CN101460666A - Spinning device for producing fine yarn by splitting method - Google Patents
Spinning device for producing fine yarn by splitting method Download PDFInfo
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
- D01D4/025—Melt-blowing or solution-blowing dies
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/14—Stretch-spinning methods with flowing liquid or gaseous stretching media, e.g. solution-blowing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/681—Spun-bonded nonwoven fabric
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Artificial Filaments (AREA)
- Nonwoven Fabrics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
本发明涉及一种用于通过按照主权利要求的前序部分所述的分裂法生产细纱线的纺丝装置。The invention relates to a spinning device for producing spun yarns by splitting according to the preamble of the main claim.
通过将作为熔体,溶液或一般作为液体的成纤流体流分裂,可以生产在低于1微米(μm)范围内的细纱线,上述液体基本上形成固化,如在DE 199 29 709和DE 100 65 859中所述。纱线形成的机制基本上与所有目前已知的纺丝法不同,所述已知的纺丝方法是通过卷绕装置从纺丝喷嘴将纺丝材料卷取,以便形成纱线,或者在纺粘法情况下,通过伴随的气流施加力在纱线上,及在一特殊实施例中,在所谓的熔喷法中,此处吸取纱线的空气在加热到接近纺丝材料温度的纺丝喷嘴开口的旁边排出。因此纱线速度达到卷绕的速度,但低于吸取它的空气或气体流的速度。这适用于纱线直径的平均值,然而,在熔喷法期间发现了若干单个的“异常观测值”,此处可以比由产量和最大可能的卷取速度、最大空气速度产生更细的直径,但仍不处于目标的方式,如上述新方法中所发生的,所述新方法也叫做Nanoval法。此处按照新的机制使用下述作用,只是最近从流体基本法则阐明,见L.Gerking在化纤国际54(2004)pp.261-262和56(2006)pp.57-59中所述:如果在外部冲击在熔体纱线或者一般流体纱线或流体膜上,则造成在其内部形成压力,如果流体喷射的外皮上的速度大于其内部的速度,且情况是这样甚至更多,则在从喷丝开口排出之后其加速作用越大。可以说,这是在管道或通道中的反向流动(Hagen-Poiseuille),此处利用压力能来克服通道壁上的磨擦作用,而在新纺丝法的情况下,能量是通过从外部作用于其上的剪切应力传送到纱线上。上述纱线试图通过内部的压力增加来抵消这种情况。如果不仅是外皮被包围它的气流冷却,则结果可能使纱线固化。Fine yarns in the range below 1 micrometer (μm) can be produced by splitting a fiber-forming fluid stream as a melt, solution or generally as a liquid which essentially forms a solidification, as in DE 199 29 709 and DE 100 65 859. The mechanism of yarn formation differs substantially from all currently known spinning methods in which the spinning material is taken up from a spinning nozzle by means of a winding device to form a yarn, or in spinning In the case of the viscose method, a force is exerted on the yarn by means of an accompanying air flow, and in a special embodiment, in the so-called meltblown method, where the air sucking the yarn is heated to a temperature close to that of the spinning material during spinning Discharge next to the nozzle opening. The yarn speed thus reaches the speed of the winding, but is lower than the speed of the air or gas flow which sucks it. This applies to the average value of the yarn diameter, however, several individual "outlier observations" were found during the melt blown process, where finer diameters could be produced than are produced by the output and the maximum possible take-up speed, maximum air velocity , but still not in the targeted manner, as happened in the new method described above, also called the Nanoval method. The following effects are used here according to a new mechanism, only recently clarified from the fundamental laws of fluids, as described by L. Gerking in Chemical Fiber International 54 (2004) pp.261-262 and 56 (2006) pp.57-59: If Externally impinging on a melt yarn or generally fluid yarn or fluid film causes pressure to build up inside it, if the velocity on the sheath of the fluid jet is greater than the velocity inside it, and if this is the case or even more, then in The acceleration is greater after exiting the spinneret opening. It can be said that this is reverse flow (Hagen-Poiseuille) in pipes or channels, where the pressure energy is used to overcome the frictional action on the channel walls, and in the case of the new spinning method, the energy is obtained by acting from the outside The shear stress on it is transmitted to the yarn. The aforementioned yarns try to counteract this by increasing the pressure inside. If not only the sheath is cooled by the airflow surrounding it, the result may be solidification of the yarn.
在聚合物和具有它们基本上是低热导率的聚合物溶液的情况下,然而,首先只有形成不断增加粘度的外皮,且动态效应可以在纱线的内部起作用。因而结果是具有良好规整性和重现性的顶破(Bursting),所述顶破可与管道在其与惊人地基本上是连续纱线的纵向接合上的顶破相比,及按照不确定分裂的特点,在纱线直径上具有低的分布宽度。从一个液体喷射中这样生产的单根纱线总数在生产特别细的纱线(约为或小于1μm)时超过高达数百根。In the case of polymers and polymer solutions with their substantially low thermal conductivity, however, at first only a sheath of increasing viscosity is formed and dynamic effects can act on the inside of the yarn. The result is thus a good regularity and reproducibility of bursting (Bursting) comparable to the bursting of a tube at its longitudinal engagement with a surprisingly substantially continuous yarn, and splitting indefinitely Characterized by a low spread across the yarn diameter. The total number of individual yarns thus produced from one liquid jet exceeds up to several hundred when producing particularly fine yarns (approximately or less than 1 μm).
Nanoval法在它的工业应用中是在若干行喷嘴中实施,一连串的喷丝孔位于间隙上方。气体,一般是空气,在于风扇或压缩机中产生之后没有特别调节的情况下(能量要求基本上比熔喷法低),在各行喷嘴的两侧处以恒定的加速度流向间隙的最窄的横断面,所述间隙然后一般再快速变宽,然而基本上具有一Laval喷嘴的构形。另外各单个圆喷嘴描述成被环形间隙围绕,所述环形间隙朝最窄横断面方向一直减小。The Nanoval process in its industrial application is carried out in rows of nozzles with a succession of orifices located above the gap. Gas, generally air, flows with constant acceleration on both sides of each row of nozzles to the narrowest cross-section of the gap after generation in a fan or compressor without special regulation (energy requirements substantially lower than in melt blowing) , the gap then generally widens again rapidly, but essentially has the configuration of a Laval nozzle. In addition, the individual circular nozzles are depicted as being surrounded by an annular gap which decreases in the direction of the narrowest cross section.
现已证明,通过旋转对称的气流作用在纱线所有侧边上的剪切力导致基本上连续的纱线的更小平均直径,所述连续的纱线通过分裂法产生,可以分布成更均匀的冲击纱线,而与空气是否另外加热或不加热无关。另外,冷却相互作用地用液压力产生顶破作用,所述冷却比仅在具有线性Laval喷嘴构形的若干行喷嘴中侧向冲击的情况下所发生的更均匀地分布在纱线的周围和消耗较少的空气。在若干行喷嘴的情况下,在纱线之间的空间中的一部分空气使用较差。It has been shown that the shear force acting on all sides of the yarn by the rotationally symmetrical air flow results in a smaller average diameter of the substantially continuous yarn, which is produced by the splitting process and can be distributed more evenly of the impacted yarn, regardless of whether the air is additionally heated or not. In addition, the cooling interactively creates a bursting action with hydraulic pressure, said cooling being more evenly distributed around the yarn and Consume less air. In the case of several rows of nozzles, a portion of the air in the spaces between the yarns is poorly used.
对生产细的和甚至更细的纱线的另一个影响因素是每个纺丝喷嘴开口的产量,而与纺丝材料是否具有圆形或槽孔无关,上述影响因素如仅用静电纺丝法可能另外产生,然而很小产量和由于需要高电压而具有高的空间和安全费用。在Laval喷嘴的最窄横断面中的气体速度可以达到声速,此后可以达到声速,此后在变宽的部分甚至转变成超声波,然后在这种流动装满纱线的情况下,一般通过压缩冲击快速导致次声。然而,在仍可变形的纱线材料的规定的运行表面的情况下,只能通过剪切应力实施特定的形状改变操作。因此,当生产在大约和低于1μm范围内的很细纱线时,产量基本上较低。这导致实际上对规定的总产量来说,当按照用于更细纱线的Nanoval法生产非织造布时,在宽度上使用更多的纺丝喷嘴。这相应地适用于纱线的生产。Another influencing factor for the production of finer and even finer yarns is the output per spinning nozzle opening, regardless of whether the spinning material has circular or slotted holes, as mentioned above such as with electrospinning only Additional production is possible, but with a small production volume and high space and safety costs due to the high voltage required. The gas speed in the narrowest cross-section of the Laval nozzle can reach the speed of sound, thereafter it can reach the speed of sound, thereafter it even transforms into ultrasonic waves in the widened part, and then in the case of this flow is filled with yarn, generally quickly by compression shock cause infrasound. However, with a defined running surface of the still deformable yarn material, specific shape-changing operations can only be carried out by means of shear stress. Therefore, when producing very fine yarns in the range of about and below 1 μm, the yield is substantially lower. This leads to the fact that, for a given total output, more spinning nozzles are used over the width when producing nonwovens according to the Nanoval process for finer yarns. This applies correspondingly to the production of yarns.
本发明的目的是生产一种装置,所述装置用于生产细纱线,该细纱线紧凑、结构简单、良好的开始纺丝预定是可行的。The object of the present invention is to produce a device for the production of fine yarns, which are compact and simple in structure, for which a good initial spinning schedule is feasible.
这个目的按照本发明通过主权利要求的特征特点与前序的特点相结合达到。This object is achieved according to the invention by combining the characterizing features of the main claim with the features of the preamble.
由于子权利要求中所表示的特点的结果,有利的发展和改进是可行的。Advantageous developments and improvements are possible as a result of the features indicated in the subclaims.
由于实际上用于生产细纱线的装置具有至少一个纺丝喷嘴部分和至少一个部分是板形的气体喷嘴部分,上述纺丝喷嘴部分装备有若干纺丝喷嘴,而上述气体喷嘴部分具有至少一个供气室,结果,至少一部分是板形气体喷嘴部分具有多个漏斗形凹入部分作为加速喷嘴,纺丝喷嘴这样接合到加速喷嘴中,以致形成纺丝喷嘴/加速喷嘴的组合,尤其是Laval喷嘴,上述组合具有旋转式对称的气流通道,装置可以紧凑地制造成具有大量紧密相邻的组合,同时气体喷嘴部分和纺丝喷嘴部分可彼此相对位移,以便在气体喷嘴部分和纺丝喷嘴部分的纺丝喷嘴之间形成的气流通道可以具有不同的流动横断面,其结果是可以把纺丝开口的高度调节到加速喷嘴尤其是Laval喷嘴的最窄横断面。结果,便于开始纺丝,并使得有可能首次使用多个喷嘴,所述多个喷嘴相邻并连续地,其中气体喷嘴部分相对于纺丝喷嘴部分朝所述纺丝喷嘴部分方向卷绕,以便不损伤到达的纱线运行。同时,由于可替换性的结果,所以便于维护和清洁纺丝喷嘴。Since the device actually used for the production of spun yarns has at least one spinning nozzle part and at least one partly plate-shaped gas nozzle part, said spinning nozzle part is equipped with several spinning nozzles, and said gas nozzle part has at least one The gas supply chamber, as a result, is at least partly a plate-shaped gas nozzle part with a plurality of funnel-shaped recesses as accelerating nozzles, into which the spinning nozzles are joined in such a way that a spinning nozzle/accelerating nozzle combination is formed, especially Laval Nozzles, the above combinations have rotationally symmetrical gas flow passages, and the device can be manufactured compactly with a large number of closely adjacent combinations, while the gas nozzle part and the spinning nozzle part can be displaced relative to each other, so that the gas nozzle part and the spinning nozzle part The air flow channels formed between the spinning nozzles can have different flow cross-sections, as a result of which the height of the spinning opening can be adjusted to the narrowest cross-section of the accelerating nozzle, especially the Laval nozzle. As a result, the spinning start is facilitated and it is possible for the first time to use a plurality of nozzles which are adjacent and consecutive in which the gas nozzle part is wound towards said spinning nozzle part relative to the spinning nozzle part so that Arriving yarn run is not damaged. At the same time, maintenance and cleaning of the spinning nozzle is facilitated as a result of the replaceability.
如果在纺丝喷嘴部分的下侧和气体喷嘴部分的板形区的上侧之间形成气体室,则提供一种特别简单的构造,纺丝喷嘴或者纺丝喷嘴管接头伸出到上述纺丝喷嘴部分的外面,气体,通常是空气通过上述气体室供应到加速喷嘴。A particularly simple construction is provided if the gas chamber is formed between the underside of the spinning nozzle part and the upper side of the plate-shaped region of the gas nozzle part, the spinning nozzle or the spinning nozzle nozzle protruding into the above-mentioned spinning nozzle part. Outside the nozzle section, gas, usually air, is supplied to the accelerating nozzle through the aforementioned gas chamber.
特别有利的是在纺丝喷嘴部分和气体喷嘴部分之间设置一自动调节式密封件,当在纺丝期间加入气体时,通过然后产生的压力压缩密封件。It is particularly advantageous to provide a self-adjusting seal between the spinning nozzle part and the gas nozzle part, the sealing being compressed by the pressure then generated when gas is introduced during spinning.
一个有利的实施例尽管稍微更复杂和尤其是当供应“冷”空气时,存在将气体喷嘴部分成形为空心体,所述空心体通过凹入部分接合,且空心体在凹入部分之间的腔体形成气体室,空心体具有朝向纺丝喷嘴部分的开口,所述开口优选的是旋转对称式围绕凹入部分,空气或气体通过凹入部分朝向加速喷嘴。An advantageous embodiment, although somewhat more complex and especially when supplying "cold" air, consists in shaping the gas nozzle part as a hollow body, which is joined by recesses with the hollow body between the recesses The cavity forms a gas chamber, the hollow body has an opening towards the spinning nozzle part, said opening preferably being rotationally symmetrical around a recess through which air or gas passes towards the accelerating nozzle.
可以相邻地设置多个喷嘴部分和气体喷嘴部分,不同的纺丝材料也能单丝并捻。Multiple nozzle sections and gas nozzle sections can be arranged adjacently, and different spinning materials can also be monofilamentally twisted.
有利的是,在气体喷嘴部分的板形区的下方可以设置另一个带若干开口的板,同时形成用于另一种流体的分配室。这种流体可以是用于使溶解纤维材料凝固的水,用于将在分裂期间得到的分子取向冻结的冷却剂,用于加热的机构,比如用于二次拉伸的蒸汽或类似物。Advantageously, a further plate with several openings can be arranged below the plate-shaped region of the gas nozzle part, forming at the same time a distribution chamber for another fluid. Such a fluid may be water for coagulation of the dissolved fiber material, coolant for freezing the molecular orientation obtained during splitting, means for heating such as steam for secondary stretching or similar.
本发明在附图中示出,并在随后的说明书中更详细阐明。示出了:The invention is illustrated in the drawings and explained in more detail in the ensuing description. show:
图1是穿过按照本发明所述的纺丝装置的第一实施例与按照图2的剖面线D-D相对应的纵向剖视图,1 is a longitudinal sectional view corresponding to the section line D-D according to FIG. 2 through a first embodiment of a spinning device according to the invention,
图2是按照本发明所述的装置沿着图1的剖面线C-C所作的剖视图,Figure 2 is a cross-sectional view of the device according to the invention along the section line C-C of Figure 1,
图3是穿过按照本发明第二实施例的装置的与图4中的剖面线A-A相对应的一部分装置的剖视图,和3 is a sectional view of a part of the device corresponding to the section line A-A in FIG. 4 through a device according to a second embodiment of the invention, and
图4是穿过按照本发明所述的装置与图3的剖面线B-B相对应的剖视图。Figure 4 is a sectional view corresponding to the section line B-B of Figure 3 through the device according to the invention.
图1和2所表示的纺丝装置具有一纺丝喷嘴部分28,在所述纺丝喷嘴28中设置多个熔体通道14,上述熔体通道通过过滤器25和多孔板26设置,用于在熔体或溶液的情况下净化所供应的熔体或溶液。熔体通道延续到纺丝喷嘴或者纺丝喷嘴管接头23中,此处仅示出三排纺丝喷嘴管接头23。多个纺丝喷嘴管接头23可以按照箭头50的行进方向十分完美地依次设置。The spinning device represented in Figures 1 and 2 has a spinning
纺丝喷嘴部分的下面板形区容纳在气体喷嘴部分27中,所述气体喷嘴部分27包括框状滚边34和板状部分35,在板状部分35中设置三排分别偏置的Laval喷嘴36,所述三排Laval喷嘴36与各排纺丝喷嘴管接头23相对应。滚边部分34具有一直立边缘,密封件33设置在这个直立的边缘和纺丝喷嘴部分28的下面区域的表面32之间,所述表面32位于上述直立的边缘的对面。The lower plate-shaped region of the spinning nozzle section is accommodated in a
纺丝喷嘴和气体喷嘴部分28,27彼此相对对准,以使纺丝喷嘴管接头23的尖头伸入Laval喷嘴36中,一气体室22在纺丝喷嘴部分28的下表面和气体喷嘴部分的板形区域35的上表面之间形成,纺丝喷嘴管接头23穿过上述板形区35接合气体室,且所述板形区35连接到设置在滚边部分中的气体或空气供应管线20上。The spin nozzle and
尤其是,如果所供应的空气是冷空气,则纺丝喷嘴管接头23优选的是装备一加热机构24,有利的是装备一带式加热机构,如从塑料机械构造中注射成型工具所已知的。In particular, if the supplied air is cold air, the spinning nozzle nipple 23 is preferably equipped with a
按照本发明所述的装置具有用于使纺丝喷嘴和气体喷嘴部分28,27彼此相对位移的机构,在本实施例中,将一螺钉29导入开缝螺母30中,所述开缝螺母30牢固地连接到纺丝喷嘴部分上,并在气体喷嘴部分27的框边34内的固定器31中连接到固定器31上,同时固定器31能按照螺钉29的旋转方向施加压力或张力,其结果是使气体喷嘴部分位移。当然,其它类型移位机构也是可行的。The device according to the invention has means for displacing the spinning nozzle and the
为了开始纺丝,将气体喷嘴部分27升起,亦即在图1中向上位移,其结果是使密封件33解除压力。如果在达到解除压力之后,气体21通过供气管线20供应,则除了气体喷嘴部分27向下位移之外,通过气室22中的压力使密封件33上的压力增加。因此,在熔体或溶液到达,且朝各个纺丝喷嘴松开Laval喷嘴横断面时,产生密封件的特定自动调节。To start spinning, the
为了净化纺丝喷嘴管接头23,切断气体供应21,升起气体喷嘴部分27,直至板部分35用Laval喷嘴35的壁紧贴着纺丝喷嘴管接头23。因而吹出在密封件33和表面32的区域中所存在的空气。喷嘴管接头23伸出Laval喷嘴并可以净化。To clean the spinneret
图3所示的装置具有一纺丝喷嘴部分1,所述纺丝喷嘴部分1带有一系列的隆起部分或伸出部分,所述伸出部分优选的是取锥形形式,接收或形成纺丝喷嘴13。例如,纺丝喷嘴部分可以成形为一板,纺丝喷嘴13(与图1的相同)插入所述板中。纺丝喷嘴具有熔体或溶液通道14,所述通道14端部是纺丝喷嘴开口3。The device shown in Figure 3 has a spinning nozzle section 1 with a series of raised portions or projections, preferably in the form of cones, which receive or form the spinning filaments. Nozzle 13. For example, the spinneret part may be shaped as a plate into which the spinneret 13 (same as that of Fig. 1) is inserted. The spinning nozzle has a melt or
此外,设置一气体喷嘴部分2,所述气体喷嘴部分2例如成形为一空心体,该空心体由装备有漏斗形凹入部分形成的两个板形成。Furthermore, a gas nozzle part 2 is provided, which is shaped, for example, as a hollow body formed from two plates equipped with funnel-shaped recess formations.
在两个板之间,形成一腔体9,所述腔体9被漏斗形凹入部分中断。腔体9用作气室,所述气室又连接到气体供应源上。围绕每个漏斗形凹入部分,插入一环形开口4,图3中用剖视图示出的开口4预定与图4对应共同用于相邻的漏斗形凹入部分,亦即,在这个实施例中,各漏斗形凹入部分紧密相邻地设置。Between the two plates, a
形成纺丝喷嘴13的锥形隆起部分这样接合在气体喷嘴部分2的凹入部分中,以便产生旋转式对称的气流通道5。在所示实施例中,分别在图3中示出为凹入部分的纺丝喷嘴13之间的环形空间中,加入另外的隔离成形部分11,所述隔离部分11形成气隙12,并延伸到纺丝开口3,围绕空间9形成在形成部分11的表面和部分2中凹入部分的表面之间的气流通道5。因而各个气流通道5这样成形,以致它朝各个纺丝开口3的方向逐渐变细,围绕所述开口3旋转对称式接合相应的凹入部分。因此相应地产生Laval喷嘴,所述Laval喷嘴的横断面在图3中下板的凹入部分和外表面之间的边缘处突然变宽,然而,所述横断面变宽也可以逐渐进行。The conical elevation forming the spinning nozzle 13 engages in the recess of the gas nozzle part 2 in such a way that a rotationally symmetrical gas flow channel 5 is produced. In the embodiment shown, in the annular space between the spinning nozzles 13, respectively shown as recessed parts in FIG. To the spinning opening 3 , the surrounding
纺丝喷嘴部分1和气体喷嘴部分2按照图3的视图在垂直方向上可彼此相对位移,这可以通过未示出的滑杆实现。因此,Laval喷嘴的最佳部分6的高度可相对于纺丝开口3调节,其结果是也可以促进纺丝的开始。The spinning nozzle part 1 and the gas nozzle part 2 are displaceable relative to each other in the vertical direction according to the illustration in FIG. 3 , which can be realized by means of slide bars, not shown. Thus, the height of the optimal part 6 of the Laval nozzle can be adjusted relative to the spinning opening 3, with the result that the start of spinning can also be facilitated.
这些滑杆可以在纺丝喷嘴1和气体喷嘴2的不同膨胀的情况下同时吸收所产生的力,其结果是保持两个部件之间彼此相对的定位。These slide bars can simultaneously absorb the forces that occur in the case of different expansions of the spinning nozzle 1 and the gas nozzle 2 , as a result of which the positioning of the two components relative to one another is maintained.
在图4中,示出两排纺丝喷嘴13和Laval喷嘴的组合,一排的纺丝喷嘴13相对于其它排的纺丝喷嘴偏置。尤其是在更大的纺丝梁宽度的情况下,还可以在相邻排之间设置专用的气体分配通道,以便将所需的气体量供应给Laval喷嘴。In Fig. 4, a combination of two rows of spinning nozzles 13 and Laval nozzles is shown, the spinning nozzles 13 of one row being offset with respect to the spinning nozzles of the other row. Especially in the case of larger spinning beam widths, it is also possible to provide dedicated gas distribution channels between adjacent rows in order to supply the required amount of gas to the Laval nozzles.
操作模式安排如下。The operating modes are arranged as follows.
在图3中,熔体在部分1中供应并在纺丝喷嘴开口3中排出,而气体,接下来叫做空气,在通过环形开口4朝向通道5排放之后流出部分2中的空间9,其相对于纺丝喷嘴开口3旋转式对称,在部分1和2之间朝向最窄的横断面6,并预先在纺丝开口3处夹紧排出的纱线7,使其加速,亦即减小它直径,并按照Nanoval效应,使它已经在Laval喷嘴中或者在其后不久裂开成象刷子一样的线束。In FIG. 3, the melt is supplied in part 1 and discharged in the spinning nozzle opening 3, while the gas, subsequently called air, flows out of the
尽管用一行喷嘴开始纺丝是简单地通过将形成Laval喷嘴的两个通道瓣推在一起进行,但在多排喷嘴的组合的情况下这是不可能的。然而部分2可以朝纱线排出轴线的方向位移。结果,当朝成形部分11的方向开始纺丝时,可以整个地将所述成形部分11收回,通过开口4排出空气可以开始停止或者允许达到一很小程度。然后降下部分2,开始纺丝,将纱线拉动并使其按照方法中已知的设定数据裂开,上述方法用于部分2的空间9中所加压力的空气速度、用于使纺丝材料从开口3流动和在用于分裂所需的纺丝材料的温度下。上述材料有利的是另外在从纺丝开口3刚要排出之前加热,所述加热用加热机构10表示,为了图纸清楚起见,上述加热机构的引入和安装已省去。为了使流动空气不在比纺丝材料温度低的温度下冷却,成形部分11这样成形,以使它一方面形成旋转式对称的通道5的内壁,用于一直加速空气直到接近纺丝喷嘴开口3,而且还通过气隙12隔离纺丝喷嘴13防止将流动通道5中气流加热。然而成形部分11也可以包含纺丝喷嘴的加热机构代替纺丝喷嘴部分1。Although starting spinning with a row of nozzles is done simply by pushing together the two channel lobes forming the Laval nozzle, this is not possible in the case of combinations of rows of nozzles. The part 2 can however be displaced in the direction of the yarn discharge axis. As a result, when spinning starts in the direction of the forming part 11 , said forming part 11 can be retracted in its entirety, and the discharge of air through the
活动部分2的两个基本位置在图3中用虚线表示,用于开始纺丝过程。The two basic positions of the movable part 2 are indicated by dotted lines in Fig. 3 for starting the spinning process.
图4将图3中的水平剖面线B-B示出为穿过两排喷嘴的多排喷嘴装置的剖视图,以便示出空气从外部供应到各个纺丝喷嘴13,用于通过开口4将空气从空间9供应到通道5中,所述各通道5分别收尾在最小横断面6处。Figure 4 shows the horizontal section line B-B in Figure 3 as a cross-sectional view of a multi-row nozzle arrangement through two rows of nozzles, in order to show the supply of air from the outside to the individual spinning nozzles 13 for the purpose of removing the air from the space through the
在更大空气要求的情况下,亦即在更大非织造布并因此纺丝梁宽度的情况下,各主分配器通道可以装配在喷嘴开口之间,同时只有各排单个喷嘴稍微朝非织造布运行方向上移动分开,因为按照本发明所述的纺丝喷嘴装置具有像喷丝梁一样的优点,同时纺丝喷嘴装置形成多个在非织造布方向上所看到的连续的喷丝梁。对更大的非织造布均匀度的统计学补偿可以在各排之间进行,因为后面各排的纱线不断盖住前面各排的稀疏位置。In the case of greater air requirements, i.e. with larger nonwovens and thus spinning beam widths, the main distributor channels can be fitted between the nozzle openings with only the rows of individual nozzles facing slightly towards the nonwoven Cloth running direction moves apart, because spin nozzle arrangement according to the present invention has the same advantage as spinneret bar, simultaneously spinneret arrangement forms a plurality of continuous spinneret beams seen in the direction of nonwoven fabric . Statistical compensation for greater nonwoven uniformity can be made between the rows, as the yarns of the following rows continuously cover the sparse locations of the preceding rows.
如果此外希望用于伴随溶液的气体或空气或液体介质用于在上述溶液的纺丝期间冷却或保温也用于纱线的凝固,则该介质可以很容易作为第三流体流加在纺丝喷嘴和Laval喷嘴之间并形成流出。这在图1中用板37示出,所述板37设置若干开口38,所述开口38分别在纺丝喷嘴管接头23和Laval状开口36的下方。与空气供应到空间22类似,可以将第三流体流按照箭头40在标号39处加到板35和37之间所形成的空间41中。第三流体从那儿通过开口38的上边缘转到纱线气流中。这可以例如通过从Lyocell溶液纱线加到桨粕的凝固作用中。开口38的大小及它们相对于纺丝喷嘴管接头23的位置可以很容易用周围空气配合到主纱线流上。因而所有三种流体都向下流动(在附图中)。If in addition a gaseous or air or liquid medium for accompanying the solution is desired for cooling or holding during spinning of said solution and also for coagulation of the yarn, this medium can easily be added as a third fluid flow at the spinning nozzle and Laval nozzle and form outflow. This is shown in FIG. 1 by a
装置还基本上适合于在各个纺丝喷嘴中将不同的纺丝材料进行纺丝,为此熔体或纺丝溶液分布必须作相应安排,亦即相对于行进方向横向上交替安排或者不同排也作不同安排。因此能产生混合式非织造布,以便达到特殊的效果,如作为粘结纱线的聚乙烯和作为提供强度的基体的聚酯,或者利用一部分更大收缩的纱线,以便在非织造布沉积作用之后由于整个狭滚边收缩的结果而得到更大的体积和软度,并且通过两种或多种不同的组分还得到其它的非织造布性能。另外,通过将两种或多种纺丝材料供应到纺丝喷嘴部分中和通道14中,可以毫无困难地生产双组分或多组分纱线。在不同产量的情况下,通过调节不同大小的纺丝喷嘴开口的开口横断面或者通过控制熔体对纺丝喷嘴的供应,可以生产不同类型的混合式非织造布。The device is also basically suitable for spinning different spinning materials in the individual spinning nozzles, for which the distribution of the melt or spinning solution must be arranged accordingly, i.e. alternately arranged transversely with respect to the direction of travel or in different rows. Make different arrangements. It is therefore possible to produce hybrid nonwovens in order to achieve special effects, such as polyethylene as a binder yarn and polyester as a matrix for strength, or to use a part of the yarn with a greater shrinkage to deposit on the nonwoven. Greater volume and softness are obtained as a result of shrinkage of the entire narrow seam after application, and also other nonwoven properties are obtained by two or more different components. In addition, bicomponent or multicomponent yarns can be produced without difficulty by supplying two or more spinning materials into the spinning nozzle section and into the
本装置此外还具有下述优点,即它实际上用多种可替换方式但可靠地相对于更冷的空气喷嘴部分2,27在横向上将熔体导向纺丝喷嘴部分1或28连接到所述喷嘴部分2,27上。在用加热机构(此处未示出)将部分1加热之后,如果没有特别热的空气从部分2供应,则部分1将相对于部分2膨胀更多,以便纺丝孔3和最窄的横断面6分别显示在宽度和长度上的偏差,部分28和27同样如此。连接可以通过滑杆(未示出)进行,所述滑杆防止这种相对于力的偏差,上述滑杆能设置在纺丝喷嘴部分1和纺丝喷嘴/Laval喷嘴的组合之间的气体喷嘴部分的板中。为了防止不同的膨胀作用,也可以有意地加热流动通道5中的气流。The device also has the advantage that it actually connects the melt-guiding
导引纺丝喷嘴部分1必须通过工具构造中已知的导纱器或滑杆进行,上述纺丝喷嘴部分1起初是相对于纺丝孔开口3后退,而所述开口3在纱线的运行方向上位移,以便产生分裂作用。加入空气(这里同样未示出)从外部到纺丝梁上的前、后或侧面进行,要求在纺丝喷嘴部分1和气体喷嘴部分2之间存在一密封件,或者由于在部分1和2之间几毫米的导布长度就足够,所以图4所示的室9也可以通过在纺丝梁和外分配室的波纹管进给。Guiding of the spinning nozzle part 1 must be carried out by means of yarn guides or slide bars known in tool construction, said spinning nozzle part 1 being initially set back with respect to the spinning hole opening 3 which, during the running of the yarn, is Direction displacement, in order to produce splitting effect. The addition of air (also not shown here) takes place from the outside to the front, rear or side on the beam, requiring a seal between the spinning nozzle part 1 and the gas nozzle part 2, or due to the A guide length of a few millimeters between is sufficient, so the
现在可以用简单的方式把较大宽度的纺丝梁分成多个喷嘴区,这些喷嘴区又包括许多单独的纺丝喷嘴/Laval喷嘴组合,以便这些包(纺丝组件)的每个单独的包在喷丝开口堵塞或其它中断的情况下可以更换。然后将分开的间隙相对于运行方向成对角式安排纺丝喷嘴开口,如图4中所示,同时分别设置在前一个纺丝喷嘴开口的间隙上。Spin beams of larger width can now be divided in a simple manner into nozzle zones which in turn comprise many individual spin nozzle/Laval nozzle combinations so that each individual package of these packages (spin packs) Replacement is possible in the event of clogged or otherwise disrupted spinneret openings. The separating gaps are then arranged diagonally with respect to the direction of travel, as shown in FIG. 4 , and are respectively arranged on the gaps of the preceding spinning nozzle openings.
下面例子表明装置在按照Nanoval所述的分裂纺丝法中的使用及例如所达到的纱线值。将聚丙烯熔体分布在19个纺丝喷嘴13上,所述19个纺丝喷嘴13设置成一排,具有用于熔体14的入口孔,但纺丝喷嘴开口具有直径为0.3mm。在纱线运行方向上,这些开口的每一个的后面都座落一个Laval喷嘴,所述Laval喷嘴具有一最窄横断面直径为3mm,所述开口在开始喷丝之后导引回到喷丝开口。聚合物生产量在如表1中所列出的区域内改变,同样在纱线上剪切应力的区域内空气压力并因此流动空气速度导致分裂。聚丙烯熔体的温度可以在其从喷丝开口排出之前不久在纺丝喷嘴13中通过电加热元件以约进一步的20°被加热。The following examples demonstrate the use of the device in a split spinning process as described by Nanoval and the yarn values achieved, for example. The polypropylene melt was distributed over 19 spinnerets 13 arranged in a row with inlet holes for the
对按照图1,2所述的装置来说,用同样方法数据未产生显著不同的结果。For the apparatus described in accordance with Figures 1, 2, the same method data did not yield significantly different results.
表1 聚丙烯(PP)纱线结果在230℃和2.16kg下的MFI(熔体流动指数)28熔体指数Table 1 Polypropylene (PP) Yarn Results MFI (Melt Flow Index) 28 Melt Index at 230°C and 2.16kg
mo 每个喷丝孔的聚合物生产量m o Polymer throughput per spinneret hole
Ts 熔体温度T s melt temperature
Δpk 空气在Laval喷嘴中加速之前的压力Δp k The pressure of the air before it is accelerated in the Laval nozzle
TL 在同一地点的空气温度T L the air temperature at the same location
d50 在显微镜屏幕上20次单独测量的平均纱线直径d 50 Average yarn diameter of 20 individual measurements on a microscope screen
CV 所产生的纱线直径的统计散布/d50·100%变动系数Statistical spread of yarn diameters produced by CV/d 50 100% coefficient of variation
dmin 分别测得的最小纱线直径d min Minimum yarn diameter measured separately
很显然,不一定只是在较高的空气压力下,亦即在较高的空气速度下,较高的空气温度下和较低的生产量下,可以生产细纱线低到约0.5μm=500纳米(mm),但这也可以用3g/min的较大生产量和孔达到,为此,熔体的温度在其排出之前从335℃增加到352℃,在更高的3.0g/min的生产量下,开始保持空气的温度还在通过压缩所产生的范围内并且在与180℃不同的恒定值下的增加在较高细度的方向上不产生可测量的波动。然后只有空气增加到220℃才产生数值d50=1μm,同时用显微镜测得的最小直径为0.44。然而,如这里用显微镜所进的纱线测量可能不再要求高精度,因为范围已经是光波长的范围。在任何情况下,明确的关系是一开始从常规纺丝法的观点来看是意想不到的。然而,如果我们记得这里纱线是通过裂开法(bursting),亦即,碎裂作用生产,则与纯粹长度拉伸不同的法则是在如上所述的操作中,所述操作导致实际上个别参数可能改变,例如在对最终平均线径和甚至它的散布起同样作用的情况下,熔体温度与气体速度相关。Obviously, fine yarns down to about 0.5 μm = 500 can be produced not only at higher air pressures, i.e. at higher air speeds, at higher air temperatures and at lower throughputs. nanometers (mm), but this can also be achieved with a larger throughput of 3g/min and holes, for which the temperature of the melt is increased from 335°C to 352°C before it is discharged, at a higher 3.0g/min At throughput, the temperature at which the air was initially held was still within the range produced by compression and an increase at a constant value different from 180°C produced no measurable fluctuations in the direction of higher fineness. Then only the increase of air to 220°C yields a value of d 50 =1 μm, while the smallest diameter measured microscopically is 0.44. However, yarn measurements as performed here with a microscope may no longer require high precision, since the range is already that of the wavelength of light. In any case, the definite relationship was initially unexpected from the point of view of conventional spinning processes. However, if we remember that here the yarn is produced by bursting, that is, by fragmentation, a different law from purely length-drawing is in the operations described above, which lead to practically individual Parameters may vary, eg melt temperature in relation to gas velocity with the same effect on final mean wire diameter and even its spread.
尽管按照本发明所述的装置主要打算用于生产细纱线,但较粗的纱线也可用该装置单丝并捻,其结果是显示其多用性。因此,生产用聚酯和聚丙交酯制成的纱线,如表2和3中所列出的。纺丝喷嘴开口的直径为1.0mm。Although the device according to the present invention is primarily intended for the production of fine yarns, thicker yarns can also be monofilament-twisted with the device, as a result of which it demonstrates its versatility. Therefore, yarns made of polyester and polylactide, as listed in Tables 2 and 3, were produced. The diameter of the spinning nozzle opening was 1.0 mm.
表2 纱线产物聚酯(PET)i.v=0.64特性粘度(纺织类型)Table 2 Yarn product polyester (PET) i.v=0.64 intrinsic viscosity (textile type)
当纺丝聚酯线时,证明在它们穿过喷射器通道裂开(burst)之后卷绕纱线有优点,所述喷射器通道设置得低1米,如在L.Gerking所著,聚合物单丝性能及纺丝线路的变化,化纤/纺织工业43/95(1993)第874/875页中所述。通过在其间反复加热,如DE 1965054第4栏44-57行中所述,在两种措施但主要是收缩能显著减小的情况下,纱线的抗拉强度可以增加。When spinning polyester threads, it proves to be advantageous to wind the yarns after they have burst through the injector channel, which is set 1 meter lower, as in L. Gerking, Polymer Monofilament properties and changes in spinning lines, Chemical Fiber/Textile Industry 43/95 (1993), as described on page 874/875. By repeated heating in between, as described in
在用于较粗纱线裂开纺丝法中所显示的由天然原料生产的聚合物聚丙交酯,数值列于表3中。The values for the polymer polylactide produced from natural raw materials are shown in Table 3 for use in the split spinning process for coarser yarns.
表3 纱线产物聚丙交酯(PLA)在210℃和2.16kg下MF(熔体流动指数)22Table 3 Yarn product polylactide (PLA) at 210 ° C and 2.16 kg MF (melt flow index) 22
在表3中,用(1)表征的数值由别的可检测的关系形成,也作为最大值。在这种调节中,同样,在用(2)表征的数值的情况下,气动比例通过改变Laval喷嘴几何形状进行改变。在(1)的情况下绝对不发生熔体线的分裂,而在(2)的情况下上述分裂时时发生。In Table 3, the values characterized by (1) are formed from an otherwise detectable relationship, also as maximum values. In this adjustment, too, in the case of the value characterized by (2), the aerodynamic ratio is changed by changing the Laval nozzle geometry. In the case of (1), the splitting of the melt line never occurs, whereas in the case of (2), the above-mentioned splitting occurs occasionally.
按照本发明所述的装置可用于成纤的熔体或溶液,但是如果它是例如涂布薄层,如色料、涂料、整理剂(finisher)的问题,则一般也可用于液体。因而所述装置用来将液体雾化成尽可能细的液滴,同时尽可能均匀地分布在待涂装的表面上。条件可以很容易分别通过装置的规定的几何形状调节可能性找到。The device according to the invention can be used for fibre-forming melts or solutions, but can generally also be used for liquids if it is eg a matter of coating thin layers such as colours, paints, finishers. The device thus serves to atomize the liquid into the finest possible droplets, which at the same time are distributed as evenly as possible on the surface to be painted. The conditions can be easily found in each case by means of the defined geometrical adjustment possibilities of the device.
按照图1,2或3,4所描述的装置此外具有下述优点,即熔体或溶液可以比如果象通常用若干排喷嘴情况那样这是由薄膜进行更容易均匀地分配到各个流出口—这里是纺丝喷嘴—上。生产的非织造布是更均匀的条纹,和尤其是设有在行进方向上不同重量的线条,所述这些线条也叫做“窄道”(lane)。According to Fig. 1, 2 or 3, the device described in 4 has following advantage in addition, and promptly melt or solution can than if this is carried out by film more easily and evenly distributes to each outflow port as usual with several rows of nozzle situations— Here's the spinning nozzle—up. The nonwovens produced are more evenly striated and are especially provided with lines of different weight in the direction of travel, which are also called "lanes".
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DE102006012052A DE102006012052A1 (en) | 2006-03-08 | 2006-03-08 | Spinning device for producing fine threads by splicing |
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PCT/EP2006/010320 WO2007101459A1 (en) | 2006-03-08 | 2006-10-23 | Spinning apparatus for producing fine threads by splicing |
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- 2006-03-08 DE DE102006012052A patent/DE102006012052A1/en not_active Withdrawn
- 2006-10-23 CN CN2006800545312A patent/CN101460666B/en not_active Expired - Fee Related
- 2006-10-23 US US12/281,554 patent/US20090221206A1/en not_active Abandoned
- 2006-10-23 DE DE200650007739 patent/DE502006007739D1/en active Active
- 2006-10-23 EP EP06818294A patent/EP1902164B1/en not_active Not-in-force
- 2006-10-23 JP JP2008557599A patent/JP2009529102A/en active Pending
- 2006-10-23 RU RU2008135761A patent/RU2396378C2/en not_active IP Right Cessation
- 2006-10-23 AT AT06818294T patent/ATE478983T1/en active
- 2006-10-23 CA CA 2644977 patent/CA2644977C/en not_active Expired - Fee Related
- 2006-10-23 BR BRPI0621444-4A patent/BRPI0621444A2/en not_active IP Right Cessation
- 2006-10-23 CN CN2011100794869A patent/CN102162141B/en not_active Expired - Fee Related
- 2006-10-23 WO PCT/EP2006/010320 patent/WO2007101459A1/en active Application Filing
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WO2007101459A1 (en) | 2007-09-13 |
BRPI0621444A2 (en) | 2012-10-09 |
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ATE478983T1 (en) | 2010-09-15 |
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