CN101450248A - Inner container of sports ball, ball and manufacturing method thereof - Google Patents
Inner container of sports ball, ball and manufacturing method thereof Download PDFInfo
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- CN101450248A CN101450248A CNA200710194152XA CN200710194152A CN101450248A CN 101450248 A CN101450248 A CN 101450248A CN A200710194152X A CNA200710194152X A CN A200710194152XA CN 200710194152 A CN200710194152 A CN 200710194152A CN 101450248 A CN101450248 A CN 101450248A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000835 fiber Substances 0.000 claims abstract description 47
- 238000000034 method Methods 0.000 claims abstract description 45
- 239000000853 adhesive Substances 0.000 claims abstract description 43
- 230000001070 adhesive effect Effects 0.000 claims abstract description 43
- 229920001971 elastomer Polymers 0.000 claims abstract description 41
- 239000005060 rubber Substances 0.000 claims abstract description 41
- 238000004804 winding Methods 0.000 claims abstract description 36
- 239000006258 conductive agent Substances 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 22
- 239000010985 leather Substances 0.000 claims description 20
- 239000011248 coating agent Substances 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 16
- 238000007590 electrostatic spraying Methods 0.000 claims description 15
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000007654 immersion Methods 0.000 claims description 4
- 229920000742 Cotton Polymers 0.000 claims description 3
- 238000007605 air drying Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 2
- 229920002955 Art silk Polymers 0.000 claims 1
- 230000002787 reinforcement Effects 0.000 abstract description 49
- 230000003014 reinforcing effect Effects 0.000 abstract description 41
- 230000005484 gravity Effects 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 177
- 238000001035 drying Methods 0.000 description 23
- 210000003491 skin Anatomy 0.000 description 23
- 239000000463 material Substances 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000009958 sewing Methods 0.000 description 4
- 239000002649 leather substitute Substances 0.000 description 3
- 229920005549 butyl rubber Polymers 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 239000012783 reinforcing fiber Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 210000000232 gallbladder Anatomy 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D22/00—Producing hollow articles
- B29D22/02—Inflatable articles
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B41/00—Hollow inflatable balls
- A63B41/02—Bladders
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B45/00—Apparatus or methods for manufacturing balls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D22/00—Producing hollow articles
- B29D22/04—Spherical articles, e.g. balls
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Laminated Bodies (AREA)
- Golf Clubs (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Gloves (AREA)
Abstract
Description
技术领域 technical field
【0001】本发明主要涉及运动用球,具体涉及运动用球内胆以及使用该内胆的运动用球的制作方法。[0001] The present invention mainly relates to sports balls, and in particular to a sports ball liner and a method for making a sports ball using the liner.
背景技术 Background technique
【0002】一般而言,足球、排球和手球等具有充气结构的运动用球一般都具有充气的橡胶内胎,加强层和皮革支撑的表皮层。根据表皮层的不同制作方法,运动用球可分为手缝球和粘贴球。[0002] Generally speaking, sports balls with an inflatable structure such as football, volleyball and handball generally have an inflated rubber inner tube, a reinforcement layer and a skin layer supported by leather. According to the different production methods of the epidermis, sports balls can be divided into hand-stitched balls and pasted balls.
【0003】不管对于粘贴球还是手缝球,基本都具有的一层增强层即可以防止橡胶内胎在球的使用过程中变形而偏离其应用的正球形,也可以防止由于环境因素的影响而造成的老化,影响球的使用寿命。因此,除了其它层,增强层的制作也很重要。[0003] Regardless of whether it is a pasted ball or a hand-stitched ball, a layer of reinforcing layer that basically has can prevent the rubber inner tube from deforming during the use of the ball and deviate from its true spherical shape, and can also prevent the impact of environmental factors from causing The aging of the ball affects the service life of the ball. Therefore, it is important to make enhancement layers in addition to other layers.
【0004】美国专利第4333648号公开了一种粘贴球,其包括5层:丁基橡胶,增强绕线层,该绕线层由具有一定强度和断裂延伸率的尼龙线制成,由模塑硫化形成的中间橡胶层,粘接层以及真皮或人造皮之的外层,该外层使用粘接方式制作的。绕线层不易固定,橡胶层施加工艺复杂。[0004] U.S. Patent No. 4333648 discloses a sticky ball, which includes 5 layers: butyl rubber, reinforced winding layer, which is made of nylon wire with certain strength and elongation at break, and is molded An intermediate rubber layer formed by vulcanization, an adhesive layer and an outer layer of genuine or artificial leather, which is produced by bonding. The winding layer is not easy to fix, and the application process of the rubber layer is complicated.
【0005】美国专利第5772545号也公开了这样一种结构的球:包括:与上述球一样的内胎,和上述粘贴球一样,在内胎上卷绕数千米的尼龙线形成绕线增强层,将多片皮革球片的端边向内弯折,再用线(约500登尼尔)用缝纫机缝合而形成表皮层,由于存在增强层,皮革球片不需要背衬材料,使用的皮革球片薄且柔软,可以用缝纫机缝制。这样制作的增强层不易固定到位,会产生滑动,内胆的壁厚不均匀。[0005] U.S. Patent No. 5,772,545 also discloses a ball of such a structure: comprising: the same inner tube of the above-mentioned ball, and the same as the above-mentioned paste ball, the nylon wire of several kilometers is wound on the inner tube to form a winding reinforcing layer, The end edges of multiple leather balls are bent inward, and then stitched with a thread (about 500 denier) with a sewing machine to form a skin layer. Due to the presence of a reinforcing layer, the leather ball does not need a backing material. The leather ball used The sheets are thin and soft enough to be sewn with a sewing machine. The reinforced layer made in this way is not easy to fix in place, it will cause sliding, and the wall thickness of the liner will be uneven.
【0006】美国专利申请第号US2003/0078119A1也公开一种运动用球,其包括:用于充气的球形的弹性内胎,形成在整个内胎表面上的增强层,多片皮革球片直接或通过全部或局部覆盖橡胶层而粘接到增强层上,其中皮革球片的外边缘部分向内弯折,由于弯折部分而又增加了厚度调节部分,其背衬皮革层。根据该专利申请,内胎也可以有丁基橡胶制作成空球体,上面有用于充气的气孔,增强层由例如大约3000米常的尼龙丝在充气后的内胎上各个方向重叠卷绕并将其粘接到内胎表面上,或者将织物缝制成球形。由于粘接是在绕线之后进行的,因此,在将绕后的线固定到充气的内胎前,容易产生绕后线整体移动不能及时固定到位而造成增强层厚度不均匀现象,从而使制成的球重心不均匀,而且制作工艺复杂。[0006] U.S. Patent Application No. US2003/0078119A1 also discloses a sports ball, which includes: a spherical elastic inner tube for inflation, a reinforcing layer formed on the entire inner tube surface, a plurality of leather balls directly or through all Or partially cover the rubber layer and adhere to the reinforcing layer, wherein the outer edge of the leather ball is bent inward, and the thickness adjustment part is added due to the bent part, which is backed by the leather layer. According to this patent application, the inner tube can also be made of butyl rubber into a hollow sphere with air holes for inflation, and the reinforcement layer is made of, for example, about 3000 meters of nylon filaments, which are overlapped and wound in all directions on the inflated inner tube and glued. Attach to the inner tube surface, or sew the fabric into a ball. Since the bonding is carried out after the winding, before the wound wire is fixed to the inflated inner tube, it is easy to cause the overall movement of the wound wire to be unable to be fixed in place in time, resulting in uneven thickness of the reinforcing layer, thus making the finished product The center of gravity of the ball is uneven, and the manufacturing process is complicated.
发明内容 Contents of the invention
【0007】本发明的目的之一是提供克服上述现有技术缺点的制作运动用球及其制作方法。本发明提供的方法操作简便,易于施行,并适合于大批量生产。使用本发明的方法制作的运动用球球形性好,形成后的球壁的厚度以及球重心稳定均匀,形状的保持性以及耐久性相对于现有技术都得到稳定和提高,不易受外界环境因素的影响。不论四季雨天寒冷天气都可以使用,而性能和寿命都不会受到影响。[0007] One of the objects of the present invention is to provide a sports ball and a method of making the same that overcome the above-mentioned shortcomings of the prior art. The method provided by the invention is easy to operate, easy to implement and suitable for mass production. The sports ball produced by the method of the present invention has good sphericity, the thickness of the formed ball wall and the center of gravity of the ball are stable and uniform, the shape retention and durability are stable and improved compared with the prior art, and are not easily affected by external environmental factors Impact. It can be used regardless of rainy and cold weather in all seasons, and the performance and lifespan will not be affected.
【0008】根据本发明的一个方面,提供一种制作运动用球的内胆的方法,包括以下步骤:通过内胎上的气门对所述内胎进行充气;将涂覆有胶粘剂的纤维绕在内胎上形成第一增强层;在所述第一增强层外施加第二增强层;以及对施加有增强层的内胎进行干燥。[0008] According to one aspect of the present invention, there is provided a method for making an inner bag of a sports ball, comprising the steps of: inflating the inner tube through an air valve on the inner tube; winding fibers coated with an adhesive on the inner tube forming a first reinforcing layer; applying a second reinforcing layer over said first reinforcing layer; and drying the innertube to which the reinforcing layer is applied.
【0009】根据该发明的进一步的特征,所述第二增强层是通过静电喷涂形成的薄橡胶层。所喷涂的薄层橡胶的量为5-20克。[0009] According to a further feature of the invention, the second reinforcing layer is a thin rubber layer formed by electrostatic spraying. The amount of thin layer rubber sprayed is 5-20 grams.
【0010】根据该发明的进一步的特征,还包括在施加所述第二增强层之前施加中介层的步骤。所述中介层是导电剂层,其通过将具有第一增强层的内胎浸入导电剂中一定时间形成。所述浸没时间为1-4分钟。所述浸没时间优选为2分钟,然后干燥5分钟。[0010] According to a further feature of the invention, further comprising the step of applying an interposer prior to applying said second reinforcement layer. The intermediate layer is a conductive agent layer formed by immersing the inner tube with the first reinforcement layer in the conductive agent for a certain period of time. The immersion time is 1-4 minutes. The immersion time is preferably 2 minutes followed by 5 minutes of drying.
【0011】根据该发明的进一步的特征,还包括将具有薄橡胶层的内胎置于温度受控的通道装置中加热,以促进干燥的步骤。所述干燥温度为30-50摄氏度,加热持续时间为15分钟。包括将被加热的内胎空气中干燥8-10分钟,形成备用的内胆。[0011] According to a further feature of the invention, it also includes the step of heating the inner tube having the thin rubber layer in a temperature-controlled tunnel device to facilitate drying. The drying temperature is 30-50 degrees centigrade, and the heating duration is 15 minutes. Including drying the heated inner tube in the air for 8-10 minutes to form a spare inner tank.
【0012】根据该发明的进一步的特征,还包括在绕完纤维层之后进行自然干燥30分钟的步骤。[0012] According to a further feature of the invention, it also includes a step of natural drying for 30 minutes after winding the fiber layer.
【0013】根据该发明的进一步的特征,所述纤维包括尼龙线,人造丝,棉线或它们的组合。所述内胎用橡胶制成。[0013] According to a further feature of the invention, the fibers include nylon threads, rayon, cotton threads or combinations thereof. Described inner tube of a tire is made of rubber.
【0014】根据该发明的进一步的特征,利用涂覆装置涂覆胶粘剂的步骤与通过绕线机向所述充气的内胎上缠绕所述涂覆有胶粘剂的纤维的步骤几乎同时进行,以形成所述第一增强层。[0014] According to a further feature of the invention, the step of using the coating device to apply the adhesive is carried out almost simultaneously with the step of winding the fibers coated with the adhesive on the inflated inner tube by a winding machine to form the Describe the first enhancement layer.
【0015】根据本发明的另一个方面,提供一种用于运动用球的内胆,包括:可充气的内胎,由涂有胶粘剂的纤维绕在充气的内胎上形成的第一增强层,中介层,以及第二增强层。[0015] According to another aspect of the present invention, there is provided an inner bag for a sports ball, comprising: an inflatable inner tube, a first reinforcement layer formed by winding fibers coated with an adhesive on the inflated inner tube, an intermediary layer, and a second enhancement layer.
【0016】根据该发明的进一步的特征,所述中介层由导电剂形成,以使施加所述第二增强层更容易进行。所述中介层是通过将形成有第一增强层的内胎浸入导电剂中2分钟,然后干燥5分钟形成的。[0016] According to a further feature of the invention, the intermediary layer is formed of a conductive agent to facilitate the application of the second reinforcement layer. The intermediate layer is formed by immersing the inner tube formed with the first reinforcing layer in the conductive agent for 2 minutes, and then drying for 5 minutes.
【0017】根据该发明的进一步的特征,所述第二增强层是通过静电喷涂形成的薄橡胶层。所述静电喷涂量为5-20克。[0017] According to a further feature of the invention, the second reinforcing layer is a thin rubber layer formed by electrostatic spraying. The amount of electrostatic spraying is 5-20 grams.
【0018】根据本发明的另一个方面,提供一种制作运动用球的方法,包括以下步骤:提供充气的内胎;将涂覆有胶粘剂的纤维绕在内胎上形成第一增强层;在所述第一增强层外施加第二增强层;以及施加外皮层。[0018] According to another aspect of the present invention, there is provided a method for making a sports ball, comprising the steps of: providing an inflated inner tube; winding fibers coated with adhesive to form a first reinforcement layer on the inner tube; applying a second reinforcement layer over the first reinforcement layer; and applying an outer skin layer.
【0019】根据该发明的进一步的特征,利用涂覆装置涂覆胶粘剂的步骤与通过绕线机向所述充气的内胎上缠绕所述涂覆有胶粘剂的纤维的步骤几乎同时进行,缠绕之后自然干燥30分钟,以形成所述第一增强层。[0019] According to a further feature of the invention, the step of using the coating device to apply the adhesive is carried out almost simultaneously with the step of winding the fibers coated with the adhesive on the inflated inner tube by a winding machine, and naturally after winding Dry for 30 minutes to form the first reinforcement layer.
【0020】根据该发明的进一步的特征,还包括在施加所述第二增强层之前,在具有所述第一增强层的内胎上形成中介层的步骤,以使喷涂所述第二增强层的步骤易于进行。所述中介层是通过将具有所述第一增强层的内胎浸入导电剂中2分钟形成的。[0020] According to a further feature of the invention, it also includes the step of forming an intermediary layer on the inner tube with the first reinforcing layer before applying the second reinforcing layer, so that the spraying of the second reinforcing layer The steps are easy to follow. The interposer was formed by immersing the inner tube having the first reinforcing layer in a conductive agent for 2 minutes.
【0021】根据该发明的进一步的特征,所述第二增强层通过静电喷涂形成。所述第二增强层含有橡胶,所喷涂的量为5-20克。进一步包括将具有薄橡胶层的内胎置于温度受控的通道形装置中加热,以促进快速干燥,形成第二增强层。加热温度为30-50摄氏度,加热时间为15分钟。[0021] According to a further feature of the invention, the second reinforcing layer is formed by electrostatic spraying. The second reinforcing layer contains rubber, and the sprayed amount is 5-20 grams. It further includes heating the inner tube with the thin rubber layer in a temperature-controlled channel-shaped device to promote rapid drying to form a second reinforcement layer. The heating temperature is 30-50 degrees Celsius, and the heating time is 15 minutes.
【0022】根据该发明的进一步的特征,还包括将经过热处理的内胎在空气中继续自然干燥8-10分钟,形成备用的内胆。[0022] According to a further feature of the invention, it also includes continuing to dry the heat-treated inner tube naturally in the air for 8-10 minutes to form a spare inner container.
【0023】根据该发明的进一步的特征,所述外皮层是通过将具有皮革外层和背衬的无纺布层缝制在一起形成的。[0023] According to a further feature of the invention, the outer skin layer is formed by sewing together a non-woven layer having a leather outer layer and a backing.
【0024】根据本发明的另一个方面,提供一种运动用球,包括:可充气的内胎,在充气的内胎上形成的第一增强层,第二增强层和外皮层,其特征在于,所述第二增强层是薄橡胶层,其通过静电喷涂施加在第一增强层上。[0024] According to another aspect of the present invention, a sports ball is provided, comprising: an inflatable inner tube, a first reinforcement layer formed on the inflatable inner tube, a second reinforcement layer and an outer skin layer, characterized in that the The second reinforcing layer is a thin rubber layer applied by electrostatic spraying on the first reinforcing layer.
【0025】根据该发明的进一步的特征,所述第一增强层是由涂覆有胶粘剂的纤维绕在内胎上形成的,以使所绕的纤维在所述充气的内胎上固定到位。[0025] According to a further feature of the invention, the first reinforcing layer is formed by winding fibers coated with an adhesive around the inner tube so that the wound fibers are secured in place on the inflated inner tube.
【0026】根据该发明的进一步的特征,还包括在所述第一增强层外面形成的中介层。所述中介层通过将具有所述第一增强层的内胎浸入导电剂中2分钟形成。[0026] According to a further feature of the invention, further comprising an interposer formed outside the first reinforcement layer. The interposer was formed by immersing the inner tube having the first reinforcing layer in a conductive agent for 2 minutes.
【0027】根据该发明的进一步的特征,所述外皮层包括皮革外层和背衬的无纺布层。所述外皮层是由缝制的多片具有弧形边的多边形的皮革片形成的。[0027] According to a further feature of the invention, the outer skin layer comprises a leather outer layer and a backing non-woven layer. The outer skin layer is formed from sewn multiple leather pieces having a polygonal shape with curved sides.
【0028】使用本发明的方法制作的运动用球的内胆和运动用球个体之间差异小,抗冲击性更强,使用寿命长,不易变形,耐磨损。克服了现有技术中制作的球的缺点。[0028] The sports ball produced by the method of the present invention has little difference between the inner tank and the individual sports ball, has stronger impact resistance, long service life, is not easily deformed, and is resistant to wear. The disadvantages of the balls made in the prior art are overcome.
附图说明 Description of drawings
【0029】下面结合附图和具体实施方式对本发明的目的和其它特征作进一步详细说明。[0029] The purpose and other features of the present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
【0030】图1示出根据本发明的一个实施方式制作运动用球的内胆的流程图。[0030] FIG. 1 shows a flow diagram of making a sports ball bladder according to one embodiment of the present invention.
【0031】图2示出根据本发明的一个实施方式制作运动用球的内胆的流程图。[0031] FIG. 2 shows a flow diagram for making a sports ball bladder according to one embodiment of the present invention.
【0032】图3示出根据本发明的一个实施方式制作的运动用球的内胆的断面示意图。[0032] FIG. 3 shows a schematic cross-sectional view of an inner bladder of a sports ball made in accordance with one embodiment of the present invention.
【0033】图4示出根据本发明一个实施方式的制作运动用球的流程图。[0033] FIG. 4 illustrates a flow diagram for making a sports ball in accordance with one embodiment of the present invention.
【0034】图5示出根据本发明一个实施方式的制作运动用球的流程图。[0034] FIG. 5 illustrates a flow diagram for making a sports ball in accordance with one embodiment of the present invention.
【0035】图6示出用于形成外皮层的多边形球片的示意图。[0035] FIG. 6 shows a schematic diagram of a polygonal spherical sheet used to form a skin layer.
【0036】图7示出根据本发明的一个实施方式制作的运动用球的断面示意图。[0036] FIG. 7 shows a schematic cross-sectional view of a sports ball made in accordance with one embodiment of the present invention.
【0037】图8示出根据本发明的一个实施方式制作的运动用球的断面示意图。[0037] FIG. 8 shows a schematic cross-sectional view of a sports ball made in accordance with one embodiment of the present invention.
具体实施方式 Detailed ways
【0038】图1是根据本发明的一个实施方式制作运动用球的内胆的流程图,根据本发明制作运动用球的内胆的方法,包括以下步骤:在步骤100,通过内胎上的气门12对所述内胎1进行充气,以提供充气的内胎1;在步骤102,将涂覆有胶粘剂的纤维绕在内胎上形成第一增强层2;在步骤104,在所述第一增强层外施加第二增强层4。[0038] Fig. 1 is a flow chart of making an inner container of a sports ball according to an embodiment of the present invention. The method for making an inner container of a sports ball according to the present invention comprises the following steps: In
【0038】图2示出本发明的一个实施方式的流程图,在该实施方式中,在步骤200,在用橡胶制成的内胎1上形成有气门12,将准备好的橡胶内胎充气。在步骤202,将事先准备好的长纤维,例如尼龙丝或线,棉纱线,合适的任何其它混纺线或类似纤维线材用胶粘剂涂覆装置向其上均匀涂覆胶粘剂,胶粘剂可以是本领域常用的具有合适固化时间的胶粘剂或粘接剂。然后根据所要缠绕的增强层的厚度利用绕线机或绕纤维装置(未显示)将刚刚涂覆有胶粘剂的纤维向充气的内胎1上各方向均匀缠绕,或者涂覆装置21和绕线机先后几乎同时开始工作,涂覆装置21一边向纤维上涂覆胶粘剂或粘接剂20,一边向绕线机递送,这时绕线机上已经固定有充气的内胎,随着涂覆有胶粘剂的纤维传送,绕线机开始将涂覆有胶粘剂的纤维以各个方向向充气的内胎上均匀缠绕,直到需要的厚度,参见步骤204。涂覆装置21包括装有胶粘剂20的容器和放在其中的从动辊轮,其置于纱筒22和待缠绕纤维的充气的内胎1之间,充气的内胎1被可转动地固定在绕纤维辊轮23上。在步骤206,将绕有纤维的内胎放在(例如悬置)支架24上在空气中自然干燥,也可以使用低温短时间烘干的办法进行快速干燥,例如使用烘干装置(未显示)等。在空气中自然干燥的情况下,一般需要的时间为约30分钟左右。根据使用的胶粘剂的不同和气候条件的不同,干燥时间可进行调整。而其中使用的胶粘剂可以是任何在空气中即可自然干燥的现有技术的胶粘剂,在根据该发明的另一个实施例中,涂覆胶粘剂的步骤刚好在通过绕线机向所述充气的内胎1上各个方向均匀缠绕所述涂覆有胶粘剂的纤维之前进行,以使涂覆有胶粘剂的纤维更容易和更好地固定到充气的内胎上,而避免绕后的纤维或线材由于本身或外界的原因产生不同方向的滑动或者造成球体的一部分的绕线厚度比另一部分厚或薄,从而可以及时地固定到充气的内胎上,产生均匀的绕纤维或线层厚度,再经过干燥处理,形成第一增强层。在步骤207,将干燥的具有第一增强层的内胎浸入导电剂26中一段时间,然后取出风干,形成介层3。在步骤208,在第一增强纤维层之外,用静电喷涂机28向所述第一增强层上均匀地喷涂一薄层橡胶。在步骤210,在均匀喷涂橡胶层之后,可以将经过喷涂的内胎排列支架24上放在温度可控的烘干装置中在合适温度烘干,例如在约30-50度在通道式的加热装置中加热约10-20分钟,优选约15分钟,以加速干燥,从而形成第二增强层。也可以选择更短时间的加热,然后在空气中自然干燥。空气中干燥时间为约8-10分钟,以形成备用的具有双层增强结构的内胆。应该理解为了工艺施行的简便,也可以单独选择稍高温度加热或长时间空气中干燥的方法。该第二增强层的使用使第一增强纤维层很好地保持到位,即使在不同的气候温度条件(例如零下10摄氏°到零上40摄氏°)也不会脱落或滑落,而且还可以防止在雨雪天气使用球时第一增强纤维层吸水。[0038] FIG. 2 shows a flowchart of an embodiment of the present invention. In this embodiment, in
【0039】根据需要喷涂的薄层的厚度,可以对喷涂到具有第一增强层上的橡胶的量进行选择,优选喷涂量为约5-20克。根据本发明的实施例形成的具有额外的增强层和固定措施的运动球的内胆弹性好,不透水,壁厚均匀,可以在任何常见天气中使用,而且制造方法简便易行。在大批量生产的情况下,仍能保证单个球和各个球之间性能的稳定性。[0039] Depending on the thickness of the thin layer to be sprayed, the amount of rubber sprayed onto the first reinforcement layer can be selected, preferably about 5-20 grams. According to the embodiment of the present invention, the sports ball with extra reinforcing layer and fixing measures has good elasticity, impermeability, uniform wall thickness, can be used in any common weather, and the manufacturing method is simple and easy. In the case of mass production, the performance stability between a single ball and each ball can still be guaranteed.
【0040】根据本发明的另一个实施方式,在施加第二增强层之前还可以施加中介层3。所述中介层是导电剂层,通过施加导电剂层可以有助于静电喷涂,从而使后续静电喷涂工艺更容易进行。该导电剂层是通过下面的方法施加的:将上面形成有第一绕线增强层的内胎逐个浸没到装有导电剂的容器26中放置约1-4分钟,例如约2分钟,然后悬置在支架24上自然风干数分钟即可,干燥时间优选为约5分钟。所述导电剂可以是静电喷涂领域常用的导电剂。[0040] According to another embodiment of the present invention, the
【0041】应该理解,内胎也可以是其它合适材料的内胎,例如天然或人造橡胶。[0041] It should be understood that the inner tube may also be an inner tube of other suitable materials, such as natural or synthetic rubber.
【0042】图3示出根据本发明的一个实施方式提供的运动用球的内胆的断面示意图,如图中所示,其包括:可充气的内胎1,由涂有胶粘剂的纤维形成的第一增强层2,中介层3,以及第二增强层4。[0042] FIG. 3 shows a schematic cross-sectional view of an inner container of a sports ball provided according to an embodiment of the present invention. A
【0043】上述的中介层3由导电剂形成,以使施加所述第二增强层4更容易进行。所述中介层3是通过将形成有第一增强层2的内胎1浸入装有导电剂的容器26中约2分钟形成的。所述第二增强层4是薄橡胶层,其用静电喷涂机28通过静电喷涂约5-20克的橡胶形成。也可以喷涂具有类似性能和防水功能的其它材料。喷涂的橡胶层除了上面提到的作用外,还可以填充第一纤维层留下的许多小空隙,以使形成的内胆壁或球壁更均匀。上面向充气的内胎上绕涂覆有胶粘剂的纤维或线之后可以将内胎在空气中自然干燥一段时间,也可以采用其它更快速的方式干燥。在均匀喷涂薄橡胶层后,可以在加热装置中加热一定时间促进快速干燥,并在空气中干燥一段时间,例如干燥约8-10分钟,以确保内胆完全干燥。这样的内胆在装进球的外皮层之后,具有改进的双重增强防水保护功能,适宜各种气候条件下使用,即使在雨天寒冷和热天使用也可以确保不吸水,保证球的使用性能,制造的球弹性好,耐久性好。[0043] The above-mentioned
【0044】图4示出本发明的另一个实施方式,该方式提供一种制作运动用球的方法,包括以下步骤:提供充气的内胎(步骤310);将涂覆有胶粘剂的纤维绕在充气的内胎上形成第一增强层(步骤312);在所述第一增强层的外面施加第二增强层(步骤314);以及施加外皮层(步骤316),其通过将具有双重增强层的内胆放气,然后放入缝制好的外皮层中实现。[0044] FIG. 4 illustrates another embodiment of the present invention, which provides a method of making a sports ball, comprising the steps of: providing an inflated inner tube (step 310); winding adhesive-coated fibers around the inflated Form a first reinforcement layer on the inner tube of the tire (step 312); apply a second reinforcement layer on the outside of the first reinforcement layer (step 314); and apply an outer skin layer (step 316), which is obtained by applying an inner The gallbladder is deflated and then put into the sewn outer skin layer to achieve.
【0045】图5示出根据本发明的一个实施方式制作运动用球的流程图,在步骤400通过内胎上的气门12给橡胶内胎充气,以提供充气的内胎1。在步骤402,用涂覆装置21向纤维上涂覆胶粘剂20,在步骤404,将涂覆有胶粘剂的纤维导向其上已经安置好充气内胎的绕线机23,涂覆胶粘剂的步骤刚好在通过绕线机23向所述充气的内胎1各个方向均匀缠绕所述涂覆有胶粘剂的纤维之前进行这通过将涂覆装置21置于纤维轮或纱筒22和绕线机23之间实现。缠绕之后的内胎挂在支架24上在空气中自然干燥约30分钟,以形成所述第一增强层2,参见步骤406,该第一增强层的形成方式使绕线层可以及时固定到位,不会在完成缠绕步骤后,由于外界因素造成绕纤维层变动,从而使形成的第一增强层不均匀。在步骤408,将具有所述第一增强层2的内胎1依次浸入到装有导电剂的容器26中,停留约1到4分钟,优选2分钟,取出悬置风干,形成中介层3,施加中介层或导电剂层3的目的是使后续的喷涂步骤更容易进行,其中使用的导电剂可以是静电喷涂领域中通常使用的那些导电剂。在步骤410,在中介层3外面利用静电喷涂机28喷涂一薄层橡胶层,喷涂量例如为约5-20克。在步骤412,将喷涂有薄橡胶层的内胎放在支架24上送入加热装置(未显示)中加热,加热温度例如约为30-50℃,时间约为10-20分钟,例如为15分钟,以促进干燥速度,以形成第二增强层4。其中的加热装置可以是烘箱,通道形或长管形低温加热炉,或类似的加热装置。在步骤414,将上述内胎在空气中自然干燥一段时间,例如8-10分钟,由此形成完全干燥的第二增强层4。该增强层的形成可以进一步增强第一增强层的功能,使纤维层不易吸水,内胆具有防水功能,抗恶劣天气,使球更耐冲击。在步骤416,将多片多边形皮革球片缝制成外皮层,将具有双重增强层的内胆放气后装入外皮层中,缝合开口,形成运动用球。其中的皮革球片可以粘接背衬层,例如无纺布层,球片可以通过缝制或粘贴形成外皮层,外皮层可以由天然皮革或人造皮革制成。[0045] FIG. 5 shows a flow chart for making a sports ball according to one embodiment of the present invention. In step 400, the rubber inner tube is inflated through the
【0046】根据本发明的一个实施方式,所述第二增强层4通过在第一增强层之外静电喷涂合适涂料形成。所述第二增强层含有橡胶,所喷涂的量为约5-20克。这样喷涂的橡胶或类似材料不但起到防水增强弹性的功效,而且,还可以有效地填充第一增强层的纤维或线之间留下的微小空隙。根据本发明的一个实施方式,在将薄橡胶层喷涂到第一增强层2上之后,将具有所述薄橡胶层的内胎置于温度受控的通道形加热装置(未显示)中加热,以促进快速干燥,形成第二增强层4。也可以直接采用空气中自然干燥的方法进行干燥。如果采用加热方式,加热温度为约30-50摄氏度,加热时间为约10-40分钟,优选约15分钟。加热装置可以是特制的常管道形低温加热炉、烘箱等类似装置。经过热处理的内胎还可以继续在空气中自然干燥一段时间,例如约8-10分钟,使其完全干燥,形成备用的内胆。然后,将多片多边形球片(例如五边形和、或六边形,具有弧形边)在反面缝制成球形(参见图6),留出一或两道边缘暂不缝制,翻转到正面,并将通过上述方法制作的具有双重增强层的内胆放气后装入外皮层5中,将余下的边缘缝合,形成运动用球。其中被缝制的边缘成一定弧度。也可以采用在备用的内胆外直接粘贴多边形球片形成外皮层的方法制作外皮层。外皮层可以采用天然皮革,人造皮革等合适的材料。[0046] According to one embodiment of the present invention, the
【0047】图7示出本发明的运动用球的断面图,根据该方式提供的运动用球包括:可充气的内胎1,通过向充气的内胎上绕纤维形成的第一增强层2,第二增强层4和外皮层5,其中所述第二增强层是薄橡胶层,其使用喷涂机通过静电喷涂施加在第一增强层上。[0047] FIG. 7 shows a cross-sectional view of the sports ball of the present invention. The sports ball provided in this manner includes: an inflatable
【0048】根据本发明的一个实施方式,还可以在所述第一增强层2外面提供中介层3。所述中介层通过将具有所述第一增强层的内胎浸入导电剂中约2分钟形成。中介层3使后续的静电喷涂的橡胶层更容易附着在第一增强层上。[0048] According to an embodiment of the present invention, an
【0049】根据本发明的一个实施方式,参见图8,所述外皮层包括皮革外层5和背衬层6,例如无纺布层,如果外皮层使用天然皮革,也可以不使用背衬层6。所述外皮层5是由缝制的多片具有弧形边的多边形的皮革片形成的(参见图6),也可以通过将多边形外皮层粘接到第二增强层4上形成。第二增强层的形成使本发明的运动用球的内胆具有双重增强功能,抗冲击,弹性好,球形性好,球的壁厚均匀,并具有防水的功能,既使在雨雪天也可以使用。[0049] According to one embodiment of the present invention, referring to Fig. 8, the outer skin layer includes a leather
【0050】根据本发明的一个实施方式,所述纤维在被缠绕之前涂覆有胶粘剂,以使所绕的纤维在所述充气的内胎上固定到位,胶粘剂是通过涂覆装置21涂覆的,然后将刚涂好胶粘剂的纤维在胶粘剂固化前利用绕线机23以各个方向均匀缠绕到充气的橡胶内胎1上,根据需要缠绕到一定厚度,然后在空气中自然干燥一段时间,例如干燥10分钟到一个小时,优选干燥30分钟,以形成第一增强层2。[0050] According to one embodiment of the present invention, the fibers are coated with an adhesive before being wound, so that the wound fibers are fixed in place on the inflated inner tube, the adhesive is applied by means of a
【0051】使用本发明的方法制作的运动用球的内胆和运动用球弹性好,抗冲击性更强,防水,使用寿命长,不易变形,耐磨损。克服了使用现有技术制作的球的缺点。[0051] The inner container and the sports ball produced by the method of the present invention have good elasticity, stronger impact resistance, waterproof, long service life, not easily deformed, and wear-resistant. The disadvantages of balls made using the prior art are overcome.
【0052】虽然参照具体实施方式和附图对本发明进行了描述和说明,但上述特定或具体细节并无意对本发明进行限制。所属技术领域的技术人员可以对上面描述的步骤或部件进行合适的变更、省略或替换,例如,省略中介层3(参见图7),直接喷涂合适的材料,不利用加热,而直接在空气中自然干燥等,而这些修改和变更都不偏离本发明的精神和范围。因此,本发明的保护范围以所附权利要求为准。[0052] While the invention has been described and illustrated with reference to specific embodiments and drawings, the foregoing specific or specific details are not intended to limit the invention. Those skilled in the art can make appropriate changes, omissions or replacements to the above-described steps or components, for example, omit the interposer 3 (see Figure 7), and directly spray suitable materials without using heat, but directly in the air Natural drying, etc., and these modifications and changes do not depart from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the appended claims.
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