CN101481779A - High plasticity, high tenacity and ultra-high tensile steel, and manufacturing method thereof - Google Patents
High plasticity, high tenacity and ultra-high tensile steel, and manufacturing method thereof Download PDFInfo
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Abstract
本发明公开了一种高塑性高韧性超高强度钢及其制造方法。所述钢的化学成分为(wt%):C 0.15~0.30,Mn 0.20~1.40,Si 0.10~0.50,P≤0.015,S≤0.012,Ni≤0.20,Cr 0.40~1.50,Mo 0.25~1.35,V 0~0.10,Cu≤0.2,Al 0.01~0.05,B 0.0005~0.0020,[O+N]≤0.010,余量为Fe及杂质。其制造方法包括按配方冶炼、连铸成坯料、热轧成板材或管材、经875~930℃保温25~40分钟淬火和625~675℃回火30~90分钟后空冷的工艺进行调质热处理。该钢的屈服强度≥1000MPa、抗拉强度≥1100MPa、0℃却贝冲击功≥100J,延伸率20~30%,适用于工程机械、高层建筑、油井管等重要结构制造。
The invention discloses a high-plasticity, high-toughness ultra-high-strength steel and a manufacturing method thereof. The chemical composition of the steel is (wt%): C 0.15~0.30, Mn 0.20~1.40, Si 0.10~0.50, P≤0.015, S≤0.012, Ni≤0.20, Cr 0.40~1.50, Mo 0.25~1.35, V 0~0.10, Cu≤0.2, Al 0.01~0.05, B 0.0005~0.0020, [O+N]≤0.010, the balance is Fe and impurities. Its manufacturing method includes smelting according to the formula, continuous casting into billets, hot rolling into plates or pipes, quenching and tempering at 875-930°C for 25-40 minutes, tempering at 625-675°C for 30-90 minutes, and air cooling for heat treatment . The yield strength of the steel is ≥1000MPa, the tensile strength is ≥1100MPa, the Charpy impact energy at 0°C is ≥100J, and the elongation is 20-30%. It is suitable for the manufacture of important structures such as construction machinery, high-rise buildings, and oil well pipes.
Description
技术领域 technical field
本发明涉及到一种超高强度钢的制造方法,特别是涉及一种在钢中形成以洁净的超细化回火板条马氏体为基体、弥散分布纳米级沉淀相为特征的复相组织、并因此获得超高强度钢、高塑性和高韧性等多种力学特性的高性能、低成本钢铁材料的制造方法。The invention relates to a method for manufacturing ultra-high strength steel, in particular to a composite phase characterized by the formation of clean ultra-fine tempered lath martensite in the steel and dispersed nano-scale precipitates Microstructure, and thus obtain a high-performance, low-cost steel material manufacturing method with various mechanical properties such as ultra-high-strength steel, high plasticity and high toughness.
背景技术 Background technique
目前,钢铁材料仍然是结构材料的主体,发展具有集超高强度、高塑性和优异低温冲击韧性等多种特性为一体的高性能钢铁材料及其关键制造技术,是满足大型工程机械、高层建筑和严酷地质服役环境油井管等现代重要结构向长效安全、减轻自重和节能降耗方向发展的一个重要途径。国际上一般认为,屈服强度≥840MPa(120ksi)的结构用钢可称为超高强度结构钢,实际工程中有时甚至要求结构钢的屈服强度达到1000MPa以上。如何在使这类钢在达到超高强度级别的同时,具有较高的塑性和优异的低温冲击韧性,以满足结构对重载、抵抗冲击和适应大移位变形的要求,是近十年来的研究与开发热点。At present, steel materials are still the main body of structural materials. The development of high-performance steel materials and their key manufacturing technologies with multiple characteristics such as ultra-high strength, high plasticity and excellent low-temperature impact toughness is the key to meet the needs of large-scale construction machinery and high-rise buildings. It is an important way for modern important structures such as oil well pipes and harsh geological service environments to develop in the direction of long-term safety, weight reduction, energy saving and consumption reduction. It is generally believed internationally that structural steel with a yield strength ≥ 840MPa (120ksi) can be called ultra-high-strength structural steel. In actual engineering, the yield strength of structural steel is sometimes required to reach more than 1000MPa. How to make this kind of steel have high plasticity and excellent low-temperature impact toughness while reaching the ultra-high strength level, so as to meet the requirements of the structure for heavy load, impact resistance and adaptability to large displacement deformation, has been a challenge in the past ten years. research and development hotspots.
一般来说,钢的强度与塑性、韧性通常表现为互为消长的关系,强度高的钢常常塑性和韧性就低,反之,为追求高的塑性和韧性,就必须牺牲钢的强度。因此,高塑性、高韧性、超高强度钢的开发难度极大,需要在超高强度钢的强韧化和强塑化的冶金手段方面进行新的探索。Generally speaking, the strength, plasticity, and toughness of steel usually exhibit a trade-off relationship. Steel with high strength often has low plasticity and toughness. On the contrary, in order to pursue high plasticity and toughness, the strength of steel must be sacrificed. Therefore, the development of high-plasticity, high-toughness, and ultra-high-strength steel is extremely difficult, and new explorations are needed in the metallurgical means of strengthening toughness and plasticizing ultra-high-strength steel.
目前在开发超高强度钢方面,为了提高强度,通常利用贝氏体或马氏体作为主要组织,同时利用各种细化手段,期望得到更高的强度及韧性。国内外对此进行了广泛探索,并已形成了多项成果或专利。分析这类成果或专利所公开的超高强度钢及其相关制造方法可以发现,它们都存在如下诸多不足之处的一种、或两种、或两种以上:At present, in the development of ultra-high-strength steel, in order to increase the strength, bainite or martensite is usually used as the main structure, and various refinement methods are used to obtain higher strength and toughness. This has been extensively explored at home and abroad, and a number of achievements or patents have been formed. Analyzing the ultra-high-strength steels disclosed in such achievements or patents and related manufacturing methods, it can be found that they all have one, or two, or more than two of the following deficiencies:
1)公开的超高强度钢在利用细化的马氏体/贝氏体组织强化时,虽然也达到了较高的低温冲击韧性,但延伸率一般不高,通常只能达到10%-20%,一般对所提出的超高强度钢的塑性指标要求不高,甚至不提任何要求。如国际专利“低温韧性优异的超高强度低碳合金钢管及其制造方法”(公开号WO2005035800A1)公开的超高强度钢管,其材料的屈服强度和抗拉强度分别可达到930MPa和1000MPa,韧脆转变温度在-60℃以下,但延伸率仅≧9%;如国内专利“非调质易焊接超高强度钢及其生产方法”(公开号CN101086015)公开的一种超高强度钢,虽然该钢的屈服强度达到了980MPa以上,且-60℃低温冲击功达到100J以上,但钢的塑性偏低,延伸率不能稳定达到20%以上。又如国内专利“具有优良耐蚀性和抗疲劳性的超高强度钢及其制造方法”(公开号CN1888120A)公开的一种超高强度厚钢板或热轧钢板,虽然材料的屈服强度和抗拉强度分别可达到880MPa和980MPa以上,且-20℃冲击功达到100J以上,但钢的塑性明显不足,延伸率一役均在20%以下。如国际专利“低温韧性优良的可焊性高强度钢”(公开号CN1146784A)公开的超高强度钢板,经采用微合金化结合控制轧制,虽然材料的抗拉强度达到了950MPa以上,韧脆转变温度在-85℃以下,但相关权利要求书和实施例均未提及材料的延伸率数据,说明该专利并未对所公开的超高强度钢提出塑性指标要求;又如国内专利“石油天然气开采中深井、超深井石油套管及其生产方法”(公开号CN1619005A)公开的超高强度套管,虽然材料的的屈服强度和抗拉强度分别可达到966-1103MPa和1034MPa以上,横向全尺寸冲击功达40J以上,但相关权利要求书和实施例均未提及材料的延伸率数据,说明该专利公开的超高强度钢并未对塑性指标提出要求。1) When the disclosed ultra-high-strength steel is strengthened with a refined martensite/bainite structure, although it also achieves high low-temperature impact toughness, the elongation is generally not high, usually only reaching 10%-20% %, the plastic index of the proposed ultra-high-strength steel is generally not high, or even does not mention any requirements. For example, the ultra-high-strength steel pipe disclosed in the international patent "Ultra-high-strength low-carbon alloy steel pipe with excellent low-temperature toughness and its manufacturing method" (publication No. The transformation temperature is below -60°C, but the elongation is only ≧9%; such as a kind of ultra-high-strength steel disclosed in the domestic patent "Non-quenched and tempered easy-weldable ultra-high-strength steel and its production method" (publication number CN101086015), although the The yield strength of the steel has reached above 980MPa, and the low-temperature impact energy at -60°C has reached above 100J, but the plasticity of the steel is low, and the elongation cannot reach above 20% stably. Another example is a kind of ultra-high-strength thick steel plate or hot-rolled steel plate disclosed in the domestic patent "Ultra-high-strength steel with excellent corrosion resistance and fatigue resistance and its manufacturing method" (publication number CN1888120A). The tensile strength can reach more than 880MPa and 980MPa respectively, and the impact energy at -20°C can reach more than 100J, but the plasticity of the steel is obviously insufficient, and the elongation is always below 20%. For example, the ultra-high-strength steel plate disclosed in the international patent "Weldable High-Strength Steel with Excellent Low-Temperature Toughness" (publication number CN1146784A), through the use of micro-alloying combined with controlled rolling, although the tensile strength of the material has reached more than 950 MPa, it is tough and brittle. The transition temperature is below -85°C, but the relevant claims and examples do not mention the elongation data of the material, which shows that the patent does not put forward plasticity index requirements for the disclosed ultra-high-strength steel; another example is the domestic patent "Petroleum Although the yield strength and tensile strength of the material can reach above 966-1103MPa and 1034MPa respectively, the ultra-high-strength casing disclosed in "Petroleum Casing and Production Method for Mid-Deep Well and Ultra-Deep Well in Natural Gas Exploitation" (publication number CN1619005A) The dimensional impact energy is more than 40J, but the relevant claims and examples do not mention the elongation data of the material, which shows that the ultra-high-strength steel disclosed in this patent does not set requirements for the plasticity index.
2)公开的超高强度钢虽然也达到了较高的塑性,但低温冲击韧性明显不足。如国内专利“低合金超高强度钢种”(公开号CN1390972)公开的一种低合金超高强度钢种,其材料的屈服强度和抗拉强度分别可达到860-1200Mpa和1000-1300MPa,延伸率为15-25%,但0℃全尺寸低温冲击功仅≧33J。2) Although the disclosed ultra-high-strength steel has achieved high plasticity, its low-temperature impact toughness is obviously insufficient. For example, a low-alloy ultra-high-strength steel disclosed in the domestic patent "Low-alloy ultra-high-strength steel" (publication number CN1390972), the yield strength and tensile strength of the material can reach 860-1200Mpa and 1000-1300MPa respectively. The rate is 15-25%, but the full-scale low-temperature impact energy at 0°C is only ≧33J.
3)公开的超高强度钢塑性和低温冲击韧性均不足。如国内专利“特殊连接结构超高强度抗挤毁石油套管及其生产方法”公开的一种超高强度钢,虽然其屈服强度和抗拉强度分别可达到896-1150Mpa和≧970MPa,但延伸率仅≧9%、0℃全尺寸低温冲击功仅≧33J。3) The plasticity and low-temperature impact toughness of the disclosed ultra-high-strength steels are insufficient. For example, a kind of ultra-high-strength steel disclosed in the domestic patent "Ultra-high-strength anti-collapse oil casing with special connection structure and its production method", although its yield strength and tensile strength can reach 896-1150Mpa and ≧970MPa respectively, but the extension The efficiency is only ≧9%, and the full-scale low-temperature impact energy at 0°C is only ≧33J.
4)公开的超高强度钢虽然也达到了较高的低温韧性,也可能达到较高的塑性,但合金成本偏高。如国际专利“具有优异的低温韧性的超高强度钢”(公开号CN1282381A)公开的一种超高强度低温钢,尽管材料的抗拉强度可达到830MPa以上,经化学成分优选后,材料的抗拉强度甚至可达到1000MPa以上,由于提高材料塑性和低温韧性的主要手段是包括加入1.0%以上的镍,优化的镍加入量甚至在1.5%以上,通过促进位错的交滑移来提高材料的变形能力,但由此增加了合金原料成本。4) Although the disclosed ultra-high-strength steels also achieve high low-temperature toughness, and may also achieve high plasticity, the cost of the alloy is relatively high. For example, an ultra-high-strength low-temperature steel disclosed in the international patent "Ultra-high-strength steel with excellent low-temperature toughness" (publication number CN1282381A), although the tensile strength of the material can reach more than 830MPa, after the chemical composition is optimized, the material's resistance The tensile strength can even reach more than 1000MPa. Since the main means to improve the plasticity and low-temperature toughness of the material is to include more than 1.0% nickel, the optimized nickel addition is even more than 1.5%. Deformability, but thus increases the cost of alloy raw materials.
由此可见,上述现有超高强度钢要么材料的塑性不足,要么材料的低温韧性不足,要么材料的塑性和低温韧性均不足,要么合金原料成本偏高,均不属于集超高强度、高塑性和优异低温韧性等多种特性为一体的高性能经济型钢铁材料。It can be seen that the above-mentioned existing ultra-high-strength steels either have insufficient plasticity or low-temperature toughness of the material, or both the plasticity and low-temperature toughness of the material are insufficient, or the cost of the alloy raw material is relatively high, neither of which belongs to the category of ultra-high-strength, high-strength steel. A high-performance economical steel material with multiple properties such as plasticity and excellent low-temperature toughness.
目前在开发低合金高强度钢方面,为了提高钢的塑性,通常采取在钢中形成铁素体/珠光体、铁素体/马氏体、铁素体/贝氏体、残余奥氏体/贝氏体、贝氏体/M-A岛等不同软硬相组合的复相组织,并且通过热处理或控冷等手段以调控各组成相的比例来提高钢的塑性。如国内专利“一种制取细晶粒双相钢热处理方法”(公开号CN1039621A)公开的一种铁素体/马氏体双相钢,通过控制两相区热轧或热处理后,获得的双相比例分别为80%和20%,屈服强度和抗拉强度分别达到约500MPa和750MPa,延伸率略高于20%。如国内专利“低屈强比超细晶粒带钢的制造方法”(公开号CN1928130A)公开的一种铁素体/珠光体双相钢,通过控冷使铁素体细化且比例达到85%左右,屈服强度和抗拉强度分别达到约295-415MPa和460-510MPa,延伸率达到26-40%。文献(尚成嘉等,北京科技大学学报,2003,Vol.25(3):288-290)提出的超细贝氏体/铁素体双相钢,铁素体约占20%,经680℃回火1小时后,延伸率可稳定达到25%以上,但屈服强度和抗拉强度仅达到720MPa和780MPa。文献(王学敏等,2001年中国钢铁年会论文集,859-872)提出的超细贝氏体/马氏体双相钢,经675℃回火3小时后,屈服强度和抗拉强度分别达到747MPa和772MPa,延伸率仅16%左右。文献(张丕军等,东北大学学报(自然科学版),2006,Vol.27(4):414-417)提出的针状铁素体/马氏体双相钢,通过控冷后获得10-30%的针状铁素体,延伸率可达到23-29%,但屈服强度和抗拉强度仅分别达到550-610MPa和740-840MPa。文献(董允等,河北工业大学学报,2000,Vol.29(1):67-70)提出的残余奥氏体/贝氏体双相钢,通过350-400℃等温处理后获得含量为11-15%的残余奥氏体,屈服强度和抗拉强度分别达到800-1000MPa和1300-1600MPa,延伸率可达到20-30%,该文献未提及该钢的低温冲击韧性,但由于其中碳含量高达0.60-0.75%,预计其低温冲击韧性可能不足。另据文献(I.Nobuyuki等,JFE Technical Report 2006,No.7:20-26)报道,日本JFE开发的抗大变形铁素体/贝氏体和贝氏体/M-A岛双相钢,虽然均匀变形延伸率可分别达到16%和12%以上,但屈服强度仅分别达到460MPa和530MPa以上。At present, in the development of low-alloy high-strength steel, in order to improve the plasticity of steel, it is usually adopted to form ferrite/pearlite, ferrite/martensite, ferrite/bainite, retained austenite/ Bainite, bainite/M-A island and other multi-phase structure of different soft and hard phases, and through heat treatment or controlled cooling to control the proportion of each constituent phase to improve the plasticity of the steel. For example, a ferrite/martensitic dual-phase steel disclosed in the domestic patent "A heat treatment method for producing fine-grained dual-phase steel" (publication number CN1039621A) is obtained by controlling hot rolling or heat treatment in the two-phase region. The biphase proportions are 80% and 20%, respectively, the yield strength and tensile strength reach about 500MPa and 750MPa, respectively, and the elongation is slightly higher than 20%. For example, a ferrite/pearlite dual-phase steel disclosed in the domestic patent "Manufacturing Method of Ultrafine Grain Strip Steel with Low Yield Strength Ratio" (publication number CN1928130A) uses controlled cooling to refine the ferrite and reach a ratio of 85. %, the yield strength and tensile strength reach about 295-415MPa and 460-510MPa respectively, and the elongation reaches 26-40%. In the ultrafine bainite/ferrite dual-phase steel proposed in literature (Shang Chengjia et al., Journal of University of Science and Technology Beijing, 2003, Vol.25(3): 288-290), ferrite accounts for about 20%, and after 680 After tempering at ℃ for 1 hour, the elongation can reach more than 25% stably, but the yield strength and tensile strength only reach 720MPa and 780MPa. The ultra-fine bainite/martensite dual-phase steel proposed in the literature (Wang Xuemin et al., 2001 China Iron and Steel Annual Conference Proceedings, 859-872), after tempering at 675°C for 3 hours, the yield strength and tensile strength respectively reach 747MPa and 772MPa, the elongation is only about 16%. The acicular ferrite/martensitic dual-phase steel proposed in literature (Zhang Yujun et al., Journal of Northeastern University (Natural Science Edition), 2006, Vol.27(4): 414-417) obtained 10-30 % acicular ferrite, the elongation can reach 23-29%, but the yield strength and tensile strength only reach 550-610MPa and 740-840MPa respectively. The retained austenite/bainite dual-phase steel proposed in the literature (Dong Yun et al., Journal of Hebei University of Technology, 2000, Vol.29(1): 67-70) has a content of 11 after isothermal treatment at 350-400°C. -15% retained austenite, the yield strength and tensile strength reach 800-1000MPa and 1300-1600MPa respectively, and the elongation can reach 20-30%. The document does not mention the low-temperature impact toughness of the steel, but due to the carbon The content is as high as 0.60-0.75%, it is expected that its low temperature impact toughness may be insufficient. According to the literature (I.Nobuyuki et al., JFE Technical Report 2006, No.7: 20-26), the anti-large deformation ferrite/bainite and bainite/M-A island dual-phase steel developed by Japan JFE, although The uniform deformation elongation can reach more than 16% and 12% respectively, but the yield strength can only reach more than 460MPa and 530MPa respectively.
由此可见,尽管上述现有双相钢均可达到较高的塑性。但存在的问题是:要么强度不足,要么低温冲击韧性不足,同样,它们也不属于集超高强度、高塑性和优异低温韧性等多种特性为一体的高性能经济型钢铁材料。It can be seen that although the above-mentioned existing dual-phase steels can all achieve high plasticity. But there is a problem: either the strength is insufficient, or the low-temperature impact toughness is insufficient. Similarly, they are not high-performance economical steel materials that combine ultra-high strength, high plasticity, and excellent low-temperature toughness.
发明内容 Contents of the invention
为了解决现有技术存在的上述不足,本发明提供一种高塑性高韧性超高强度钢及其制造方法,以满足大型工程机械、高层建筑、严酷地质服役环境油井管等现代重要结构对承受重载、抵抗冲击和适应大移位变形的使用要求,而且该方法还必须具有贵重金属镍消耗较少、热处理时间较短、生产成本较低的优点。In order to solve the above-mentioned deficiencies in the prior art, the present invention provides a high-plasticity, high-toughness, ultra-high-strength steel and its manufacturing method, so as to meet the load-bearing requirements of modern important structures such as large-scale engineering machinery, high-rise buildings, and oil well pipes in severe geological service environments. Load, impact resistance and adaptation to large displacement and deformation requirements, and the method must also have the advantages of less consumption of precious metal nickel, shorter heat treatment time, and lower production costs.
为实现上述目的,本发明所涉及的制造方法包括以下步骤:采用纯净钢冶炼技术,按预先设计的合金成分,制成板坯或圆坯等各种截面形状的坯料;将坯料加热后经过轧制或穿孔轧制等变形后,获得具有板状或管状的外形和尺寸;将成形后的工件按875℃~930℃保温25~40分钟后淬火、然后在625℃~675℃回火30~90分钟后空冷的工艺进行调质热处理。通过精确控制上述有关工艺参数,在钢中形成以洁净的超细化回火板条马氏体为基体、弥散分布一定数量纳米级沉淀相为特征的复相组织,制得具有上述多种力学特性的板材或管材。In order to achieve the above object, the manufacturing method involved in the present invention includes the following steps: using pure steel smelting technology, according to the pre-designed alloy composition, making billets of various cross-sectional shapes such as slabs or round billets; After deformation such as manufacturing or piercing and rolling, the shape and size of a plate or tube are obtained; the formed workpiece is kept at 875°C-930°C for 25-40 minutes, then quenched, and then tempered at 625°C-675°C for 30- After 90 minutes, the process of air cooling is carried out for quenching and tempering heat treatment. By precisely controlling the above-mentioned relevant process parameters, a complex phase structure characterized by clean ultra-fine tempered lath martensite as the matrix and a certain number of nano-scale precipitates dispersed in the steel is formed, and the above-mentioned various mechanical properties are obtained. properties of sheets or pipes.
为达到上述目的,首先需要对本发明涉及的钢的化学成分进行精心设计和控制,其中各合金成分的作用机理是:In order to achieve the above object, at first the chemical composition of the steel involved in the present invention needs to be carefully designed and controlled, wherein the mechanism of action of each alloy composition is:
(1)碳(C) 碳是一种能有效提高强度且成本低廉的合金元素。当碳含量低于0.15%时,对于上述要求的板材或管材,淬透性偏低,难于通过热处理使轧件整个截面上获得均匀的回火马氏体组织,从而使强度偏低。当碳含量高于0.30%时,钢的韧性不足,难于达到在超高强度下的强韧性匹配。因此,碳含量应控制在0.15~0.30%,适宜的碳含量范围应为0.18~0.28%。(1) Carbon (C) Carbon is an alloying element that can effectively improve strength and is low in cost. When the carbon content is less than 0.15%, the hardenability is low for the above-mentioned plate or pipe, and it is difficult to obtain a uniform tempered martensite structure on the entire cross-section of the rolled piece through heat treatment, resulting in low strength. When the carbon content is higher than 0.30%, the toughness of the steel is insufficient, and it is difficult to match the strength and toughness under ultra-high strength. Therefore, the carbon content should be controlled at 0.15-0.30%, and the appropriate carbon content range should be 0.18-0.28%.
(2)锰(Mn) 锰是一种有效提高钢的淬透性的元素,能同时提高强度和韧性。但锰含量过高时,宜在铸坯中形成偏析,从而在轧件中形成带状组织,使韧性下降。因此,锰含量应控制在0.20%~1.40%。适宜的锰含量范围应为0.40%~1.00%。(2) Manganese (Mn) Manganese is an element that can effectively improve the hardenability of steel, and can improve both strength and toughness. However, when the manganese content is too high, segregation should be formed in the billet, thereby forming a banded structure in the rolled piece and reducing the toughness. Therefore, the manganese content should be controlled at 0.20% to 1.40%. The appropriate range of manganese content should be 0.40% to 1.00%.
(3)硅(Si) 硅在炼钢中是一种有效的脱氧元素,且能提高钢的强度。当硅含量低于0.10%时,钢易氧化,但其含量超过0.50%时,损害钢的韧性。因此,硅含量应控制在0.10%~0.50%。适宜的硅含量范围应为0.10%~0.40%。(3) Silicon (Si) Silicon is an effective deoxidizing element in steelmaking and can increase the strength of steel. When the silicon content is less than 0.10%, the steel is easily oxidized, but when the silicon content exceeds 0.50%, the toughness of the steel is damaged. Therefore, the silicon content should be controlled at 0.10% to 0.50%. The suitable range of silicon content should be 0.10%-0.40%.
(4)铬(Cr) 铬是一种在适当的添加范围内能同时提高钢的强度、韧性和耐蚀性的元素。当铬含量低于0.40%时,对于上述要求的板材或管材,淬透性偏低,从而使强度偏低。当铬含量高于1.50%时,套管的韧性不足,难于达到在超高强度下的强韧性匹配。因此,铬含量应控制在0.40~1.50%。适宜的铬含量范围应为0.40~1.10%。(4) Chromium (Cr) Chromium is an element that can simultaneously improve the strength, toughness and corrosion resistance of steel in an appropriate range of addition. When the chromium content is lower than 0.40%, the hardenability is relatively low for the plate or pipe required above, so that the strength is relatively low. When the chromium content is higher than 1.50%, the toughness of the sleeve is insufficient, and it is difficult to match the strength and toughness under ultra-high strength. Therefore, the chromium content should be controlled at 0.40-1.50%. The appropriate range of chromium content should be 0.40-1.10%.
(5)钼(Mo) 钼是一种能有效抗回火软化、提高钢的强度的元素。特别是在调质钢中与铬复合添加时,强化效果更明显。当钼含量低于0.25%时,强度偏低。当钼含量高于1.35%时,昂贵合金料的成本显著增加,且钢的韧性明显下降,难于达到在超高强度下的强韧性匹配。因此,钼含量应控制在0.25%~1.35%,适宜的钼含量范围应为0.25%~0.95%。(5) Molybdenum (Mo) Molybdenum is an element that can effectively resist temper softening and improve the strength of steel. Especially when it is added in combination with chromium in quenched and tempered steel, the strengthening effect is more obvious. When the molybdenum content is lower than 0.25%, the strength is low. When the molybdenum content is higher than 1.35%, the cost of the expensive alloy material increases significantly, and the toughness of the steel decreases obviously, making it difficult to match the strength and toughness under ultra-high strength. Therefore, the content of molybdenum should be controlled at 0.25% to 1.35%, and the suitable range of molybdenum content should be 0.25% to 0.95%.
(6)钒(V) 钒是一种能提高钢的强度的元素,即使添加0.01%的钒,就能起抗回火软化的作用。钒的加入量一般在0.10%左右,但是,由于钒铁合金价格偏高,限制了钒的最高加入量,因此,适宜的钒含量范围是0~0.10%。(6) Vanadium (V) Vanadium is an element that can improve the strength of steel. Even if 0.01% vanadium is added, it can resist temper softening. The amount of vanadium added is generally about 0.10%. However, due to the high price of vanadium-iron alloy, the maximum amount of vanadium added is limited. Therefore, the suitable range of vanadium content is 0-0.10%.
(7)镍(Ni) 镍是一种能同时提高钢的强度和韧性的元素,特别是改善低温韧性。但由于镍的价格偏高,不宜多加甚至尽可能不加。因此,适宜的镍含量范围是≦0.20%。(7) Nickel (Ni) Nickel is an element that can improve the strength and toughness of steel at the same time, especially to improve low temperature toughness. However, due to the high price of nickel, it is not advisable to add more or even not add as much as possible. Therefore, the suitable nickel content range is ≦0.20%.
(8)铜(Cu) 铜是一种耐蚀元素,同时,在钢中还可起到固溶强化(≦0.20%时)或析出强化作用(回火时析出ε-Cu粒子)。过高的铜含量易引起热脆,需同时添加镍来抑制,宜限制其最高加入量或不加,因此,铜含量应控制在≦0.20%。(8) Copper (Cu) Copper is a corrosion-resistant element. At the same time, it can also play a role in solid solution strengthening (≦0.20%) or precipitation strengthening (precipitation of ε-Cu particles during tempering) in steel. Excessive copper content can easily cause hot embrittlement, which needs to be suppressed by adding nickel at the same time. It is advisable to limit the maximum amount or not add it. Therefore, the copper content should be controlled at ≦0.20%.
(9)铝(Al) 铝是炼钢中需要加入的脱氧元素,对夹杂物具有变性作用,另外在钢中形成稳定的细小AlN沉淀粒子,有细化晶粒的作用。因此,适宜的铝含量范围是0.01~0.05%。(9) Aluminum (Al) Aluminum is a deoxidizing element that needs to be added in steelmaking. It has a denaturing effect on inclusions. In addition, it forms stable fine AlN precipitated particles in steel, which has the effect of refining grains. Therefore, the suitable aluminum content range is 0.01-0.05%.
(10)硼(B) 在钢中加入5~20ppm的微量硼,可显著增加低碳低合金钢的淬透性,有利于在淬火时获得马氏体或贝氏体硬相,并可节省铬、钼、钒等贵重铁合金资源,同时B可以与N结合,固定自由N,以降低N引起的时效脆化效应。因此,钢中的硼含量范围可控制在5~20ppm,适宜的硼含量范围是8~20ppm。(10) Boron (B) Adding 5 to 20 ppm of trace boron in steel can significantly increase the hardenability of low-carbon and low-alloy steel, which is beneficial to obtain martensite or bainite hard phase during quenching, and can save Chromium, molybdenum, vanadium and other precious iron alloy resources, and B can combine with N to fix free N, so as to reduce the aging embrittlement effect caused by N. Therefore, the boron content range in steel can be controlled at 5-20ppm, and the suitable boron content range is 8-20ppm.
因此,根据上述制造方法,本发明涉及的高塑性高韧性超高强度钢,其化学成分为(wt%):C:0.15~0.30,Mn:0.20~1.40,Si:0.10~0.50,P:≦0.015,S:≦0.012,Ni:≦0.20,Cr:0.40~1.50,Mo:0.25~1.35,V:0~0.10,Cu:≦0.2,Al:0.01~0.05,B:0.0005~0.0020,余量为Fe及附带的杂质元素。Therefore, according to the above-mentioned production method, the chemical composition of the high-plasticity, high-toughness, ultra-high-strength steel involved in the present invention is (wt%): C: 0.15-0.30, Mn: 0.20-1.40, Si: 0.10-0.50, P: ≦ 0.015, S: ≦0.012, Ni: ≦0.20, Cr: 0.40~1.50, Mo: 0.25~1.35, V: 0~0.10, Cu: ≦0.2, Al: 0.01~0.05, B: 0.0005~0.0020, the balance is Fe and incidental impurity elements.
上述本发明涉及的高塑性高韧性超高强度钢,因采用精确控制淬火马氏体的回火工艺,可以充分利用超细化回火板条马氏体/纳米级沉淀相复相组织带来的强化、塑化和韧化效果,因此,可减少其中贵重合金元素的加入量,降低碳含量,改善钢的综合力学性能,其优化的化学成分为(wt%):C:0.18~0.28,Mn:0.40~1.00,Si:0.10~0.40,P:≦0.012,S:≦0.010,Ni:≦0.20,Cr:0.40~1.10,Mo:0.25~0.95,V:0~0.10,Cu:≦0.2,Al:0.01~0.05,B:0.0008~0.0020,余量为Fe及杂质元素。The above-mentioned high-plasticity, high-toughness and ultra-high-strength steel involved in the present invention can make full use of the ultra-fine tempered lath martensite/nano-scale precipitated phase composite structure due to the tempering process of precisely controlling the quenched martensite. Therefore, it can reduce the amount of precious alloy elements added, reduce the carbon content, and improve the comprehensive mechanical properties of steel. The optimized chemical composition is (wt%): C: 0.18 ~ 0.28, Mn: 0.40~1.00, Si: 0.10~0.40, P: ≦0.012, S: ≦0.010, Ni: ≦0.20, Cr: 0.40~1.10, Mo: 0.25~0.95, V: 0~0.10, Cu: ≦0.2, Al: 0.01-0.05, B: 0.0008-0.0020, and the balance is Fe and impurity elements.
上述本发明所涉及的高塑性高韧性超高强度钢及其制造方法,在坯料生产时必须采用纯净钢冶炼工艺,这是提高超高强度钢低温韧性的关键措施之一。在综合采用原料控制、铁水预处理、转炉顶底复吹、钢包吹氩精炼、真空处理、Ca/Si丝夹杂物变性处理等措施后,应使坯料的冶金质量达到下述要求:The above-mentioned high-plasticity, high-toughness ultra-high-strength steel and its manufacturing method involved in the present invention must adopt a pure steel smelting process when producing blanks, which is one of the key measures to improve the low-temperature toughness of ultra-high-strength steel. After comprehensively adopting measures such as raw material control, molten iron pretreatment, converter top and bottom double blowing, ladle blowing argon refining, vacuum treatment, Ca/Si wire inclusion denaturation treatment, etc., the metallurgical quality of the billet should meet the following requirements:
(1)钢中氧的总含量限制在≦30ppm、氮的总含量限制在≦70ppm,或氧氮总量限制在≦100ppm。(1) The total oxygen content in the steel is limited to ≦30ppm, the total nitrogen content is limited to ≦70ppm, or the total oxygen and nitrogen content is limited to ≦100ppm.
(2)钢中有害元素S+P≦0.025%、Pb+Sn+As+Sb+Bi≦0.15%;(2) Harmful elements in steel S+P≦0.025%, Pb+Sn+As+Sb+Bi≦0.15%;
(3)钢中夹杂物的含量按ASTM E45标准“最恶略视场法(方法A)”来测定。夹杂物的最高含量是:细系夹杂物水平≦2;粗系夹杂物水平≦1。(3) The content of inclusions in steel is determined according to ASTM E45 standard "Worst Field Method (Method A)". The maximum content of inclusions is: level of thin inclusions≦2; level of thick inclusions≦1.
上述本发明所涉及的高塑性高韧性超高强度钢及其制造方法,其外形包括热轧板材和管材等不同截面形状的高性能结构件,在将坯料经过热变形以获得所需要的形状和尺寸时,在冶金技术装备条件允许的范围内,应尽可能采用控制轧制,即主要适当控制坯料加热温度、按轧制表(或锻造表)分配变形温度和变形量、以及轧后喷水冷却。其目的主要是尽可能细化形变奥氏体晶粒,并获得均匀的轧态组织。热变形工艺可采用如下典型参数:生产板材时,板坯加热温度为1200℃~1250℃,粗轧温度为1200℃~1250℃,总压下率为60~70%;精轧温度为950℃~850℃,变形量为30~40%;轧后空冷。生产管材时,圆坯加热温度为1200℃~1250℃,经热定心后,在1200℃以上进行热轧穿孔,变形量为60~70%;在1050℃~1150℃进行热连轧,变形量为20~30%;再经过850℃~950℃定径,变形量为10~20%,变形量可根据轧机的能力在不同道次间进行分配,但轧制时应尽可能使钢中的形变奥氏体发生充分再结晶,避免形成或残留剪切带。The above-mentioned high-plasticity, high-toughness, ultra-high-strength steel and its manufacturing method involved in the present invention include high-performance structural parts with different cross-sectional shapes such as hot-rolled plates and pipes. After the blank is subjected to thermal deformation to obtain the required shape and In terms of dimensions, controlled rolling should be adopted as much as possible within the range allowed by metallurgical technical equipment conditions, that is, to properly control the heating temperature of the billet, distribute the deformation temperature and deformation amount according to the rolling table (or forging table), and spray water after rolling. cool down. Its main purpose is to refine the deformed austenite grains as much as possible and obtain a uniform as-rolled structure. The hot deformation process can adopt the following typical parameters: when producing plates, the heating temperature of the slab is 1200 ℃ ~ 1250 ℃, the rough rolling temperature is 1200 ℃ ~ 1250 ℃, the total reduction rate is 60 ~ 70%; the finishing rolling temperature is 950 ℃ ~850℃, the deformation is 30~40%; air cooling after rolling. When producing pipes, the round billet is heated at a temperature of 1200°C to 1250°C. After heat centering, it is hot-rolled and pierced above 1200°C, and the deformation is 60-70%; The amount of deformation is 20-30%; after sizing at 850°C-950°C, the deformation amount is 10-20%. The deformed austenite undergoes sufficient recrystallization to avoid the formation or residual shear bands.
上述本发明所涉及的高塑性高韧性超高强度钢及其制造方法,为获得超细化回火板条马氏体/纳米级沉淀相复相组织,必须对淬火马氏体的回火工艺进行精确控制。具体来说,需要通过控制回火温度和回火时间,以调控回火板条马氏体的宽度在0.20~0.40μm之间、沉淀相的体积百分数在8-12%之间、当量尺度在30-50nm之间、形态为针状或棒状等合适的组织参量,便于发挥沉淀相作为硬相、回火板条马氏体作为软相在变形时的协同作用,从而满足本发明钢需同时具备超高强度、高塑性和优异低温冲击韧性等综合力学性能的要求。对于本发明钢,进行调质热处理时,适宜的工艺参数为:875℃~930℃保温25~40分钟后淬火,然后在625℃~675℃回火30~90分钟后空冷。In order to obtain ultra-fine tempered lath martensite/nano-scale precipitated phase multi-phase structure of the above-mentioned high-plasticity, high-toughness, ultra-high-strength steel and its manufacturing method involved in the present invention, the tempering process of quenched martensite must be for precise control. Specifically, it is necessary to control the tempering temperature and tempering time to control the width of the tempered lath martensite between 0.20 and 0.40 μm, the volume percentage of the precipitated phase between 8 and 12%, and the equivalent scale between Between 30-50nm, the shape is acicular or rod-like and other suitable tissue parameters, which is convenient to play the synergistic effect of the precipitated phase as the hard phase and the tempered lath martensite as the soft phase during deformation, thereby meeting the steel requirements of the present invention at the same time It has the requirements of comprehensive mechanical properties such as ultra-high strength, high plasticity and excellent low temperature impact toughness. For the steel of the present invention, when quenching and tempering heat treatment is carried out, the suitable process parameters are: quenching after heat preservation at 875°C-930°C for 25-40 minutes, then tempering at 625°C-675°C for 30-90 minutes, then air cooling.
附图说明 Description of drawings
图1是高塑性高韧性超高强度钢的金相组织。Figure 1 is the metallographic structure of high ductility and high toughness ultra-high strength steel.
具体实施方式 Detailed ways
以下结合具体实施例对本发明作进一步的详细描述。The present invention will be described in further detail below in conjunction with specific examples.
本发明涉及的高塑性高韧性超高强度钢,其化学成分(wt%)列于表1。The chemical composition (wt%) of the high-plasticity, high-toughness, ultra-high-strength steel involved in the present invention is listed in Table 1.
表1:本发明钢的化学成分(wt%)Table 1: Chemical composition (wt%) of the steel of the present invention
注:表中B、O、N等元素化学成分的单位为ppm。残余元素总量Pb+Sn+As+Sb+Bi:≦0.15。Note: The unit of chemical composition of B, O, N and other elements in the table is ppm. The total amount of residual elements Pb+Sn+As+Sb+Bi:≦0.15.
实施例1Example 1
本发明的实施例1选取硫、磷含量低的原料,采用50Kg真空炉进行冶炼,使钢中的化学成分满足表1的要求,余量为Fe及不可避免的杂质元素。然后采用惰性气体保护进行浇铸,每炉浇两锭,铸锭平均直径为?120mm。将铸锭冒口切除后,在250mm轧机上将其制成板厚为12mm、宽度为200mm的热轧板。其中,主要的热轧工艺是:板坯加热温度为1200~1250℃,初轧开始温度为1150~1180℃,粗轧总压下率为60~70%,粗轧结束温度为1020~1070℃。精轧开始温度为930~980℃,精轧总压下率为30~40%,精轧结束温度为850~870℃。轧后空冷。随后,在热轧板上取样,加工成尺寸为12mm×12mm×80mm的试件,采用两台箱式电阻炉按表2所示工艺分别进行淬火和回火,淬火介质采用饱和食盐水。调质处理后,测试试验钢的室温纵向拉伸性能和0℃全试样横向低温冲击功。结果见表2。Embodiment 1 of the present invention selects raw materials with low sulfur and phosphorus content, and adopts 50Kg vacuum furnace to smelt, so that the chemical composition in the steel meets the requirements of Table 1, and the balance is Fe and unavoidable impurity elements. Then use inert gas protection to cast, pour two ingots in each furnace, and the average diameter of the ingot is? 120mm. After the riser of the ingot was cut off, it was made into a hot-rolled plate with a plate thickness of 12 mm and a width of 200 mm on a 250 mm rolling mill. Among them, the main hot rolling process is: the slab heating temperature is 1200-1250°C, the initial rolling start temperature is 1150-1180°C, the rough rolling total reduction rate is 60-70%, and the rough rolling end temperature is 1020-1070°C . The start temperature of finish rolling is 930-980°C, the total reduction ratio of finish rolling is 30-40%, and the end temperature of finish rolling is 850-870°C. Cool in air after rolling. Subsequently, samples were taken on the hot-rolled plate and processed into a test piece with a size of 12mm×12mm×80mm. Two box-type resistance furnaces were used to perform quenching and tempering according to the processes shown in Table 2, and the quenching medium was saturated salt water. After quenching and tempering treatment, the longitudinal tensile properties of the test steel at room temperature and the transverse low-temperature impact energy of the whole sample at 0°C were tested. The results are shown in Table 2.
表2:本发明钢的调质热处理工艺和力学性能测试结果Table 2: Quenched and tempered heat treatment process and mechanical property test results of the steel of the present invention
从表2可以看出,按照本发明方法制备的钢板,如工艺钢6-12,均具有超高强度、高塑性和优异低温韧性的综合力学性能。而工艺钢1-5,尽管成分和热成形工艺相同,但由于回火工艺不同,钢的强度和韧性的匹配则不如工艺钢6-12。It can be seen from Table 2 that the steel plates prepared according to the method of the present invention, such as process steel 6-12, all have comprehensive mechanical properties of ultra-high strength, high plasticity and excellent low-temperature toughness. As for process steel 1-5, although the composition and hot forming process are the same, due to the different tempering process, the matching of strength and toughness of steel is not as good as that of process steel 6-12.
实施例2Example 2
本发明的实施例2选取预处理铁水+P,S含量低的优质废钢作为原料,采用150吨电炉进行冶炼,并采用炉外精炼、真空脱气(VD)、夹杂物变性和吹氩搅拌等纯净钢冶炼工艺,使钢中的化学成分满足表1的要求,夹杂物水平达到上述要求。然后将发明钢连铸成外径尺寸为310mm的圆坯。管坯穿孔连轧时,严格控制各工艺的温度。铸坯加热到1250℃,经热定心后,在1200~1250℃斜轧穿孔,变形量为60~70%;轧管温度范围控制在1100~1150℃,变形量为20~30%;定径温度控制在Ar3以上,变形量为10~20%,然后空冷、锯切、一次热矫,矫直温度为500~600℃。轧态管经880~900℃加热、保温35min后,在水基淬火液中淬火,然后在645~675℃经45~75min保温回火后空冷。调质热处理后,进行二次热矫,矫直温度为500~600℃。成形后的管体尺寸为Φ244.48mm×15.11mm。在成品管上取样测试钢管的综合力学性能。钢管的纵向拉伸性能为:屈服强度1030~1170MPa、抗拉强度为1120~1260MPa、延伸率为20~30%,钢管0℃横向全尺寸却贝冲击功为105~130J。Example 2 of the present invention selects high-quality steel scrap with pretreated molten iron + P and low S content as raw material, and uses a 150-ton electric furnace for smelting, and adopts out-of-furnace refining, vacuum degassing (VD), inclusion denaturation, and argon blowing and stirring, etc. Pure steel smelting process, so that the chemical composition in the steel meets the requirements in Table 1, and the level of inclusions meets the above requirements. Then the inventive steel was continuously cast into a round billet with an outer diameter of 310mm. During piercing and continuous rolling of tube blanks, the temperature of each process is strictly controlled. The billet is heated to 1250°C, and after heat centering, it is cross-rolled and pierced at 1200-1250°C, with a deformation of 60-70%; the rolling temperature range is controlled at 1100-1150°C, and the deformation is 20-30%; The diameter temperature is controlled above Ar3, and the deformation is 10-20%, then air-cooled, sawed, and once hot straightened, and the straightening temperature is 500-600 °C. The as-rolled tube is heated at 880-900°C and held for 35 minutes, then quenched in a water-based quenching solution, and then tempered at 645-675°C for 45-75 minutes and then air-cooled. After quenching and tempering heat treatment, carry out secondary heat straightening, and the straightening temperature is 500-600°C. The size of the formed tube body is Φ244.48mm×15.11mm. Sampling on the finished pipe to test the comprehensive mechanical properties of the steel pipe. The longitudinal tensile properties of the steel pipe are: the yield strength is 1030-1170MPa, the tensile strength is 1120-1260MPa, the elongation is 20-30%, and the transverse full-scale Charpy impact energy of the steel pipe at 0°C is 105-130J.
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