CN101441545A - Capacitance type touch control screen and manufacturing method thereof - Google Patents
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Abstract
本发明涉及一种电容式触控屏,包括基板,以及设置在基板同侧的ITO层、绝缘层、电路层和保护层,ITO层由多根相互平行的第一轴线迹和多根相互平行的第二轴线迹交叉组成,第一轴线迹与第二轴线迹相互垂直设置;每个第一轴线迹被与其相交的多根第二轴线迹隔断成多个单元,同一第一轴线迹中相邻的两单元通过金属桥电连接,金属桥和第二轴线迹之间设有将两者绝缘开的绝缘块。通过在基板同侧设置同时含有第一轴线迹和第二轴线迹的ITO层,使得整个膜层的厚度变薄,简化了整个触控屏的结构并降低制作成本、而且触控屏的透光率提高。本发明还公开了一种制造这种电容式触控屏的加工方法。
The invention relates to a capacitive touch screen, which includes a substrate, and an ITO layer, an insulating layer, a circuit layer and a protective layer arranged on the same side of the substrate. The traces of the second axis intersect each other, the traces of the first axis and the traces of the second axis are arranged perpendicular to each other; Two adjacent units are electrically connected through a metal bridge, and an insulating block is provided between the metal bridge and the trace of the second axis to insulate the two. By arranging the ITO layer containing both the first axis trace and the second axis trace on the same side of the substrate, the thickness of the entire film layer is thinned, which simplifies the structure of the entire touch screen and reduces the production cost, and the light transmission of the touch screen rate increased. The invention also discloses a processing method for manufacturing the capacitive touch screen.
Description
【技术领域】 【Technical field】
本发明涉及电容式触控屏,更具体地说,涉及一种电容式触控屏以及这种电容式触控屏的制造方法。The present invention relates to a capacitive touch screen, and more specifically, to a capacitive touch screen and a manufacturing method of the capacitive touch screen.
【背景技术】 【Background technique】
触控屏已经被广泛地应用在各种电子产品上。用户可以通过手指或专用笔触摸屏幕而产生电信号的变化,对位于触控屏后面的显示器件中所显示的文字、符号、菜单等进行识别与选择操作,实现对设备的输入操作。Touch screens have been widely used in various electronic products. The user can touch the screen with a finger or a special pen to generate a change in electrical signal, and then recognize and select the text, symbols, menus, etc. displayed on the display device behind the touch screen to realize the input operation of the device.
触控屏通常分为电阻式、电磁式和电容式等几种,电容式触控屏的工作原理是利用人体的电流感应进行工作。传统的电容式触控屏以四层的印刷电路板为架构,分别为接地层、X轴线迹、Y轴线迹和电路层。这种电容式触控屏制作起来成本较高。Touch screens are generally divided into resistive, electromagnetic and capacitive types. The working principle of capacitive touch screens is to use the current induction of the human body to work. A traditional capacitive touch screen is structured on a four-layer printed circuit board, which is a ground layer, an X-axis trace, a Y-axis trace, and a circuit layer. Such a capacitive touch screen is expensive to manufacture.
为了降低制作成本,电容式触控屏被设计为一块两层复合玻璃屏。如图1、2、3所示,在玻璃基板10’的两侧表面各涂设一层ITO(Indium Tin Oxide,氧化铟锡)20a’、20b’,这两层ITO层20a’、20b’内分别设有X轴线迹21’和Y轴线迹22’,X轴线迹21’和Y轴线迹22’通常设置为互补的葫芦形状,如图2、3所示。再在ITO层上设置绝缘层30a’、30b’,绝缘层30a’、30b’可采用SiO2。玻璃基板10’的上侧为膜面,下侧为空气面。在空气面的绝缘层30a’上再设置电路层40’,分别与X轴线迹21’和Y轴线迹22’电连接。再在电路层40’上设置保护层50’,保护层50’可采用矽土玻璃薄层。两线迹21’、22’交叉处通过玻璃基板10绝缘,两线迹21’、22’通过电路层中设置在四周的电连线与IC连接。当手指触摸在触控屏上时,人体电场、用户和触控屏表面形成一个耦合电容,对于高频电流来说,电容是直接导体,于是手指从接触点吸走一个很小的电流。这个电流分别从触控屏四角上的电极中流出,并且流经这四个电极的电流与手指到四角的距离成正比,控制器通过对这四个电流比例的精确计算,得出触摸点的位置信息。In order to reduce production costs, the capacitive touch screen is designed as a two-layer composite glass screen. As shown in Figures 1, 2, and 3, a layer of ITO (Indium Tin Oxide, indium tin oxide) 20a', 20b' is coated on both sides of the glass substrate 10', and these two layers of
由于这种电容式触控屏在玻璃基板10两侧均设置有ITO层20a’、20b’,使得整个触控屏的厚度增加。在加工时,需要先在玻璃基板的一侧进行ITO层和绝缘层的加工,而在玻璃基板的另一侧进行加工时,需要对玻璃基板的第一侧加工好的膜层进行保护,加工起来非常不便,而且很容易破坏已经加工好的膜层,造成次品率较高。Since this capacitive touch screen is provided with
【发明内容】 【Content of invention】
本发明要解决的技术问题在于,针对现有技术中电容式触控屏中存在需要在基板的两侧加工膜层而带来加工不便的问题,提供一种只在基板一侧设置膜层的电容式触控屏。The technical problem to be solved by the present invention is to provide a film layer only on one side of the substrate to solve the problem of inconvenient processing in the capacitive touch screen that needs to be processed on both sides of the substrate. Capacitive touch screen.
本发明解决其技术问题所采用的技术方案是:构造一种电容式触控屏,包括基板,设置在基板同侧的ITO层、绝缘层、电路层和保护层,所述ITO层由多根相互平行的第一轴线迹和多根相互平行的第二轴线迹交叉组成,所述第一轴线迹与第二轴线迹相互垂直设置;每个所述第一轴线迹被与其相交的多根第二轴线迹隔断成多个单元,同一第一轴线迹中相邻的两单元通过金属桥电连接,金属桥和第二轴线迹之间设有将两者绝缘开的绝缘块。The technical solution adopted by the present invention to solve its technical problems is: to construct a capacitive touch screen, including a substrate, an ITO layer, an insulating layer, a circuit layer and a protective layer arranged on the same side of the substrate, and the ITO layer is composed of a plurality of First axis traces parallel to each other and a plurality of second axis traces parallel to each other are intersected, and the first axis traces and the second axis traces are arranged perpendicular to each other; each of the first axis traces is intersected by a plurality of second axis traces The two-axis trace is divided into multiple units, and two adjacent units in the same first-axis trace are electrically connected through a metal bridge, and an insulating block is provided between the metal bridge and the second-axis trace to insulate them.
在本发明所述的电容式触控屏中,所述金属桥位于电路层之中。In the capacitive touch screen of the present invention, the metal bridge is located in the circuit layer.
在本发明所述的电容式触控屏中,所述绝缘块位于绝缘层之中。In the capacitive touch screen of the present invention, the insulating block is located in the insulating layer.
在本发明所述的电容式触控屏中,所述金属桥与第二轴线迹重叠处的轮廓被绝缘块的轮廓所包容。In the capacitive touch screen according to the present invention, the outline of the overlapping portion of the metal bridge and the trace of the second axis is contained by the outline of the insulating block.
本发明要解决的另一个技术问题在于,针对上述电容式触控屏的结构,提供一种膜层设置在基板一侧的电容式触控屏的加工方法。Another technical problem to be solved by the present invention is to provide a processing method of a capacitive touch screen in which the film layer is arranged on one side of the substrate for the structure of the above capacitive touch screen.
本发明解决另一个技术问题所采用的技术方案是:提供一种如上所述电容式触控屏的加工方法,包括以下步骤:The technical solution adopted by the present invention to solve another technical problem is to provide a method for processing a capacitive touch screen as described above, comprising the following steps:
S10、准备基板,在基板的加工侧面上溅镀ITO层,并按照预设图案通过施胶、显影、曝光、刻蚀和剥胶的工序加工出第二轴线迹和被第二轴线迹隔断为多个单元的第一轴线迹;S10, preparing the substrate, sputtering an ITO layer on the processed side of the substrate, and processing the second axis trace and being separated by the second axis trace through the processes of sizing, developing, exposing, etching and stripping according to the preset pattern. first axis traces of multiple units;
S30、在第一轴线迹和第二轴线迹的相交处位于第二轴线迹上加工出预设图案的绝缘块;S30, processing an insulating block with a preset pattern on the second axis trace at the intersection of the first axis trace and the second axis trace;
S50、按照预设图案加工出电路层,并在同一第一轴线迹中相邻的两单元之间加工出金属桥;S50. Process a circuit layer according to a preset pattern, and process a metal bridge between two adjacent units in the same first axis trace;
S70、涂覆保护层。S70, coating a protective layer.
在本发明所述电容式触控屏的加工方法中,所述步骤S30中通过设有预设图案的掩膜板覆盖在ITO层上进行溅镀,使得绝缘材料在第一轴线迹和第二轴线迹的相交处形成所述绝缘块。In the processing method of the capacitive touch screen according to the present invention, in the step S30, a mask plate with a preset pattern is used to cover the ITO layer for sputtering, so that the insulating material is placed on the first axis trace and the second axis trace. The intersections of the axis traces form the insulating blocks.
在本发明所述电容式触控屏的加工方法中,所述步骤S30中先在ITO层上涂覆感光绝缘材料,再通过设有预设图案的取图罩板曝光、显影后形成所述绝缘块。In the processing method of the capacitive touch screen of the present invention, in the step S30, a photosensitive insulating material is first coated on the ITO layer, and then the image-taking mask with a preset pattern is exposed and developed to form the insulation block.
在本发明所述电容式触控屏的加工方法中,所述步骤S50包括先溅镀电路层,再按照预设图案通过施胶、曝光、显影、刻蚀和剥胶的工序加工出所述金属桥。In the processing method of the capacitive touch screen according to the present invention, the step S50 includes firstly sputtering the circuit layer, and then processing the said metal bridge.
在本发明所述电容式触控屏的加工方法中,所述步骤S50中通过设有预设图案的掩膜板覆盖在基板上进行金属溅镀形成所述金属桥。In the processing method of the capacitive touch screen of the present invention, in the step S50, the metal bridge is formed by covering the substrate with a mask plate with a predetermined pattern and performing metal sputtering.
本发明解决另一个技术问题所采用的第二种技术方案是:提供一种如上所述电容式触控屏的加工方法,包括以下步骤:The second technical solution adopted by the present invention to solve another technical problem is to provide a method for processing a capacitive touch screen as described above, comprising the following steps:
S20、准备基板,在基板的加工侧面上按照预设图案加工出电路层,并在同一第一轴线迹中相邻的两单元之间预先加工出金属桥;S20. Prepare the substrate, process a circuit layer on the processed side of the substrate according to a preset pattern, and pre-process a metal bridge between two adjacent units in the same first axis trace;
S40、在第一轴线迹和第二轴线迹的相交处位于金属桥上加工出预设图案的绝缘块;S40, processing an insulating block with a preset pattern on the metal bridge at the intersection of the first axis trace and the second axis trace;
S60、溅镀ITO层,并按照预设图案通过施胶、曝光、显影、刻蚀和剥胶的工序加工出第二轴线迹和被第二轴线迹隔断为多个单元的第一轴线迹;第一轴线迹的相邻单元通过预先加工出的金属桥电连接;S60, sputtering the ITO layer, and processing the second axis traces and the first axis traces separated into multiple units by the second axis traces through the processes of sizing, exposure, development, etching and stripping according to the preset pattern; Adjacent units of the first axis trace are electrically connected through pre-processed metal bridges;
S80、涂覆保护层。S80, coating a protective layer.
实施本发明的电容式触控屏,具有以下有益效果:通过在基板同侧设置同时含有第一轴线迹和第二轴线迹的ITO层,相对现有技术中需要在基板两侧设置ITO层并两侧均需设置保护层而言,省略了一层保护层,使得整个膜层的厚度变薄,从而大大简化了整个触控屏的结构并降低制作成本。而且由于只有一层ITO层使得整个触控屏变得更透明,透光率提高。这意味着位于触控屏背后背光源的亮度和对比度可以得到提高,所需背光源电平更低,相应的功耗也会大大降低——使得便携式电子产品(如手机、掌上电脑、银行POS终端机等)能够获得更长的工作时间,而节省使用成本。同时实施本发明所述电容式触控屏的加工方法,避免了现有技术中在加工第二侧面的膜面时需要对第一侧面已经加工好的膜面进行保护的麻烦,加工起来更为方便,同时,由于省略了一层ITO层和保护层,使得工序更为简单,耗材更低。The capacitive touch screen implementing the present invention has the following beneficial effects: by setting the ITO layer containing both the first axis trace and the second axis trace on the same side of the substrate, compared with the prior art, it is necessary to arrange the ITO layer on both sides of the substrate and In terms of protective layers that need to be provided on both sides, a protective layer is omitted, so that the thickness of the entire film layer becomes thinner, thereby greatly simplifying the structure of the entire touch screen and reducing the manufacturing cost. And because there is only one ITO layer, the entire touch screen becomes more transparent, and the light transmittance is improved. This means that the brightness and contrast of the backlight located behind the touch screen can be improved, the required backlight level is lower, and the corresponding power consumption will be greatly reduced-making portable electronic products (such as mobile phones, PDAs, bank POS Terminals, etc.) can obtain longer working hours and save usage costs. Simultaneously implement the processing method of the capacitive touch screen of the present invention, avoid the trouble of needing to protect the processed film surface of the first side when processing the film surface of the second side in the prior art, and it is easier to process Convenient, at the same time, due to the omission of a layer of ITO layer and protective layer, the process is simpler and the consumables are lower.
下面将结合附图及实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
【附图说明】 【Description of drawings】
图1是现有技术中电容式触控屏的层结构示意图;FIG. 1 is a schematic diagram of layer structure of a capacitive touch screen in the prior art;
图2是现有技术中电容式触控屏的ITO层中X轴线迹和Y轴线迹的分布示意图;2 is a schematic diagram of the distribution of X-axis traces and Y-axis traces in the ITO layer of the capacitive touch screen in the prior art;
图3是图2中X轴线迹和Y轴线迹相交处的结构示意图;Fig. 3 is a structural schematic diagram of the intersection of the X-axis trace and the Y-axis trace in Fig. 2;
图4是本发明所述电容式触控屏的层结构示意图;4 is a schematic diagram of the layer structure of the capacitive touch screen of the present invention;
图5是本发明所述电容式触控屏中第一轴线迹和第二轴线迹的分布示意图;5 is a schematic diagram of the distribution of the first axis trace and the second axis trace in the capacitive touch screen of the present invention;
图6是本发明所述电容式触控屏的第一实施例中第一轴线迹和第二轴线迹相交处的结构放大图;6 is an enlarged view of the structure of the intersection of the first axis trace and the second axis trace in the first embodiment of the capacitive touch screen of the present invention;
图7是图6的A-A剖视图;Fig. 7 is A-A sectional view of Fig. 6;
图8是本发明所述电容式触控屏的加工方法的第一实施例的流程示意图;Fig. 8 is a schematic flow chart of the first embodiment of the processing method of the capacitive touch screen according to the present invention;
图9是本发明所述电容式触控屏的加工方法的第二实施例的流程示意图;9 is a schematic flow chart of a second embodiment of the method for processing a capacitive touch screen according to the present invention;
图10是本发明所述电容式触控屏的加工方法的第一实施例中制作ITO层在第一轴线迹和第二轴线迹相交处的结构示意图;Fig. 10 is a schematic structural view of the intersection of the first axis trace and the second axis trace for making an ITO layer in the first embodiment of the processing method of the capacitive touch screen according to the present invention;
图11是制作图10中所示ITO层时所采用的掩膜板在第一轴线迹和第二轴线迹相交处的图案;Fig. 11 is the pattern at the intersection of the first axis trace and the second axis trace of the mask plate adopted when making the ITO layer shown in Fig. 10;
图12是本发明所述电容式触控屏的加工方法的第一实施例中制作绝缘块时第一轴线迹和第二轴线迹相交处的结构示意图;12 is a schematic structural view of the intersection of the first axis trace and the second axis trace when making an insulating block in the first embodiment of the processing method of the capacitive touch screen according to the present invention;
图13是制作图12中所示绝缘块时所采用的掩膜板在第一轴线迹和第二轴线迹相交处的图案;Fig. 13 is the pattern at the intersection of the first axis trace and the second axis trace of the mask plate used when making the insulating block shown in Fig. 12;
图14是本发明所述电容式触控屏的加工方法的第一实施例中制作金属桥时第一轴线迹和第二轴线迹相交处的结构示意图;14 is a schematic structural view of the intersection of the first axis trace and the second axis trace when making a metal bridge in the first embodiment of the processing method of the capacitive touch screen according to the present invention;
图15是制作图14中所示金属桥时所采用的掩膜板在第一轴线迹和第二轴线迹相交处的图案;Fig. 15 is the pattern at the intersection of the first axis trace and the second axis trace of the mask plate adopted when making the metal bridge shown in Fig. 14;
图16所示是采用本发明所述电容式触控屏的加工方法的第一实施例所加工出的电容式触控屏在第一轴线迹和第二轴线迹相交处的结构示意图;FIG. 16 is a schematic structural view of the capacitive touch screen processed by the first embodiment of the capacitive touch screen processing method of the present invention at the intersection of the first axis trace and the second axis trace;
图17是图16的B-B剖视图;Fig. 17 is a B-B sectional view of Fig. 16;
图18是本发明所述电容式触控屏的第二实施例中第一轴线迹和第二轴线迹相交处的结构放大图;Fig. 18 is an enlarged structural view of the intersection of the first axis trace and the second axis trace in the second embodiment of the capacitive touch screen of the present invention;
图19是图18的C-C剖视图;Fig. 19 is a C-C sectional view of Fig. 18;
图20是本发明所述电容式触控屏的加工方法的第三实施例的流程示意图;Fig. 20 is a schematic flow chart of the third embodiment of the processing method of the capacitive touch screen according to the present invention;
图21是本发明所述电容式触控屏的加工方法的第四实施例的流程示意图;Fig. 21 is a schematic flow chart of the fourth embodiment of the processing method of the capacitive touch screen according to the present invention;
图22是本发明所述电容式触控屏的加工方法的第三实施例中制作金属桥时位于第一轴线迹和第二轴线迹相交处的结构示意图;Fig. 22 is a schematic structural view at the intersection of the first axis trace and the second axis trace when making a metal bridge in the third embodiment of the processing method of the capacitive touch screen according to the present invention;
图23是在制作图22所示的金属桥时所采用的掩膜板在第一轴线迹和第二轴线迹相交处的图案;Fig. 23 is the pattern of the mask plate used when making the metal bridge shown in Fig. 22 at the intersection of the first axis trace and the second axis trace;
图24是本发明所述电容式触控屏的加工方法的第三实施例中制作绝缘块时位于第一轴线迹和第二轴线迹相交处的结构示意图;Fig. 24 is a schematic structural view at the intersection of the first axis trace and the second axis trace when making an insulating block in the third embodiment of the processing method of the capacitive touch screen according to the present invention;
图25是在制作图24所示的绝缘块时所采用的掩膜板在第一轴线迹和第二轴线迹相交处的图案;Fig. 25 is the pattern at the intersection of the first axis trace and the second axis trace of the mask plate used when making the insulating block shown in Fig. 24;
图26是本发明所述电容式触控屏的加工方法的第三实施例中制作ITO层时位于第一轴线迹和第二轴线迹相交处的结构示意图;Fig. 26 is a schematic structural view at the intersection of the first axis track and the second axis track when the ITO layer is made in the third embodiment of the processing method of the capacitive touch screen according to the present invention;
图27是在制作如图26所示ITO层时所采用的掩膜板在第一轴线迹和第二轴线迹相交处的图案;Fig. 27 is the pattern at the intersection of the first axis trace and the second axis trace of the mask plate used when making the ITO layer as shown in Fig. 26;
图28是采用本发明所述电容式触控屏的加工方法的第三实施例所加工出的电容式触控屏在第一轴线迹和第二轴线迹相交处的结构示意图;Fig. 28 is a schematic structural view of the capacitive touch screen processed by the third embodiment of the capacitive touch screen processing method of the present invention at the intersection of the first axis trace and the second axis trace;
图29是图28的D-D剖视图。Fig. 29 is a D-D sectional view of Fig. 28 .
【具体实施方式】 【Detailed ways】
如图4所示,在本发明所述电容式触控屏的第一实施例中,包括基板10、ITO(Indium Tin Oxide,氧化铟锡)层20、绝缘层30、电路层40和保护层50。其中基板10多采用钢化玻璃等,ITO层20由多根第一轴线迹21和第二轴线迹22形成,绝缘层30设置在ITO层20上,电路层40设置在绝缘层30上。如图5所示,多根第一轴线迹21相互平行设置、多根第二轴线迹22相互平行设置,并且第一轴线迹21与第二轴线迹22交叉,从而形成ITO层20。如图6、7所示,在交叉处,第一轴线迹21被第二轴线迹22隔断为多个单元P,同一第一轴线迹21中相邻的两个单元P1、P2通过金属桥41电连接,金属桥41最好设置在电路层40中,与电路层40同时被刻蚀在绝缘层30上。而金属桥41和第二轴线迹22之间设有绝缘块31,该绝缘块31位于绝缘层30中,能将第二轴线迹22和金属桥41绝缘开。最好设置金属桥41与第二轴线迹22重叠部分的轮廓被绝缘块31的轮廓所包容,使得第二轴线迹22与金属桥41完全被绝缘。可以设置绝缘块31为矩形,绝缘块31的长度B大于第二轴线迹22在相交处的宽度d,绝缘块31的宽度A大于金属桥的宽度T。As shown in Figure 4, in the first embodiment of capacitive touch screen of the present invention, comprise
第一轴线迹21和第二轴线迹22通过尾端的电连接线23与电路层40电连接。这样,第一轴线迹21和第二轴线迹22设置在同一ITO层20中,相对现有技术中需要在基板两侧设置ITO层20并两侧均需设置保护层50而言,省略了一层保护层50,使得整个膜层的厚度变薄,从而大大简化了整个触控屏的结构并降低制作成本。而且由于只有一层ITO层20使得整个触控屏变得更透明,透光率提高。这意味着位于触控屏背后背光源的亮度和对比度可以得到提高,所需背光源电平更低,相应的功耗也会大大降低——使得便携式电子产品(如手机、掌上电脑、银行POS终端机等)能够获得更长的工作时间,而节省使用成本。The
如图18、19所示,在本发明所述电容式触控屏的第二实施例中,同样包括基板10、ITO(Indium Tin Oxide,氧化铟锡)层20、绝缘层30、电路层40和保护层50。与第一实施例所不同的是:电路层40中的金属桥41位于绝缘层30和基板10之间,而ITO层20位于绝缘层30和保护层50之间。As shown in Figures 18 and 19, in the second embodiment of the capacitive touch screen of the present invention, it also includes a
在图8所示,在本发明所述电容式触控屏的加工方法的第一实施例中,包括以下步骤:如图8中所示步骤S10,先准备基板,具体为准备所需规格尺寸的基板,通常为钢化玻璃等,将基板的加工侧面朝向同一方向设置;用清洗剂等将基板的加工侧面清洗干净,并干燥。再在基板加工侧面上按照触控屏的规格溅镀ITO层;再在ITO层上均匀涂覆一层正性光刻胶;利用设有预设图案的取图罩板(MASK板,铬板)覆盖在ITO层上对光刻胶进行曝光,在本实施例中,所述取图光罩板24的预设图案在第一轴线迹和第二轴线迹相交处的结构如图11所示;再利用显影液进行显影,将曝光部分的光刻胶显掉,留下未感光部分的胶膜,形成所需ITO部分的胶层图案;利用刻蚀液将基板上未受到光刻胶保护的ITO去除,形成多根相互平行的第一轴线迹和多根相互平行的第二轴线迹,且第一轴线迹和第二轴线迹交叉而第一轴线迹被与其相交的第二轴线迹隔断为多个单元P,相邻两个单元P1、P2之间隔断区的宽度为D,第二轴线迹在相交处的宽度为d,如图10所示;再进行脱膜工序,将剩余的光刻胶膜层去除,完成ITO层的制作。As shown in FIG. 8, in the first embodiment of the processing method of the capacitive touch screen according to the present invention, the following steps are included: step S10 as shown in FIG. The substrate is generally tempered glass, etc., and the processed side of the substrate is set in the same direction; the processed side of the substrate is cleaned with a cleaning agent, etc., and dried. Then sputter an ITO layer on the side of the substrate according to the specifications of the touch screen; then evenly coat a layer of positive photoresist on the ITO layer; ) covering the ITO layer to expose the photoresist. In this embodiment, the structure of the preset pattern of the
如图8所示步骤S30,再在加工好的ITO层上制作绝缘块31。在本实施例中,通过设置符合预设图案的掩膜板34覆盖在ITO层上,再进行绝缘材料溅镀,在第一轴线迹和第二轴线迹的相交处加工出绝缘块31,此绝缘材料可以是SiO2或A12O3等高透光率的绝缘材料。此时,还可在其他需要在ITO层和电路层之间设置绝缘的其他地方加工出绝缘薄膜,形成绝缘层,即绝缘块31位于绝缘层中。如图13所示,在本实施例中,溅镀绝缘材料时的掩膜板34在第一轴线迹和第二轴线迹相交处的图案为矩形孔洞。如图12所示,溅镀绝缘材料后,在ITO层上形成与预设图案相同的绝缘块31,绝缘块31的长度为B,绝缘块31的宽度为A,其中,可设置绝缘块31的长度B大于第二轴线迹在相交处的宽度b,使得该绝缘块31正好覆盖在第一轴线迹和第二轴线迹的相交处。In step S30 shown in FIG. 8 , an insulating
如图8所示步骤S50,在第一轴线迹和第二线22迹的相交处制作金属桥41。在本实施例中,通过设置符合预设图案的掩膜板44覆盖在基板上,再进行金属溅镀,在第一轴线迹和第二轴线迹的相交处加工出金属桥41。此金属桥41将同一第一轴线迹中相邻两单元P1、P2电连接起来,而金属桥41和第二轴线迹之间被绝缘块31绝缘。此时,还可加工出电路层中的其他电连接,如第一轴线迹和第二轴线迹尾端与控制IC之间的电连接线23等。如图14所示,在本实施例中,进行金属溅镀时的掩膜板44在第一轴线迹和第二轴线迹相交处的图案为矩形孔洞。如图13所示,在金属溅镀完成后,形成符合预设图案的金属桥41,该金属桥41的长度为S,宽度为T。设置金属桥41的长度S大于第一轴线迹相邻两个单元P1、P2之间的隔断区宽度D,从而将相邻两个单元P1、P2电连接起来;设置金属桥41的宽度T小于绝缘块31的宽度A,使得金属桥41不会与第二轴线迹电导通,从而将金属桥41和第二轴线迹绝缘设置。Step S50 as shown in FIG. 8 , fabricate the
如图8所示步骤S70,再在基板的膜层外涂覆保护层,完成整个电容式触控屏的加工。通过该加工方法形成的电容式触控屏的结构如图16、17所示,其中,金属桥41和第二轴线迹重叠部分的宽度为金属桥41的宽度T,长度为第二轴线迹在此处的宽度d;而绝缘块31的宽度为A,长度为B,其中A>T,B>d,使得重叠部分的轮廓被绝缘块31的轮廓包容,从而实现第二轴线迹和金属桥41之间的可靠绝缘。In step S70 shown in FIG. 8 , a protective layer is coated on the film layer of the substrate to complete the processing of the entire capacitive touch screen. The structure of the capacitive touch screen formed by this processing method is shown in FIGS. The width d here; and the width of the insulating
图9示出了本发明所述电容式触控屏的加工方法的第二实施例,与第一实施例所不同的是加工出绝缘块31和金属桥41的方法不同。如图9所示步骤S30’,在制作第一轴线迹和第二轴线迹相交处的绝缘块31时,可先在制作好的ITO层上涂覆感光绝缘材料,该感光绝缘材料具有电绝缘并能进行感光显影且具有高透光率,如感光OC(OC,Over Coat,丙烯系树脂)等材料,其绝缘性能好、透光率>98%、是可以感光的负性胶;再通过设有预设图案的取图光罩板覆盖在表面,将需要设置绝缘块31的部分进行曝光,再进行显影;此时,未曝光部分的胶层被去除,而被曝光部分的绝缘块31被留下,完成绝缘层的制作。同样,可根据需要,在其他地方设置绝缘,如ITO层和电路层之间重叠部分。FIG. 9 shows the second embodiment of the processing method of the capacitive touch screen of the present invention, which is different from the first embodiment in that the method of processing the insulating
如图9所示步骤50’,在制作第一轴线迹的金属桥41时,可先在制作好的ITO层上溅镀一层金属,再在金属层上均匀涂覆一层光刻胶,利用设有预设图案的掩膜板覆盖在ITO层上对光刻胶进行曝光,再进行显影、刻蚀、剥胶,形成电路层。此时位于第一轴线迹和第二轴线迹相交处的金属桥41被制作出来。Step 50' as shown in Figure 9, when making the
上述电容式触控屏的加工方法的实施例中均为先制作出ITO层,再制作绝缘块31,再制作金属桥41。也可以先制作金属桥41、再制作绝缘块31、再制作ITO层。如图20所示,在本发明所述电容式触控屏的加工方法的第三实施例中,包括以下步骤:如图20中所示步骤S20,先准备基板,用清洗剂等将基板的加工侧面清洗干净,并真空干燥。通过设置符合预设图案的掩膜板覆盖在基板上,再进行金属溅镀,加工出金属桥41。此时,还可加工出电路层中的其他电连接线(即边缘走线),如第一轴线迹和第二轴线迹尾端与控制IC之间的电连接线23等。如图23所示,在本实施例中,进行金属溅镀时的掩膜板在第一轴线迹和第二轴线迹相交处的图案为矩形孔洞。如图22所示,在金属溅镀完成后,形成符合预设图案的金属桥41。In the above embodiments of the processing method of the capacitive touch screen, the ITO layer is fabricated first, and then the insulating
如图20所示步骤S40,再在加工好金属桥41的基板上制作绝缘块31。在本实施例中,通过设置符合预设图案的掩膜板覆盖在基板上,再进行绝缘材料溅镀,在金属桥41处加工出绝缘块31,绝缘材料可以是SiO2或Al2O3等高透光率的绝缘材料。此时,还可在其他需要在ITO层和电路层之间设置绝缘的其他地方加工出绝缘薄膜,形成绝缘层,即绝缘块31位于绝缘层中。如图25所示,在本实施例中,溅镀绝缘材料时的掩膜板在金属桥41处的图案为矩形孔洞。如图24所示,溅镀绝缘材料后,在ITO层上形成与预设图案相同的绝缘块31。In step S40 shown in FIG. 20 , the insulating
如图20所示步骤S60,再在基板加工侧面上溅镀ITO层;在ITO层上均匀涂覆一层正性光刻胶;利用设有预设图案的掩膜板覆盖在ITO层上对光刻胶进行曝光,在本实施例中,所述掩膜板的预设图案在金属桥41处的结构如图27所示;再利用显影液进行显影,利用ITO刻蚀液将基板上未受到光刻胶保护的ITO去除,再利用剥离液将受保护的ITO上的胶剥离掉,形成多根相互平行的第一轴线迹和多根相互平行的第二轴线迹,且第一轴线迹和第二轴线迹交叉而第一轴线迹被与其相交的第二轴线迹隔断为多个单元P,如图26所示。相邻两个单元P1、P2之间通过已制作好的金属桥41电连接,而金属桥41与第二轴线迹之间通过绝缘块31相互绝缘,完成ITO层的制作。In step S60 as shown in Figure 20, sputter an ITO layer on the substrate processing side; uniformly coat a layer of positive photoresist on the ITO layer; use a mask plate with a preset pattern to cover the ITO layer The photoresist is exposed. In this embodiment, the structure of the preset pattern of the mask plate at the
如图20所示步骤S80,再在基板的膜层外涂覆保护层,完成整个电容式触控屏的加工。通过该加工方法形成的电容式触控屏的结构如图28、29所示,其中,金属桥41位于基板上并与ITO层中的第一轴线迹电连接,金属桥41和第二轴线迹重叠部分的宽度为金属桥41的宽度T,长度为第二轴线迹在此处的宽度d;而绝缘块31的宽度为A,长度为B,其中A>T,B>d,使得重叠部分的轮廓被绝缘块31的轮廓包容,从而实现第二轴线迹和金属桥41之间的可靠绝缘。In step S80 shown in FIG. 20 , a protective layer is coated on the film layer of the substrate to complete the processing of the entire capacitive touch screen. The structure of the capacitive touch screen formed by this processing method is shown in Figures 28 and 29, wherein the
图21示出了本发明所述电容式触控屏的加工方法的第四实施例,与第三实施例所不同的是加工出绝缘块31和金属桥41的方法不同。如图21所示步骤S40’,在制作第一轴线迹和第二轴线迹相交处的绝缘块31时,同样可以如第二实施例中一样将感光绝缘材料(如感光OC材料等)涂覆在已做好金属桥41的基板上,再通过曝光、显影,将曝光部分保留下来,形成绝缘块31,完成绝缘层的制作。同样,可根据需要,在其他地方设置绝缘,如ITO层和电路层之间重叠部分。FIG. 21 shows the fourth embodiment of the processing method of the capacitive touch screen according to the present invention. The difference from the third embodiment is that the method of processing the insulating
如图21所示步骤60’,在制作金属桥41时,同样可采用第二实施例中所采用的方式:在基板上溅镀一层金属,再在金属层上均匀涂覆一层正性光刻胶,再进行曝光、显影、刻蚀、剥胶,形成金属桥41。Step 60' as shown in Figure 21, when making the
为了加工方便,通常在一块基板上进行多块电容式触控屏的加工,而且,具体加工时,还能对多块基板同时进行制作。本发明中所述电容式触控屏的加工方法的上述实施例中仅以一块基板上加工一块电容式触控屏为例进行阐述,并不是对该加工方法的限制。在多块基板进行多块触控屏的加工过程中,本发明中揭露的电容式触控屏的加工方法同样可以实施。For the convenience of processing, usually multiple capacitive touch screens are processed on one substrate, and in specific processing, multiple substrates can be fabricated simultaneously. In the above embodiment of the processing method of the capacitive touch screen in the present invention, only one capacitive touch screen is processed on one substrate as an example for illustration, and the processing method is not limited thereto. In the process of processing multiple touch screens on multiple substrates, the processing method of the capacitive touch screen disclosed in the present invention can also be implemented.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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