CN101468471B - Cutting machine and sheet feeding cutting method - Google Patents
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- 238000005520 cutting process Methods 0.000 title claims abstract description 510
- 238000000034 method Methods 0.000 title claims description 18
- 238000009966 trimming Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 abstract description 10
- 238000003892 spreading Methods 0.000 description 3
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- 238000004904 shortening Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
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Abstract
在由能够进行片材进给裁剪的裁剪机对片材进行裁剪加工时,即使在裁剪长的部件时,也能通过尽可能地缩短裁剪刀等裁剪单元的等待时间,提高裁剪效率。在由片材进给裁剪对前一个部件裁剪后,在随后进行下一个部件的片材进给裁剪时,由判断单元根据裁剪数据、在下一个部件裁剪前判断裁剪刀要裁剪的裁剪线上的对象部位是否进入到裁剪区域内,当判断单元的判断结果为判断出裁剪刀要裁剪的裁剪线上的对象部位在裁剪时已经进入到裁剪区域内时,紧接着前一个部件,进行片材进给裁剪,当判断出裁剪刀要裁剪的裁剪线上的对象部位是在裁剪时没有进入到裁剪区域内的部位时,由运算单元运算不进行裁剪地进行片材搬入的裁剪等待时间、和裁剪头的裁剪等待位置,以便在片材进给裁剪中,裁剪刀要裁剪的裁剪线上的对象部位进入到裁剪区域内,在该运算单元求出的裁剪等待位置,在裁剪等待期间,由裁剪控制单元不进行裁剪地进行片材的搬入。
When cutting a sheet with a cutting machine that can perform sheet feed cutting, even when cutting long parts, the waiting time of cutting units such as cutting blades can be shortened as much as possible to improve cutting efficiency. After the previous part is cut by sheet feeding and cutting, when the sheet feeding and cutting of the next part is performed subsequently, the judging unit judges the cutting line to be cut by the cutter according to the cutting data and before cutting the next part. Whether the object part enters the cutting area, when the judging result of the judging unit is that the object part on the cutting line to be cut by the cutting knife has entered the cutting area during cutting, the sheet material is carried out next to the previous part. For cutting, when it is judged that the target part on the cutting line to be cut by the cutting knife is a part that does not enter the cutting area during cutting, the calculation unit calculates the cutting waiting time for carrying in the sheet without cutting, and the cutting time. The cutting waiting position of the head, so that during the sheet feeding and cutting, the target part on the cutting line to be cut by the cutting knife enters the cutting area, and the cutting waiting position obtained by the arithmetic unit is determined by the cutting waiting position during the cutting waiting period. The control unit carries in the sheet without cutting it.
Description
技术领域 technical field
本发明涉及一种用于将布料、皮革等片材裁剪为由多个部件组成的所希望图案的裁剪机,尤其涉及一种对于从裁剪区域溢出的部件也能从片材上高效整洁地进行裁剪的裁剪机、和片材进给裁剪方法。The present invention relates to a cutting machine for cutting sheets of cloth, leather, etc. A cutting machine for cutting, and a sheet-feed cutting method.
背景技术 Background technique
作为一种一边在裁剪台上移动一边对片材进行裁剪的现有裁剪机的片材裁剪方法,例如专利文献1披露了一种片材进给裁剪方法,这是一种用于沿着预定路径进行切断的方法,构成在片材的前进方向上具有加工区的长度以下的预先设定长度的加工窗口,通过在片材前进的同时,一边使加工窗口也移动,一边使切断刀等加工工具沿两个方向(X轴方向·Y轴方向)在确定的加工窗口内移动,使其移动经过加工窗口内的各个路径地对片材进行裁剪。As a sheet cutting method of an existing cutting machine that cuts a sheet while moving on a cutting table, for example, Patent Document 1 discloses a sheet feeding and cutting method, which is a method for cutting a sheet along a predetermined The method of cutting along the path constitutes a processing window with a preset length equal to or less than the length of the processing area in the advancing direction of the sheet, and by moving the processing window while the sheet is advancing, the cutting knife, etc. are processed. The tool moves in two directions (X-axis direction·Y-axis direction) within the determined processing window, and cuts the sheet while moving through each path within the processing window.
上述那样的片材进给裁剪方法,由于在片材前进的同时,一边使加工窗口也移动,一边沿着加工窗口内的路径由裁剪刀等加工工具对片材进行裁剪,因此该裁剪刀的裁剪加工范围局限于片材供给方向(X轴方向)上狭窄的加工窗口的范围内。In the sheet feeding and cutting method as described above, since the sheet is advanced while the processing window is also moved, the sheet is cut by a processing tool such as a cutting knife along the path in the processing window. The cutting processing range is limited to the range of a narrow processing window in the sheet feeding direction (X-axis direction).
因此,如果加工区域的裁剪部件在片材供给方向(X轴方向)上很长,长得从加工窗口溢出时,必须分多次进入加工窗口地进行裁剪。Therefore, if the cutting member in the processing area is so long in the sheet feeding direction (X-axis direction) that it overflows the processing window, it must enter the processing window multiple times for cutting.
在这种狭窄的、分多次对1个部件进行断续裁剪时,不仅耗时耗力,而且难以整洁地实现连接点,容易产生切削残物,担忧商品价值产生问题。Cutting a single part intermittently in such a narrow space is not only time-consuming and labor-intensive, but it is also difficult to realize the connection points neatly, and cutting residues are likely to be generated, which may cause problems in product value.
专利文献1日本特表平8-511480号公报Patent Document 1 Japanese PCT Publication No. 8-511480
发明内容 Contents of the invention
鉴于上述问题而提出本发明,其目的是在由能够进行片材进给裁剪的裁剪机对片材进行裁剪加工时,即使在裁剪长的部件时,通过尽可能地缩短裁剪刀等加工工具(裁剪单元)的等待时间,提高裁剪效率,同时防止产生切削残物,能够提高商品价值。The present invention has been proposed in view of the above-mentioned problems, and its object is to shorten the processing tools such as cutters ( Cutting unit) waiting time, improve cutting efficiency, prevent cutting residues at the same time, can improve commodity value.
用于实现上述目的,本发明的裁剪机是一种能够片材进给裁剪的裁剪机,其设置有安装裁剪刀并在裁剪台上自由移动的裁剪头,设置有将要裁剪的片材搬入到裁剪台上的搬送单元,一边由搬送单元将片材搬入,一边使裁剪头沿裁剪线移动,从片材进行部件的裁剪,其最大特征在于包括:判断单元,在由片材进给裁剪对前一个部件裁剪后,在随后进行下一个部件的片材进给裁剪时,在下一个部件裁剪前,根据裁剪数据判断裁剪刀要裁剪的裁剪线上的对象部位是否进入到裁剪区域内;运算单元,在判断单元判断的结果为裁剪刀要裁剪的裁剪线上的对象部位在裁剪时已经进入到裁剪区域内的情况下,紧接着前一个部件,进行片材进给裁剪,在判断裁剪刀要裁剪的裁剪线上的对象部位是在裁剪时没有进入到裁剪区域内的部位的情况下,该运算单元运算不进行裁剪地进行片材搬入的裁剪等待时间、和裁剪头的裁剪等待位置,以便在片材进给裁剪中,裁剪刀要裁剪的裁剪线上的对象部位进入到裁剪区域内;裁剪控制单元,在运算单元所求出的裁剪等待位置,在裁剪等待期间,不进行裁剪地进行片材的搬入。In order to achieve the above object, the cutting machine of the present invention is a cutting machine capable of feeding and cutting sheets. The conveying unit on the cutting table moves the cutting head along the cutting line while the conveying unit carries the sheet in, and cuts the parts from the sheet. After the previous part is cut, when the next part is fed and cut, before the next part is cut, it is judged according to the cutting data whether the object part on the cutting line to be cut by the cutting knife enters the cutting area; the computing unit , when the judging unit judges that the target part on the cutting line to be cut by the cutting knife has entered the cutting area during cutting, the sheet feeding and cutting is performed next to the previous part, and when it is judged that the cutting knife needs to When the target part on the cutting line for cutting is a part that does not enter the cutting area during cutting, the calculation unit calculates the cutting waiting time for carrying in the sheet without cutting and the cutting waiting position of the cutting head so that In sheet feed cutting, the target portion on the cutting line to be cut by the cutter enters the cutting area; the cutting control unit, at the waiting position for cutting obtained by the calculation unit, performs cutting without cutting during the waiting period. Loading of sheets.
在本发明的裁剪机中,其特征在于:在裁剪等待时间,由上述裁剪控制单元提高搬送单元对片材的搬入速度,同时利用运算单元重新计算片材搬入速度提高时的裁剪等待时间,或者,运算单元所运算的裁剪等待位置是从前一个部件裁剪结束位置至下一个部件的裁剪开始点之间的任意位置,或是在下一个部件的裁剪开始后,在裁剪区域内的部件裁剪中,使裁剪刀升高到片材上的位置。In the cutting machine of the present invention, it is characterized in that: during the waiting time for cutting, the above-mentioned cutting control unit increases the speed at which the sheet is carried in by the conveying unit, and at the same time, the calculating unit recalculates the waiting time for cutting when the speed at which the sheet is carried in increases, or , the cutting waiting position calculated by the computing unit is any position between the cutting end position of the previous part and the cutting start point of the next part, or after the cutting of the next part starts, in the part cutting in the cutting area, use The trimming knife is raised into position on the sheet.
而且,本发明的裁剪机的特征在于:沿从部件的裁剪开始点起在裁剪线上进行裁剪的方向,在比裁剪开始点更靠近片材搬入侧上,判断单元搜索裁剪方向从片材搬入侧向片材搬出侧的折回点,当发现1个或多个折回点时,根据裁剪数据算出从裁剪开始点起裁剪到折回点所需时间T1、和折回点进入裁剪区域内之前所需时间T2,对于所有被搜索到的折回点,当从裁剪开始点起裁剪到折回点所需时间T1比折回点进入裁剪区域内之前所需时间T2长时,紧接着前一个部件,进行下一个部件的片材进给裁剪,当判断存在从裁剪开始点起裁剪到折回点所需时间T1不比折回点进入裁剪区域内之前所需时间T2长的折回点时,上述运算单元针对成为对象的折回点,运算使从裁剪开始点起裁剪到折回点所需时间T1变得比折回点进入裁剪区域内之前所需时间T2长的裁剪等待时间,同时,求出裁剪头的裁剪等待位置。Furthermore, the cutting machine of the present invention is characterized in that the judging unit searches for the cutting direction from the sheet carrying in direction on the side closer to the sheet carrying in than the cutting starting point in the direction of cutting on the cutting line from the cutting start point of the part. When one or more turning points are found, calculate the time T1 required for cutting from the cutting start point to the turning point and the time required before the turning point enters the cutting area based on the cutting data. T2, for all the searched return points, when the time T1 required for cutting from the cutting start point to the return point is longer than the time T2 required before the return point enters the clipping area, follow the previous part and proceed to the next part When it is judged that there is a turning point for which the time T1 required for cutting from the cutting start point to the turning point is not longer than the time T2 required until the turning point enters the cutting area, the above-mentioned calculation unit performs the target turning point , the calculation makes the cutting waiting time longer than the time T2 required before the turning point enters the cutting area from the cutting start point to the turning point required time T1, and at the same time, the cutting waiting position of the cutting head is obtained.
本发明的片材进给裁剪方法是一种由能够片材进给裁剪的裁剪机进行的裁剪方法,该裁剪机设有安装裁剪刀并在裁剪台上自由移动的裁剪头,设有将要裁剪的片材搬入到裁剪台上的搬送单元,一边由搬送单元将片材搬入,一边使裁剪头沿裁剪线移动,从片材上裁剪部件,其最主要特征在于:在由片材进给裁剪对前一个部件裁剪后,在随后进行下一个部件的片材进给裁剪时,在下一个部件裁剪前,根据裁剪数据判断裁剪刀要裁剪的裁剪线上的对象部位是否进入到裁剪区域内,当判断结果是判断出裁剪刀要裁剪的裁剪线上的对象部位在裁剪时已经进入到裁剪区域内时,紧接着前一个部件,进行片材进给裁剪,当判断出裁剪刀要裁剪的裁剪线上的对象部位是在裁剪时没有进入到裁剪区域内的部位时,运算不进行裁剪地进行片材搬入的裁剪等待时间,并确定裁剪头的裁剪等待位置,以便在片材进给裁剪中,裁剪刀要裁剪的裁剪线上的对象部位进入到裁剪区域内,在所求出的裁剪等待位置,在裁剪等待期间,不进行裁剪地进行片材的搬入。The sheet feeding and cutting method of the present invention is a cutting method performed by a cutting machine capable of sheet feeding and cutting. The sheet is carried into the conveying unit on the cutting table, while the conveying unit is carrying the sheet in, the cutting head is moved along the cutting line, and the parts are cut from the sheet. After cutting the previous part, when the next part is fed and cut, before the next part is cut, it is judged according to the cutting data whether the object part on the cutting line to be cut by the cutter enters the cutting area. The result of the judgment is that when it is judged that the object part on the cutting line to be cut by the cutter has entered the cutting area during cutting, the sheet is fed and cut next to the previous part, and when the cutting line to be cut by the cutter is judged When the target part above is a part that does not enter the cutting area during cutting, calculate the cutting waiting time for carrying in the sheet without cutting, and determine the cutting waiting position of the cutting head so that when the sheet is fed and cut, The target portion on the cutting line to be cut by the cutter enters the cutting area, and at the obtained cutting waiting position, the sheet is carried in without cutting during the cutting waiting period.
而且,按照本发明的片材进给裁剪方法,其特征在于:在裁剪等待时间,提高搬送单元对片材的搬入速度,重新计算片材搬入速度提高时的裁剪等待时间。Furthermore, the sheet feeding and cutting method according to the present invention is characterized in that during the cutting waiting time, the feeding speed of the sheet by the transport unit is increased, and the cutting waiting time when the sheet feeding speed is increased is recalculated.
由于本发明的裁剪机构成得具有:判断单元,由片材进给裁剪对前一个部件裁剪后,在随后进行下一个部件的片材进给裁剪时,判断单元根据裁剪数据在下一个部件裁剪前判断裁剪刀要裁剪的裁剪线上的对象部位是否进入到裁剪区域内;运算单元,当判断单元的判断结果判断出裁剪刀要裁剪的裁剪线上的对象部位在裁剪时已经进入到裁剪区域内时,紧接着前一个部件,进行片材进给裁剪,当判断裁剪刀要裁剪的裁剪线上的对象部位是在裁剪时没有进入到裁剪区域内的部位时,所述运算单元运算不进行裁剪地进行片材搬入的裁剪等待时间,并确定裁剪头的裁剪等待位置,以便在片材进给裁剪中,裁剪刀要裁剪的裁剪线上的对象部位进入到裁剪区域内;裁剪控制单元,在该运算单元求出的裁剪等待位置,在裁剪等待期间,裁剪控制单元不进行裁剪地进行片材的搬入,因此,能够提供一种裁剪机,即使在裁剪长的部件时,通过尽可能地缩短裁剪刀等加工工具(裁剪单元)的等待时间,提高裁剪效率,同时防止产生切削残物,能够进行高商品价值的裁剪。Because the cutting machine of the present invention is structured to have: the judging unit, after the previous part is cut by the sheet feeding and cutting, when the sheet feeding and cutting of the next part is carried out subsequently, the judging unit is based on the cutting data before cutting the next part. Judging whether the object position on the cutting line to be cut by the cutter has entered the cutting area; the calculation unit, when the judgment result of the judging unit judges that the object position on the cutting line to be cut by the cutting knife has entered in the cutting area when cutting , the sheet is fed and cut next to the previous part, and when it is judged that the target part on the cutting line to be cut by the cutting knife is a part that does not enter the cutting area during cutting, the calculation unit does not perform cutting Carry out the cutting waiting time for the sheet to be carried in accurately, and determine the cutting waiting position of the cutting head, so that in the sheet feeding and cutting, the object part on the cutting line to be cut by the cutting knife enters the cutting area; the cutting control unit, in The cutting waiting position calculated by the calculation unit can be used to carry in the sheet without cutting by the cutting control unit during the waiting period for cutting. Therefore, it is possible to provide a cutting machine that shortens the length of the sheet as much as possible even when cutting long parts. The waiting time of processing tools (cutting unit) such as cutting knives improves cutting efficiency, and at the same time prevents cutting residues, enabling cutting with high commodity value.
而且,在裁剪等待时间,上述裁剪控制单元提高搬送单元对片材的搬入速度,上述运算单元重新计算片材搬入速度提高时的裁剪等待时间,因此具有能够缩短等待时间,进一步提高裁剪效率的优点。Moreover, during the waiting time for cutting, the cutting control unit increases the feeding speed of the sheet by the conveying unit, and the calculation unit recalculates the waiting time for cutting when the feeding speed of the sheet increases, so that the waiting time can be shortened and the cutting efficiency can be further improved. .
运算单元所运算的裁剪等待位置是从前一个部件裁剪结束位置至下一个部件的裁剪开始点之间的任意位置,或是在下一个部件的裁剪开始后,在裁剪区域内的部件裁剪中,使裁剪刀升高到片材上的位置,因此具有能够有效地利用裁剪等待时间,进一步提高裁剪效率的优点。The clipping waiting position calculated by the arithmetic unit is any position between the clipping end position of the previous part and the clipping start point of the next part, or after the clipping of the next part starts, in the part clipping in the clipping area, make the clipping The scissors are raised to the position on the sheet, so there is an advantage that the cutting waiting time can be effectively utilized, and the cutting efficiency can be further improved.
而且,沿从部件的裁剪开始点起在裁剪线上进行裁剪的方向,在比裁剪开始点更靠近片材搬入侧,判断单元搜索裁剪方向从片材搬入侧向片材搬出侧的折回点,当发现1个或多个折回点时,根据裁剪数据,算出从裁剪开始点起裁剪到折回点所需时间T1、和折回点进入裁剪区域内之前所需时间T2,对于所有被搜索到的折回点,当从裁剪开始点起裁剪到折回点所需时间T1比折回点进入裁剪区域内之前所需时间T2长时,紧接着前一个部件,进行下一个部件的片材进给裁剪,当判断存在从裁剪开始点起裁剪到折回点所需时间T1不比折回点进入裁剪区域内之前所需时间T2长的折回点时,上述运算单元针对成为对象的折回点,算出使从裁剪开始点起裁剪到折回点所需时间T1变得比折回点进入裁剪区域内之前所需时间T2长的裁剪等待时间,同时求出裁剪头的裁剪等待位置,因此具有使裁剪刀等加工工具(裁剪单元)的无效等待时间消失,提高裁剪效率的优点。And, in the direction of cutting on the cutting line from the cutting start point of the part, the judgment unit searches for a turning point in the cutting direction from the sheet carrying-in side to the sheet-carrying-out side on the side closer to the sheet carrying-in side than the cutting starting point, When one or more turning points are found, according to the cutting data, calculate the time T1 required for cutting from the starting point of the cutting to the turning point, and the time T2 required before the turning point enters the cropping area, for all the turned backs that are searched point, when the time T1 required for cutting from the cutting start point to the turning point is longer than the time T2 required before the turning point enters the cutting area, the sheet feeding and cutting of the next part is carried out immediately after the previous part, when judging When there is a turning point for which the time T1 required for cutting from the cutting start point to the turning point is not longer than the time T2 required until the turning point enters the trimming area, the calculation unit calculates, for the turning point that is the object, the time T1 for cutting from the cutting start point. The time T1 required to reach the turning point becomes the cutting waiting time longer than the time T2 required before the turning point enters the cutting area, and the cutting waiting position of the cutting head is obtained at the same time, so it is possible to use processing tools such as cutting knives (cutting unit) The advantage of eliminating invalid waiting time and improving cutting efficiency.
按照本发明的片材进给裁剪方法,由于在由片材进给裁剪对前一个部件裁剪后,在随后进行下一个部件的片材进给裁剪时,由判断单元根据裁剪数据、在下一个部件裁剪前判断裁剪刀要裁剪的裁剪线上的对象部位是否进入到裁剪区域内,当判断单元的判断结果是判断出裁剪刀要裁剪的裁剪线上的对象部位在裁剪时已经进入到裁剪区域内时,紧接着前一个部件,进行片材进给裁剪,当判断单元的判断结果是判断出裁剪刀要裁剪的裁剪线上的对象部位是在裁剪时没有进入到裁剪区域内的部位时,由运算单元运算不进行裁剪地进行片材搬入的裁剪等待时间、和裁剪头的裁剪等待位置,以便在片材进给裁剪中,裁剪刀要裁剪的裁剪线上的对象部位进入到裁剪区域内,在所求出的裁剪等待位置,在裁剪等待期间,裁剪控制单元不进行裁剪地进行片材的搬入,因此,通过使用这种裁剪方法新颖地替代现有裁剪方法,不言而喻,即使在裁剪上述长的部件时,也具有通过尽可能地缩短裁剪刀等加工工具(裁剪单元)的等待时间,提高裁剪效率,同时能够防止产生切削残物,能够提高裁剪后部件的商品价值的优点。According to the sheet feeding and cutting method of the present invention, since the previous part is cut by the sheet feeding and cutting, when the next part is subsequently cut by the sheet feeding and cutting, the judging unit determines the next part according to the cutting data. Before cutting, judge whether the object part on the cutting line to be cut by the cutting knife has entered the cutting area, when the judgment result of the judging unit is to judge that the object part on the cutting line to be cut by the cutting knife has entered the cutting area when cutting , the sheet is fed and cut next to the previous part, and when the judging result of the judging unit is that the target part on the cutting line to be cut by the judging knife is a part that does not enter the cutting area during cutting, the The calculation unit calculates the cutting waiting time for carrying in the sheet without cutting and the cutting waiting position of the cutting head so that the target part on the cutting line to be cut by the cutting knife enters the cutting area during the sheet feeding and cutting, At the obtained cutting waiting position, the cutting control unit carries in the sheet without cutting during the cutting waiting period. Therefore, by using this cutting method to novelly replace the existing cutting method, it goes without saying that even in When cutting the above-mentioned long parts, it also has the advantage of shortening the waiting time of processing tools (cutting units) such as cutting knives as much as possible, improving cutting efficiency, preventing cutting residues from being produced, and improving the commodity value of the parts after cutting.
附图说明 Description of drawings
图1是显示本发明裁剪机外观的透视图。Fig. 1 is a perspective view showing the appearance of the cutting machine of the present invention.
图2是显示本发明一种实施例的概略的电气结构的框图。Fig. 2 is a block diagram showing a schematic electrical structure of an embodiment of the present invention.
图3是图1所示裁剪机进行裁剪操作的流程图。Fig. 3 is a flow chart of the cutting operation performed by the cutting machine shown in Fig. 1 .
图4是图1所示裁剪机进行裁剪操作的说明图。Fig. 4 is an explanatory view of the cutting operation performed by the cutting machine shown in Fig. 1 .
附图标记说明Explanation of reference signs
1裁剪机 2裁剪台 4片材 5裁剪刀 9裁剪单元 18裁剪控制单元 17运算单元 20判断单元 C裁剪区域1.
具体实施方式 Detailed ways
下文将根据附图对本发明的优选实施方式进行说明。Preferred embodiments of the present invention will be described below with reference to the accompanying drawings.
图1是显示裁剪机1的外观的透视图,图中附图标记1整体表示裁剪机。裁剪滑架3设置于该裁剪机1的裁剪台2上。Fig. 1 is a perspective view showing the appearance of a cutting machine 1, and reference numeral 1 in the drawing generally denotes the cutting machine. The cutting carriage 3 is arranged on the cutting table 2 of the cutting machine 1 .
裁剪滑架3能够在裁剪台2上沿其长度方向也就是片材4的搬送方向(X轴方向)移动,具有裁剪刀5的裁剪头6在裁剪滑架3上沿片材4的宽度方向也就是与搬送方向正交的Y轴方向可移动地设置在裁剪滑架3上,上述裁剪刀5构成用于裁剪片材4的裁剪单元9。The cutting carriage 3 can move along its length direction on the cutting table 2, that is, the conveying direction (X-axis direction) of the sheet 4, and the
而且,裁剪刀5经由组装在裁剪滑架3上的升降单元(图中未示),能够沿Z轴方向升降。Furthermore, the
裁剪台2构成为在表面上具有多个刚毛刷7的传送带驱动方式,通过裁剪单元9的裁剪刀5根据图3所示裁剪数据8高速上下滑动,从而裁剪片材4。The cutting table 2 is driven by a conveyor belt with a plurality of bristle brushes 7 on the surface, and the sheet 4 is cut by the
从片材辊10抽出的聚乙烯等的非透气性覆盖片材11覆盖在片材4的表面上。An air-
非透气性覆盖片材11也和片材4一起由裁剪头6的裁剪刀5进行裁剪。The non-breathable covering
由于通过该裁剪,非透气性覆盖片材11的非透气性消失,因此在裁剪后,由新的非透气性覆盖片材12再次覆盖。Since the air impermeability of the air-
该新的非透气性覆盖片材12在设置于裁剪滑架3上的片材辊13和设置于裁剪台2的前端的支架14之间展开。The new air-
通常,将图中未示的摊开台设置在裁剪机1的片材搬入侧,在摊开台上将应该由摊开机摊开的片材4抽出展开,以所希望的长度将片材4叠置。另外,将图中未示的拾取台设置在裁剪机1的片材搬出侧,裁剪后的片材4被搬出到拾取台上。Usually, an unshown spread table is arranged on the sheet material loading side of the cutting machine 1, and the sheet 4 that should be spread by the spread machine is drawn out on the spread table, and the sheet is drawn with a desired length. 4 stacked. In addition, a pickup table (not shown in the figure) is provided on the sheet delivery side of the cutter 1, and the cut sheet 4 is carried out to the pickup table.
在该种裁剪机1上,通过一边将片材4搬入到裁剪机1的裁剪台2上一边进行裁剪,能够提高裁剪效率,裁剪后的部件利用设置在图中左上方的拾取台(图中未示)被取出。On this kind of cutting machine 1, cutting efficiency can be improved by carrying the sheet 4 into the cutting table 2 of the cutting machine 1 while cutting, and the parts after cutting can be used to pick up the table (in the figure) that is arranged on the upper left in the figure. not shown) was taken out.
因此,片材4越长,越能有效地摊开并由裁剪机1进行裁剪。Therefore, the longer the sheet 4 is, the more efficiently it can be spread out and cut by the cutting machine 1 .
片材4配置在具有更大面积的下铺垫片材(图中未示)上,下铺垫片材例如使用以一定间距开设有透气孔的牛皮纸等。The sheet 4 is disposed on a lower bedding sheet (not shown in the figure) having a larger area, and the lower bedding sheet is, for example, kraft paper with air holes at certain intervals.
在摊开后的片材4由裁剪机1裁剪时,使用下铺垫片材用于防止形成裁剪机1的裁剪台2表面的刚毛刷7扎进片材4内。When the spread sheet 4 is cut by the cutting machine 1 , an underlay sheet is used to prevent the bristle brush 7 forming the surface of the cutting table 2 of the cutting machine 1 from getting stuck in the sheet 4 .
图中的附图标记(C)表示裁剪台2上的裁剪区域(C),由摊开机叠置在摊开台上的片材4从裁剪台2的片材搬入侧(从图中右方朝向左方)搬入,在该裁剪区域(C)内裁剪。The reference sign (C) in the figure represents the cutting area (C) on the cutting table 2, and the sheets 4 stacked on the spreading table by the spreading machine are carried in from the sheet material loading side of the cutting table 2 (from the right side in the figure). direction to the left), and cut in the cutting area (C).
图2是显示本发明一种实施例的概略的电气结构的框图。Fig. 2 is a block diagram showing a schematic electrical structure of an embodiment of the present invention.
由CAD装置等制作的裁剪数据8被输入到输入单元15。存储单元16存储由输入单元15输入的裁剪数据8。Cutting
裁剪控制单元18对由设置在裁剪机1上的传送带等的搬送单元19、上下被升降驱动的裁剪刀5组成的裁剪单元9进行控制。The cutting
对于在裁剪台2上的裁剪区域(C)中、从此处由片材进给裁剪而裁剪的部件来说,判断单元20如下文所述那样判断在片材进给裁剪期间,由裁剪刀裁剪的部件的裁剪线上的对象部位是否进入到裁剪区域(C)内。For parts cut by sheet-feed cutting in the cutting area (C) on the cutting table 2 from there, the judging unit 20 judges that during the sheet-feed cutting, the parts cut by the cutter are as described below. Whether the target part on the trimming line of the part enters the trimming area (C).
当判断单元20判断在片材进给裁剪期间,由裁剪刀裁剪的裁剪线上的对象部位是没有进入到裁剪区域(C)内的部位时,运算单元17运算不进行裁剪而进行片材搬入的裁剪等待时间,并确定裁剪头6在裁剪等待期间的裁剪等待位置,以使进给裁剪期间要裁剪的裁剪线上的裁剪部位进入裁剪区域(C)内。When the judging unit 20 judges that the target part on the cutting line cut by the cutting blade is a part that does not enter the cutting area (C) during the feeding and cutting of the sheet, the
上述判断单元20、存储单元16和裁剪控制单元18如图所示设置在裁剪机1的控制器21内。The above judgment unit 20 ,
下文将说明由上述那样构成的裁剪机1对片材4进行裁剪的工序。Next, a process of cutting the sheet 4 by the cutting machine 1 configured as described above will be described.
此外,图3是判断单元20的流程图,在各个部件的裁剪开始前,实施该流程图。In addition, FIG. 3 is a flowchart of the judging unit 20, and this flowchart is implemented before the cutting of each part is started.
开始片材进给裁剪,一边将由摊开机叠置的片材4向裁剪机1的裁剪头6上搬送,一边进行裁剪。The sheet feed cutting is started, and the sheet 4 stacked by the spreading machine is conveyed to the cutting
如图3所示,判断单元20在步骤(S1)启动,在步骤(S2),从图4所示要裁剪部件P的裁剪开始点S起沿在裁剪线L上裁剪的方向,在比上述裁剪开始点S更靠近片材4的搬入侧上,搜索裁剪方向从片材4的搬入侧向片材4的搬出侧的折回点Pn,识别1个或多个折回点Pn(在图4中,部件1和部件2各有1个折返点P1,部件3具有3个折返点P1·P2·P3),在步骤(S3)判断是否存在该折回点Pn。As shown in Figure 3, judging unit 20 starts in step (S1), and in step (S2), from the cutting start point S of part P shown in Figure 4 along the direction of cutting on cutting line L, in step (S2) The cutting start point S is closer to the loading side of the sheet material 4, and the turning point Pn of the cutting direction from the loading side of the sheet material 4 to the output side of the sheet material 4 is searched for, and one or more turning point Pn (in FIG. 4 ) is identified. , part 1 and
在步骤(S3)判断在下一次要裁剪部件上折回点Pn一个也没有时,进入步骤(S4),原封不动地通过片材进给裁剪、利用裁剪单元9的裁剪刀5沿着裁剪线L对片材4进行裁剪。When step (S3) judges that there is not one turnback point Pn on the part to be cut next time, enter step (S4), and cut by sheet material feeding intact, utilize the cutting
在步骤(S3)判断具有1个或多个折回点Pn时,进入步骤(S5),根据裁剪数据8,算出从要进行裁剪部件的裁剪开始点S起裁剪到各个折回点Pn所需时间T1、和各个折回点Pn进入裁剪区域(C)内之前所需时间T2。When step (S3) is judged to have 1 or more turnback points Pn, enter step (S5), according to the cutting
然后进入步骤(S6),针对各个折回点Pn,对从裁剪开始点S起裁剪到各个折回点Pn所需时间T1、和各个折回点Pn进入裁剪区域(C)内之前所需时间T2进行比较,如果针对所有折回点Pn,从裁剪开始点S起裁剪到折回点Pn所需时间T1比折回点Pn进入裁剪区域(C)内之前所需时间T2长,则在片材进给裁剪期间对折回点Pn进行裁剪时,该折回点Pn已经进入到裁剪区域(C)内,进入步骤(S4),紧接着前一个部件,进行片材进给裁剪。Enter step (S6) then, for each turnback point Pn, compare the time T1 required for cutting to each turnback point Pn from the cutting start point S, and the required time T2 before each turnback point Pn enters the cutting area (C) , if the time T1 required for cutting from the cutting start point S to the return point Pn is longer than the time T2 required until the return point Pn enters the cutting area (C) for all the return points Pn, during sheet feeding and cutting When the turning point Pn is cut, the turning point Pn has already entered the cutting area (C), and the step (S4) is entered, and the sheet feeding and cutting is performed next to the previous part.
相反,当存在从裁剪开始点S起裁剪到折回点Pn所需时间T1不比各个折回点Pn进入裁剪区域(C)内之前所需时间T2长的折回点Pn时,即使原封不动地进行片材进给裁剪,由于要裁剪的对象部位没有进入裁剪区域(C)内,因此也无法进行裁剪。On the contrary, when there is a turning point Pn for which the time T1 required for cutting from the cutting start point S to the turning point Pn is not longer than the time T2 required until each turning point Pn enters the cutting area (C), even if the cutting is performed as it is, Material feeding and cutting, because the part to be cut does not enter the cutting area (C), it cannot be cut.
此时进入步骤(S7),运算不进行裁剪地进行片材4的搬入的裁剪等待时间,同时确定裁剪头6的裁剪等待位置,以使从裁剪开始点S起裁剪到折回点Pn所需时间T1变得比各个折回点Pn进入裁剪区域(C)内之前所需时间T2长。不言而喻,裁剪等待位置可以是上次部件裁剪后、下一次要裁剪部件的裁剪开始点S等任意位置,在进行下一次部件的裁剪期间,不言而喻,可以将裁剪刀5升高到片材4上方的部位作为裁剪头6的等待位置。Enter step (S7) now, calculate the cutting waiting time for carrying out the sheet material 4 without cutting, and determine the cutting waiting position of the cutting
在步骤(S8)中,由上述步骤(S7)算出的裁剪等待期间,裁剪刀5不进行裁剪,将裁剪头6放置在裁剪等待位置,片材被搬入到裁剪机1的裁剪区域(C)上。In step (S8), during the waiting period for cutting calculated by the above step (S7), the cutting
如此这样,只要经过了裁剪等待时间,就再次开始片材进给裁剪。In this way, once the waiting time for cutting has elapsed, sheet feeding and cutting are started again.
在裁剪等待期间,如果搬送单元19对片材的搬送速度(例如6~10米/分钟)是通常裁剪时的搬送速度(例如3~5米/分钟)的数倍,就能缩短裁剪等待时间。此时,由运算单元17再次运算裁剪等待时间。During the cutting waiting period, if the conveying speed (for example, 6 to 10 m/min) of the sheet by the conveying
在图4中说明本发明的片材进给裁剪。In FIG. 4, the sheet feed cutting of the present invention is illustrated.
由片材进给裁剪对部件1和部件2进行裁剪后,然后对部件3进行裁剪。After part 1 and
首先,由判断单元20搜索在部件3上是否存在折回点。在该部件3的情况下,识别存在3个折回点P1·P2·P3。然后针对各个折回点,根据裁剪数据8,算出从裁剪开始点S起裁剪至各个折回点Pn所需时间T1、和各个折回点Pn进入裁剪区域(C)内之前所需时间T2。First, a search is made by the judging unit 20 as to whether there is a return point on the component 3 . In the case of this component 3, it is recognized that there are three turning points P1·P2·P3. Then, for each turning point, the time T1 required for cutting from the cutting start point S to each turning point Pn and the time T2 required for each turning point Pn to enter the cutting area (C) are calculated based on the cutting
并且,针对各个折回点Pn,对从裁剪开始点S起裁剪至各个折回点Pn所需时间T1、和各个折回点Pn进入裁剪区域(C)内之前所需时间T2进行比较。判断比较结果,例如折回点P2是从裁剪开始点S起裁剪到折回点Pn所需时间T1不比各个折回点Pn进入裁剪区域(C)内之前所需时间T2长的折回点。此时运算单元针对折回点P2,求取不进行裁剪地进行片材4的搬入的裁剪等待时间,以及裁剪头6的裁剪等待位置,以使从裁剪开始点S起裁剪到折回点P2所需时间T1变得比折回点P2进入裁剪区域(C)内之前所需时间T2长。Then, for each turning point Pn, the time T1 required for cutting from the cutting start point S to each turning point Pn is compared with the time T2 required until each turning point Pn enters the cutting area (C). Judging the comparison result, for example, the turning point P2 is a turning point where the time T1 required for cutting from the cutting start point S to the turning point Pn is not longer than the time T2 required before each turning point Pn enters the cutting area (C). At this time, the calculation unit obtains the cutting waiting time for carrying in the sheet 4 without cutting for the turning point P2, and the cutting waiting position of the cutting
不言而喻,裁剪等待位置可以是部件3中的裁剪开始点S,但是只要是在从裁剪开始点S至折回点P2之间、使裁剪刀5升高并从片材4中拔出的部位μ,则通过将该位置作为裁剪头6的等待位置,就能更加缩短裁剪等待时间,进一步提高裁剪效率。It goes without saying that the cutting waiting position may be the cutting start point S in the part 3, but as long as the cutting
另外,当缩短裁剪等待时间时,从结束前一个部件的裁剪至转移到下一个要裁剪部件的裁剪开始期间,一旦裁剪刀5从部件的裁剪结束部分升高,并移动到部件的裁剪开始位置,通过将裁剪刀在裁剪开始位置的下降时间添加到从下一次裁剪部件的裁剪开始点S起裁剪到各个折回点所需时间T1上,就能进一步缩短裁剪等待时间。In addition, when shortening the waiting time for cutting, during the period from the end of the cutting of the previous part to the start of cutting of the next part to be cut, once the cutting
而且,在上述实施方式中,虽然由高速上下滑动的裁剪刀5形成裁剪单元9,但是并不局限于此,不言而喻裁剪刀也可以是圆刀,或者由激光束或喷射流形成裁剪单元9。Moreover, in the above-mentioned embodiment, although the
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JP6211570B2 (en) * | 2015-09-30 | 2017-10-11 | 株式会社島精機製作所 | Cutting method and cutting machine |
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