CN101440014A - Method for producing light olefins - Google Patents
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Abstract
一种生产低碳烯烃的方法,将重质原料引入第一反应器中,与再生催化剂接触反应,反应后油气和催化剂进入第二反应器继续反应;将轻质原料引入第三反应器,与再生催化剂接触反应,第三反应器排出的油气和待生催化剂分离后,分离出的待生催化剂引入第二反应器;第二反应器反应后的油气和待生催化剂经分离后,分离出的待生催化剂经烧焦再生后返回第一反应器和第三反应器循环使用,第二、三反应区分离出的油气引入催化裂化分离稳定系统,经分馏得到目的产物低碳烯烃。本发明提供的方法可以灵活调节轻质原料回炼的操作条件,优化产品分布,增加低碳烯烃收率;降低第二反应器中的氢转移反应活性,增加低碳烯烃收率。
A method for producing low-carbon olefins. The heavy raw material is introduced into the first reactor, and the regenerated catalyst is contacted and reacted. After the reaction, the oil gas and the catalyst enter the second reactor to continue the reaction; the light raw material is introduced into the third reactor, and the Regenerated catalyst contact reaction, after the oil gas discharged from the third reactor is separated from the raw catalyst, the separated raw catalyst is introduced into the second reactor; after the oil gas and the raw catalyst after the reaction in the second reactor are separated, the separated The raw catalyst is regenerated by burning and then returned to the first reactor and the third reactor for recycling. The oil and gas separated from the second and third reaction zones are introduced into the catalytic cracking separation and stabilization system, and the target product, low-carbon olefins, is obtained through fractionation. The method provided by the invention can flexibly adjust the operating conditions of light raw material re-smelting, optimize product distribution, increase the yield of low-carbon olefins; reduce the hydrogen transfer reaction activity in the second reactor, and increase the yield of low-carbon olefins.
Description
技术领域 technical field
本发明涉及在不存在氢的情况下烃油的催化转化方法,更具体地说,涉及一种将重质原料转化为丙烯、乙烯等低碳烯烃的方法。The present invention relates to a method for the catalytic conversion of hydrocarbon oils in the absence of hydrogen, and more particularly relates to a method for converting heavy raw materials into low-carbon olefins such as propylene and ethylene.
背景技术 Background technique
低碳烯烃如乙烯、丙烯等是重要的有机化工原料,其中丙烯是聚丙烯、丙烯腈等产品的合成单体。随着聚丙烯等衍生物需求的迅速增长,对丙烯的需求也在逐年俱增。世界丙烯市场的需求已经从20年前的1520万吨增加到2000年的5120万吨,年均增长率达6.3%。预计到2010年丙烯的需求量将达到8600万吨,其间年均增长率约为5.6%。Low-carbon olefins such as ethylene and propylene are important organic chemical raw materials, among which propylene is a synthetic monomer for products such as polypropylene and acrylonitrile. With the rapid growth of demand for derivatives such as polypropylene, the demand for propylene is also increasing year by year. The demand in the world propylene market has increased from 15.2 million
生产丙烯的方法主要是蒸汽裂解和催化裂化(FCC),其中蒸汽裂解以石脑油等轻质油为原料通过热裂解生产乙烯、丙烯,但丙烯的产率仅为15重%左右,而FCC则以减压蜡油(VGO)等重质油为原料。目前,世界上66%的丙烯来自蒸汽裂解生产乙烯的副产品,32%来自炼油厂FCC生产汽、柴油的副产品,少量(约2%)由丙烷脱氢和乙烯-丁烯易位反应得到。The methods for producing propylene are mainly steam cracking and catalytic cracking (FCC), wherein steam cracking uses naphtha and other light oils as raw materials to produce ethylene and propylene through thermal cracking, but the yield of propylene is only about 15% by weight, while FCC Heavy oil such as vacuum gas oil (VGO) is used as raw material. At present, 66% of the world's propylene comes from the by-products of steam cracking to produce ethylene, 32% comes from the by-products of gasoline and diesel produced by FCC in refineries, and a small amount (about 2%) is obtained from propane dehydrogenation and ethylene-butene metathesis.
石油化工如果走传统的蒸汽裂解制乙烯、丙烯路线,将面临轻质原料油短缺、生产能力不足以及成本过高等几大制约因素。If the petrochemical industry follows the traditional route of steam cracking to produce ethylene and propylene, it will face several major constraints such as shortage of light raw material oil, insufficient production capacity and high cost.
催化裂化由于其原料适应性广、操作灵活等优势日益受到重视。在美国,几乎丙烯市场需求量的50%都来源于FCC装置。增产丙烯的催化裂化改进技术发展很快。Catalytic cracking has been paid more and more attention due to its advantages such as wide adaptability of raw materials and flexible operation. In the United States, almost 50% of the propylene market demand comes from FCC units. The improvement technology of catalytic cracking to increase the production of propylene is developing rapidly.
US 6045690公开了一种生产低碳烯烃的方法,该方法将再生催化剂分为两股以上进入下流式反应器,但该方法无法很好解决反应器温度和密度分布不匀的问题。US 6045690 discloses a method for producing low-carbon olefins. In this method, the regenerated catalyst is divided into two or more streams and enters a downflow reactor, but this method cannot solve the problem of uneven temperature and density distribution in the reactor.
US 4257875公开了一种两段催化转化方法,该方法将再生催化剂分为两股,分别进入两个提升管反应器,但该方法同样无法解决反应器温度和密度分布不匀的问题。US 4257875 discloses a two-stage catalytic conversion method, which divides the regenerated catalyst into two streams and enters two riser reactors respectively, but this method also cannot solve the problem of uneven temperature and density distribution of the reactors.
US 4578183公开了一种催化转化方法,该方法将再生催化剂在提升管内分为两股,一股进入第一反应器,第二股进入第二反应器,但该方法同样存在干气产率较高的问题。US 4578183 discloses a catalytic conversion method, which divides the regenerated catalyst into two strands in the riser, one strand enters the first reactor, and the second strand enters the second reactor, but the method also has relatively low dry gas production rate high question.
CN1898362A公开了一种生产低碳烯烃和芳烃的方法,原料与催化裂化催化剂接触,在反应温度为400~800℃、重时空速0.1~750h-1的条件下反应,分离待生催化剂和反应油气,待生催化剂经再生后返回反应器,该反应至少在两个反应区进行,在第一反应区下游的反应区中至少有一个反应区的反应温度高于第一反应区的反应温度,并且其重时空速低于第一反应区的重时空速。该方法在第二反应区引入高温高活性的再生催化剂,使得第二反应区的氢转移反应比较多,降低了低碳烯烃的产率。CN1898362A discloses a method for producing low-carbon olefins and aromatics. The raw materials are contacted with catalytic cracking catalysts and reacted at a reaction temperature of 400-800°C and a weight hourly space velocity of 0.1-750h -1 to separate unborn catalysts and reaction oil and gas , the catalyst to be used is returned to the reactor after being regenerated, the reaction is carried out in at least two reaction zones, the reaction temperature of at least one reaction zone in the reaction zone downstream of the first reaction zone is higher than the reaction temperature of the first reaction zone, and Its weight hourly space velocity is lower than that of the first reaction zone. The method introduces a regenerated catalyst with high temperature and high activity in the second reaction zone, so that the hydrogen transfer reaction in the second reaction zone is relatively large, and the yield of low-carbon olefins is reduced.
发明内容 Contents of the invention
本发明的目的是在现有技术的基础上提供一种低碳烯烃产率更高的,由重质原料生产低碳烯烃的方法。The purpose of the present invention is to provide a method for producing low-carbon olefins from heavy raw materials with a higher yield of low-carbon olefins on the basis of the prior art.
本发明提供的生产低碳烯烃的方法,包括:将重质原料引入第一反应器中,与来自再生器的催化裂解催化剂接触反应,反应后油气和催化剂进入第二反应器继续反应;将轻质原料引入第三反应器中,与来自再生器的催化裂解催化剂接触反应,第三反应器反应后的油气和待生催化剂经气固分离设备分离,分离出的待生催化剂引入第二反应器;第二反应器反应后的油气和待生催化剂经分离后,分离出的待生催化剂在再生器中经烧焦再生恢复活性后返回第一反应器和第三反应器循环使用,第二反应器和第三反应器分离出的油气引入催化裂化分离稳定系统,经分馏得到目的产物低碳烯烃;其中第二反应器的反应温度高于第一反应器的反应温度,重时空速低于第一反应器的重时空速,第三反应器的反应温度高于第二反应器的反应温度。The method for producing light olefins provided by the invention comprises: introducing the heavy raw material into the first reactor, contacting and reacting with the catalytic cracking catalyst from the regenerator, after the reaction, the oil gas and the catalyst enter the second reactor to continue the reaction; The high-quality raw material is introduced into the third reactor and reacted with the catalytic cracking catalyst from the regenerator. After the reaction in the third reactor, the oil gas and the raw catalyst are separated by gas-solid separation equipment, and the separated raw catalyst is introduced into the second reactor. ; After the oil and gas reacted in the second reactor and the catalyst to be used are separated, the separated catalyst to be used is returned to the first reactor and the third reactor for recycling after being burnt and regenerated in the regenerator. The oil and gas separated from the reactor and the third reactor are introduced into the catalytic cracking separation and stabilization system, and the target product light olefins are obtained through fractionation; the reaction temperature of the second reactor is higher than that of the first reactor, and the weight hourly space velocity is lower than that of the first reactor. The weight hourly space velocity of the first reactor, the reaction temperature of the third reactor is higher than the reaction temperature of the second reactor.
本发明提供的方法的优点为:The advantage of the method provided by the invention is:
本发明提供的方法,能够灵活调节第三反应器操作条件,优化轻质原料回炼的产品分布,增加低碳烯烃的收率;降低第二反应器中的氢转移反应活性,进一步增加低碳烯烃的收率,尤其是增加丙烯收率。The method provided by the invention can flexibly adjust the operating conditions of the third reactor, optimize the product distribution of light raw material re-refining, increase the yield of low-carbon olefins; reduce the hydrogen transfer reaction activity in the second reactor, and further increase the low-carbon The yield of olefins, especially the yield of propylene is increased.
附图说明 Description of drawings
图1为本发明提供的方法的流程示意图;Fig. 1 is the schematic flow sheet of the method provided by the present invention;
图2为对比例中采用的多产低碳烯烃的方法的流程示意图。Fig. 2 is the schematic flow sheet of the method for producing more light olefins adopted in the comparative example.
具体实施方式 Detailed ways
本发明提供的方法是这样具体实施的:Method provided by the invention is implemented like this:
将重质原料引入第一反应器中,与来自再生器的催化裂解催化剂接触,在反应温度为500~650℃、优选540~600℃,重时空速为0.1~750h-1、优选1~500h-1,反应压力为0.10~1.0MPa(绝压)、催化裂解催化剂与原料的重量比为2~100、优选5~50的条件下反应,反应后油气和催化剂进入第二反应器继续反应,第二反应器的反应温度比第一反应器高10~100℃、优选高20~60℃,第二反应器与第一反应器的重时空速之比为1:(1.1~750)、优选1:(1.1~300);将轻质原料引入第三反应器中,与来自再生器的催化裂解催化剂接触,在反应温度为600~750℃、优选650~700℃,停留时间为1~20秒、优选1~10秒,反应压力为0.10~1.0MPa(绝压)、催化剂与原料的重量比4~100、优选5~80的条件下反应,第三反应器的反应温度高于第二反应器的反应温度,第三反应器反应后的油气和待生催化剂经气固分离设备分离,分离出的待生催化剂引入第二反应器;第二反应器反应后的油气和待生催化剂经分离后,分离出的待生催化剂在再生器中经烧焦再生恢复活性后返回第一反应器和第三反应器循环使用,第二反应器和第三反应器分离出的油气引入催化裂化分离稳定系统,经分馏得到目的产物低碳烯烃。The heavy raw material is introduced into the first reactor and contacted with the catalytic cracking catalyst from the regenerator at a reaction temperature of 500-650°C, preferably 540-600°C, and a weight hourly space velocity of 0.1-750h -1 , preferably 1-500h -1 , the reaction pressure is 0.10~1.0MPa (absolute pressure), the weight ratio of catalytic cracking catalyst and raw material is 2~100, reacts under the condition of preferred 5~50, after reaction oil gas and catalyst enter the second reactor to continue reaction, The reaction temperature of the second reactor is 10-100°C higher than that of the first reactor, preferably 20-60°C higher, and the ratio of the weight hourly space velocity of the second reactor to the first reactor is 1: (1.1-750), preferably 1: (1.1~300); introduce the light raw material into the third reactor, contact with the catalytic cracking catalyst from the regenerator, the reaction temperature is 600~750°C, preferably 650~700°C, and the residence time is 1~20 seconds, preferably 1 to 10 seconds, the reaction pressure is 0.10 to 1.0 MPa (absolute pressure), the weight ratio of catalyst to raw material is 4 to 100, preferably 5 to 80, and the reaction temperature of the third reactor is higher than that of the second reactor. The reaction temperature of the reactor, the oil gas and the raw catalyst after the reaction in the third reactor are separated by gas-solid separation equipment, and the separated raw catalyst is introduced into the second reactor; the oil gas and the raw catalyst after the reaction of the second reactor are passed through After separation, the separated spent catalyst is burned and regenerated in the regenerator to restore its activity, and then returned to the first reactor and the third reactor for recycling, and the oil and gas separated from the second reactor and the third reactor are introduced into the catalytic cracking separation Stabilize the system, and obtain the target product low-carbon olefins through fractional distillation.
本发明提供的方法中,所述的重质原料选自减压蜡油、常压蜡油、焦化蜡油、脱沥青油、减压渣油、常压渣油、回炼油、油浆、柴油中的一种或几种的混合物。其中减压蜡油、常压蜡油、焦化蜡油、脱沥青油、减压渣油、常压渣油、柴油为未加氢的全馏分或部分馏分,或为加氢后的的全馏分或部分馏分。当进入反应器的原料为两种以上时,可以在相同的位置进入反应器,也可以在不同的位置进入。In the method provided by the invention, the heavy raw material is selected from vacuum wax oil, atmospheric gas oil, coking wax oil, deasphalted oil, vacuum residue, atmospheric residue, re-refined oil, oil slurry, diesel oil one or a mixture of several. Among them, vacuum gas oil, atmospheric gas oil, coking gas oil, deasphalted oil, vacuum residual oil, atmospheric residual oil, and diesel oil are whole fractions or partial fractions without hydrogenation, or whole fractions after hydrogenation or partial fractions. When two or more raw materials enter the reactor, they may enter the reactor at the same position or at different positions.
本发明提供的方法中,所述的轻质原料选自汽油和/或C4~C8的烃类混合物。其中优选C4~C8烃类混合物。In the method provided by the invention, the light raw material is selected from gasoline and/or C4-C8 hydrocarbon mixtures. Among them, C4-C8 hydrocarbon mixtures are preferred.
所述的汽油选自本发明提供的方法中得到的催化裂解汽油,也可以是来自本装置外的催化裂化汽油、直馏汽油、焦化汽油、热裂解汽油、热裂化汽油、加氢汽油中的一种或其中一种以上的混合物。Described gasoline is selected from the catalytic cracking gasoline that obtains in the method provided by the present invention, also can be from the catalytic cracking gasoline outside this device, straight-run gasoline, coker gasoline, thermal cracking gasoline, thermal cracking gasoline, hydrogenated gasoline One or a mixture of more than one of them.
本发明提供的方法中,所述的催化剂活性组分选自中孔沸石和任选的大孔沸石,大孔沸石为含或不含稀土的Y型或HY型沸石、含或不含稀土的超稳Y型沸石,中孔沸石为具有MFI结构的沸石或用其它方法制得的具有五元环结构的高硅沸石中的一种或几种。In the method provided by the invention, the catalyst active component is selected from medium-pore zeolite and optional large-pore zeolite, and the large-pore zeolite is Y-type or HY-type zeolite containing or not containing rare earth, or zeolite containing or not containing rare earth. The ultra-stable Y-type zeolite and the medium-porous zeolite are one or more of zeolites with MFI structure or high-silica zeolites with five-membered ring structure prepared by other methods.
所述催化剂由沸石、无机氧化物和任选的粘土组成,其中以催化剂总重量计,含有沸石10~50w%、无机氧化物5~90w%、粘土0~70w%。The catalyst is composed of zeolite, inorganic oxide and optional clay, wherein based on the total weight of the catalyst, it contains 10-50w% of zeolite, 5-90w% of inorganic oxide and 0-70w% of clay.
所述的无机氧化物作为粘接剂,选自二氧化硅(SiO2)和/或三氧化二铝(Al2O3)。The inorganic oxide as a binder is selected from silicon dioxide (SiO 2 ) and/or aluminum oxide (Al 2 O 3 ).
所述的粘土作为基质(即载体),选自高岭土和/或多水高岭土。The clay as a matrix (ie carrier) is selected from kaolin and/or Halloysite.
本发明提供的方法中,所述第一反应器为提升管、上行式输送线、下行式输送线或流化床反应器,优选提升管反应器或流化床反应器、更优选提升管反应器;第二反应器为流化床反应器;第三反应器为提升管反应器。所述的流化床反应器的空塔线速为0.2~2.5米/秒,催化剂密度为150~700kg/m3。In the method provided by the present invention, the first reactor is a riser, an ascending conveying line, a descending conveying line or a fluidized bed reactor, preferably a riser reactor or a fluidized bed reactor, more preferably a riser reaction device; the second reactor is a fluidized bed reactor; the third reactor is a riser reactor. The superficial linear velocity of the fluidized bed reactor is 0.2-2.5 m/s, and the catalyst density is 150-700 kg/m 3 .
为了实现流态化操作,可在反应区底部注入提升介质,提升介质选自水蒸汽或干气,优选水蒸汽。水蒸汽与原料的重量比为0.05~1.0。In order to realize fluidized operation, a lifting medium may be injected at the bottom of the reaction zone, the lifting medium is selected from steam or dry gas, preferably steam. The weight ratio of water vapor to raw material is 0.05-1.0.
本发明提供的方法中,所述的第一反应器和第二反应器串联,第二反应器在第一反应器的下游,第二反应器的反应温度比第一反应器的反应温度高为10~100℃,优选20~60℃。根据本领域普通技术人员的常识,管式反应器如提升管的反应温度是指出口温度,床层反应器如流化床的反应温度是指床层平均温度。第二反应器的重时空速与第一反应器的重时空速之比为1:(1.1~750)、优选1:(1.1~300)。In the method provided by the invention, the first reactor and the second reactor are connected in series, the second reactor is downstream of the first reactor, and the reaction temperature of the second reactor is higher than the reaction temperature of the first reactor. 10-100°C, preferably 20-60°C. According to the common sense of those skilled in the art, the reaction temperature of a tubular reactor such as a riser refers to the outlet temperature, and the reaction temperature of a bed reactor such as a fluidized bed refers to the average temperature of the bed. The ratio of the weight hourly space velocity of the second reactor to the weight hourly space velocity of the first reactor is 1:(1.1-750), preferably 1:(1.1-300).
本发明提供的方法中,所述的第三反应器和第一反应器以及第二反应器并联。第三反应器顶部的待生催化剂和反应油气通过常规的沉降、旋风分离器分离,第三反应器顶部分离出的待生催化剂进入第二反应器的底部或中部,为第二反应器提供热量和催化剂;分离出的油气进入催化裂化分馏稳定系统。In the method provided by the present invention, the third reactor is connected in parallel with the first reactor and the second reactor. The spent catalyst and reaction oil gas at the top of the third reactor are separated by conventional settling and cyclone separators, and the spent catalyst separated from the top of the third reactor enters the bottom or middle of the second reactor to provide heat for the second reactor and catalyst; the separated oil and gas enters the catalytic cracking fractionation stabilization system.
第二反应器顶部分离出的待生催化剂经汽提或不汽提、烧焦再生后返回反应器;分离出的油气进入催化裂化分馏稳定系统。经分馏并经其他分离系统后得到低碳烯烃产品,所述的低碳烯烃为乙烯、丙烯和任选的丁烯,即低碳烯烃为乙烯、丙烯,或者乙烯、丙烯与丁烯。The spent catalyst separated from the top of the second reactor returns to the reactor after stripping or non-stripping and coke regeneration; the separated oil gas enters the catalytic cracking fractionation stabilization system. After fractionation and passing through other separation systems, low-carbon olefin products are obtained. The low-carbon olefins are ethylene, propylene and optional butene, that is, the low-carbon olefins are ethylene, propylene, or ethylene, propylene and butene.
从反应油气中分离乙烯的方法与本领域普通技术人员熟知的从催化裂化干气中分离乙烯的方法相同,从反应油气中分离丙烯和任选的丁烯的方法与本领域普通技术人员熟知的从催化裂化液化气中分离丙烯和任选的丁烯的方法相同。从反应油气的裂解汽油馏分中分离芳烃的方法与本领域普通技术人员熟知的从蒸汽裂解汽油中分离芳烃的方法即溶剂抽提相同,在从本方法所得催化裂解汽油分离芳烃之前,可以将该汽油中的C5~C8先分离出来作为循环物料。The method for separating ethylene from reaction oil gas is the same as the method for separating ethylene from catalytic cracking dry gas well known to those of ordinary skill in the art, and the method for separating propylene and optional butene from reaction oil gas is the same as that known to those of ordinary skill in the art The separation of propylene and optionally butenes from catalytically cracked liquefied gas is the same. The method for separating aromatics from the pyrolysis gasoline fraction of reaction oil and gas is the same as the method for separating aromatics from steam cracking gasoline known to those skilled in the art, that is, solvent extraction. Before separating aromatics from the catalytic cracking gasoline obtained by the method, the C 5 -C 8 in gasoline are separated first and used as recycle material.
本发明提供的方法中,所述的待生催化剂引入再生器内,与含氧介质接触反应,烧掉待生催化剂上全部或绝大部分焦炭,使得该催化剂的活性得以恢复。经烧焦再生后的再生催化剂返回第一反应器和第三反应器循环使用。该再生催化剂上也可存在部分未完全烧掉的焦炭,本专利不限待生催化剂上的带碳量,只要再生催化剂能有适当的活性。In the method provided by the invention, the spent catalyst is introduced into the regenerator, and reacts with an oxygen-containing medium to burn off all or most of the coke on the spent catalyst, so that the activity of the catalyst can be recovered. The regenerated catalyst regenerated by burning is returned to the first reactor and the third reactor for recycling. There may also be some incompletely burned coke on the regenerated catalyst. This patent does not limit the amount of carbon on the to-be-regenerated catalyst, as long as the regenerated catalyst can have appropriate activity.
所述再生器的催化剂再生条件为:温度为600~800℃,压力为0.1~0.6MPa(绝对压力),停留时间为60~720秒。The catalyst regeneration conditions of the regenerator are as follows: the temperature is 600-800° C., the pressure is 0.1-0.6 MPa (absolute pressure), and the residence time is 60-720 seconds.
本发明提供的方法的有益效果为:The beneficial effects of the method provided by the invention are:
由于汽油和C4~C8烃类在第三反应器中单独回炼,可以灵活调节并优化操作条件,提高丙烯产率。同时由于第三反应器反应后的待生剂引入第二反应器继续反应,和引入来自再生器的再生催化剂相比,催化剂活性有所降低,在提高了第二反应器温位的情况下,减少了第二反应器中的氢转移反应活性,可以进一步增加低碳烯烃的收率,尤其是增加丙烯收率。Since gasoline and C4-C8 hydrocarbons are separately recuperated in the third reactor, the operating conditions can be flexibly adjusted and optimized to increase the yield of propylene. Simultaneously because the spent agent after the reaction of the third reactor is introduced into the second reactor to continue the reaction, compared with the regenerated catalyst introduced from the regenerator, the catalyst activity is reduced, and when the temperature of the second reactor is increased, The hydrogen transfer reaction activity in the second reactor is reduced, which can further increase the yield of light olefins, especially the yield of propylene.
下面结合附图对本发明所提供的方法进行进一步的说明,但并不因此而限制本发明。The method provided by the present invention will be further described below in conjunction with the accompanying drawings, but the present invention is not limited thereby.
图1是本专利提供的方法的流程示意图。如图1所示,第一反应器A为提升管反应器,第二反应器B为流化床反应器,第一反应器和第二反应器串联,第三反应器C为提升管反应器,第三反应器C和第一反应器A以及第二反应器B并联。Fig. 1 is a schematic flow chart of the method provided by this patent. As shown in Figure 1, the first reactor A is a riser reactor, the second reactor B is a fluidized bed reactor, the first reactor and the second reactor are connected in series, and the third reactor C is a riser reactor , the third reactor C is connected in parallel with the first reactor A and the second reactor B.
一部分再生催化剂经管线1和控制阀2进入第一反应器A下部的预提升段3底部,预提升蒸汽经管线4进入预提升段3底部,在预提升介质的提升作用下沿提升管向上加速运动;原料油经管线5与来自管线6的雾化蒸汽一起注入提升管A,与再生催化剂接触并沿提升管A上行反应。提升管A出口的油气和催化剂一起进入第二反应器B,在流化床B的底部与经管线8来的催化剂混合并在第二反应器B中反应。第二反应器也可经管线27补充再生催化剂。Part of the regenerated catalyst enters the bottom of the
另外一部分再生催化剂经管线9和控制阀10进入第三反应器C预提升段11的底部,预提升蒸汽经管线14进入预提升段11底部,在预提升介质的提升作用下沿提升管向上加速运动;本装置的C4~C8烃类混合物经管线12与来自管线13的雾化蒸汽一起注入提升管C,与再生催化剂接触在第三反应器C中反应。反应器C出口的油气和催化剂经管线15进入旋分器7,分离出催化剂经旋分器料腿和管线8进入第二反应器B,为其提供催化剂和热量;分离出的油气经管先18进入沉降器D。Another part of the regenerated catalyst enters the bottom of the
第二反应器B出口的油气和催化剂经管线16也进入沉降器D,经旋分器分离后,油气中几乎无催化剂,该油气经管线19进入后部的分离系统F,在分离系统F分离出乙烯、丙烯、C4~C8烃类、汽油、柴油和油浆,油浆经管线5全部回炼,部分柴油也经管线5回炼,部分C4~C8烃类经管线12进入第三反应器C中反应。经沉降器D分离出的催化剂在汽提段28与来自管线20的水蒸汽接触,汽提出催化剂携带的油气,汽提后的带碳催化剂(称为待生剂)经管线21和控制阀22进入再生器E。The oil gas and catalyst at the outlet of the second reactor B also enter the settler D through the
在再生器E内,待生催化剂与经管线23和空气分布器24来的空气接触,烧掉待生催化剂上的焦炭,催化剂的活性得以恢复,同时烧焦释放大量的热量供反应需要。携带催化剂的烟气经旋分器25分离出催化剂,干净的烟气经管线26进入烟气能量回收系统,以回收烟气的热量。再生催化剂分别经管线1和管线9进入反应系统。In the regenerator E, the spent catalyst is in contact with the air coming through the
下面的实施例将对本方法予以进一步的说明,但并不因此而限制本发明。The following examples will further illustrate this method, but do not limit the present invention thereby.
实施例和对比例中所用的重质原料为减压蜡油F1,其性质如表1所示;所用的轻质原料为F2,其性质如表3所示。所用催化剂MMC-2催化剂,该催化剂为中国石化股份有限公司齐鲁催化剂厂生产,催化剂性质见表2。The heavy raw material used in the examples and comparative examples is vacuum wax oil F1, and its properties are shown in Table 1; the light raw material used is F2, and its properties are shown in Table 3. The catalyst used is MMC-2 catalyst, which is produced by Qilu Catalyst Factory of Sinopec Co., Ltd., and the properties of the catalyst are shown in Table 2.
对比例comparative example
对比例说明CN1898362中公开的生产低碳烯烃和芳烃的方法生产低碳烯烃的效果。The comparative example illustrates the effect of the method for producing light olefins and aromatics disclosed in CN1898362 in producing light olefins.
对比例的流程如图2所示,在中型试验装置中,第一反应器A和第二反应器B串联,来自再生器E的再生催化剂经管先1、控制阀2引入第一反应器A的预提升段的底部,在经管线4引入的预提升介质的提升下沿提升管反应器向上加速运动,原料油F1经管线5和来自管线6的雾化蒸汽一起注入提升管A,与再生催化剂接触反应。第一反应器出口的油气和催化剂进入第二反应器B中继续反应,同时再生器E中的再生剂经管线27补充到第二反应器底部。第二反应器反应后的油气和催化剂经管线16进入沉降器D中分离,分离出的待生剂经管先21进入再生器E中进行烧焦再生;分离出的油气经管线19进入分流稳定系统F进行分离,分离得到的产品经气相色谱法测定产品分布。其中第一反应器的反应温度为600℃,第二反应器的反应温度为580℃,第一反应器的重时空速为180hr-1,第二反应器的重时空速为3hr-1。第一、二反应器的操作条件和产品分布如表4所示。The flow process of the comparative example is shown in Figure 2. In the medium-scale test device, the first reactor A and the second reactor B are connected in series, and the regenerated catalyst from the regenerator E is introduced into the first reactor A through the pipe 1 and the
实施例Example
实施例说明本发明提供的方法生产低碳烯烃的效果。Examples illustrate the effect of the method provided by the invention in producing light olefins.
如图1所示,在中型试验装置中进行试验,第一反应器和第二反应器串联,第三反应器和第一反应器以及第二反应器并联。无柴油和油浆回炼,原料油F1作为第一反应器的原料,碳四回炼原料F2作为第三反应器的原料。其中,第一反应器的反应温度为560℃,重时空速为180hr-1;第二反应器的反应温度为600℃,重时空速为3hr-1,第二反应器与第一反应器的重时空速之比为1:60。第三反应器的反应温度为680℃,给第二反应器补充热量占整个反应系统反应热的24%。产品分离后,其中只有碳四烯烃循环至第三反应器,其它循环物料没有循环。第一、二、三反应器的操作条件和产品分布如表4所示。As shown in Figure 1, the test was carried out in a medium-scale test device, the first reactor and the second reactor were connected in series, and the third reactor was connected in parallel with the first reactor and the second reactor. There is no diesel oil and oil slurry re-refining, the raw material oil F1 is used as the raw material of the first reactor, and the C4 re-refined raw material F2 is used as the raw material of the third reactor. Among them, the reaction temperature of the first reactor is 560°C, and the weight hourly space velocity is 180hr -1 ; the reaction temperature of the second reactor is 600°C, and the weight hourly space velocity is 3hr -1 , the distance between the second reactor and the first reactor The ratio of gravity to space velocity is 1:60. The reaction temperature of the third reactor is 680° C., and the supplementary heat for the second reactor accounts for 24% of the reaction heat of the whole reaction system. After the products are separated, only carbon tetraolefins are recycled to the third reactor, and other recycled materials are not recycled. The operating conditions and product distribution of the first, second and third reactors are shown in Table 4.
表1 原料油Table 1 Raw oil
表2 催化剂Table 2 Catalyst
表3 原料F2碳四烯烃组成Table 3 Composition of raw material F2 carbon four olefins
表4 操作条件和产品分布Table 4 Operating conditions and product distribution
从表4可以看出,与对比例相比,本发明提供的方法的丙烯和乙烯收率为28.4w%和8.3w%,分别提高了4.3个百分点和0.8个百分点。As can be seen from Table 4, compared with the comparative example, the propylene and ethylene yields of the method provided by the present invention are 28.4w% and 8.3w%, respectively increased by 4.3 percentage points and 0.8 percentage points.
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