CN101444874B - Cold roll laser texturing method - Google Patents
Cold roll laser texturing method Download PDFInfo
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- CN101444874B CN101444874B CN 200810209854 CN200810209854A CN101444874B CN 101444874 B CN101444874 B CN 101444874B CN 200810209854 CN200810209854 CN 200810209854 CN 200810209854 A CN200810209854 A CN 200810209854A CN 101444874 B CN101444874 B CN 101444874B
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- laser
- cold roll
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- texturing
- microns
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000007788 roughening Methods 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- 208000034189 Sclerosis Diseases 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 8
- 230000003287 optical effect Effects 0.000 abstract 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Laser Beam Processing (AREA)
Abstract
A cold roll laser texturing method relates to a method for carrying out laser texturing on a cold roll and aims to solve problems of short service life, short roll replacement period, high cost, and the like, which exist in present laser texturing technologies. The method comprises the following steps: firstly parameters are determined, wherein, input power of a laser ranges from 2KW to 7KW, optical pulse power ranges from 32W to 45W, spot size ranges from 60 microns to 100 microns, dot pitch ranges from 100 microns to 150 microns, thread pitch ranges from 80 microns to 100 microns, optical pulse width ranges from 2mus to 10mus, the rate of randomness ranges from 60 percent to 80 percent, the density of distribution ranges from 50 dots/mm<2> to 70 dots/mm<2>, and texturing roughness ranges from 0.7 micron to 1.5 microns; and secondly, the laser texturing for the surface of the cold roll is carried out according to the parameters determined in the first step.
Description
Technical field
The present invention relates to a kind of roughing method of cold roll.
Background technology
As everyone knows, the surface of steel plate all will be handled through texturing, and they form by the texturing roll compaction.The roller surface texturing is to adopt sandblast to form surface texturing the earliest.Spark technology has appearred in the 70-80 age, forms the texturing hole with discharge at roller surface.Developed laser technology about the nineties again, laser beam has been focused on roller surface carry out roller texturing.This technology is called the texturing technology of the third generation.It utilizes the pulsed laser action of high energy, high frequency at roller surface, make it heating, fusing and partial gasification, in the molten bath that forms under the effect of fluid level gauge surface tension and assist gas, the partial melting metal is pushed to melt tank edge, because the fast cold characteristic of the fast heat of laser, this part metals is solidified rapidly at melt tank edge, forms projection, forms dimple structure simultaneously in the middle of the molten bath.
But people are when utilizing the laser roughening technology that cold roll is handled at present, because each parameter is provided with the bad of cooperation, make the surface uniformity of rolling inferior light aluminium sheet, foil bad, the not good situations of combination property such as differential big, the deep drawability difference of percentage elongation, afterwards influence the service life of roll, the roll change cycle is short, and the cost height.
Summary of the invention
The present invention makes the service life of cold roll low in order to solve existing laser roughening technology, and the roll change cycle is short, and problem such as cost height, and a kind of cold roll laser texturing method is provided.
The step that realizes the inventive method comprises:
Step 1: setup parameter, the laser instrument input power is between 2KW to 7KW, light pulse power is between 32W to 45W, spot size is between 60 μ m to 100 μ m, point is apart between 100 μ m to 150 μ m, and pitch is between 80 μ m to 100 μ m, and the light pulsewidth is between 2 μ s to 10 μ s, random rates is between 60% to 80%, and distribution density is at 50 points/mm
2To 70 points/mm
2, the texturing roughness is at 0.7 μ m to 1.5 μ m;
Step 2: the laser instrument of a described setup parameter produces the pulse laser beam of high-repetition-rate set by step, described laser beam focuses on through lens combination and exposes to the cold roll surface of being the uniform speed rotation, produce the high temperature molten bath in cold roll surface local position, the assist gas of pressure of composition, setting that is aided with setting simultaneously is along the metal melt in the angle side-blowing bath of setting, make it by specifying requirement to be stacked into melt tank edge, and cooling forms the concavo-convex little hole of sclerosis, surface rapidly, realizes the laser roughening on cold roll surface.
Advantage of the present invention: by carrying out cold roll laser texturing after the parameter setting of the present invention, the inferior light aluminium sheet that makes, the surface uniformity of foil obviously improve, percentage elongation is differential to be reduced, deep drawability increases, material surface has excellent comprehensive performances, has improved the service life of roll, the roll change cycle of prolongation, improve productivity, effectively saved cost.
The specific embodiment
The specific embodiment one: the method for present embodiment comprises:
Step 1: setup parameter, the laser instrument input power is between 2KW to 7KW, light pulse power is between 32W to 45W, spot size is between 60 μ m to 100 μ m, point is apart between 100 μ m to 150 μ m, and pitch is between 80 μ m to 100 μ m, and the light pulsewidth is between 2 μ s to 10 μ s, random rates is between 60% to 80%, and distribution density is at 50 points/mm
2To 70 points/mm
2, the texturing roughness is at 0.7 μ m to 1.5 μ m;
Step 2: the laser instrument of a described setup parameter produces the pulse laser beam of high-repetition-rate set by step, described laser beam focuses on through lens combination and exposes to the cold roll surface of being the uniform speed rotation, produce the high temperature molten bath in cold roll surface local position, the assist gas of pressure of composition, setting that is aided with setting simultaneously is along the metal melt in the angle side-blowing bath of setting, make it by specifying requirement to be stacked into melt tank edge, and cooling forms the concavo-convex little hole of sclerosis, surface rapidly, realizes the laser roughening on cold roll surface.
Laser instrument type selecting described in the step 2 does not have specific (special) requirements, as long as can set out the described parameter of step 1, the information of the composition of assist gas, pressure, angle is according to prior art, those of ordinary skills can obtain easily, here repeat no more, as long as a described parameter is set set by step, just can realize that the present invention wants the high-performance cold rolled roller laser roughening of realizing.
The specific embodiment two: the difference of present embodiment and embodiment one is, the parameter that step 1 is set is, the laser instrument input power is between 2KW to 6KW, light pulse power is between 35W to 42W, and spot size is between 70 μ m to 90 μ m, and point is apart between 120 μ m to 140 μ m, pitch is between 90 μ m to 95 μ m, the light pulsewidth is between 4 μ s to 7 μ s, and random rates is between 68% to 75%, and distribution density is at 60 points/mm
2To 68 points/mm
2, the texturing roughness is at 0.9 μ m to 1.3 μ m.Other is identical with embodiment one.
The specific embodiment three: the difference of present embodiment and embodiment one is that the parameter that step 1 is set is laser instrument input power 4KW, light pulse power 39W, spot size 80 μ m, point is apart from 130 μ m, pitch 92 μ m, light pulsewidth 5 μ s, random rates 70%, distribution density 64 points/mm
2, texturing roughness 1.15 μ m.Other is identical with embodiment one.
Claims (3)
1. cold roll laser texturing method is characterized in that its step comprises:
Step 1: setup parameter, the laser instrument input power is between 2KW to 7KW, light pulse power is between 32W to 45W, spot size is between 60 μ m to 100 μ m, point is apart between 100 μ m to 150 μ m, and pitch is between 80 μ m to 100 μ m, and the light pulsewidth is between 2 μ s to 10 μ s, random rates is between 60% to 80%, and distribution density is at 50 points/mm
2To 70 points/mm
2, the texturing roughness is at 0.7 μ m to 1.5 μ m;
Step 2: the laser instrument of a described setup parameter produces the pulse laser beam of high-repetition-rate set by step, described laser beam focuses on through lens combination and exposes to the cold roll surface of being the uniform speed rotation, produce the high temperature molten bath in cold roll surface local position, the assist gas of pressure of composition, setting that is aided with setting simultaneously is along the metal melt in the angle side-blowing bath of setting, make it by specifying requirement to be stacked into melt tank edge, and cooling forms the concavo-convex little hole of sclerosis, surface rapidly, realizes the laser roughening on cold roll surface.
2. a kind of cold roll laser texturing method according to claim 1, it is characterized in that the parameter that step 1 is set is, the laser instrument input power is between 2KW to 6KW, light pulse power is between 35W to 42W, and spot size is between 70 μ m to 90 μ m, and point is apart between 120 μ m to 140 μ m, pitch is between 90 μ m to 95 μ m, the light pulsewidth is between 4 μ s to 7 μ s, and random rates is between 68% to 75%, and distribution density is at 60 points/mm
2To 68 points/mm
2, the texturing roughness is at 0.9 μ m to 1.3 μ m.
3. a kind of cold roll laser texturing method according to claim 1 is characterized in that the parameter that step 1 is set is laser instrument input power 4KW, light pulse power 39W, spot size 80 μ m, point is apart from 130 μ m, pitch 92 μ m, light pulsewidth 5 μ s, random rates 70%, distribution density 64 points/mm
2, texturing roughness 1.15 μ m.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200810209854 CN101444874B (en) | 2008-12-31 | 2008-12-31 | Cold roll laser texturing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200810209854 CN101444874B (en) | 2008-12-31 | 2008-12-31 | Cold roll laser texturing method |
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| Publication Number | Publication Date |
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| CN101444874A CN101444874A (en) | 2009-06-03 |
| CN101444874B true CN101444874B (en) | 2011-06-08 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101642778B (en) * | 2009-08-04 | 2011-03-23 | 苏州市博海激光科技有限公司 | Laser texturing processing method on surface of roller |
| CN104551407B (en) * | 2014-12-19 | 2016-07-06 | 武汉钢铁(集团)公司 | A kind of method in roller surface texturing and indicia patterns |
| CN107186351A (en) * | 2017-06-23 | 2017-09-22 | 中国科学院力学研究所 | A kind of laser etching method of axle class rule of surface controlled distribution |
| CN107363394B (en) * | 2017-07-04 | 2019-10-25 | 安徽腾龙泵阀制造有限公司 | A kind of surface of cold-rolled steel plate laser roughening processing method |
| CN108950373A (en) * | 2018-08-13 | 2018-12-07 | 林州凤宝管业有限公司 | A kind of high finishing mill alloy slitting wheel and its Remanufacture technique |
| CN110270761A (en) * | 2019-08-01 | 2019-09-24 | 南理工泰兴智能制造研究院有限公司 | A kind of process equipment of multiple head laser disordered texturing roller surface |
| CN110524116B (en) * | 2019-08-29 | 2024-05-07 | 辽宁中蓝光电科技有限公司 | A laser roughening method for improving the stray light elimination performance of mobile phone lenses |
| CN113732064A (en) * | 2020-05-27 | 2021-12-03 | 宝山钢铁股份有限公司 | Roller with pit structure on surface and preparation method thereof |
| CN112171067B (en) * | 2020-08-24 | 2021-07-20 | 江苏大学 | A kind of laser disorder and uniform texturing processing method of roll surface |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6668152B1 (en) * | 2002-09-13 | 2003-12-23 | Hewlett-Packard Development Company, L.P. | Textured fuser roller and method for texturing toner |
| US6715420B2 (en) * | 2001-07-02 | 2004-04-06 | Alcoa Inc. | Printing plate with dyed and anodized surface |
| CN2882895Y (en) * | 2006-01-19 | 2007-03-28 | 华中科技大学 | High-power laser roller surface multi-head texturing processing device |
| CN101053924A (en) * | 2007-05-24 | 2007-10-17 | 上海交通大学 | Beam splitting type laser roughing modulation device |
| CN100404699C (en) * | 2005-12-26 | 2008-07-23 | 中国科学院力学研究所 | High-repetition-frequency pulsed laser-induced discharge texturing method on the surface of metal rolls |
-
2008
- 2008-12-31 CN CN 200810209854 patent/CN101444874B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6715420B2 (en) * | 2001-07-02 | 2004-04-06 | Alcoa Inc. | Printing plate with dyed and anodized surface |
| US6668152B1 (en) * | 2002-09-13 | 2003-12-23 | Hewlett-Packard Development Company, L.P. | Textured fuser roller and method for texturing toner |
| CN100404699C (en) * | 2005-12-26 | 2008-07-23 | 中国科学院力学研究所 | High-repetition-frequency pulsed laser-induced discharge texturing method on the surface of metal rolls |
| CN2882895Y (en) * | 2006-01-19 | 2007-03-28 | 华中科技大学 | High-power laser roller surface multi-head texturing processing device |
| CN101053924A (en) * | 2007-05-24 | 2007-10-17 | 上海交通大学 | Beam splitting type laser roughing modulation device |
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| CN101444874A (en) | 2009-06-03 |
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