CN101461835B - Ultrasonic extraction method of Eucommia flavonoids with multi-frequency combination - Google Patents
Ultrasonic extraction method of Eucommia flavonoids with multi-frequency combination Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种杜仲黄酮成分的浸取方法,具体地说,是一种杜仲黄酮成分的多频组合超声浸取方法。The invention relates to a method for leaching eucommia flavonoids, in particular to a multi-frequency combined ultrasonic leaching method for eucommia flavonoids.
背景技术Background technique
浸取是中药制药、生物技术、食品加工制造、香精香料等行业的关键工艺技术之,其技术水平直接影响产品质量、成本等经济技术指标。但是,溶剂提取法、水蒸气蒸馏法和升华法等提取有效成分的传统方法不同程度上存在浸取温度高、浸取时间长、有效成分的结构和性质会改变、浸取率低和浸取效率低等一些固有缺陷。Leaching is one of the key technologies in traditional Chinese medicine, pharmaceuticals, biotechnology, food processing and manufacturing, flavors and fragrances, etc. Its technical level directly affects the economic and technical indicators such as product quality and cost. However, the traditional methods of extracting active ingredients such as solvent extraction, steam distillation, and sublimation have problems of high leaching temperature, long leaching time, changes in the structure and properties of active ingredients, low leaching rate, and leaching. Some inherent defects such as low efficiency.
超声波是频率在2×10-3Hz~10×109Hz范围内的机械波。超声波是一种弹性波,其振动不仅能产生强大的能量,在媒质质点传播过程中能量不断被媒质质点吸收变成热能,导致媒质质点温度升高,而且声波进入植物组织细胞里更深和停留时间较长;大能量的超声波作用于液体使其被撕裂成很多小空穴,而在这些小空穴闭合时可产生高达几千个大气压的瞬时压力作用于植物组织的空化作用;超声波利用力学效应还产生搅拌、分散、冲击破碎和疲劳损坏等作用,这些作用加速改变物质的某些物理、化学和生物特性;特别是可以导致动物、植物、微生物等细胞的崩溃破裂,有利于溶剂渗透,以及强化胞内成分的释放,有利于胞内成分的溶解和扩散;而且,只要控制适当的超声强度就不会引起化学成分结构和性质的变化。超声浸取可大大缩短浸取时间,提高浸取率,特别是对于热敏成分的低温浸取,显示特殊的技术优势。Ultrasonic waves are mechanical waves with a frequency in the range of 2×10 -3 Hz to 10×10 9 Hz. Ultrasound is a kind of elastic wave. Its vibration can not only generate powerful energy, but the energy is continuously absorbed by the medium particle and turned into heat energy during the propagation process of the medium particle, which causes the temperature of the medium particle to rise, and the sound wave enters the plant tissue cells deeper and stays longer. Longer; high-energy ultrasonic waves act on the liquid to be torn into many small cavities, and when these small cavities are closed, an instantaneous pressure of up to several thousand atmospheres can be generated to act on the cavitation of plant tissues; ultrasonic waves use Mechanical effects also produce stirring, dispersion, impact crushing and fatigue damage, which accelerate the change of certain physical, chemical and biological properties of substances; especially can lead to the collapse and rupture of cells such as animals, plants, microorganisms, etc., which is conducive to solvent penetration , and strengthen the release of intracellular components, which is conducive to the dissolution and diffusion of intracellular components; moreover, as long as the appropriate ultrasonic intensity is controlled, it will not cause changes in the structure and properties of chemical components. Ultrasonic leaching can greatly shorten the leaching time and increase the leaching rate, especially for low-temperature leaching of heat-sensitive components, showing special technical advantages.
因为超声浸取可以克服传统浸取技术的缺点,人们对相当多种类的植物(包括根、茎、叶、花、种皮等多个部位)和一些大型真菌、藻类等,对包括黄酮类、生物碱、色素、多糖、挥发油、油脂等各种成分的单频超声浸取工艺技术进行了广泛研究,证明了超声浸取的技术优势。单频超声浸取技术已经成为中国药典规定测量中草药有效成分含量快速、简单的标准浸提方法。Because ultrasonic leaching can overcome the shortcomings of traditional leaching techniques, people have a wide range of plants (including roots, stems, leaves, flowers, seed coats, etc.) and some large fungi, algae, etc., including flavonoids, The single-frequency ultrasonic leaching technology of various components such as alkaloids, pigments, polysaccharides, volatile oils, and fats has been extensively studied, and the technical advantages of ultrasonic leaching have been proved. Single-frequency ultrasonic extraction technology has become a fast and simple standard extraction method for measuring the content of active ingredients in Chinese herbal medicines stipulated in the Chinese Pharmacopoeia.
目前,尽管单频超声浸取技术在有效成分浸取方面已经取得了很多的成果,但是发现不同频率超声波的作用特点不同,一些频率适合破碎固形物;一些频率超声波适于强化湍动效应产生十分强烈的涡旋扰动,通过减簿固液界面传质边界层强化传质过程。因此,单频超声浸取技术并不能高效地用于提取所有固形物中的有效成分,不同固形物、不同成分提取的最佳超声波频率差异较大,而且单频浸取时需要的超声功率较大等,这些缺陷阻碍了超声浸取技术的工业化。At present, although single-frequency ultrasonic leaching technology has achieved a lot of results in the leaching of active ingredients, it is found that different frequencies of ultrasonic waves have different characteristics. Some frequencies are suitable for breaking solids; The strong vortex disturbance strengthens the mass transfer process by reducing the mass transfer boundary layer at the solid-liquid interface. Therefore, the single-frequency ultrasonic leaching technology cannot be efficiently used to extract the active ingredients in all solids. The optimal ultrasonic frequencies for different solids and different components are quite different, and the ultrasonic power required for single-frequency leaching is relatively large. These defects hinder the industrialization of ultrasonic leaching technology.
发明内容Contents of the invention
本发明的目的是提供一种杜仲黄酮成分的多频组合超声浸取方法,将低频超声波可以导致动物、植物、微生物等细胞的崩溃破裂,有利于溶剂渗透和强化胞内成分释放的优势作用,以及高频超声波有利于胞内成分的溶解和扩散的优势作用共同利用、同时发挥;从而获得单频超声浸取不能获得的高效提取植物叶的有效成分。The purpose of the present invention is to provide a multi-frequency combination ultrasonic leaching method of eucommia flavonoids. Low-frequency ultrasonic waves can cause the collapse and rupture of cells such as animals, plants, and microorganisms, which is beneficial to the solvent penetration and strengthen the release of intracellular components. And high-frequency ultrasound is beneficial to the dissolution and diffusion of intracellular components, and they are used together and played at the same time; thereby obtaining the effective components of plant leaves that cannot be obtained by single-frequency ultrasonic leaching.
为实现上述目的,本发明采取以下方案:To achieve the above object, the present invention takes the following schemes:
该方法在10~150kHz范围内选择两个或三个不同频率的超声波作用于杜仲和乙醇水溶液的混合物,多频组合超声波的总强度I为0<I<1w/cm2,杜仲和乙醇水溶液的重量比为1∶4~40,在浸取温度为20~100℃下浸取时间t为0<t<70min。In this method, two or three ultrasonic waves with different frequencies are selected in the range of 10-150 kHz to act on the mixture of Eucommia ulmoides and ethanol aqueous solution, the total intensity I of multi-frequency combined ultrasonic waves is 0<I<1w/cm The weight ratio is 1:4-40, and the leaching time t is 0<t<70min at the leaching temperature of 20-100°C.
所述的两个不同频率的超声波是从以下三个频率范围10~40kHz、20~60kHz、50~150kHz中的任意选择两个范围,每个范围中只选择一个频率的超声波,作为多频组合超声浸取的基频超声波。The two ultrasonic waves with different frequencies are selected from any of the following three frequency ranges: 10-40kHz, 20-60kHz, and 50-150kHz. Only one frequency ultrasonic wave is selected in each range as a multi-frequency combination Fundamental frequency ultrasound for ultrasonic leaching.
所述三个不同频率的超声波从10~40kHz范围内选择一个超声波,在20~60kHz范围内选择另一个不同频率的超声波,在50~150kHz范围内选择第三个不同频率的超声波,作为多频组合超声浸取的基频超声波。For the three ultrasonic waves of different frequencies, one ultrasonic wave is selected from the range of 10-40 kHz, another ultrasonic wave of different frequencies is selected within the range of 20-60 kHz, and the third ultrasonic wave of different frequencies is selected within the range of 50-150 kHz, as a multi-frequency Combined ultrasonic leaching with fundamental frequency ultrasound.
两个不同频率超声波的差频应在5~90kHz范围内。The difference frequency of two ultrasonic waves with different frequencies should be in the range of 5~90kHz.
所述的浸取方法可以是多频复合超声浸取方法,其作用于杜仲和乙醇水溶液的混合物的两个或三个不同频率超声波为同时作用。The leaching method may be a multi-frequency composite ultrasonic leaching method, in which two or three different frequency ultrasonic waves acting on the mixture of eucommia ulmoides and ethanol aqueous solution act simultaneously.
所述的浸取方法也可以是多频交变超声浸取方法,其作用于杜仲和乙醇水溶液的混合物的两个或三个不同频率超声波为交替作用。The leaching method can also be a multi-frequency alternating ultrasonic leaching method, in which two or three ultrasonic waves of different frequencies act on the mixture of eucommia ulmoides and ethanol solution alternately.
所述的浸取为间歇操作或连续操作。The leaching is a batch operation or a continuous operation.
杜仲和极性溶剂的重量比也称为固液比。The weight ratio of Eucommia ulmoides and polar solvents is also called the solid-to-liquid ratio.
本发明中,乙醇水溶液的单位为体积百分比。In the present invention, the unit of ethanol aqueous solution is volume percent.
本发明的优点是:利用本发明的方法进行浸取的结果比单频超声浸取的效果更好,杜仲特征成分的浓度、浸取速度、浸取率等方面都有较大的优势,为植物成分的超声浸取技术的工业化应用提供了新的途径。The advantages of the present invention are: the result of utilizing the method of the present invention to extract is better than the effect of single-frequency ultrasonic extraction, and the concentration of the characteristic components of Eucommia ulmoides, extraction speed, extraction rate, etc. have greater advantages, for The industrial application of ultrasonic leaching technology of plant components provides a new way.
具体实施方式Detailed ways
浸取操作的目标是将植物中的可溶性固形物,特别是黄酮类、色素等主要特征成分尽可能多的浸提出来,评价该工艺技术水平的指标有总黄酮的浓度和浸取率。The goal of the extraction operation is to extract as many soluble solids in plants, especially the main characteristic components such as flavonoids and pigments as possible. The indicators for evaluating the technical level of the process include the concentration and extraction rate of total flavonoids.
实施例1:Example 1:
采用单频超声间歇浸取杜仲,使用135kHz、强度为0.2w/cm2的超声波,以1∶14的固液比在60℃下用20%乙醇水溶液(体积百分比)浸取35min,总黄酮的浓度0.91mg/mL。采用单频超声间歇浸取杜仲,使用28kHz、强度为0.8w/cm2的超声波,以1∶24的固液比在60℃下用65%乙醇水溶液浸取5min,总黄酮的浸取率79.9%。Adopt single-frequency ultrasonic wave intermittently to extract Eucommia ulmoides, use 135kHz, the intensity is the ultrasonic wave of 0.2w/cm 2 , leaching 35min with 20% ethanol aqueous solution (volume percentage) at 60 ℃ with the solid-liquid ratio of 1:14, the total flavonoids Concentration 0.91mg/mL. Using single-frequency ultrasound to intermittently extract Eucommia ulmoides, using 28kHz ultrasonic waves with an intensity of 0.8w/ cm2 , leaching with 65% ethanol aqueous solution at 60°C for 5 minutes at a solid-to-liquid ratio of 1:24, the extraction rate of total flavonoids is 79.9% %.
实施例2:Example 2:
若采用双频复合超声间歇浸取杜仲,使用28kHz和40kHz两个频率的超声波共同作用,总强度为0.4w/cm2,以1∶24的固液比在60℃下用65%乙醇水溶液浸取15min,总黄酮的浸取率67.7%。若采用双频复合超声间歇浸取杜仲,使用50kHz和135kHz两个频率的超声波共同作用,总强度为0.2w/cm2,以1∶14的固液比在60℃下用65%乙醇水溶液浸取5min,总黄酮的浓度0.99mg/mL。If dual-frequency composite ultrasound is used for intermittent leaching of Eucommia, two frequencies of 28kHz and 40kHz are used to act together, with a total intensity of 0.4w/cm 2 . Take 15min, the extraction rate of total flavonoids is 67.7%. If dual-frequency composite ultrasound is used for intermittent leaching of Eucommia ulmoides, two frequencies of 50kHz and 135kHz are used to act together, with a total intensity of 0.2w/cm 2 . Take 5min, the concentration of total flavonoids is 0.99mg/mL.
实施例3:Example 3:
若采用双频交变超声间歇浸取杜仲,使用20kHz和135kHz两个频率的超声波交替作用,总强度为0.4w/cm2,以1∶19的固液比在45℃下用50%乙醇水溶液浸取35min,总黄酮的浸取率77.04%。若采用双频交变超声间歇浸取杜仲,使用20kHz和28kHz两个频率的超声波交替作用,总强度为0.1w/cm2,以1∶14的固液比在60℃下用65%乙醇水溶液浸取35min,总黄酮的浓度0.98mg/mL。If dual-frequency alternating ultrasonic waves are used to leaching Eucommia intermittently, two ultrasonic frequencies of 20kHz and 135kHz are used alternately, with a total intensity of 0.4w/cm 2 . After leaching for 35 minutes, the extraction rate of total flavonoids was 77.04%. If dual-frequency alternating ultrasonic waves are used to extract Eucommia intermittently, two ultrasonic frequencies of 20kHz and 28kHz are used alternately, with a total intensity of 0.1w/cm 2 . After leaching for 35 minutes, the concentration of total flavonoids was 0.98mg/mL.
实施例4:Example 4:
若采用三频复合超声间歇浸取杜仲,使用20kHz、50kHz和135kHz三个频率的超声波共同作用,总强度为0.3w/cm2,以1∶24的固液比在60℃下用20%乙醇水溶液浸取35min,总黄酮浸取率为91.6%。若采用三频复合超声间歇浸取杜仲,使用20kHz、50kHz和135kHz三个频率的超声波共同作用,超声强度为0.25w/cm2,用20%乙醇水溶液以1∶14的固液比在60℃浸取15min,总黄酮浓度为1.19mg/ml。If three-frequency compound ultrasonic waves are used for intermittent leaching of Eucommia, three frequencies of 20kHz, 50kHz and 135kHz are used to act together, with a total intensity of 0.3w/cm 2 . The aqueous solution was leached for 35 minutes, and the leaching rate of total flavonoids was 91.6%. If three-frequency compound ultrasonic waves are used for intermittent leaching of Eucommia, three frequencies of ultrasonic waves of 20kHz, 50kHz and 135kHz are used to act together, and the ultrasonic intensity is 0.25w/cm 2 . After leaching for 15 minutes, the total flavonoid concentration was 1.19mg/ml.
实施例5:Example 5:
若采用三频交变超声间歇浸取杜仲,使用20kHz、50kHz和135kHz三个频率的超声波交替作用,总强度为0.75w/cm2,以1∶24的固液比在60℃下用20%乙醇水溶液浸取35min,总黄酮浸取率为88.0%。若采用三频交变超声间歇浸取杜仲,使用20kHz、50kHz和135kHz三个频率的超声波交替作用,超声强度为0.30w/cm2,用65%乙醇水溶液以1∶14的固液比在30℃浸取35min,总黄酮浓度为1.12mg/ml。If three-frequency alternating ultrasonic waves are used to intermittently extract Eucommia ulmoides, three frequencies of ultrasonic waves of 20kHz, 50kHz and 135kHz are used alternately, with a total intensity of 0.75w/cm 2 . Ethanol aqueous solution leaching for 35min, the extraction rate of total flavonoids was 88.0%. If three-frequency alternating ultrasonic waves are used for intermittent leaching of Eucommia, three frequencies of ultrasonic waves of 20kHz, 50kHz and 135kHz are used alternately, and the ultrasonic intensity is 0.30w/cm 2 . ℃ leaching for 35min, the total flavonoid concentration was 1.12mg/ml.
实施例6:Embodiment 6:
若采用25kHz单频超声连续逆流浸取杜仲,总强度为2400w,以1∶29的固液比在40℃下用70%乙醇水溶液浸取65min,总黄酮的浓度为0.256mg/ml。而采用90kHz单频超声连续逆流浸取杜仲,总强度为2400w,以1∶21的固液比在40℃下用70%乙醇水溶液浸取65min,总黄酮的浸取率为74.9%。If 25kHz single-frequency ultrasound is used for continuous countercurrent leaching of Eucommia, the total strength is 2400w, and leaching with 70% ethanol aqueous solution for 65min at 40°C with a solid-liquid ratio of 1:29, the concentration of total flavonoids is 0.256mg/ml. And 90kHz single-frequency ultrasonic continuous countercurrent leaching of Eucommia, the total strength is 2400w, leaching with 70% ethanol aqueous solution at 40°C for 65min at a solid-liquid ratio of 1:21, the leaching rate of total flavonoids is 74.9%.
实施例7:Embodiment 7:
若采用25kHz和50kHz双频复合超声连续逆流浸取杜仲,总强度为2400w,以1∶9的固液比在50℃下用70%乙醇水浸取55min,总黄酮的浓度为0.274mg/ml。而采用50kHz和90kHz双频复合超声连续逆流浸取杜仲,总强度为2400w,以1∶17的固液比在50℃下用55%乙醇水溶液浸取27min,总黄酮的浸取率为57.5%。If 25kHz and 50kHz dual-frequency composite ultrasonic continuous countercurrent leaching of Eucommia is adopted, the total strength is 2400w, and the concentration of total flavonoids is 0.274mg/ml when leaching with 70% ethanol water for 55min at 50°C with a solid-liquid ratio of 1:9 . And adopt 50kHz and 90kHz dual-frequency composite ultrasonic continuous countercurrent leaching Eucommia, the total strength is 2400w, with 1: 17 solid-liquid ratio at 50 ℃ with 55% ethanol aqueous solution leaching 27min, the leaching rate of total flavonoids is 57.5% .
实施例8:Embodiment 8:
若采用50/90kHz双频交变超声连续逆流浸取杜仲,总强度为2400w,以1∶9的固液比在40℃下用40%乙醇水溶液浸取36min,总黄酮的浓度为0.243mg/ml。而采用25kHz和90kHz双频交变超声连续逆流浸取杜仲,总强度为1600w,以1∶25的固液比在30℃下用70%乙醇水溶液浸取65min,总黄酮的浸取率为91.8%。If 50/90kHz dual-frequency alternating ultrasonic continuous countercurrent leaching of Eucommia is adopted, the total strength is 2400w, and the concentration of total flavonoids is 0.243mg/ ml. And adopt 25kHz and 90kHz dual-frequency alternating ultrasonic continuous countercurrent leaching Eucommia, the total strength is 1600w, with 1: 25 solid-liquid ratio at 30 ℃ with 70% ethanol aqueous solution leaching 65min, the leaching rate of total flavonoids is 91.8 %.
实施例9:Embodiment 9:
若采用25kHz、50kHz、90kHz三频复合超声连续逆流浸取杜仲,总强度为2400w,以1∶9的固液比在50℃下用70%乙醇水溶液浸取65min,总黄酮的浓度为0.341mg/ml。而采用25kHz、50kHz、90kHz三频复合超声连续逆流浸取杜仲,总强度为2400w,以1∶9的固液比在50℃下用70%乙醇水溶液浸取65min,总黄酮的浸取率为68.3%。If 25kHz, 50kHz, 90kHz three-frequency compound ultrasonic continuous countercurrent leaching is used to extract Eucommia ulmoides, the total strength is 2400w, and leaching with 70% ethanol aqueous solution for 65min at 50°C with a solid-liquid ratio of 1:9, the concentration of total flavonoids is 0.341mg /ml. And adopt 25kHz, 50kHz, 90kHz triple-frequency composite ultrasonic continuous countercurrent leaching Eucommia, the total strength is 2400w, with 1:9 solid-liquid ratio at 50 ℃ with 70% ethanol aqueous solution leaching 65min, the leaching rate of total flavonoids 68.3%.
实施例10:Example 10:
若采用25kHz、50kHz、90kHz三频交变超声连续逆流浸取杜仲,总强度为2400w,以1∶9的固液比在50℃下用70%乙醇水溶液浸取65min,总黄酮的浓度为0.273mg/ml。而采用25kHz、50kHz、90kHz三频交变超声连续逆流浸取杜仲,总强度为2400w,以1∶9的固液比在50℃下用70%乙醇水溶液浸取65min,总黄酮的浸取率为65.9%。If 25kHz, 50kHz, 90kHz three-frequency alternating ultrasonic continuous countercurrent leaching of Eucommia is used, the total strength is 2400w, and the concentration of total flavonoids is 0.273 mg/ml. And 25kHz, 50kHz, 90kHz three-frequency alternating ultrasonic continuous countercurrent leaching Eucommia, the total strength is 2400w, with 1:9 solid-liquid ratio at 50 ℃ with 70% ethanol aqueous solution leaching 65min, the leaching rate of total flavonoids was 65.9%.
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CN102028732A (en) * | 2010-12-15 | 2011-04-27 | 南通远大生物科技发展有限公司 | Method for efficiently extracting flavone from eucommia bark |
CN102972836A (en) * | 2012-11-30 | 2013-03-20 | 浙江农林大学 | Health care beverage containing eucommia |
CN104403797B (en) * | 2014-11-22 | 2020-11-13 | 河南恒瑞源实业有限公司 | Preparation method of eucommia ulmoides essential oil |
CN105086505A (en) * | 2015-09-23 | 2015-11-25 | 界首市波菲特服饰有限公司 | Preparation method of natural plant dye |
CN105384667B (en) * | 2015-10-09 | 2017-08-01 | 常州市长润石油有限公司 | A kind of preparation method of the lower Green Lubricants of multifrequency composite ultraphonic auxiliary |
CN110812881A (en) * | 2019-11-01 | 2020-02-21 | 恩施徕福硒业有限公司 | Leaching equipment and process for leaching selenium flavone from rhizoma polygonati |
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