. The bonding surface with high bonding strength has strong impermeability, and the bonding surface with low bonding strength has low impermeability. For water conservancy projects, the quality of joint treatment directly affects the quality of the project. Poorly treated joints become channels for water seepage, directly or indirectly destroying the concrete structure or the foundation of the project, causing foundation subsidence, causing the weight of the project to drop or to be wrong, and finally destroying the entire project, resulting in huge economic losses. bad social influence. Therefore, it is necessary to develop a test method for the impermeability performance of the sealant-concrete interface.
发明内容Contents of the invention
本发明的目的在于,提供一种密封材料与混凝土粘结试样界面抗渗性能测试方法。The object of the present invention is to provide a method for testing the interface impermeability of a sealing material and a concrete bonded sample.
为了实现上述任务,本发明采取如下的技术解决方案:In order to realize above-mentioned task, the present invention takes following technical solution:
一种密封材料与混凝土粘结试样界面抗渗性能的测试方法,其特征在于,包括下列步骤:A method for testing the interface impermeability of a sealing material and a concrete bonded sample, characterized in that it comprises the following steps:
1)首先制备粘结抗渗试样,该粘结抗渗试样为圆台状,由混凝土和密封材料制成,密封材料位于密封材料的中间,密封材料与混凝土紧密粘结,形成一个整体,抗渗试样混凝土部分的底部和外侧四周涂抹防渗层;1) First prepare the bonded impermeable sample, which is in the shape of a circular table, made of concrete and sealing material, the sealing material is located in the middle of the sealing material, and the sealing material is closely bonded to the concrete to form a whole. Apply an anti-seepage layer around the bottom and outside of the concrete part of the anti-seepage sample;
A、将混凝土拌和料装入能自由脱模的抗渗试模中,中部插入与所留伸缩缝尺寸相等宽度的木板或钢板,待混凝土终凝后小心将木板或钢板取出,形成与伸缩缝尺寸相同的缝腔,将混凝土试样放在20±2℃,相对湿度95%以上的环境中养护24小时后脱模,再放在20±2℃,相对湿度95%以上的环境中养护27天后达到混凝土标准强度;A. Put the concrete mixture into the anti-seepage test mold that can be released freely, and insert a wooden board or steel plate with the same width as the left expansion joint in the middle. After the concrete is finally set, carefully take out the wooden board or steel plate to form an expansion joint. Cavities with the same size, place the concrete sample in an environment with a relative humidity above 95% at 20±2°C for 24 hours, then remove the mold, and then place it at 20±2°C with an environment with a relative humidity above 95% for 27 hours Reach the standard strength of concrete in days;
B、将密封材料灌入混凝土中部所留的缝腔中,使混凝土和密封材料成为一个粘结试样整体,制成尺寸为与抗渗仪上的水压力室尺寸相匹配的圆台型混凝土抗渗试样,放在20±2℃,相对湿度65±5%的环境中养护28天后,将抗渗试样混凝土部分的底部和边壁均匀涂抹防渗层;B. Pour the sealing material into the gap cavity left in the middle of the concrete, so that the concrete and the sealing material become a bonded sample as a whole, and make a conical concrete anti-permeability whose size matches the size of the water pressure chamber on the impermeability meter. For the seepage sample, put it in an environment of 20±2°C and a relative humidity of 65±5% for 28 days, and then evenly apply an anti-seepage layer to the bottom and side walls of the concrete part of the impervious sample;
2)将混凝土抗渗试样置于外套钢模内,通过橡胶垫圈固定于抗渗仪的水压力室上,使得混凝土抗渗试样与抗渗仪的水压力室之间不透水,该水压力室与抗渗仪一端的进水口连通;2) Place the concrete anti-seepage sample in the outer steel mold, and fix it on the water pressure chamber of the anti-seepage meter through the rubber gasket, so that the water between the concrete anti-seepage sample and the water pressure chamber of the anti-seepage meter is impermeable. The pressure chamber communicates with the water inlet at one end of the impermeability meter;
3)从抗渗仪的进水口施加水压,水压力从0.1MPa开始,每隔一定时间以0.1MPa的间隔逐级加大,直至粘结抗渗试样表面出水为止,前一级水压力即为混凝土抗渗试样与密封材料界面的抗渗强度。3) Apply water pressure from the water inlet of the impermeability meter. The water pressure starts from 0.1MPa, and increases step by step at intervals of 0.1MPa at regular intervals until water emerges from the surface of the bonded impervious sample. The water pressure of the previous level That is, the impermeability strength of the interface between the concrete impermeability sample and the sealing material.
本发明制备的抗渗试样中的混凝土可以模拟工程实际的任意种类、任意强度等级的混凝土。该方法能够测试粘结试样的界面抗渗性能,操作简单、使用方便,无需增添新设备,便于推广,可检测任何一种复合材料结构的抗渗性能,对具体的工程实践具有很强的指导性,尤其是模拟水库坝面、渠道伸缩缝、渡槽伸缩缝、管道伸缩缝等混凝土的施工缝和伸缩缝抗渗性能,具有较大的实际工程意义。The concrete in the anti-seepage sample prepared by the invention can simulate concrete of any type and any strength level in actual engineering. This method can test the interface impermeability of bonded samples, is simple to operate, easy to use, does not need to add new equipment, is easy to popularize, can detect the impermeability of any composite material structure, and has strong implications for specific engineering practice Instructive, especially to simulate the impermeability of construction joints and expansion joints of concrete such as reservoir dam surface, channel expansion joints, aqueduct expansion joints, pipeline expansion joints, etc., has great practical engineering significance.
附图说明Description of drawings
图1是密封材料与混凝土粘结试样界面抗渗性能的测试示意图。Figure 1 is a schematic diagram of testing the impermeability of the interface between the sealing material and the concrete bonded sample.
以下结合附图对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
具体实施方式Detailed ways
参见图1,按照本发明的技术方案,密封材料与混凝土粘结试样界面抗渗性能的测试方法,包括下列步骤:Referring to Fig. 1, according to the technical scheme of the present invention, the test method of the interface impermeability of sealing material and concrete bonding sample comprises the following steps:
1、首先制备粘结抗渗试样,该混凝土抗渗试样为圆台状,其整体为底部大,顶部小,由混凝土3和密封胶1制成,密封胶1位于混凝土3的中间,并完全被混凝土3所包履,和混凝土3形成一个整体,抗渗试样混凝土部分底部和外侧四周涂抹防渗层;1. First, prepare a bonded anti-seepage sample. The concrete anti-seepage sample is in the shape of a truncated cone, with a large bottom and a small top as a whole. It is made of
2、将粘结抗渗试样置于外套钢模2内,通过橡胶垫圈4用紧固螺栓5固定于抗渗仪6的水压力室7上,使得粘结抗渗试样与抗渗仪6的水压力室7之间不透水,该水压力室7与抗渗仪6一端的进水口8连通;2. Place the bonded anti-seepage sample in the outer steel mold 2, and fix it on the
3、从抗渗仪6的进水口8施加水压,水压力从0.1MPa开始,每隔一定时间,以0.1MPa的间隔逐级加大,直至粘结抗渗试样表面出水为止,前一级水压力即为混凝土与密封材料界面的抗渗强度。3. Apply water pressure from the water inlet 8 of the
上述密封材料可以是液态或膏状的聚氨酯密封胶、聚硫密封胶,丙烯酸酯建筑密封膏、硅酮建筑密封胶、粉煤灰合成渠道接缝防渗材料以及其他用于混凝土粘结的密封胶其中的任意一种。The above sealing materials can be liquid or paste polyurethane sealant, polysulfide sealant, acrylic building sealant, silicone building sealant, fly ash synthetic channel joint anti-seepage material and other sealants for concrete bonding any of these glues.
上述聚氨酯密封胶(膏)、聚硫密封胶(膏)、丙烯酸酯建筑密封膏、硅酮建筑密封胶应分别符合JC/T482-2003《聚氨酯密封胶》、JC/T483-2003《聚硫建筑密封胶》、JC/T484-2006《丙烯酸酯建筑密封胶》、GB/T14683-2003《硅酮建筑密封胶》中规定的技术标准要求。The above-mentioned polyurethane sealant (paste), polysulfide sealant (paste), acrylic building sealant and silicone Sealants", JC/T484-2006 "Acrylic Building Sealants", GB/T14683-2003 "Silicon Building Sealants" stipulated in the technical standards.
粉煤灰合成渠道接缝防渗材料为获得国家发明专利的一种材料,专利号:ZL 200310118992.X,其性能满足JC/T482-2003《聚氨酯密封胶》中各项技术标准要求,同时满足JC/T881-2001《混凝土建筑接缝用密封胶》中各项技术标准要求。Fly ash synthetic channel joint anti-seepage material is a material that has obtained a national invention patent. The patent number is ZL 200310118992.X. JC/T881-2001 "Concrete Building Joint Sealant" requires various technical standards.
混凝土3与密封胶的粘结界面可以涂抹底剂,也可以不作处理,以模拟工程实际状况和具体的试验目的为准。The bonding interface between the
粘结试样的混凝土能够模拟工程实际的任意种类、任意强度等级的混凝土。The concrete of the bonded sample can simulate any type of concrete with any strength level in the actual project.
混凝土抗渗试样的混凝土底部和外侧都需要涂抹防渗层。防渗层可以是液体石蜡或黄油水泥拌和物等,保证密封胶和混凝土粘结界面是压力水的唯一通道。Both the concrete bottom and the outside of the concrete impervious specimens need to be coated with an anti-seepage layer. The anti-seepage layer can be liquid paraffin or butter cement mixture, etc., to ensure that the bonding interface between sealant and concrete is the only channel for pressure water.
该方法还可以扩展至密封胶与砂浆、密封胶与固化土等粘结性能的测试。This method can also be extended to the test of the bonding properties of sealant and mortar, sealant and solidified soil, etc.
混凝土抗渗试样的具体制备方法是:将混凝土拌和料装入能自由脱模的抗渗试模中,中部插入与所留伸缩缝尺寸相等宽度的木板或钢板等硬物,待混凝土终凝后小心将木板或钢板取出,形成与伸缩缝尺寸相同的缝腔,将混凝土试样放在20±2℃,相对湿度95%以上的环境中养护24小时后脱模,再放在20±2℃,相对湿度95%以上的环境中养护27天后达到混凝土标准强度。将密封胶灌入混凝土中部所留的缝腔中,使混凝土和密封胶成为一个粘结试样整体,制成尺寸为与抗渗仪上的水压力室尺寸相匹配的圆台型混凝土抗渗试样,放在20±2℃,相对湿度65±5%的环境中养护28天后将试样的混凝土底部和边壁都均匀涂抹防渗层,防渗层可以是液体石蜡或黄油水泥拌和物等,使混凝土和密封胶的界面成为在高水压作用下唯一的出水路径。The specific preparation method of the concrete impermeability sample is: put the concrete mixture into the impermeability test mold that can be released freely, insert a hard object such as a wooden board or a steel plate with the same width as the expansion joint in the middle, and wait until the concrete is finally set. Finally, carefully take out the wooden board or steel plate to form a cavity with the same size as the expansion joint. Put the concrete sample in an environment with a relative humidity of 95% or more at 20±2°C for 24 hours, then demould it, and then place it at 20±2°C. ℃, the relative humidity of 95% or more will reach the standard strength of concrete after curing for 27 days. Pour the sealant into the gap cavity left in the middle of the concrete, so that the concrete and the sealant become a bonded sample as a whole, and make a conical concrete anti-seepage test whose size matches the size of the water pressure chamber on the impermeability tester. After curing for 28 days in an environment of 20±2°C and relative humidity of 65±5%, apply an anti-seepage layer evenly on the concrete bottom and side walls of the sample. The anti-seepage layer can be liquid paraffin or butter cement mixture, etc. , so that the interface between concrete and sealant becomes the only water outlet path under high water pressure.
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