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CN101435100B - Fluid zone control device and method of operation thereof - Google Patents

Fluid zone control device and method of operation thereof Download PDF

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Publication number
CN101435100B
CN101435100B CN2007101867485A CN200710186748A CN101435100B CN 101435100 B CN101435100 B CN 101435100B CN 2007101867485 A CN2007101867485 A CN 2007101867485A CN 200710186748 A CN200710186748 A CN 200710186748A CN 101435100 B CN101435100 B CN 101435100B
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semiconductor substrate
control device
area
pipeline
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CN101435100A (en
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施惠绅
简佑芳
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United Microelectronics Corp
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Abstract

本发明是提供一种流体区域控制装置及其操作方法。流体区域控制装置包括有至少一基底承载基座、至少一工艺流体提供管线、至少一工艺流体回补管线、至少一控制流体提供管线与至少一控制流体回补管线。工艺流体提供管线提供至少一工艺流体,使工艺流体接触晶片的晶面。控制流体提供管线则持续提供至少一控制流体。控制流体不溶于工艺流体,其会流过晶片的晶边,使得工艺流体被局限于特定的空间之内。

Figure 200710186748

The present invention provides a fluid area control device and an operation method thereof. The fluid area control device includes at least one substrate supporting base, at least one process fluid supply pipeline, at least one process fluid replenishment pipeline, at least one control fluid supply pipeline and at least one control fluid replenishment pipeline. The process fluid supply pipeline provides at least one process fluid so that the process fluid contacts the crystal surface of the chip. The control fluid supply pipeline continuously provides at least one control fluid. The control fluid is insoluble in the process fluid and will flow through the crystal edge of the chip, so that the process fluid is confined to a specific space.

Figure 200710186748

Description

流体区域控制装置及其操作方法 Fluid zone control device and method of operation thereof

技术领域technical field

本发明涉及一种流体区域控制装置及其操作方法,尤其涉及一种可应用于电镀(plating)工艺、清洗(cleaning)工艺或抛光工艺的流体区域控制装置及其操作方法。 The present invention relates to a fluid area control device and an operating method thereof, in particular to a fluid area control device and an operating method applicable to a plating process, a cleaning process or a polishing process. the

背景技术Background technique

目前,用以形成金属材料层的技术包括有物理气相沉积、化学气相沉积、无电电镀法、及电镀法等。其中,由于电化学电镀(electro chemical plating,ECP)技术具有成本便宜以及产出率快的优点,已被广泛应用在工业界中。在电镀过程中,镀膜品质会受到镀液的成分、温度、电流密度、以及被镀物表面的洁净度等等因素的影响。 Currently, techniques for forming the metal material layer include physical vapor deposition, chemical vapor deposition, electroless plating, and electroplating. Among them, the electrochemical plating (ECP) technology has been widely used in the industry due to its advantages of low cost and high yield. In the electroplating process, the quality of the coating film will be affected by factors such as the composition of the plating solution, temperature, current density, and the cleanliness of the surface of the plated object. the

请参阅图1至图3,图1至图3为已知电化学电镀工艺的工艺示意图。如图1所示,首先提供一晶片10与一电镀装置20。电镀装置20包括有一电镀槽12、一电镀流体22、阳极系统(anode system)14、一阴极电极(cathodeelectrode)16与一固定组件(fixing component)18。电镀槽12用以盛装电镀流体22,而电镀流体22的主要成分为含有金属离子的溶液。阳极系统14包括有一阳极室(anode chamber)30、一阳极电极24、一过滤薄膜(filtermembrane)26、一扩散薄膜(diffuser membrane)28与一电镀流体提供管线32。 Please refer to FIG. 1 to FIG. 3 . FIG. 1 to FIG. 3 are process schematic diagrams of known electrochemical plating processes. As shown in FIG. 1 , firstly, a wafer 10 and an electroplating device 20 are provided. The electroplating device 20 includes an electroplating tank 12 , an electroplating fluid 22 , an anode system (anode system) 14 , a cathode electrode (cathode electrode) 16 and a fixing component (fixing component) 18 . The electroplating tank 12 is used for containing an electroplating fluid 22 , and the main component of the electroplating fluid 22 is a solution containing metal ions. The anode system 14 includes an anode chamber 30 , an anode electrode 24 , a filter membrane 26 , a diffuser membrane 28 and an electroplating fluid supply line 32 . the

将晶片10放置于阴极电极16与固定组件18之间,使晶片10被阴极电极16与固定组件18夹位。接着,如图2所示,略为倾斜晶片10,使晶片10与电镀流体22的液面之间具有一夹角之后,再将晶片10缓缓浸入电镀流体22中,使得晶片10的表面上比较不易夹杂气泡。其后,如图3所示,阴极电极16电连接至欲电镀的晶片10上,为了增进镀膜厚度的均匀性,一般在电镀时阴极电极16都会旋转,以确保晶片10能持续接触到新鲜的电镀流体。当此电镀装置20被施予一外在电压或是电流时,由阳极系统14、电镀流体22、阴极电极16所组成的电路便会被导通,在阴极电极16周围进行还原反应,而将金属材料镀在晶片10上。 The wafer 10 is placed between the cathode electrode 16 and the fixing component 18 , so that the wafer 10 is clamped by the cathode electrode 16 and the fixing component 18 . Then, as shown in Figure 2, the wafer 10 is slightly tilted so that there is an angle between the wafer 10 and the liquid level of the electroplating fluid 22, and then the wafer 10 is slowly immersed in the electroplating fluid 22, so that the surface of the wafer 10 is relatively Not easy to contain air bubbles. Thereafter, as shown in Figure 3, the cathode electrode 16 is electrically connected to the wafer 10 to be electroplated. In order to improve the uniformity of the coating thickness, generally the cathode electrode 16 will rotate during electroplating to ensure that the wafer 10 can continue to contact fresh Plating fluid. When the electroplating device 20 is applied with an external voltage or electric current, the circuit formed by the anode system 14, the electroplating fluid 22, and the cathode electrode 16 will be turned on, and a reduction reaction will be carried out around the cathode electrode 16, and the Metallic material is plated on the wafer 10 . the

已知电化学电镀工艺不仅会将金属材料镀在晶片10的晶面上,还会同时将金属材料镀在晶片10的晶边上。然而,附着于晶边表面的金属材料实际上并非产品所需。后续在进行其他的半导体工艺时,晶边表面的金属材料经常会因为受到热应力(thermal stress)或其他因素而发生剥落(peeling)的现象,进而造成金属材料碎裂而产生碎屑或颗粒。尤其是当整批的半导体芯片放置于化学气相沉积(chemical vapor deposition,CVD)装置中进行CVD工艺时,位置相对上方的晶片10若发生这种剥落的现象,将会严重污染其他位置相对下方的晶片10表面,造成缺陷。此外,在因应工艺所需而移动晶片10时,此金属材料的碎屑亦往往会掉落至晶片10的表面上而污染产品,进而影响产品的功能(performance)。 It is known that the electrochemical plating process will not only plate the metal material on the crystal face of the wafer 10 , but also plate the metal material on the crystal edge of the wafer 10 at the same time. However, the metal material attached to the bezel surface is not actually required for the product. During subsequent semiconductor processes, the metal material on the crystal edge surface often peels off due to thermal stress or other factors, causing the metal material to break and produce chips or particles. Especially when a whole batch of semiconductor chips is placed in a chemical vapor deposition (chemical vapor deposition, CVD) device to carry out the CVD process, if the wafer 10 at the upper position is peeled off, it will seriously pollute the wafer 10 at the lower position. surface of the wafer 10, causing defects. In addition, when the wafer 10 is moved according to the requirements of the process, the debris of the metal material will often fall onto the surface of the wafer 10 to contaminate the product, thereby affecting the performance of the product. the

为了避免上述缺陷,已知电化学电镀工艺之后另需进行额外的清除工艺、清洗工艺与干燥工艺,以去除附着于晶边表面的金属材料。这不但会增加工艺时间与工艺成本,还会增加工艺的复杂度,进而可能导致产品的良率下降。针对电镀流体22而言,由于已知的阳极系统14、晶片10与阴极电极16需整个浸置于电镀流体22中,且晶片10必须倾斜于电镀流体22的液面而浸入,因此已知电化学电镀工艺需要庞大的电镀槽12与大量的电镀流体22。当电化学电镀工艺进行一段时间后,工艺就需暂停,以倒出旧的电镀流体22并注入新的电镀流体22。如此一来,电镀流体22的更换又会耗费冗长的时间,使得产量降低。 In order to avoid the above defects, it is known that after the electrochemical plating process, an additional cleaning process, cleaning process and drying process are required to remove the metal material attached to the surface of the crystal edge. This will not only increase the process time and process cost, but also increase the complexity of the process, which may lead to a decrease in product yield. For the electroplating fluid 22, because the known anode system 14, the wafer 10 and the cathode electrode 16 need to be completely immersed in the electroplating fluid 22, and the wafer 10 must be immersed in the liquid surface of the electroplating fluid 22 obliquely, so known electroplating The electroless plating process requires a large plating tank 12 and a large amount of plating fluid 22 . When the electrochemical plating process has been performed for a period of time, the process needs to be suspended to pour out the old electroplating fluid 22 and inject new electroplating fluid 22 . As a result, the replacement of the electroplating fluid 22 will take a long time, so that the yield is reduced. the

另一方面,为了进行已知电化学电镀工艺,单一晶片10必须先被机械手臂安置于阴极电极16与固定组件18之间,接着倾斜地置入电镀流体22中,其后开启电镀装置20进行电镀反应,再移出电镀槽12,并进行清洗工艺与干燥工艺等等后续工艺。由此可知,受到电镀装置20操作上的限制,已知电化学电镀工艺无法批次处理大量的晶片10,进而严重影响到产品的产量。再者,已知的电镀装置20难以对晶片10进行即时(in-situ)量测,因此不但使已知技术无法准确且快速地掌控电化学电镀工艺,量测的步骤也会必须耗费额外的时间。 On the other hand, in order to carry out the known electrochemical plating process, the single wafer 10 must first be placed between the cathode electrode 16 and the fixed assembly 18 by the robot arm, and then placed obliquely into the electroplating fluid 22, and then the electroplating device 20 is turned on. electroplating reaction, and then remove the electroplating tank 12, and perform subsequent processes such as cleaning process and drying process. It can be seen that due to the limitation of the operation of the electroplating device 20 , the known electrochemical plating process cannot process a large number of wafers 10 in batches, which seriously affects the yield of products. Furthermore, it is difficult for the known electroplating device 20 to perform in-situ measurement on the wafer 10, thus not only making the known technology unable to accurately and quickly control the electrochemical plating process, but also the steps of measurement will cost extra time. time. the

发明内容Contents of the invention

因此本发明的主要目的之一在于提供一种流体区域控制装置及其操作方法,以解决已知技术所产生的问题。 Therefore, one of the main objectives of the present invention is to provide a fluid area control device and its operating method to solve the problems caused by the known technology. the

根据本发明的一实施例,本发明提供一种用于电镀的流体区域控制装置,包括有至少一基底承载基座(substrate holder)、至少一阴极电极、至少一阳极系统、至少一控制流体提供管线(confining fluid supplying tube)、至少一控制流体回补管线(confining fluid recovering tube)、至少一工艺流体提供管线(process fluid supplying tube)与至少一工艺流体回补管线(process fluidrecovering tube)。基底承载基座用以承载至少一半导体基底。阴极电极设置于基底承载基座的表面上,用以电连接至半导体基底。阳极系统位于基底承载基座上方,本质上对应于半导体基底而设置,并且与基底承载基座相距一反应高度(reaction height)。阳极系统与阴极电极之间定义有至少一待处理区域以及至少一非处理区域。控制流体提供管线与控制流体回补管线皆对应于非处理区域而设置,分别用于提供与回收至少一控制流体。工艺流体提供管线与工艺流体回补管线皆对应于待处理区域而设置,分别用于提供与回收至少一电镀流体。 According to an embodiment of the present invention, the present invention provides a fluid area control device for electroplating, comprising at least one substrate holder, at least one cathode electrode, at least one anode system, at least one control fluid supply Confining fluid supplying tube, at least one control fluid recovering tube, at least one process fluid supplying tube, and at least one process fluid recovering tube. The substrate carrying base is used for carrying at least one semiconductor substrate. The cathode electrode is disposed on the surface of the substrate carrying base for electrical connection to the semiconductor substrate. The anode system is located above the substrate-carrying base, substantially corresponding to the semiconductor substrate, and separated from the substrate-carrying base by a reaction height. At least one area to be treated and at least one area not to be treated are defined between the anode system and the cathode electrode. Both the control fluid supply line and the control fluid return line are arranged corresponding to the non-treatment area, and are respectively used for supplying and recovering at least one control fluid. Both the process fluid supply pipeline and the process fluid return pipeline are arranged corresponding to the area to be treated, and are respectively used for supplying and recovering at least one electroplating fluid. the

根据本发明的另一优选实施例,本发明另提供一种流体区域控制装置的操作方法。首先提供至少一流体区域控制装置,流体区域控制装置包括有至少一基底承载基座、至少一控制流体提供管线与至少一控制流体回补管线,且基底承载基座上定义有至少一待处理区域与至少一非处理区域。之后,提供至少一半导体基底,半导体基底固定于基底承载基座上。接着,开启控制流体提供管线与控制流体回补管线,使得至少一控制流体持续从控制流体提供管线流出,并且流入控制流体回补管线,其中控制流体流过基底承载基座的非处理区域。然后提供至少一工艺流体,工艺流体接触基底承载基座的待处理区域,且工艺流体不溶于控制流体。 According to another preferred embodiment of the present invention, the present invention further provides a method for operating a fluid area control device. Firstly, at least one fluid area control device is provided. The fluid area control device includes at least one substrate bearing base, at least one control fluid supply pipeline and at least one control fluid return pipeline, and at least one area to be treated is defined on the substrate bearing base. with at least one non-treated area. Afterwards, at least one semiconductor substrate is provided, and the semiconductor substrate is fixed on the substrate carrying base. Then, the control fluid supply line and the control fluid return line are opened, so that at least one control fluid continuously flows out of the control fluid supply line and flows into the control fluid return line, wherein the control fluid flows through the non-treatment area of the substrate supporting base. At least one process fluid is then provided, the process fluid contacts the area of the substrate carrying pedestal to be treated, and the process fluid is insoluble in the control fluid. the

为让本发明的上述目的、特征、和优点能更明显易懂,下文特举优选实施方式,并配合附图,作详细说明如下。然而如下的优选实施方式与图式仅供参考与说明用,并非用来对本发明加以限制。 In order to make the above-mentioned purpose, features, and advantages of the present invention more comprehensible, the preferred implementation modes are exemplified below and described in detail in conjunction with the accompanying drawings. However, the following preferred embodiments and drawings are only for reference and illustration, and are not intended to limit the present invention. the

附图说明Description of drawings

图1至图3为已知电化学电镀工艺的工艺示意图。 1 to 3 are process schematic diagrams of known electrochemical plating processes. the

图4绘示的是本发明第一优选实施例的流体区域控制装置的剖面示意图。 FIG. 4 is a schematic cross-sectional view of the fluid area control device according to the first preferred embodiment of the present invention. the

图5绘示的是图4所示的阳极系统的剖面示意图。 FIG. 5 is a schematic cross-sectional view of the anode system shown in FIG. 4 . the

图6绘示的是本发明的一优选实施例基底承载基座的立体示意图。 FIG. 6 is a schematic perspective view of a substrate carrying base according to a preferred embodiment of the present invention. the

图7绘示的是本发明的另一优选实施例基底承载基座的俯视示意图。 FIG. 7 is a schematic top view of another preferred embodiment of the substrate carrying base of the present invention. the

图8绘示的是本发明的一优选实施例阴极电极的立体示意图。 FIG. 8 is a schematic perspective view of a cathode electrode according to a preferred embodiment of the present invention. the

图9绘示的是本发明的另一优选实施例阴极电极的侧视示意图。 FIG. 9 is a schematic side view of a cathode electrode according to another preferred embodiment of the present invention. the

图10至图12绘示的是本发明第一、第二、第三与第四管线的截面示意图。 10 to 12 are schematic cross-sectional views of the first, second, third and fourth pipelines of the present invention. the

图13绘示的是本发明另一优选实施例的流体区域控制装置的剖面示意图。 FIG. 13 is a schematic cross-sectional view of a fluid area control device according to another preferred embodiment of the present invention. the

图14至图18绘示的是图13所示的流体区域控制装置的操作方法的示意图。 14 to 18 are schematic diagrams illustrating the operation method of the fluid area control device shown in FIG. 13 . the

图19绘示的是本发明的第二优选实施例的流体区域控制装置的剖面示意图。 FIG. 19 is a schematic cross-sectional view of a fluid region control device according to a second preferred embodiment of the present invention. the

图20绘示的是本发明又一优选实施例的流体区域控制装置的剖面示意图。 FIG. 20 is a schematic cross-sectional view of a fluid area control device according to another preferred embodiment of the present invention. the

图21至图24绘示的是图19所示的流体区域控制装置的操作方法的示意图。 21 to 24 are schematic diagrams illustrating the operation method of the fluid area control device shown in FIG. 19 . the

图25绘示的是本发明的第三优选实施例的流体区域控制装置的剖面示意图。 FIG. 25 is a schematic cross-sectional view of a fluid area control device according to a third preferred embodiment of the present invention. the

图26绘示的是本发明流体区域控制装置的一操作示意图。 FIG. 26 is a schematic view of the operation of the fluid area control device of the present invention. the

图27绘示的是本发明的第四优选实施例的工艺操作设备的示意图。 FIG. 27 is a schematic diagram of the process operation equipment of the fourth preferred embodiment of the present invention. the

图28是图27所示的输送装置的立体示意图。 Fig. 28 is a schematic perspective view of the delivery device shown in Fig. 27 . the

图29是图27所示的工艺操作设备于中层的剖面示意图。 FIG. 29 is a schematic cross-sectional view of the middle layer of the process operation equipment shown in FIG. 27 . the

图30绘示的是本发明的第五优选实施例的工艺操作设备的示意图。 FIG. 30 is a schematic diagram of the process operation equipment of the fifth preferred embodiment of the present invention. the

图31绘示的是本发明的第六优选实施例的工艺操作设备的示意图。 FIG. 31 is a schematic diagram of the process operation equipment of the sixth preferred embodiment of the present invention. the

图32绘示的是本发明的第七优选实施例的工艺操作设备的示意图。 FIG. 32 is a schematic diagram of the process operation equipment of the seventh preferred embodiment of the present invention. the

图33绘示的是本发明的第八优选实施例的工艺操作设备的示意图。 FIG. 33 is a schematic diagram of the process operation equipment of the eighth preferred embodiment of the present invention. the

主要元件符号说明 Description of main component symbols

10  晶片            12  电镀槽 10 Wafers 12 Electroplating tanks

14  阳极系统        16  阴极电极 14 Anode system 16 Cathode electrode

18  固定组件        20  电镀装置 18 Fixed component 20 Electroplating device

22  电镀流体        24  阳极电极 22 Electroplating Fluid 24 Anode Electrode

26   过滤薄膜                28   扩散薄膜 26 Filter Membrane 28 Diffusion Membrane

30   阳极室                  32   电镀流体提供管线 30 Anode chamber 32 Electroplating fluid supply pipeline

110  半导体基底              114  阳极系统 110 Semiconductor substrate 114 Anode system

116  阴极电极                118  阳极室 116 Cathode electrode 118 Anode chamber

120  流体区域控制系统        124  阳极电极 120 Fluid Zone Control System 124 Anode Electrode

126  过滤薄膜                128  扩散薄膜 126 Filter Membrane 128 Diffusion Membrane

130  基底承载基座            130a 输送带 130 Substrate bearing base 130a Conveyor belt

130b 环状结构                132  第一管线 130b Ring Structure 132 First Pipeline

134  第二管线                136  第五管线 134 Second pipeline 136 Fifth pipeline

142  第三管线                144  第四管线 142 The third pipeline 144 The fourth pipeline

146  第六管线                148  第七管线 146 Sixth pipeline 148 Seventh pipeline

152  侧壁                    154  控制流体 152 side wall 154 control fluid

156  电镀流体                158  抛光浆料 156 Electroplating Fluid 158 Polishing Slurry

214  管线系统                216  固定组件 214 Pipeline system 216 Fixed components

220  流体区域控制装置        256  清洗流体 220 Fluid Zone Controls 256 Cleaning Fluid

320  流体区域控制装置        322  流体区域控制装置 320 Fluid area control device 322 Fluid area control device

324  自动工艺控制系统        350  艺操作设备 324 Automatic process control system 350 Art operation equipment

360  柱状基台                362  圆柱形支架 360 Cylindrical Abutment 362 Cylindrical Bracket

364  外壳                    366  载入/载出装置 364 Housing 366 Loading/Loading Device

368  工艺系统                372  输送装置 368 Process system 372 Conveying device

420  流体区域控制装置        450  工艺操作设备 420 Fluid area control device 450 Process operation equipment

466  载入/载出装置           472  输送装置 466 Loading/unloading device 472 Conveying device

478  晶种沉积反应室          482  阻障层沉积反应室 478 Seed crystal deposition reaction chamber 482 Barrier layer deposition reaction chamber

484  干燥反应室              486  预沉积反应室 484 Drying reaction chamber 486 Pre-deposition reaction chamber

520  流体区域控制装置        550  上艺操作设备 520 Fluid area control device 550 Shangyi operating equipment

572  输送带                  620  流体区域控制装置 572 Conveyor belt 620 Fluid area control device

650  工艺操作设备            672  输送带 650 Process operation equipment 672 Conveyor belt

674  机械手臂                720  流体区域控制装置 674 Mechanical arm 720 Fluid area control device

714  抛光系统                722  感测器 714 Polishing System 722 Sensor

724  抛光垫固定座            751  抛光垫 724 Polishing pad holder 751 Polishing pad

802  铜电化学电镀反应室      810  晶片介面 802 Copper Electrochemical Plating Reaction Chamber 810 Chip Interface

812  铜晶种沉积反应室        816  装载埠 812 Copper seed crystal deposition reaction chamber 816 Loading port

822  预清洗反应室            830  单晶片承载室 822 Pre-cleaning reaction chamber 830 Single wafer carrying chamber

832  缓冲室                  840  预清洗反应室 832 Buffer chamber 840 Pre-cleaning reaction chamber

842  缓冲室                  850  艺操作设备 842 Buffer room 850 Art operation equipment

852  钽/氮化钽沉积反应室     860  铜电化学电镀反应室 852 Tantalum/Tantalum Nitride Deposition Reaction Chamber 860 Copper Electrochemical Plating Reaction Chamber

870  铜化学机械抛光反应室    872  机械手臂 870 Copper Chemical Mechanical Polishing Reaction Chamber 872 Robotic Arm

880  覆盖层反应室            890  铜化学机械抛光反应室 880 Overlay reaction chamber 890 Copper chemical mechanical polishing reaction chamber

914  系统 914 system

具体实施方式Detailed ways

请参阅图4与图5,图4绘示的是本发明第一优选实施例用于电镀的流体区域控制装置220的剖面示意图,而图5绘示的是图4所示的阳极系统114的剖面示意图,其中相同的元件或部位沿用相同的符号来表示。需注意的是图式仅以说明为目的,并未依照原尺寸作图。如图4所示,本实施例提供一种用于电镀的流体区域控制装置220,包括有一流体区域控制系统120与一阳极系统114。其中,流体区域控制系统120包括有一基底承载基座130、一阴极电极116、至少一第一管线132、至少一第二管线134、至少一第三管线142与至少一第四管线144。 Please refer to FIG. 4 and FIG. 5. FIG. 4 shows a schematic cross-sectional view of a fluid area control device 220 for electroplating according to a first preferred embodiment of the present invention, and FIG. 5 shows the anode system 114 shown in FIG. Schematic cross-section, in which the same components or parts are represented by the same symbols. It should be noted that the drawings are for illustration purposes only and are not drawn to original scale. As shown in FIG. 4 , this embodiment provides a fluid area control device 220 for electroplating, including a fluid area control system 120 and an anode system 114 . Wherein, the fluid region control system 120 includes a substrate supporting base 130 , a cathode electrode 116 , at least one first pipeline 132 , at least one second pipeline 134 , at least one third pipeline 142 and at least one fourth pipeline 144 . the

阳极系统114位于基底承载基座130上方,本质上对应于待处理的半导体基底110而设置。阳极系统114与基底承载基座130相距一反应高度H,一方面可作为电镀反应的电压来源,另一方面可以协助流体区域控制装置220去控制工艺流体所占据的高度。于流体区域控制装置220中,阳极系统114可为一旋转系统(rotary system)或一固定系统(fixed system)。换句话说,相对于基底承载基座130而言,阳极系统114可进行旋转动作,也可以维持在固定位置上。另一方面,基底承载基座130也可以选择要进行旋转动作或是维持在固定位置上。如图5所示,阳极系统114可包括有一阳极电极124,并且选择性地包括有至少一第五管线136、一感测器(sensor)122或侦测器(detector,未示于图中)。另外,阳极系统114也可以包括有阳极室118、过滤薄膜126或扩散薄膜128等元件。 The anode system 114 is located above the substrate-carrying pedestal 130 and substantially corresponds to the semiconductor substrate 110 to be processed. The reaction height H between the anode system 114 and the substrate supporting base 130 can be used as a voltage source for the electroplating reaction on the one hand, and can assist the fluid region control device 220 to control the height occupied by the process fluid on the other hand. In the fluid region control device 220, the anode system 114 can be a rotary system or a fixed system. In other words, relative to the substrate supporting base 130, the anode system 114 can rotate or maintain a fixed position. On the other hand, the substrate carrying base 130 can also choose to rotate or maintain a fixed position. As shown in FIG. 5, the anode system 114 may include an anode electrode 124, and optionally include at least one fifth pipeline 136, a sensor (sensor) 122 or detector (detector, not shown in the figure) . In addition, the anode system 114 may also include elements such as an anode chamber 118 , a filter membrane 126 or a diffusion membrane 128 . the

基底承载基座130用以承载至少一半导体基底110。其中,本发明的基底承载基座130可具有一带状(belt type)结构或一环状(ring type)结构,如图 6与图7所示。图6的基底承载基座130具有至少一输送带130a,使众多待处理的半导体基底110可利用基底承载基座130依序传入流体区域控制装置220中。图7的基底承载基座130则具有一环状结构130b,以容置待处理的半导体基底110。需注意的是,基底承载基座130亦可同时具有环状结构与输送带(未示于图中),利用环状结构容置半导体基底110,并利用输送带传送环状结构与半导体基底110。 The substrate carrying base 130 is used for carrying at least one semiconductor substrate 110 . Wherein, the substrate carrying base 130 of the present invention may have a belt type structure or a ring type structure, as shown in FIG. 6 and FIG. 7 . The substrate carrying base 130 in FIG. 6 has at least one conveyor belt 130a, so that many semiconductor substrates 110 to be processed can be transferred into the fluid area control device 220 sequentially by using the substrate carrying base 130 . The substrate carrying base 130 in FIG. 7 has a ring structure 130b for accommodating the semiconductor substrate 110 to be processed. It should be noted that the substrate supporting base 130 can also have a ring structure and a conveyor belt (not shown in the figure) at the same time, the semiconductor substrate 110 is accommodated by the ring structure, and the ring structure and the semiconductor substrate 110 are transported by the conveyor belt . the

阴极电极116设置于基底承载基座130的表面上,可电连接至半导体基底110。其中,阴极电极116可同时作为一固定组件,用以将半导体基底110固定于基底承载基座130的一预定位置。有鉴于此,阴极电极116可具有一静电吸盘(electrostatic chuck,e-chuck)、一真空吸盘(vacuum chuck)、一环型(ring type)结构或一钳型(clamp type)结构,如图8与图9所示。图8的阴极电极116可从半导体基底110的上方往下固定半导体基底110,而图9的阴极电极116可固定于基底承载基座130的表面上,从半导体基底110周围朝向半导体基底110的方向倾倒而箝制住半导体基底110。基底承载基座130上,阳极系统114与阴极电极116之间定义有一待处理区域(未示于图中)以及一非处理区域(未示于图中)。部分位于待处理区域内的半导体基底110预定要接受工艺的处理,而部分位于非处理区域内的半导体基底110预定不接受工艺的处理。 The cathode electrode 116 is disposed on the surface of the substrate carrying base 130 and can be electrically connected to the semiconductor substrate 110 . Wherein, the cathode electrode 116 can also be used as a fixing component for fixing the semiconductor substrate 110 on a predetermined position of the substrate carrying base 130 . In view of this, the cathode electrode 116 can have an electrostatic chuck (electrostatic chuck, e-chuck), a vacuum chuck (vacuum chuck), a ring type (ring type) structure or a clamp type (clamp type) structure, as shown in Figure 8 with Figure 9. The cathode electrode 116 of FIG. 8 can fix the semiconductor substrate 110 downward from the top of the semiconductor substrate 110, and the cathode electrode 116 of FIG. The semiconductor substrate 110 is clamped by pouring. On the substrate supporting base 130 , between the anode system 114 and the cathode electrode 116 are defined a region to be treated (not shown in the figure) and a region not to be treated (not shown in the figure). A part of the semiconductor substrate 110 located in the area to be treated is scheduled to be treated by a process, while a part of the semiconductor substrate 110 located in the non-processed area is scheduled not to be treated by a process. the

第一管线132、第二管线134、第三管线142与第四管线144皆位于阳极系统114周围,用以提供或者回收工艺所需的化学物质、添加物(additive)、去离子水、气体、控制流体等等物质。相对于待处理的半导体基底110而言,第三管线142与第四管线144位于第一管线132与第二管线134的外侧。第一管线132、第二管线134、第三管线142与第四管线144皆可以具有任意的管线截面形状,例如圆形、半圆形、弧形、椭圆形、长方形或是多边形等等形状。举例来说,图10所示的第一管线132与第二管线134皆为圆管,而第三管线142与第四管线144具有圆弧形的截面。 The first pipeline 132, the second pipeline 134, the third pipeline 142 and the fourth pipeline 144 are located around the anode system 114, and are used to provide or recover chemical substances, additives, deionized water, gas, Control fluids and other substances. Relative to the semiconductor substrate 110 to be processed, the third pipeline 142 and the fourth pipeline 144 are located outside the first pipeline 132 and the second pipeline 134 . The first pipeline 132 , the second pipeline 134 , the third pipeline 142 and the fourth pipeline 144 can have any pipeline cross-sectional shape, such as circular, semicircular, arc, elliptical, rectangular or polygonal. For example, the first pipeline 132 and the second pipeline 134 shown in FIG. 10 are circular pipes, while the third pipeline 142 and the fourth pipeline 144 have arc-shaped cross-sections. the

此外,本发明所述的流体区域控制装置也可以包括有多个第一管线132、多个第二管线134、多个第三管线142,或者多个第四管线144,并且让众多管线排列成所需的形状,例如圆形、半圆形、弧形、椭圆形、直线形或是长方形等等形状。举例来说,图11所示的第一管线132、第二管线134、第三管线142与第四管线144皆为圆管,且第三管线142与第四管线 144分别排列成一圆形图案。又或者图12所示,当流体区域控制装置220具有侧壁1 52作为辅助时,第三管线142与第四管线144可以具有线形的截面,并且互相平行排列。需特别注意的是,图中所示的各管线皆朝着半导体基底110的中心方向倾斜,如图4所示。然而本发明不需局限于此,本发明流体区域控制装置220的各管线亦可垂直于半导体基底110的晶面而设置、背向半导体基底110的中心方向倾斜,甚至是平行于半导体基底110的晶面而设置。 In addition, the fluid region control device of the present invention may also include multiple first pipelines 132, multiple second pipelines 134, multiple third pipelines 142, or multiple fourth pipelines 144, and the multiple pipelines are arranged into The desired shape, such as circle, semicircle, arc, ellipse, straight line or rectangle, etc. For example, the first pipeline 132, the second pipeline 134, the third pipeline 142 and the fourth pipeline 144 shown in FIG. 11 are all round tubes, and the third pipeline 142 and the fourth pipeline 144 are respectively arranged in a circular pattern. Or as shown in FIG. 12, when the fluid area control device 220 has a side wall 152 as an auxiliary, the third pipeline 142 and the fourth pipeline 144 may have a linear cross-section and be arranged parallel to each other. It should be noted that all the pipelines shown in the figure are inclined toward the center of the semiconductor substrate 110 , as shown in FIG. 4 . However, the present invention is not limited thereto. The pipelines of the fluid area control device 220 of the present invention can also be arranged perpendicular to the crystal plane of the semiconductor substrate 110, inclined away from the center direction of the semiconductor substrate 110, or even parallel to the semiconductor substrate 110. Crystal faces are set. the

除了可以于阳极系统114内部装设管线之外,流体区域控制装置220的各部分实际上都可以装设管线。如图13所示,流体区域控制系统120可以还包括有至少一第六管线146与至少一第七管线148,设置于基底承载基座130内,并对应于半导体基底110的外围。第六管线146与第七管线148同样可以具有上述各式截面,也可以由多个第六管线146或第七管线148排列成任意形状。流体区域控制装置220可以利用管线的阀门或是各流体压力来调控第一管线132、第二管线134、第三管线142、第四管线144、第五管线136、第六管线146或第七管线148的开启与关闭,且流体区域控制装置220也可以调控各管线内的流动流体种类、流动方向、流速,甚至是各管线的设置角度与位置。 In addition to being able to line the interior of the anode system 114, virtually every portion of the fluid region control device 220 can be lined. As shown in FIG. 13 , the fluid area control system 120 may further include at least one sixth pipeline 146 and at least one seventh pipeline 148 disposed in the substrate supporting base 130 and corresponding to the periphery of the semiconductor substrate 110 . The sixth pipeline 146 and the seventh pipeline 148 can also have various cross-sections as described above, and can also be arranged in any shape by a plurality of sixth pipelines 146 or seventh pipelines 148 . The fluid area control device 220 can use the valve of the pipeline or the fluid pressure to regulate the first pipeline 132, the second pipeline 134, the third pipeline 142, the fourth pipeline 144, the fifth pipeline 136, the sixth pipeline 146 or the seventh pipeline 148, and the fluid area control device 220 can also regulate the type, flow direction, and flow rate of the fluid flowing in each pipeline, and even the setting angle and position of each pipeline. the

另一方面,除了可以于阳极系统114内部装设感测器122或侦测器之外,流体区域控制装置220的各部分实际上皆可以装设各种感测器122或侦测器,例如装设一温度感测器、一流速感测器,或是一可量测晶片表面状况(例如:厚度、平坦度...等)的感测器。举例来说,第一管线132内可以包括有一感测器122,第二管线134内也可以包括有一感测器122。这些感测器可以于工艺进行的过程中对工艺状况或是工艺流体进行即时量测,因此可以准确且快速地掌控工艺状况,进而能即时自动回馈并调整各项工艺参数或是工艺流体的品质。 On the other hand, in addition to installing sensors 122 or detectors inside the anode system 114, each part of the fluid area control device 220 can actually be equipped with various sensors 122 or detectors, such as A temperature sensor, a flow rate sensor, or a sensor capable of measuring the surface condition of the wafer (such as thickness, flatness, etc.) is installed. For example, the first pipeline 132 may include a sensor 122 , and the second pipeline 134 may also include a sensor 122 . These sensors can measure the process conditions or process fluids in real time during the process, so they can accurately and quickly control the process conditions, and then can automatically feedback and adjust various process parameters or the quality of process fluids in real time . the

为了更清楚地说明本发明的特征所在,以下通过本发明应用于一电化学电镀工艺的实例来说明流体区域控制装置220的一操作方法。请参阅图14,其绘示的是图13所示用于电镀的流体区域控制装置220的一操作方法示意图,其中相同的元件或部位沿用相同的符号来表示。如图14所示,首先提供图13所示的流体区域控制装置220。之后,提供至少一半导体基底110,利用阴极电极116或是其他固定组件将半导体基底110固定于基底承 载基座130上。半导体基底110可以为一晶片、一硅基底或者是硅覆绝缘(silicon-on-insulator,SOI)基底。于本实施例中,半导体基底110即为一晶片。由于本实施例晶片的晶面需接受电镀而形成金属材料层,且晶片的晶边不需要形成金属材料层,因此流体区域控制装置220的待处理区域102是对应至晶片的晶面,而非处理区域104是对应至晶片的晶边,其中晶片的晶面可向上放置而面对阳极系统114。 In order to illustrate the features of the present invention more clearly, an operation method of the fluid region control device 220 is illustrated below through an example of applying the present invention to an electrochemical plating process. Please refer to FIG. 14 , which is a schematic diagram of an operation method of the fluid area control device 220 for electroplating shown in FIG. 13 , wherein the same components or parts are represented by the same symbols. As shown in FIG. 14 , firstly, the fluid area control device 220 shown in FIG. 13 is provided. Afterwards, at least one semiconductor substrate 110 is provided, and the semiconductor substrate 110 is fixed on the substrate supporting base 130 by using the cathode electrode 116 or other fixing components. The semiconductor substrate 110 may be a wafer, a silicon substrate or a silicon-on-insulator (SOI) substrate. In this embodiment, the semiconductor substrate 110 is a wafer. Since the crystal face of the wafer in this embodiment needs to be electroplated to form a metal material layer, and the crystal edge of the wafer does not need to form a metal material layer, the area 102 to be treated in the fluid area control device 220 corresponds to the crystal face of the wafer, not The processing region 104 is corresponding to the crystal edge of the wafer, where the crystal face of the wafer can be placed upwards to face the anode system 114 . the

接着,开启第三管线142与第四管线144,使得一控制流体154持续从第四管线144流出,并通过第三管线142回收,而第六管线146与第七管线148则关闭。其中,控制流体154是用以维持待处理区域内的化学物质或清洗流体等工艺流体的形状与位置,使得化学物质不会接触到半导体基底110的不需接受工艺处理的部分,例如控制流体154可以为氮气等惰性气体(inert gas)。第四管线144与第三管线142皆设置于半导体基底110的周围,分别用于提供与回收控制流体154。此时,控制流体154从第四管线144流向第三管线142的路径可形成一流动动线P。通过第三管线142与第四管线144的配置,流体区域控制装置220会使域控制流体154流过流体区域控制装置220的非处理区域。 Then, the third pipeline 142 and the fourth pipeline 144 are opened, so that a control fluid 154 continuously flows out from the fourth pipeline 144 and is recovered through the third pipeline 142 , while the sixth pipeline 146 and the seventh pipeline 148 are closed. Wherein, the control fluid 154 is used to maintain the shape and position of process fluids such as chemical substances or cleaning fluids in the area to be treated, so that the chemical substances will not touch the parts of the semiconductor substrate 110 that do not need to be processed, such as the control fluid 154 Inert gas such as nitrogen may be used. Both the fourth pipeline 144 and the third pipeline 142 are disposed around the semiconductor substrate 110 for supplying and recovering the control fluid 154 respectively. At this moment, the flow path of the control fluid 154 from the fourth pipeline 144 to the third pipeline 142 may form a flow line P. As shown in FIG. Through the configuration of the third pipeline 142 and the fourth pipeline 144 , the fluid area control device 220 allows the domain control fluid 154 to flow through the non-treatment area of the fluid area control device 220 . the

然后开启第一管线132与第二管线134,使得一电镀流体156持续从第一管线132流出,并通过第二管线134回收。此处的电镀流体156即为电化学电镀工艺的工艺流体。第一管线132与第二管线134分别用于提供与回收电镀流体156,设置于半导体基底110与控制流体154的流动动线P之间。为了促使电镀流体156与控制流体154持续流动,流体区域控制装置220内部或外部可以装设一泵浦作为动力来源,但无须局限于此。于本发明的其他实施例中,工艺流体甚至可以不用持续地提供与持续地回收,而是先提供一定量的工艺流体来进行反应后,再视情况斟酌是否要回收工艺流体或是提供新的工艺流体。 Then the first pipeline 132 and the second pipeline 134 are opened, so that an electroplating fluid 156 continuously flows out of the first pipeline 132 and is recovered through the second pipeline 134 . The electroplating fluid 156 here is the process fluid of the electrochemical plating process. The first pipeline 132 and the second pipeline 134 are respectively used for supplying and recovering the electroplating fluid 156 , and are disposed between the semiconductor substrate 110 and the flow line P of the control fluid 154 . In order to promote the continuous flow of the electroplating fluid 156 and the control fluid 154 , a pump can be installed inside or outside the fluid area control device 220 as a power source, but it is not limited thereto. In other embodiments of the present invention, the process fluid may not even be continuously provided and continuously recovered, but a certain amount of process fluid is first provided for reaction, and then it is considered whether to recover the process fluid or provide a new one according to the situation. process fluid. the

由于电镀流体156与控制流体154彼此不易互溶,因此控制流体154可以控制电镀流体156的流动范围,使得电镀流体156不会接触到半导体基底110上不需接受工艺处理的部分,而只会接触到半导体基底110上需要接受工艺处理的部分。如此一来,流体区域控制装置220可以通过控制流体154的流速、电镀流体156的流速、各管线的位置与各管线的角度等等因素来控制电镀流体156所占据的空间。 Since the electroplating fluid 156 and the control fluid 154 are not easily miscible with each other, the control fluid 154 can control the flow range of the electroplating fluid 156, so that the electroplating fluid 156 will not touch the part that does not need to be processed on the semiconductor substrate 110, but only touches The part on the semiconductor substrate 110 that needs to be processed. In this way, the fluid area control device 220 can control the space occupied by the electroplating fluid 156 by controlling the flow rate of the fluid 154 , the flow rate of the electroplating fluid 156 , the positions of the pipelines and the angles of the pipelines and so on. the

阳极电极124与阴极电极116可于电镀流体156流出之前或流出之后电连接至不同电位,如此一来,由阳极电极124、电镀流体156、阴极电极116所组成的电路便会被导通,在阴极电极116周围进行还原反应,而将金属材料镀在半导体基底110的晶面上。 The anode electrode 124 and the cathode electrode 116 can be electrically connected to different potentials before or after the electroplating fluid 156 flows out. In this way, the circuit formed by the anode electrode 124, the electroplating fluid 156, and the cathode electrode 116 will be conducted. A reduction reaction is performed around the cathode electrode 116 , and the metal material is plated on the crystal surface of the semiconductor substrate 110 . the

在前述的状况下,控制流体154与电镀流体156彼此不会进行反应,控制流体154是利用其本身与电镀流体156不互溶的特性来局限电镀流体156的位置与形状。于本发明中,工艺流体与控制流体皆可以为液体状态、气体状态、蒸汽状态(vapor state)或是胶体状态(gel state)。例如,电镀流体156是以液体状态流动,而控制流体154则是以气体状态流动。又或者,电镀流体156与控制流体154可以同时为液体状态。甚至,控制流体154可以包括有一超临界流体,例如二氧化碳。在本发明的其他实施例中,控制流体154还可以包括有其他各式物质来辅助工艺的操作或是辅助控制电镀流体156的流动。举例来说,控制流体154可包括有一离子化气体(ionizedgas)、一热气体或是一冷气体,以改变工艺温度或是电镀流体156的温度与特性。如此一来,控制流体154一方面可以维持工艺流体的形状与位置,另一方面可以强化工艺,甚至还可以移除半导体基底110上残留的残留物。 Under the aforementioned conditions, the control fluid 154 and the electroplating fluid 156 do not react with each other, and the control fluid 154 utilizes its immiscibility with the electroplating fluid 156 to restrict the position and shape of the electroplating fluid 156 . In the present invention, both the process fluid and the control fluid can be in liquid state, gas state, vapor state or gel state. For example, the plating fluid 156 flows in a liquid state, while the control fluid 154 flows in a gaseous state. Alternatively, the plating fluid 156 and the control fluid 154 may be in a liquid state at the same time. Furthermore, the control fluid 154 may include a supercritical fluid, such as carbon dioxide. In other embodiments of the present invention, the control fluid 154 may also include various other substances to assist the operation of the process or assist in controlling the flow of the electroplating fluid 156 . For example, the control fluid 154 may include an ionized gas, a hot gas, or a cold gas to change the process temperature or the temperature and characteristics of the plating fluid 156 . In this way, on the one hand, the control fluid 154 can maintain the shape and position of the process fluid, on the other hand, it can strengthen the process, and even remove the residue left on the semiconductor substrate 110 . the

本发明的主要特征之一在于利用一控制流体取代已知的容器,以控制工艺所需流体的位置及工艺流体占据的空间。为了达到上述目的,控制流体与工艺流体彼此互不相溶,则控制流体可通过本身流动的流动动线P来局限工艺流体占据的空间、利用控制流体与工艺流体彼此之间的磁力作用来控制工艺流体占据的空间,或是利用控制流体与工艺流体彼此之间的电力作用来控制工艺流体占据的空间。有鉴于此,控制流体154可包括有具有磁性的物质、具有电性的物质、磁流变液(magneto-rheological fluid,MRF)、电流变液(electro-rheological fluid,ERF),甚至是固体微粒。由此,流体区域控制装置220可以利用磁力(magnetic force)或是电力(electric force)来控制控制流体154或电镀流体156的特性,进而控制电镀流体156的流动。 One of the main features of the present invention is to replace the known container with a control fluid to control the position of the process fluid and the space occupied by the process fluid. In order to achieve the above purpose, the control fluid and the process fluid are immiscible with each other, then the control fluid can limit the space occupied by the process fluid through the flow line P that flows by itself, and use the magnetic force between the control fluid and the process fluid to control The space occupied by the process fluid, or the space occupied by the process fluid is controlled by the electric power between the control fluid and the process fluid. In view of this, the control fluid 154 may include magnetic substances, electrical substances, magneto-rheological fluid (magneto-rheological fluid, MRF), electro-rheological fluid (electro-rheological fluid, ERF), and even solid particles . Thus, the fluid area control device 220 can use magnetic force or electric force to control the characteristics of the control fluid 154 or the electroplating fluid 156 , thereby controlling the flow of the electroplating fluid 156 . the

前述操作方法仅为本发明其中一种实施方式,控制流体154与电镀流体156的实际流动方式可依据实际工艺需求而调整。换句话说,针对不同的工艺需求,本发明的控制流体154或电镀流体156可以由任何管线流出,并且于适当的管线进行回收。请参阅图15至图18,其绘示的是图13所示用于电镀的流体区域控制装置220的其他操作方法的示意图,其中相同的 元件或部位仍沿用相同的符号来表示。图15至图18所示的操作方法同样可应用于一电化学电镀工艺,这些操作方法与前述操作方法的主要不同之处在于,控制流体154与电镀流体156的流动管线有所变动。 The foregoing operation method is only one implementation of the present invention, and the actual flow modes of the control fluid 154 and the electroplating fluid 156 can be adjusted according to actual process requirements. In other words, according to different process requirements, the control fluid 154 or the electroplating fluid 156 of the present invention can flow out from any pipeline and be recovered in a proper pipeline. Please refer to FIG. 15 to FIG. 18 , which depict schematic diagrams of other operating methods of the fluid area control device 220 for electroplating shown in FIG. 13 , wherein the same elements or parts are still represented by the same symbols. The operating methods shown in FIGS. 15 to 18 can also be applied to an electrochemical plating process. The main difference between these operating methods and the aforementioned operating methods is that the flow lines of the control fluid 154 and the electroplating fluid 156 are changed. the

如图15所示,控制流体154同样是从第四管线144流出,并通过第三管线142回收。但是电镀流体156改由第二管线134流出,并通过第一管线132回收。如图16所示,控制流体154的流动动线P同样不变,但电镀流体156优选是由第五管线136流出,并通过第一管线132与第二管线134一起回收。如图17所示,电镀流体156由第一管线132流出,并通过第二管线134回收。而控制流体154由第六管线146流出,并通过第三管线142回收。又或者图18所示,电镀流体156由第一管线132流出,并通过第二管线134回收。而控制流体154由第六管线146与第七管线148一起流出,并通过第三管线142与第四管线144回收。 As shown in FIG. 15 , control fluid 154 also exits fourth line 144 and is recovered through third line 142 . But the electroplating fluid 156 flows out from the second pipeline 134 instead and is recovered through the first pipeline 132 . As shown in FIG. 16 , the flow line P of the control fluid 154 is also unchanged, but the electroplating fluid 156 preferably flows out from the fifth pipeline 136 and is recovered through the first pipeline 132 together with the second pipeline 134 . As shown in FIG. 17 , the plating fluid 156 exits the first line 132 and is recovered through the second line 134 . And the control fluid 154 flows out from the sixth line 146 and is recovered through the third line 142 . Or as shown in FIG. 18 , the electroplating fluid 156 flows out from the first pipeline 132 and is recovered through the second pipeline 134 . The control fluid 154 flows out from the sixth pipeline 146 and the seventh pipeline 148 together, and is recovered through the third pipeline 142 and the fourth pipeline 144 . the

特别注意的是,前述的流体区域控制装置220、流体流动动线P与工艺流体流动动线皆可应用于一溶剂清洗(solvent cleaning)工艺中,且本发明的流体区域控制装置220可应用于任何需要控制操作流体的工艺中,例如一干燥工艺、一湿式蚀刻工艺、一无电电镀(electroless plating)工艺、一化学机械抛光(chemical mechanical polishing,CMP)工艺,或是一电化学机械抛光工艺等等。当流体区域控制装置220应用于清洗工艺时,阳极电极124与阴极电极116无须电连接至不同电位,且电镀流体156可更换为清洗流体,例如一去离子水(deionized water,DI water)或一超临界流体。因此,一半导体基底110于流体区域控制装置220中接受电化学电镀工艺之后,可以关闭施加于阳极电极与阴极电极的电压,并且更换工艺流体,旋即于同一装置中接受一清洗工艺或是一干燥工艺。 It should be noted that the aforementioned fluid area control device 220, fluid flow line P and process fluid flow line can all be applied to a solvent cleaning (solvent cleaning) process, and the fluid area control device 220 of the present invention can be applied to In any process that requires control of the operating fluid, such as a drying process, a wet etching process, an electroless plating (electroless plating) process, a chemical mechanical polishing (CMP) process, or an electrochemical mechanical polishing process etc. When the fluid area control device 220 is applied to a cleaning process, the anode electrode 124 and the cathode electrode 116 need not be electrically connected to different potentials, and the plating fluid 156 can be replaced with a cleaning fluid, such as a deionized water (DI water) or a supercritical fluid. Therefore, after a semiconductor substrate 110 undergoes an electrochemical plating process in the fluid region control device 220, the voltage applied to the anode electrode and the cathode electrode can be turned off, and the process fluid is replaced, and immediately undergoes a cleaning process or a drying process in the same device. craft. the

由此可知,当应用于清洗工艺时,流体区域控制装置甚至可以不需要阳极电极与阴极电极二个组件。请参阅图19,其绘示的是本发明的第二优选实施例用于清洗的流体区域控制装置320的剖面示意图,其中相同的元件或部位沿用相同的符号来表示。如图19所示,本实施例提供一种用于清洗的流体区域控制装置320。流体区域控制装置320与流体区域控制装置220主要的不同之处在于,用于清洗的流体区域控制装置320可以不需要阴极电极116与阳极系统114。因此,流体区域控制装置220可利用一固定组件216来固定半导体基底110,并利用一管线系统(tube system)214来协助控 制工艺的反应高度H,其中固定组件216可为静电吸盘、真空吸盘或钳型结构。管线系统214位于基底承载基座130上方,本质上对应于半导体基底110而设置,并且与基底承载基座130相距一反应高度H。基底承载基座130上定义有一待处理区域(未示于图中)以及一非处理区域(未示于图中)。部分位于待处理区域内的半导体基底110预定要接受工艺的处理,而部分位于非处理区域内的半导体基底110预定不接受工艺的处理。 It can be seen that, when applied to the cleaning process, the fluid area control device may not even need two components of the anode electrode and the cathode electrode. Please refer to FIG. 19 , which is a schematic cross-sectional view of a fluid area control device 320 for cleaning according to a second preferred embodiment of the present invention, wherein the same components or parts are represented by the same symbols. As shown in FIG. 19 , this embodiment provides a fluid area control device 320 for cleaning. The main difference between the fluid area control device 320 and the fluid area control device 220 is that the fluid area control device 320 for cleaning may not require the cathode electrode 116 and the anode system 114 . Therefore, the fluid area control device 220 can use a fixing component 216 to fix the semiconductor substrate 110, and use a pipeline system (tube system) 214 to help control the reaction height H of the process, wherein the fixing component 216 can be an electrostatic chuck or a vacuum chuck or clamp structure. The pipeline system 214 is located above the substrate supporting base 130 , substantially corresponding to the semiconductor substrate 110 , and is separated from the substrate supporting base 130 by a reaction height H. A to-be-processed area (not shown in the figure) and a non-processed area (not shown in the figure) are defined on the substrate carrying base 130 . A part of the semiconductor substrate 110 located in the area to be treated is scheduled to be treated by a process, while a part of the semiconductor substrate 110 located in the non-processed area is scheduled not to be treated by a process. the

另外,于本发明的另一实施例中,流体区域控制系统120本身就可以用于清洗工艺、蚀刻工艺或干燥工艺,而利用工艺流体本身的重力与控制流体来维持工艺流体的位置,如图20所示。 In addition, in another embodiment of the present invention, the fluid region control system 120 itself can be used for cleaning process, etching process or drying process, and the gravity of the process fluid itself and the control fluid are used to maintain the position of the process fluid, as shown in the figure 20 shown. the

当流体区域控制装置320应用于蚀刻工艺或清洗工艺时,控制流体与工艺流体还可以具有其他的流动方式。请参阅图21至图24,其绘示的是图19所示用于清洗的流体区域控制装置320的其他操作方法的示意图,其中相同的元件或部位仍沿用相同的符号来表示,且此处的半导体基底110同样可为一晶片。如图21所示,当要清洗半导体基底110的晶面时,第一管线132与第二管线134一起提供工艺所需的清洗流体256,并且由第五管线136回收清洗流体256。而控制流体154由第六管线146与第七管线148一起流出,并由下往上藉着第三管线142与第四管线144回收。或者也可以如同图22所示,控制流体154由第三管线142与第四管线144一起流出,并由上往下藉着第六管线146与第七管线148回收。 When the fluid region control device 320 is applied to an etching process or a cleaning process, the control fluid and the process fluid may also have other flow modes. Please refer to FIG. 21 to FIG. 24, which are schematic diagrams of other operating methods of the fluid area control device 320 for cleaning shown in FIG. 19, wherein the same elements or parts are still represented by the same symbols, and here The semiconductor substrate 110 can also be a wafer. As shown in FIG. 21 , when the crystal plane of the semiconductor substrate 110 is to be cleaned, the first pipeline 132 and the second pipeline 134 together provide the cleaning fluid 256 required for the process, and the fifth pipeline 136 recovers the cleaning fluid 256 . The control fluid 154 flows out from the sixth pipeline 146 and the seventh pipeline 148 together, and is recovered through the third pipeline 142 and the fourth pipeline 144 from bottom to top. Alternatively, as shown in FIG. 22 , the control fluid 154 flows out from the third pipeline 142 and the fourth pipeline 144 together, and is recovered through the sixth pipeline 146 and the seventh pipeline 148 from top to bottom. the

当要清洗半导体基底110的晶边时,流体区域控制装置320的待处理区域可对应至半导体基底110的晶边,而非处理区域可对应至半导体基底110的晶面。如图23所示,第一管线132与第二管线134一起提供工艺所需的控制流体154,并且由第五管线136回收控制流体154,以保护位于非处理区域的晶片的晶面不与清洗流体256接触。而清洗流体256由第六管线146流出,并藉着第三管线142回收。再者,如图24所示,当要清洗半导体基底110的晶背时,固定组件216可先将半导体基底110略为举起,由第六管线146提供清洗流体256,第三管线142回收清洗流体256。而控制流体154由第一管线132与第二管线134流出,并藉着第五管线136回收。 When the crystal edge of the semiconductor substrate 110 is to be cleaned, the area to be treated by the fluid area control device 320 may correspond to the crystal edge of the semiconductor substrate 110 , and the untreated area may correspond to the crystal plane of the semiconductor substrate 110 . As shown in Figure 23, the first pipeline 132 and the second pipeline 134 provide the control fluid 154 required for the process together, and the control fluid 154 is recovered by the fifth pipeline 136, so as to protect the crystal plane of the wafer located in the non-processing area from cleaning. Fluid 256 contacts. The cleaning fluid 256 flows out from the sixth pipeline 146 and is recovered through the third pipeline 142 . Furthermore, as shown in FIG. 24, when the crystal back of the semiconductor substrate 110 is to be cleaned, the fixing assembly 216 can lift the semiconductor substrate 110 slightly first, the sixth pipeline 146 provides the cleaning fluid 256, and the third pipeline 142 recovers the cleaning fluid. 256. The control fluid 154 flows out from the first pipeline 132 and the second pipeline 134 and is recovered through the fifth pipeline 136 . the

本发明的用于电镀的流体区域控制装置220或用于清洗的流体区域控制装置320亦可应用于化学机械抛光工艺,其中该工艺可分为传统化学机械抛光工艺与电化学抛光工艺。请参照图25,其绘示的是本发明的第三优 选实施例用于抛光的流体区域控制装置720的剖面示意图。如图25所示,流体区域控制装置720可以包括有一抛光系统(polishing system)714与一流体区域控制系统120,其中抛光系统714还包括有一抛光垫(polishing pad)751、一抛光垫固定座(pad holder)724,以及抛光浆料(slurry)158。 The fluid area control device 220 for electroplating or the fluid area control device 320 for cleaning of the present invention can also be applied to a chemical mechanical polishing process, wherein the process can be divided into a traditional chemical mechanical polishing process and an electrochemical polishing process. Please refer to FIG. 25 , which shows a schematic cross-sectional view of a fluid area control device 720 for polishing according to a third preferred embodiment of the present invention. As shown in Figure 25, the fluid area control device 720 can include a polishing system (polishing system) 714 and a fluid area control system 120, wherein the polishing system 714 also includes a polishing pad (polishing pad) 751, a polishing pad fixing seat ( pad holder) 724, and polishing slurry (slurry) 158. the

当应用于电化学抛光工艺时,固定组件216可以作为阳极电极,而抛光垫固定座724可以作为阴极电极,用以通电加速抛光效率。此外,当应用于传统化学机械抛光工艺时,流体区域控制装置720可以关闭施加于阳极电极与阴极电极的电压,即可于同一装置中进行传统化学机械抛光工艺。换句话说,通过部分元件的更换、开关,以及工艺流体的更换,半导体基底110可以于单一流体区域控制装置720中迅速地进行各种不同的工艺,例如于一化学机械抛光工艺之后旋即接受一清洗工艺。 When applied to an electrochemical polishing process, the fixing component 216 can be used as an anode electrode, and the polishing pad fixing seat 724 can be used as a cathode electrode to accelerate polishing efficiency by energizing. In addition, when applied to a traditional chemical mechanical polishing process, the fluid area control device 720 can turn off the voltage applied to the anode electrode and the cathode electrode, so that the traditional chemical mechanical polishing process can be performed in the same device. In other words, through the replacement of some components, switching, and replacement of process fluids, the semiconductor substrate 110 can quickly perform various processes in a single fluid area control device 720, such as receiving a chemical mechanical polishing process immediately after a process. cleaning process. the

基底承载基座130上定义有一待处理区域(未示于图中)以及一非处理区域(未示于图中)。部分位于待处理区域内的半导体基底110预定要接受化学机械抛光工艺的处理,而部分位于非处理区域内的半导体基底110预定不接受化学机械抛光工艺的处理。尤其注意的是,前述的流体流动动线P与工艺流体流动动线皆可应用于化学机械抛光工艺中,且抛光垫751的高度与位置皆可以根据工艺所需而进行调整。要进行化学机械抛光工艺时,抛光垫751可以向下施压于半导体基底110表面上,或者基底承载基座130或固定组件216也可以将半导体基底110上举至抛光垫751表面。 A to-be-processed area (not shown in the figure) and a non-processed area (not shown in the figure) are defined on the substrate carrying base 130 . Part of the semiconductor substrate 110 located in the area to be treated is scheduled to be treated by a chemical mechanical polishing process, while part of the semiconductor substrate 110 located in an untreated area is scheduled not to be treated by a chemical mechanical polishing process. It should be particularly noted that both the aforementioned fluid flow line P and the process fluid flow line can be applied in the chemical mechanical polishing process, and the height and position of the polishing pad 751 can be adjusted according to the requirements of the process. When performing the chemical mechanical polishing process, the polishing pad 751 can press down on the surface of the semiconductor substrate 110 , or the substrate supporting base 130 or the fixing component 216 can also lift the semiconductor substrate 110 to the surface of the polishing pad 751 . the

抛光系统714可以还包括有一可量测晶片平坦度或材料层厚度的感测器722,以对半导体基底110各部位进行一即时的平坦度量测,并可以将量测结果即时回馈至工艺中。此外,抛光系统714可以包括有各种类型的抛光装置,例如一旋转式(rotary type)抛光装置、一线性(linear type)抛光装置、一轨道式(orbital type)抛光装置,或是一固定抛光微粒(fixed abrasive web)系统。举例来说,当抛光系统714为一固定抛光微粒系统时,抛光垫751本身可以具有各种类型的抛光微粒,而流体区域控制装置720所供应的工艺流体可以为一去离子水,具有抛光微粒的抛光垫751配合着去离子水即可滚动抛光整个半导体基底110或是半导体基底110的特定区域,例如半导体基底110表面的材料层的凸起结构。实际操作上,抛光垫751的尺寸可以比半导体基底110大、比半导体基底110小,或是和半导体基底110一样大。 The polishing system 714 may further include a sensor 722 capable of measuring the flatness of the wafer or the thickness of the material layer, so as to perform a real-time flatness measurement on various parts of the semiconductor substrate 110, and the measurement results can be fed back to the process in real time . In addition, the polishing system 714 may include various types of polishing devices, such as a rotary type polishing device, a linear type polishing device, an orbital type polishing device, or a fixed polishing device. Particle (fixed abrasive web) system. For example, when the polishing system 714 is a fixed polishing particle system, the polishing pad 751 itself can have various types of polishing particles, and the process fluid supplied by the fluid area control device 720 can be a deionized water with polishing particles. The polishing pad 751 combined with deionized water can roll polish the entire semiconductor substrate 110 or a specific area of the semiconductor substrate 110 , such as the convex structure of the material layer on the surface of the semiconductor substrate 110 . In practice, the size of the polishing pad 751 can be larger than the semiconductor substrate 110 , smaller than the semiconductor substrate 110 , or the same size as the semiconductor substrate 110 . the

由此也可推知,当用于清洗的流体区域控制装置320装设有至少一抛 光垫时,流体区域控制装置320即可进行传统化学机械抛光工艺。 It can also be deduced from this that when the fluid area control device 320 for cleaning is equipped with at least one polishing pad, the fluid area control device 320 can perform a traditional chemical mechanical polishing process. the

因为流体区域控制装置720可以利用控制流体来控制抛光浆料158或去离子水的位置,并且控制抛光垫751的高度与位置来抛光整个半导体基底110或是半导体基底110的特定区域,因此流体区域控制装置720具有以下几个优点。首先,流体区域控制装置720可以轻易地调整待处理区域与非处理区域的位置,也可以轻易地调整半导体基底110的相对位置,所以可以针对半导体基底110的特定区域进行抛光,而不必担心位于其他区域的半导体基底110或材料层受到抛光而损耗或破坏。 Because the fluid region control device 720 can use the control fluid to control the position of the polishing slurry 158 or deionized water, and control the height and position of the polishing pad 751 to polish the entire semiconductor substrate 110 or a specific region of the semiconductor substrate 110, the fluid region The control device 720 has several advantages as follows. First of all, the fluid area control device 720 can easily adjust the positions of the area to be treated and the non-treated area, and can also easily adjust the relative position of the semiconductor substrate 110, so it is possible to perform polishing on a specific area of the semiconductor substrate 110 without worrying about other areas. Regions of the semiconductor substrate 110 or material layers are worn or damaged by polishing. the

其次,于传统的蚀刻工艺、传统的沉积工艺,或是传统的抛光工艺之后,单一半导体基底110或是其上某一材料层的表面往往会出现均匀度(uniformity)不佳的问题,例如于传统的抛光工艺之后,半导体基底110的边缘会较薄而中心会较厚。由于流体区域控制装置720可以轻易地调整待处理区域与非处理区域的位置,也可以即时量测半导体基底110的平坦度或材料层的厚度,所以能自动抛光出具有良好均匀度的半导体基底110或材料层。 Secondly, after a traditional etching process, a traditional deposition process, or a traditional polishing process, the surface of a single semiconductor substrate 110 or a certain material layer thereon often has a problem of poor uniformity, for example, in After the conventional polishing process, the edge of the semiconductor substrate 110 will be thinner and the center will be thicker. Since the fluid area control device 720 can easily adjust the positions of the area to be treated and the non-treated area, and can also measure the flatness of the semiconductor substrate 110 or the thickness of the material layer in real time, it can automatically polish the semiconductor substrate 110 with good uniformity or material layers. the

再者,由于流体区域控制装置720是利用控制流体来控制所需接受抛光的位置,因此流体区域控制装置720可以具有任意尺寸的抛光垫751,不像传统抛光机台的抛光垫尺寸通常必须大于半导体基底110的尺寸。另外,因为流体区域控制装置720可针对待处理区域施加抛光浆料158或去离子水,因此可以避免抛光浆料158接触到半导体基底110上其他易受污染的区域,也可以节省抛光浆料158或去离子水的使用量,避免不必要的成本损耗。 Furthermore, since the fluid area control device 720 uses the control fluid to control the position to be polished, the fluid area control device 720 can have a polishing pad 751 of any size, unlike the polishing pad size of a traditional polishing machine table, which usually must be larger than Dimensions of the semiconductor substrate 110 . In addition, because the fluid area control device 720 can apply the polishing slurry 158 or deionized water to the area to be treated, the polishing slurry 158 can be prevented from contacting other easily polluted areas on the semiconductor substrate 110, and the polishing slurry 158 can also be saved. Or the amount of deionized water used to avoid unnecessary cost loss. the

另外需注意的是,本发明用于电镀的流体区域控制装置220、用于清洗的流体区域控制装置320与用于抛光的流体区域控制装置720都可以对晶片的特定区域进行工艺处理。请参阅图26,图26绘示的是本发明流体区域控制装置的一操作示意图。如图26所示,流体区域控制装置可以包括有一流体区域控制系统120与一系统914,其中系统914可以是阳极系统114、管线系统214或抛光系统714。流体区域控制装置可对半导体基底110进行区域性的电镀工艺、清洗工艺或是抛光工艺。这里的待处理区域不需限定在晶面与晶边,可以对应至半导体基底110上的任意位置,例如对应至晶片上的某个有源区域,而半导体基底110上的其余部分则可对应至非处理区域,例如非处理区域可以对应至晶片上的某个周边区域。在其他实施例中,待处理区域可以对应至晶片的晶面、晶背、晶边,或是任何需要处理的局部区域,而晶片的其余部分则可以对应至非处理区域。 In addition, it should be noted that the fluid area control device 220 for electroplating, the fluid area control device 320 for cleaning and the fluid area control device 720 for polishing of the present invention can all process specific areas of the wafer. Please refer to FIG. 26 . FIG. 26 is a schematic view of the operation of the fluid area control device of the present invention. As shown in FIG. 26 , the fluid area control device may include a fluid area control system 120 and a system 914 , wherein the system 914 may be the anode system 114 , the pipeline system 214 or the polishing system 714 . The fluid region control device can perform regional electroplating process, cleaning process or polishing process on the semiconductor substrate 110 . The area to be treated here need not be limited to crystal planes and crystal edges, and can correspond to any position on the semiconductor substrate 110, for example, to an active region on the wafer, while the rest of the semiconductor substrate 110 can correspond to A non-processing area, eg, a non-processing area may correspond to a certain peripheral area on the wafer. In other embodiments, the area to be processed may correspond to the crystal plane, crystal back, crystal edge, or any local area that needs to be processed, while the rest of the wafer may correspond to the non-processed area. the

综上所述,由于本发明是利用控制流体来控制工艺流体的位置,因此不像已知电化学电镀工艺需要庞大的电镀槽与大量的电镀流体。此外,本发明的控制流体与工艺流体都可以循环再利用。控制流体或工艺流体经过管线回收后,可以直接经另一个管线回流至流体区域控制装置中继续利用。或者,回收的工艺流体与控制流体也可以经过即时的处理或非即时的处理之后,再供应至流体区域控制装置中继续利用。换句话说,本发明可以根据回收流体或回收工艺流体的状态与成分比例而添加新的流体或工艺流体进行调配,也可以对回收流体或回收工艺流体进行适当的分离步骤,接着再将处理过的流体或工艺流体供应至流体区域控制装置中。如此一来,本发明可以轻易且即时地调整工艺流体的成分比例与状态,使工艺维持在良好的状况,无须耗费冗长的时间与庞大的成本去更换工艺流体,还可以减少工艺流体的使用量。此外,本发明亦可视工艺需求提供一加热装置设置于流体控制装置中,用以加热半导体基底或工艺流体,进而提升工艺所需的反应温度或加快其反应速度。 To sum up, since the present invention uses the control fluid to control the position of the process fluid, it does not require a huge electroplating tank and a large amount of electroplating fluid like the known electrochemical plating process. In addition, both the control fluid and the process fluid of the present invention can be recycled. After the control fluid or process fluid is recovered through the pipeline, it can be directly returned to the fluid area control device through another pipeline for further use. Alternatively, the recovered process fluid and control fluid can also be supplied to the fluid area control device for further use after immediate or non-immediate treatment. In other words, the present invention can add new fluid or process fluid according to the state and composition ratio of the recovered fluid or recovered process fluid for deployment, and can also perform appropriate separation steps on the recovered fluid or recovered process fluid, and then treat the treated fluid The fluid or process fluid is supplied to the fluid area control device. In this way, the present invention can easily and instantly adjust the composition ratio and state of the process fluid, so that the process can be maintained in a good condition, without taking a long time and huge cost to replace the process fluid, and can also reduce the usage of the process fluid . In addition, the present invention can also provide a heating device installed in the fluid control device according to the process requirements, to heat the semiconductor substrate or the process fluid, thereby increasing the reaction temperature required by the process or speeding up the reaction speed. the

另一方面,本发明流体区域控制装置可以通过流速与管线的控制而使工艺仅作用于半导体基底上需接受工艺处理的部分,并且同时确保工艺不会作用于半导体基底上不需接受工艺处理的部分,因此可以避免电化学电镀工艺于晶片边缘镀上金属层,省略边缘金属的移除步骤(edge bevelremoval step,EBR step),进而节省工艺时间与工艺成本,并且降低工艺的复杂度。 On the other hand, the fluid area control device of the present invention can make the process only act on the part of the semiconductor substrate that needs to be processed through the control of the flow rate and the pipeline, and at the same time ensure that the process will not act on the part of the semiconductor substrate that does not need to be processed. Therefore, the electrochemical plating process can be avoided to plate a metal layer on the edge of the wafer, and the edge metal removal step (edge bevel removal step, EBR step) can be omitted, thereby saving process time and process cost, and reducing process complexity. the

由于本发明可利用控制流体取代已知的容器来控制工艺流体的位置,因此可以打破出传统装置的局限而发展出各式各样的工艺操作设备。请参阅图27至图29,图27绘示的是本发明的第四优选实施例的工艺操作设备350的示意图,图28是图27所示的输送装置372的立体示意图,而图29是图27所示的工艺操作设备350于中层的剖面示意图,其中相同的元件或部位沿用相同的符号来表示。如图27至图29所示,工艺操作设备350包括有一柱状基台360、一自动工艺控制系统(automatic process control system,APC system)324、多个流体区域控制装置322、至少一载入/载出装置 Since the present invention can control the position of the process fluid by using the control fluid instead of the known container, it can break through the limitations of traditional devices and develop various process operation equipment. Please refer to Fig. 27 to Fig. 29, what Fig. 27 depicts is the schematic diagram of the process operation equipment 350 of the fourth preferred embodiment of the present invention, Fig. 28 is the three-dimensional schematic diagram of conveying device 372 shown in Fig. 27, and Fig. 29 is a diagram 27 is a schematic cross-sectional view of the process operation equipment 350 in the middle layer, wherein the same elements or parts are represented by the same symbols. As shown in Figures 27 to 29, the process operation equipment 350 includes a columnar base 360, an automatic process control system (automatic process control system, APC system) 324, a plurality of fluid area control devices 322, at least one loading/loading out device

(loading/unloading device)366与至少一输送装置372。柱状基台360可为一直立式基台,其中,工艺操作设备350包括有上层、中层与下层,且每一层皆可连接至六个工艺装置。在本实施例中,中层的其中一个工艺装置可以为前述的载入/载出装置366,而其余工艺装置可以包括有流体区域控制装置322或是其他所需的反应舱室。自动工艺控制系统324能即时侦测工艺操作设备350的工艺效果,以即时调校各工艺的参数设定。 (loading/unloading device) 366 and at least one delivery device 372. The columnar base 360 can be a vertical base, wherein the process operation equipment 350 includes an upper layer, a middle layer and a lower layer, and each layer can be connected to six process devices. In this embodiment, one of the process devices in the middle layer can be the aforementioned loading/unloading device 366 , while the rest of the process devices can include the fluid area control device 322 or other required reaction chambers. The automatic process control system 324 can detect the process effect of the process operation equipment 350 in real time, so as to adjust the parameter settings of each process in real time. the

流体区域控制装置322可具有前述流体区域控制装置220、流体区域控制装置320或流体区域控制装置720的结构,并位于柱状基台360的至少一侧面,用以对半导体基底110进行一电化学电镀工艺、一清洗工艺或一化学机械抛光工艺等等各式具有流体的半导体工艺。换句话说,各流体区域控制装置322分别具有一基底承载基座130与一工艺系统368。当流体区域控制装置322应用于电化学电镀工艺时,工艺系统368可以为阳极系统114;当流体区域控制装置322应用于清洗工艺时,工艺系统368可以为管线系统214;当流体区域控制装置322应用于化学机械抛光工艺时,工艺系统368则可以为抛光系统714。 The fluid region control device 322 may have the structure of the fluid region control device 220, the fluid region control device 320 or the fluid region control device 720, and is located on at least one side of the columnar base 360 to perform an electrochemical plating on the semiconductor substrate 110. Process, a cleaning process or a chemical mechanical polishing process, etc., are various semiconductor processes with fluids. In other words, each fluid area control device 322 has a substrate carrying base 130 and a process system 368 respectively. When the fluid area control device 322 is applied to the electrochemical plating process, the process system 368 can be the anode system 114; when the fluid area control device 322 is applied to the cleaning process, the process system 368 can be the pipeline system 214; when the fluid area control device 322 When applied to a chemical mechanical polishing process, the process system 368 can be a polishing system 714 . the

如图29所示,柱状基台360包括有一圆柱形支架362与一具有角柱形结构的外壳364。于本实施例中,外壳364为一个六角柱结构,具有六个侧面。圆柱形支架362于中层上可连接至五个工艺系统368与一个载入/载出装置366,且各工艺系统368与载入/载出装置366可对应至外壳364的一侧面。于本发明的其他实施例中,柱状基台360可以包括有任何形状的支架与外壳,例如各种角柱形的支架、螺旋形的支架,或是圆柱形的外壳等等。 As shown in FIG. 29 , the column base 360 includes a cylindrical support 362 and a shell 364 with a prismatic structure. In this embodiment, the housing 364 is a hexagonal column structure with six sides. The cylindrical support 362 can be connected to five process systems 368 and one loading/unloading device 366 on the middle layer, and each process system 368 and loading/unloading device 366 can correspond to a side of the housing 364 . In other embodiments of the present invention, the columnar abutment 360 may include brackets and casings of any shape, such as various prismatic brackets, spiral brackets, or cylindrical casings, and the like. the

输送装置372位于柱状基台360周围,用以将多个半导体基底110分别传送至载入/载出装置366。当要进行工艺操作时,输送装置372的机械手臂374可先滑动至待处理的半导体基底110所在之处,以撷取一个半导体基底110。之后,利用输送装置372移动并且旋转半导体基底110,使半导体基底110平行放置于载入/载出装置366的平台上。载入/载出装置366是平行于柱状基台360的侧面而设置,用以将半导体基底110载入及/或载出(load and/or unload)柱状基台360,其上亦可具有一真空吸盘,用以固定半导体基底110。机械手臂374优选是一多片式(multiple blades)机械手臂,其关节处皆可自由转动,以使机械手臂374可以进行三维方向的攫取与移动。 The conveying device 372 is located around the column base 360 and is used to transfer the plurality of semiconductor substrates 110 to the loading/unloading device 366 respectively. When the process operation is to be performed, the robotic arm 374 of the conveying device 372 can first slide to where the semiconductor substrate 110 to be processed is located, so as to pick up a semiconductor substrate 110 . Afterwards, the transport device 372 is used to move and rotate the semiconductor substrate 110 so that the semiconductor substrate 110 is placed in parallel on the platform of the loading/unloading device 366 . The loading/unloading device 366 is arranged parallel to the side of the columnar base 360 for loading and/or unloading the semiconductor substrate 110 into and/or unloading the columnar base 360, which may also have a The vacuum chuck is used to fix the semiconductor substrate 110 . The mechanical arm 374 is preferably a multi-blades mechanical arm, and its joints can rotate freely so that the mechanical arm 374 can grasp and move in three dimensions. the

单一半导体基底110放置于载入/载出装置366上后,柱状基台360可以进行水平旋转及/或上下移动,而把半导体基底110放置于一个流体区域控制装置322的基底承载基座130上,接着载入/载出装置366再旋转回到原来对应至输送装置372的位置。此时,输送装置372可以重复前述传送的步骤来传送下一个半导体基底110,直到工艺操作设备350各层的各基底承载基座130上皆装填有一半导体基底110。 After a single semiconductor substrate 110 is placed on the loading/unloading device 366, the columnar base 360 can be rotated horizontally and/or moved up and down, and the semiconductor substrate 110 is placed on the substrate carrying base 130 of a fluid area control device 322 , and then the loading/unloading device 366 rotates back to the original position corresponding to the conveying device 372 . At this time, the conveying device 372 can repeat the above-mentioned conveying steps to convey the next semiconductor substrate 110 until each substrate carrying base 130 of each layer of the process operation equipment 350 is loaded with a semiconductor substrate 110 . the

随后,可采用前述任一种操作方式同时对各半导体基底110进行一电化学电镀工艺、一晶面/晶背/晶边清洗工艺、一化学机械抛光工艺及/或一电化学机械抛光工艺。工艺处理完毕之后,圆柱形支架362可以再水平旋转及/或上下移动,以将各半导体基底110皆载出柱状基台360。其后,圆柱形支架362可以再继续装载待处理的半导体基底110。 Subsequently, an electrochemical plating process, a crystal face/crystal back/crystal edge cleaning process, a chemical mechanical polishing process and/or an electrochemical mechanical polishing process may be performed on each of the semiconductor substrates 110 in any one of the aforementioned operation modes. After the process is finished, the cylindrical support 362 can rotate horizontally and/or move up and down, so as to carry each semiconductor substrate 110 out of the columnar base 360 . Thereafter, the cylindrical support 362 may continue to load the semiconductor substrate 110 to be processed. the

于本发明的其他实施例中,流体区域控制装置322与载入/载出装置366的位置,以及流体区域控制装置322所进行的工艺皆可调换或调整,且工艺操作设备350也可以包括有其他种类的工艺设备,例如一干燥装置。 In other embodiments of the present invention, the positions of the fluid area control device 322 and the loading/unloading device 366, as well as the process performed by the fluid area control device 322 can be exchanged or adjusted, and the process operation equipment 350 can also include Other types of process equipment, such as a drying unit. the

由于本发明是利用控制流体来控制工艺流体的位置,而不像传统工艺要将半导体基底110浸置于溶液槽中,故在此实施例中,流体区域控制装置322无须局限于水平放置方式,而可以使半导体基底110与流体区域控制装置322皆直立操作。因此,工艺操作设备350可以设计成直立式的设备,并将载入/载出装置366垂直整合于工艺操作设备350中,进而有效节省工艺操作设备350的占地面积。此外,工艺操作设备350还可以对半导体基底110进行批次(batch)处理,因此可以大幅地提升工艺的产量。 Because the present invention uses the control fluid to control the position of the process fluid, unlike the traditional process where the semiconductor substrate 110 is immersed in the solution tank, so in this embodiment, the fluid area control device 322 need not be limited to the horizontal placement mode, Instead, both the semiconductor substrate 110 and the fluid area control device 322 can be operated upright. Therefore, the process operation equipment 350 can be designed as a vertical equipment, and the loading/unloading device 366 is vertically integrated into the process operation equipment 350 , thereby effectively saving the occupied area of the process operation equipment 350 . In addition, the process operation equipment 350 can also perform batch processing on the semiconductor substrate 110 , so the throughput of the process can be greatly improved. the

另外,本发明也可以将流体区域控制装置与各种不同的反应装置整合于同一工艺操作设备。请参阅图30,图30绘示的是本发明的第五优选实施例的工艺操作设备450的示意图,其中相同的元件或部位仍沿用相同的符号来表示。如图30所示,工艺操作设备450包括有一自动工艺控制系统324、一载入/载出装置466、至少一流体区域控制装置420、至少一输送装置472、至少一晶种沉积反应室478、至少一阻障层沉积反应室482、至少一干燥反应室484与至少一预沉积(pre-deposition)的反应室486(例如:溶剂清洗或等离子体清洗室)。 In addition, the present invention can also integrate the fluid area control device and various reaction devices into the same process operation equipment. Please refer to FIG. 30 . FIG. 30 is a schematic diagram of a process operation equipment 450 according to a fifth preferred embodiment of the present invention, wherein the same components or parts are still represented by the same symbols. As shown in Figure 30, the process operation equipment 450 includes an automatic process control system 324, a loading/unloading device 466, at least one fluid area control device 420, at least one conveying device 472, at least one seed crystal deposition reaction chamber 478, At least one barrier deposition chamber 482, at least one drying chamber 484, and at least one pre-deposition chamber 486 (eg, solvent cleaning or plasma cleaning chamber). the

于此实施例中,输送装置472可为一机械手臂。当半导体基底110置入工艺操作设备450的载入/载出装置466后,输送装置472可以将半导体 基底110往返传送于载入/载出装置466、流体区域控制装置420、晶种沉积反应室478、阻障层沉积反应室482、干燥反应室484与预沉积反应室486之间。载入/载出装置466在此可同时作为一载出装置,而于其他实施例中,工艺操作设备450亦可还包括有一载出装置。 In this embodiment, the delivery device 472 can be a robot arm. After the semiconductor substrate 110 is placed into the loading/unloading device 466 of the process operation equipment 450, the transport device 472 can transfer the semiconductor substrate 110 to and from the loading/unloading device 466, the fluid area control device 420, and the seed crystal deposition reaction chamber. 478 , between the barrier layer deposition reaction chamber 482 , the drying reaction chamber 484 and the pre-deposition reaction chamber 486 . The loading/unloading device 466 can be used as a loading and unloading device at the same time, and in other embodiments, the process operation equipment 450 can also include a loading and unloading device. the

流体区域控制装置420可具有前述流体区域控制装置220、流体区域控制装置320或流体区域控制装置720的结构,用以对半导体基底110进行一电化学电镀工艺、一清洗工艺或一化学机械抛光工艺等等各式具有流体的半导体工艺。晶种沉积反应室478可用以对半导体基底110进行一晶种沉积工艺,阻障层沉积反应室482可用以对半导体基底110进行一阻障层沉积工艺,干燥反应室484可用以对半导体基底110进行一干燥工艺及/或一退火工艺,而预沉积反应室486用以对半导体基底110进行一预沉积工艺。 The fluid region control device 420 may have the structure of the fluid region control device 220, the fluid region control device 320 or the fluid region control device 720, and is used to perform an electrochemical plating process, a cleaning process or a chemical mechanical polishing process on the semiconductor substrate 110. And so on all kinds of semiconductor process with fluid. The seed crystal deposition reaction chamber 478 can be used to perform a seed crystal deposition process on the semiconductor substrate 110, the barrier layer deposition reaction chamber 482 can be used to perform a barrier layer deposition process on the semiconductor substrate 110, and the drying reaction chamber 484 can be used to perform a barrier layer deposition process on the semiconductor substrate 110. A drying process and/or an annealing process are performed, and the pre-deposition chamber 486 is used for performing a pre-deposition process on the semiconductor substrate 110 . the

特别注意的是,晶种沉积反应室478、阻障层沉积反应室482、干燥反应室484与预沉积反应室486等等反应室实际上并非本实施例的必要元件。本实施例主要的特征在于,本发明的流体区域控制装置420不需要具有庞大的电镀溶液槽,不需要事先将半导体基底110安装于阴极电极与固定组件之间,也不需局限于真空环境之中,因此可以轻易地与其他各式各样的反应装置一起整合于同一个工艺操作设备450之中。因此,其所属技术领域具有通常知识者应可理解,本实施例的晶种沉积反应室478、阻障层沉积反应室482、干燥反应室484与预沉积反应室486实际上也可以被其他工艺反应室所取代,例如后沉积(post-deposition)反应室、抛光工艺反应室、溅镀工艺反应室、任何化学气相沉积反应室或任何物理气相沉积反应室等等。 It is particularly noted that the seed crystal deposition chamber 478 , the barrier layer deposition chamber 482 , the drying chamber 484 , and the pre-deposition chamber 486 are not actually essential components of this embodiment. The main feature of this embodiment is that the fluid area control device 420 of the present invention does not need to have a huge electroplating solution tank, does not need to install the semiconductor substrate 110 between the cathode electrode and the fixed component in advance, and does not need to be limited to a vacuum environment. Therefore, it can be easily integrated into the same process operation equipment 450 together with other various reaction devices. Therefore, those skilled in the art should understand that the seed crystal deposition reaction chamber 478, the barrier layer deposition reaction chamber 482, the drying reaction chamber 484 and the pre-deposition reaction chamber 486 of this embodiment can actually be replaced by other processes. Reaction chambers, such as post-deposition (post-deposition) chambers, polishing process chambers, sputtering process chambers, any chemical vapor deposition chambers, or any physical vapor deposition chambers, etc. the

请参阅图31,图31绘示的是本发明的第六优选实施例的工艺操作设备850的示意图,其中相同的元件或部位仍沿用相同的符号来表示。如图31所示,工艺操作设备850为一全功能式系统(all-in-one system)或一集群系统(cluster system),包括有一自动工艺控制系统324、至少一装载埠(loadpart)816、至少一单晶片承载室(single wafer load lock chamber,SWLLchamber)830、二个预清洗反应室(pre-cleaning chamber)840、822、至少一钽/氮化钽沉积反应室(Ta/TaN deposition chamber)852、至少一铜晶种沉积反应室812、二个缓冲室(buffer chamber)832、842、二个铜电化学电镀(Cu ECP)反应室860、802、二个铜化学机械抛光(Cu CMP)反应室870、890、至少一 覆盖层(cap layer)反应室880,以及三个机械手臂872,利用此系统芯片可在不需破真空的情况下进行所有的工艺步骤。 Please refer to FIG. 31 . FIG. 31 is a schematic diagram of a process operation equipment 850 according to a sixth preferred embodiment of the present invention, wherein the same components or parts are still represented by the same symbols. As shown in Figure 31, the process operation equipment 850 is an all-in-one system or a cluster system (cluster system), including an automatic process control system 324, at least one loading port (loadpart) 816, At least one single wafer load lock chamber (SWLL chamber) 830, two pre-cleaning chambers (pre-cleaning chamber) 840, 822, at least one tantalum/tantalum nitride deposition chamber (Ta/TaN deposition chamber) 852, at least one copper seed deposition reaction chamber 812, two buffer chambers (buffer chamber) 832, 842, two copper electrochemical plating (Cu ECP) reaction chambers 860, 802, two copper chemical mechanical polishing (Cu CMP) Reaction chambers 870, 890, at least one cap layer reaction chamber 880, and three robotic arms 872, all process steps can be performed without breaking the vacuum by using the SoC. the

装载埠816,用来装载晶片盒,是晶片盒进出工艺操作设备850的出入口,以提供晶片加工。为使适用于迷你环境的技术,装载埠816可具有至少一晶片介面810。其中,晶片介面810可以是一个标准机械介面(standardmechanical interface,SMIF),以装载至少一标准化的SMIF型晶片盒。或者,装载埠816的晶片介面810亦可为适用前开式整合舱(front opening unifiedpod,FOUP)形式的晶片盒。需注意的是,工艺操作设备850可包括有多个装载埠816,且装载埠816可具有多个晶片介面810,这些装载埠816或晶片介面810实际上可以装设于工艺操作设备850的任何位置。 The loading port 816 is used for loading wafer cassettes, and is the entrance and exit of the wafer cassettes into and out of the process equipment 850 to provide wafer processing. In order to be suitable for mini-environment technology, the load port 816 may have at least one chip interface 810 . Wherein, the chip interface 810 may be a standard mechanical interface (SMIF), for loading at least one standardized SMIF type chip box. Alternatively, the chip interface 810 of the loading port 816 can also be a chip box suitable for a front opening unified pod (FOUP). It should be noted that the process operation equipment 850 can include a plurality of loading ports 816, and the loading port 816 can have a plurality of wafer interfaces 810, and these loading ports 816 or wafer interfaces 810 can actually be installed in any of the process operation equipment 850. Location. the

单晶片承载室830可具有一定向平面对准器(orientor),用以把晶片的定向平面(orientation),或将缺口(notch)对准至所定位的位置。或者,单晶片承载室830可用以对晶片进行除气(degas)、冷却、吹气(pump)、洁净(purge)等等步骤。预清洗反应室840与预清洗反应室822可于晶片进行沉积工艺之前对晶片进行一预清洗工艺。钛/氮化钛沉积反应室852是用以于晶片表面沉积一钛金属层及/或一氮化钛层,钛金属层或氮化钛层可作为介电层与铜层之间的阻障层。铜晶种沉积反应室812可以于晶片表面沉积一铜晶种层。缓冲室832与缓冲室842可作为定向平面对准器,也可以对晶片进行除气、冷却、吹气、洁净、退火(anneal)或测量(metrology)等等步骤。 The single wafer carrier chamber 830 may have an orientor for aligning the orientation of the wafer, or aligning the notch to the desired position. Alternatively, the single wafer carrier chamber 830 can be used to degas, cool, pump, purge, etc. the wafer. The pre-cleaning reaction chamber 840 and the pre-cleaning reaction chamber 822 can perform a pre-cleaning process on the wafer before the deposition process on the wafer. The titanium/titanium nitride deposition reaction chamber 852 is used to deposit a titanium metal layer and/or a titanium nitride layer on the wafer surface, and the titanium metal layer or titanium nitride layer can be used as a barrier between the dielectric layer and the copper layer layer. The copper seed deposition reaction chamber 812 can deposit a copper seed layer on the wafer surface. The buffer chamber 832 and the buffer chamber 842 can be used as an orientation plane aligner, and can also perform steps such as degassing, cooling, blowing, cleaning, anneal, or metrology on the wafer. the

铜电化学电镀反应室860与铜电化学电镀反应室802可具有前述流体区域控制装置220的结构,用以对半导体基底110进行一电化学电镀工艺,以于前述铜晶种层表面镀上一层所需的铜层。铜化学机械抛光反应室870与铜化学机械抛光反应室890可具有前述流体区域控制装置720的结构,用以对半导体基底110进行一化学机械抛光工艺。此外,铜电化学电镀反应室860、铜电化学电镀反应室802、铜化学机械抛光反应室870与铜化学机械抛光反应室890皆可用以对半导体基底110进行一预清洗工艺、一后清洗(post cleaning)工艺或一干燥工艺。覆盖层反应室880是用以于晶片表面沉积一覆盖层来保护晶片表面,可用以避免晶片的铜层离开工艺操作设备850之后氧化而形成氧化物,也可以避免外界的污染物接触覆盖层下方的材料层或装置。 The copper electrochemical plating reaction chamber 860 and the copper electrochemical plating reaction chamber 802 can have the structure of the aforementioned fluid area control device 220, and are used to perform an electrochemical plating process on the semiconductor substrate 110, so as to plate a copper on the surface of the aforementioned copper seed layer. layers of copper required for the layer. The copper chemical mechanical polishing reaction chamber 870 and the copper chemical mechanical polishing reaction chamber 890 can have the structure of the aforementioned fluid area control device 720 for performing a chemical mechanical polishing process on the semiconductor substrate 110 . In addition, the copper electrochemical plating reaction chamber 860, the copper electrochemical plating reaction chamber 802, the copper chemical mechanical polishing reaction chamber 870, and the copper chemical mechanical polishing reaction chamber 890 can all be used to perform a pre-cleaning process and a post-cleaning process on the semiconductor substrate 110 ( post cleaning) process or a drying process. The cover layer reaction chamber 880 is used to deposit a cover layer on the surface of the wafer to protect the surface of the wafer, which can prevent the copper layer of the wafer from being oxidized to form oxides after leaving the process operation equipment 850, and can also prevent external pollutants from contacting under the cover layer. layer of material or device. the

于此实施例中,机械手臂872可为一单片式(single blade)机械手臂或一 多片式(multiple blades)机械手臂。当晶片置入工艺操作设备850后,机械手臂872可以将晶片往返传送于装载埠816、单晶片承载室830、缓冲室832、842与各反应室802、812、822、840、852、860、870、880、890之间。 In this embodiment, the robotic arm 872 can be a single blade robotic arm or a multiple blades robotic arm. After the wafer is placed in the process operation equipment 850, the robot arm 872 can transfer the wafer back and forth between the loading port 816, the single wafer carrier chamber 830, the buffer chamber 832, 842 and each reaction chamber 802, 812, 822, 840, 852, 860, Between 870, 880, 890. the

其所属技术领域具有通常知识者应可理解,根据所需的产品产量(throughput)与产品品质(quality),本实施例的各反应室802、812、822、840、852、860、870、880、890实际上也可以被其他工艺反应室所取代,例如后沉积反应室、溅镀工艺反应室、任何化学气相沉积反应室或任何物理气相沉积反应室等等。本实施例是以一铜工艺来说明本发明应用于一后段工艺(back-end-of-the-line process,BEOL process)的全功能式系统的工艺设备,其所属技术领域具有通常知识者亦应理解,本发明不需局限于铜工艺,而可以用于形成任何所需的材料层或半导体结构。 Those skilled in the art should understand that each reaction chamber 802, 812, 822, 840, 852, 860, 870, 880 of this embodiment can , 890 can actually be replaced by other process chambers, such as post-deposition chambers, sputtering process chambers, any chemical vapor deposition chambers or any physical vapor deposition chambers, and so on. This embodiment uses a copper process to illustrate the process equipment of the present invention applied to a full-featured system of a back-end process (back-end-of-the-line process, BEOL process), which has ordinary knowledge in the technical field It should also be understood that the present invention need not be limited to copper processes, but may be used to form any desired material layers or semiconductor structures. the

再者,本发明亦可利用输送带作为半导体基底110于工艺操作设备内部的输送媒介。请参阅图32,图32绘示的是本发明的第七优选实施例的工艺操作设备550的示意图,其中相同的元件或部位仍沿用相同的符号来表示。如图32所示,工艺操作设备550包括有一自动工艺控制系统324、一载入/载出装置466、至少一流体区域控制装置520、至少一输送带572、至少一晶种沉积反应室478、至少一阻障层沉积反应室482、至少一干燥反应室484与至少一预沉积反应室486。其中,流体区域控制装置520可具有前述流体区域控制装置220、流体区域控制装置320或流体区域控制装置720的结构,用以对半导体基底110进行一电化学电镀工艺、一清洗工艺或一化学机械抛光工艺等等工艺。 Furthermore, the present invention can also use a conveyor belt as a transport medium for the semiconductor substrate 110 inside the process operation equipment. Please refer to FIG. 32 . FIG. 32 is a schematic diagram of a process operation equipment 550 according to a seventh preferred embodiment of the present invention, wherein the same elements or parts are still represented by the same symbols. As shown in Figure 32, the process operation equipment 550 includes an automatic process control system 324, a loading/unloading device 466, at least one fluid area control device 520, at least one conveyor belt 572, at least one seed crystal deposition reaction chamber 478, At least one barrier layer deposition chamber 482 , at least one drying chamber 484 and at least one pre-deposition chamber 486 . Wherein, the fluid region control device 520 may have the structure of the fluid region control device 220, the fluid region control device 320 or the fluid region control device 720, and is used to perform an electrochemical plating process, a cleaning process or a chemical mechanical process on the semiconductor substrate 110. Polishing process and so on. the

与第五实施例主要的不同处在于,本实施例的输送装置包括有一输送带572。当半导体基底110置入工艺操作设备550的载入/载出装置466后,输送带572可以承载半导体基底110往返传送于流体区域控制装置420、晶种沉积反应室478、阻障层沉积反应室482、干燥反应室484与预沉积反应室486之间。由于本发明的流体区域控制装置520不需要事先将半导体基底110安装于阴极电极与固定组件之间,因此工艺操作设备550只需利用一个简单的输送带572就可以将半导体基底110置入各反应室接受工艺处理。 The main difference from the fifth embodiment is that the conveying device of this embodiment includes a conveying belt 572 . After the semiconductor substrate 110 is placed in the loading/unloading device 466 of the process operation equipment 550, the conveyor belt 572 can carry the semiconductor substrate 110 to and from the fluid area control device 420, the seed crystal deposition reaction chamber 478, and the barrier layer deposition reaction chamber. 482 , between the drying reaction chamber 484 and the pre-deposition reaction chamber 486 . Because the fluid area control device 520 of the present invention does not need to install the semiconductor substrate 110 between the cathode electrode and the fixed assembly in advance, the process operation equipment 550 only needs to use a simple conveyor belt 572 to place the semiconductor substrate 110 into each reaction. The room accepts process treatment. the

传统电化学电镀装置、传统清洗工艺,或是传统化学机械抛光装置通常为开放式系统,工艺流体或其中的化学物质容易逸散于周围环境中,使 得装置周围的湿度大增,并且可能让周围环境中存在具污染性的化学物质,因此这些传统装置难以与其他工艺装置互相整合。由于本发明流体区域控制装置的工艺流体的使用量减少,且工艺流体能被流体区域控制装置迅速回收,所以流体区域控制装置本身与流体区域控制装置的周围可以具有较小的湿度。因此,本发明的流体区域控制装置可以克服已知装置的限制,与各种不同的反应装置整合于同一工艺操作设备。一方面可以节省半导体基底于各机台设备间往返的运送时间,另一方面可以避免半导体基底的材料层于运送的过程中遭到外界氧化,进而节省了去除氧化物所需的庞大工艺时间与工艺成本。 Traditional electrochemical plating devices, traditional cleaning processes, or traditional chemical mechanical polishing devices are usually open systems, and the process fluid or chemical substances in it are easy to escape into the surrounding environment, which greatly increases the humidity around the device and may cause The presence of polluting chemicals in the surrounding environment makes these traditional devices difficult to integrate with other process devices. Since the usage of process fluid in the fluid area control device of the present invention is reduced, and the process fluid can be quickly recovered by the fluid area control device, the fluid area control device itself and the surroundings of the fluid area control device can have less humidity. Therefore, the fluid area control device of the present invention can overcome the limitations of known devices, and can be integrated with various reaction devices in the same process operation equipment. On the one hand, it can save the transportation time of the semiconductor substrate between various machines and equipment, and on the other hand, it can prevent the material layer of the semiconductor substrate from being oxidized by the outside during the transportation process, thereby saving the huge process time and time required for oxide removal. Process cost. the

此外,本发明亦可同时利用输送带与机械手臂作为工艺操作设备的输送设备。请参阅图33,图33绘示的是本发明的第八优选实施例的工艺操作设备650的示意图,其中相同的元件或部位仍沿用相同的符号来表示。如图33所示,工艺操作设备650包括有一自动工艺控制系统324、至少一流体区域控制装置620、一输送带672与一机械手臂674。其中,流体区域控制装置620可具有前述流体区域控制装置220、流体区域控制装置320或流体区域控制装置720的结构,用以对半导体基底110进行一电化学电镀工艺、一清洗工艺或一化学机械抛光工艺等等工艺。机械手臂674用以传送半导体基底110往返于输送带672与流体区域控制装置620之间,而输送带672用以将半导体基底110传进并且传出工艺操作设备650。 In addition, the present invention can also use the conveyor belt and the mechanical arm as the conveying equipment of the process operation equipment. Please refer to FIG. 33 . FIG. 33 is a schematic diagram of a process operation equipment 650 according to an eighth preferred embodiment of the present invention, wherein the same components or parts are still represented by the same symbols. As shown in FIG. 33 , the process operation equipment 650 includes an automatic process control system 324 , at least one fluid area control device 620 , a conveyor belt 672 and a robot arm 674 . Wherein, the fluid area control device 620 may have the structure of the fluid area control device 220, the fluid area control device 320 or the fluid area control device 720, and is used to perform an electrochemical plating process, a cleaning process or a chemical mechanical process on the semiconductor substrate 110. Polishing process and so on. The robotic arm 674 is used to transfer the semiconductor substrate 110 to and from the conveyor belt 672 and the fluid area control device 620 , and the conveyor belt 672 is used to transfer the semiconductor substrate 110 into and out of the process operation equipment 650 . the

当要接受流体区域控制装置620的处理时,待处理的半导体基底110先通过输送带672传送至流体区域控制装置620周围。接着,机械手臂674夹取前述半导体基底110,并将半导体基底110置入流体区域控制装置620的基底承载基座130上。其后,流体区域控制装置620可先对半导体基底110进行一电化学电镀工艺或一清洗工艺等等工艺。待流体区域控制装置620处理完成之后,机械手臂674再将半导体基底110放回输送带672上,并且由输送带672将半导体基底110送往后续的工艺设备。此时,工艺操作设备650则可以继续处理下一个半导体基底110。 When being processed by the fluid area control device 620 , the semiconductor substrate 110 to be processed is first transported to the surroundings of the fluid area control device 620 through the conveyor belt 672 . Next, the robot arm 674 clamps the aforementioned semiconductor substrate 110 and places the semiconductor substrate 110 on the substrate carrying base 130 of the fluid region control device 620 . Afterwards, the fluid region control device 620 may firstly perform an electrochemical plating process or a cleaning process on the semiconductor substrate 110 . After the fluid area control device 620 finishes processing, the robotic arm 674 puts the semiconductor substrate 110 back on the conveyor belt 672, and the semiconductor substrate 110 is sent to the subsequent process equipment by the conveyor belt 672. At this point, the process operation equipment 650 can continue to process the next semiconductor substrate 110 . the

由此可知,由于半导体基底无须先安置于阴极电极与固定组件之间,也不需要倾斜地置入电镀流体中,所以本发明的工艺操作设备可以批次处理大量的半导体基底,有效地提升产品的产量。基底承载基座可以利用其输送带或环状结构直接将半导体基底传送至预定位置接受工艺流体的处 理,因此工艺操作设备甚至可以省略半导体基底的载入/载出装置,且半导体基底的浸润过程也比已知技术更为简单。 It can be seen that since the semiconductor substrate does not need to be placed between the cathode electrode and the fixed assembly, and does not need to be obliquely placed in the electroplating fluid, the process operation equipment of the present invention can process a large number of semiconductor substrates in batches, effectively improving the product quality. output. The substrate carrying base can use its conveyor belt or ring structure to directly transfer the semiconductor substrate to the predetermined position to receive the treatment of the process fluid, so the process operation equipment can even omit the loading/unloading device of the semiconductor substrate, and the wetting of the semiconductor substrate The process is also simpler than known techniques. the

以上所述仅为本发明的优选实施例,凡依本发明权利要求所做的均等变化与修饰,皆应属本发明的涵盖范围。 The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the claims of the present invention shall fall within the scope of the present invention. the

Claims (41)

1.一种用于电镀的流体区域控制装置,包括有:1. A fluid area control device for electroplating, comprising: 至少一基底承载基座,用以承载至少一半导体基底;at least one substrate carrying base for carrying at least one semiconductor substrate; 至少一阴极电极,设置于该基底承载基座上,用以电连接该半导体基底;At least one cathode electrode is disposed on the substrate carrying base for electrically connecting the semiconductor substrate; 至少一阳极系统,位于该基底承载基座上方,对应于该半导体基底而设置,并且与该基底承载基座相距一反应高度,该阳极系统与该阴极电极之间定义有至少一待处理区域以及至少一非处理区域;At least one anode system, located above the substrate carrying base, is arranged corresponding to the semiconductor substrate, and is separated from the substrate carrying base by a reaction height, at least one area to be treated is defined between the anode system and the cathode electrode, and at least one non-treatment area; 至少一控制流体提供管线,对应于该非处理区域而设置,用于提供至少一控制流体;At least one control fluid supply pipeline is arranged corresponding to the non-treatment area for providing at least one control fluid; 至少一控制流体回补管线,对应于该非处理区域而设置,用于回收该控制流体;At least one control fluid recovery pipeline is arranged corresponding to the non-treatment area for recovering the control fluid; 至少一工艺流体提供管线,对应于该待处理区域而设置,用于提供至少一电镀流体;以及At least one process fluid supply pipeline is arranged corresponding to the area to be treated for providing at least one electroplating fluid; and 至少一工艺流体回补管线,对应于该待处理区域而设置,用于回收该电镀流体。At least one process fluid recovery pipeline is arranged corresponding to the area to be treated, for recovering the electroplating fluid. 2.如权利要求1所述的流体区域控制装置,其中该流体区域控制装置是应用于至少一电化学电镀工艺。2. The fluid area control device as claimed in claim 1, wherein the fluid area control device is applied to at least one electrochemical plating process. 3.如权利要求1所述的流体区域控制装置,其中该控制流体是液体状态、气体状态、蒸汽状态或是胶体状态。3. The fluid area control device as claimed in claim 1, wherein the control fluid is in a liquid state, a gas state, a vapor state or a colloidal state. 4.如权利要求1所述的流体区域控制装置,其中该半导体基底是晶片,该待处理区域是对应至该晶片的晶面,而该非处理区域是对应至该晶片的晶边。4. The fluid region control device as claimed in claim 1, wherein the semiconductor substrate is a wafer, the region to be treated corresponds to a crystal plane of the wafer, and the untreated region corresponds to a crystal edge of the wafer. 5.一种流体区域控制装置,包括有:5. A fluid area control device, comprising: 至少一基底承载基座,用以承载至少一半导体基底,该基底承载基座上定义有至少一待处理区域以及至少一非处理区域;At least one substrate carrying base is used to carry at least one semiconductor substrate, and at least one area to be processed and at least one non-processing area are defined on the base carrying base; 至少一固定组件,设置于该基底承载基座上,用以固定该半导体基底;At least one fixing component is arranged on the substrate carrying base for fixing the semiconductor substrate; 至少一控制流体提供管线,对应于该非处理区域而设置,用于提供至少一控制流体;At least one control fluid supply pipeline is arranged corresponding to the non-treatment area for providing at least one control fluid; 至少一控制流体回补管线,对应于该非处理区域而设置,用于回收该控制流体;At least one control fluid recovery pipeline is arranged corresponding to the non-treatment area for recovering the control fluid; 至少一工艺流体提供管线,对应于该待处理区域而设置,用于提供至少一工艺流体;以及at least one process fluid supply pipeline, arranged corresponding to the area to be treated, for providing at least one process fluid; and 至少一工艺流体回补管线,对应于该待处理区域而设置,用于回收该工艺流体。At least one process fluid recovery pipeline is arranged corresponding to the area to be treated, for recovering the process fluid. 6.如权利要求5所述的流体区域控制装置,其中该流体区域控制装置是应用于至少一溶剂清洗工艺、至少一无电电镀工艺或至少一晶背/晶边清洗工艺。6. The fluid region control device as claimed in claim 5, wherein the fluid region control device is applied to at least one solvent cleaning process, at least one electroless plating process or at least one crystal back/edge cleaning process. 7.如权利要求5所述的流体区域控制装置,还包括有至少一管线系统,位于该基底承载基座上方,对应于该半导体基底而设置,并且与该基底承载基座相距一反应高度。7. The fluid area control device as claimed in claim 5, further comprising at least one pipeline system, located above the substrate supporting base, corresponding to the semiconductor substrate, and separated from the substrate supporting base by a reaction height. 8.如权利要求5所述的流体区域控制装置,还包括有至少一抛光系统,位于该基底承载基座上方,对应于该半导体基底而设置。8 . The fluid area control device as claimed in claim 5 , further comprising at least one polishing system, located above the substrate carrying base and corresponding to the semiconductor substrate. 9.如权利要求8所述的流体区域控制装置,其中该抛光系统包括有至少一抛光垫。9. The fluid area control device of claim 8, wherein the polishing system comprises at least one polishing pad. 10.一种工艺操作设备,包括有:10. A process operation equipment, comprising: 至少一柱状基台;以及at least one columnar abutment; and 至少一流体区域控制装置,位于该柱状基台的至少一侧面,该流体区域控制装置包括有:At least one fluid area control device is located on at least one side of the columnar base, the fluid area control device includes: 至少一基底承载基座,平行于该柱状基台的该侧面而设置,用以承载至少一半导体基底;At least one substrate carrying base is arranged parallel to the side surface of the columnar base for carrying at least one semiconductor substrate; 至少一固定组件,用以固定该半导体基底;at least one fixing component for fixing the semiconductor substrate; 至少一工艺流体提供管线,用于提供至少一工艺流体;at least one process fluid supply pipeline for providing at least one process fluid; 至少一工艺流体回补管线,用于回收该工艺流体;at least one process fluid recovery pipeline for recovering the process fluid; 至少一控制流体提供管线,设置于该半导体基底的周围,用于提供至少一控制流体;以及at least one control fluid supply line, disposed around the semiconductor substrate, for providing at least one control fluid; and 至少一控制流体回补管线,设置于该半导体基底的周围,用于回收该控制流体。At least one control fluid return pipeline is arranged around the semiconductor substrate for recovering the control fluid. 11.如权利要求10所述的工艺操作设备,还包括至少一自动工艺控制系统。11. The process operation facility of claim 10, further comprising at least one automated process control system. 12.如权利要求10所述的工艺操作设备,其中该柱状基台是直立式基台。12. The process tool of claim 10, wherein the columnar submount is a vertical submount. 13.如权利要求10所述的工艺操作设备,其中该柱状基台具有多个侧面。13. The process tool of claim 10, wherein the columnar submount has multiple sides. 14.如权利要求10所述的工艺操作设备,还包括有至少一载入/载出装置,位于该柱状基台的至少一侧面,用以将该半导体基底载入/载出该柱状基台。14. The process operation equipment as claimed in claim 10, further comprising at least one loading/unloading device, located on at least one side of the columnar base, for loading/unloading the semiconductor substrate into/out of the columnar base . 15.如权利要求14所述的工艺操作设备,其中该载入/载出装置是平行于该柱状基台的该侧面而设置。15. The process equipment as claimed in claim 14, wherein the loading/unloading device is disposed parallel to the side surface of the columnar base. 16.如权利要求14所述的工艺操作设备,还包括有至少一输送装置,位于该柱状基台周围,用以将该半导体基底传送至该载入/载出装置。16. The process operation equipment as claimed in claim 14, further comprising at least one conveying device, located around the columnar base, for transferring the semiconductor substrate to the loading/unloading device. 17.如权利要求16所述的工艺操作设备,其中该输送装置先旋转该半导体基底,使该半导体基底平行于该载入/载出装置后,再将该半导体基底放入该载入/载出装置。17. The process operation equipment as claimed in claim 16, wherein the conveying device first rotates the semiconductor substrate to make the semiconductor substrate parallel to the loading/unloading device, and then puts the semiconductor substrate into the loading/loading device. out of the device. 18.如权利要求10所述的工艺操作设备,其中该柱状基台具有水平旋转与上下移动的功能。18. The process operation equipment as claimed in claim 10, wherein the columnar base has functions of horizontal rotation and vertical movement. 19.如权利要求10所述的工艺操作设备,其中该固定组件是阴极电极,且电连接至该半导体基底。19. The process tool of claim 10, wherein the fixed component is a cathode electrode and is electrically connected to the semiconductor substrate. 20.如权利要求19所述的工艺操作设备,还包括有至少一阳极系统,其中该阳极系统包括有至少一阳极电极与至少一感测器。20. The process equipment of claim 19, further comprising at least one anode system, wherein the anode system comprises at least one anode electrode and at least one sensor. 21.如权利要求10所述的工艺操作设备,其中该流体区域控制装置是应用于至少一电化学电镀工艺、至少一抛光工艺或至少一晶面/晶背/晶边清洗工艺。21. The processing equipment as claimed in claim 10, wherein the fluid area control device is applied to at least one electrochemical plating process, at least one polishing process or at least one crystal face/crystal back/crystal edge cleaning process. 22.一种工艺操作设备,包括有:22. A process operation equipment, comprising: 至少一载入/载出装置,用以载入/载出至少一半导体基底;at least one loading/unloading device for loading/unloading at least one semiconductor substrate; 至少一输送装置,用以传送该半导体基底;at least one conveying device for conveying the semiconductor substrate; 至少一晶种沉积反应室,用以对该半导体基底进行至少一晶种沉积工艺;以及at least one seed crystal deposition chamber for performing at least one seed crystal deposition process on the semiconductor substrate; and 至少一流体区域控制装置,包括有:at least one fluid zone control device comprising: 至少一基底承载基座,用以承载该半导体基底;at least one substrate carrying base for carrying the semiconductor substrate; 至少一固定组件,用以固定该半导体基底;at least one fixing component for fixing the semiconductor substrate; 至少一工艺流体提供管线,用于提供至少一工艺流体;at least one process fluid supply pipeline for providing at least one process fluid; 至少一工艺流体回补管线,用于回收该工艺流体;at least one process fluid recovery pipeline for recovering the process fluid; 至少一控制流体提供管线,设置于该半导体基底的周围,用于提供至少一控制流体;以及at least one control fluid supply line, disposed around the semiconductor substrate, for providing at least one control fluid; and 至少一控制流体回补管线,设置于该半导体基底的周围,用于回收该控制流体。At least one control fluid return pipeline is arranged around the semiconductor substrate for recovering the control fluid. 23.如权利要求22所述的工艺操作设备,还包括有至少一阻障层沉积反应室,用以对该半导体基底进行至少一阻障层沉积工艺。23. The processing equipment of claim 22, further comprising at least one barrier layer deposition chamber for performing at least one barrier layer deposition process on the semiconductor substrate. 24.如权利要求22所述的工艺操作设备,还包括至少一自动工艺控制系统。24. The process operation facility of claim 22, further comprising at least one automated process control system. 25.如权利要求22所述的工艺操作设备,还包括有至少一干燥反应室,用以对该半导体基底进行至少一干燥工艺及/或一退火工艺。25. The processing equipment as claimed in claim 22, further comprising at least one drying chamber for performing at least one drying process and/or an annealing process on the semiconductor substrate. 26.如权利要求22所述的工艺操作设备,还包括有至少一预沉积反应室,用以对该半导体基底进行至少一预沉积工艺。26. The processing equipment as claimed in claim 22, further comprising at least one pre-deposition chamber for performing at least one pre-deposition process on the semiconductor substrate. 27.如权利要求22所述的工艺操作设备,其中该固定组件是阴极电极,且电连接至该半导体基底。27. The process tool of claim 22, wherein the fixed component is a cathode electrode and is electrically connected to the semiconductor substrate. 28.如权利要求27所述的工艺操作设备,还包括有至少一阳极系统,其中该阳极系统包括有至少一阳极电极与至少一感测器。28. The process equipment of claim 27, further comprising at least one anode system, wherein the anode system comprises at least one anode electrode and at least one sensor. 29.如权利要求22所述的工艺操作设备,其中该流体区域控制装置是用以对该半导体基底进行至少一电化学电镀工艺、至少一晶面/晶背/晶边清洗工艺、至少一化学机械抛光工艺及/或至少一电化学机械抛光工艺。29. The process operation equipment as claimed in claim 22, wherein the fluid region control device is used to perform at least one electrochemical plating process, at least one crystal face/crystal back/crystal edge cleaning process, at least one chemical Mechanical polishing process and/or at least one electrochemical mechanical polishing process. 30.如权利要求22所述的工艺操作设备,其中该工艺操作设备是全功能式系统或集群系统。30. The process operation plant of claim 22, wherein the process operation plant is a full-featured system or a cluster system. 31.如权利要求22所述的工艺操作设备,其中该工艺操作设备应用于至少一铜工艺。31. The process operation equipment of claim 22, wherein the process operation equipment is applied to at least one copper process. 32.如权利要求22所述的工艺操作设备,其中该输送装置包括有至少一机械手臂或至少一输送带。32. The process operation equipment as claimed in claim 22, wherein the conveying device comprises at least one robot arm or at least one conveyor belt. 33.一种流体区域控制装置的操作方法,包括有:33. A method of operating a fluid zone control device comprising: 提供至少一流体区域控制装置,该流体区域控制装置包括有至少一基底承载基座、至少一控制流体提供管线与至少一控制流体回补管线,且该流体区域控制装置中定义有至少一待处理区域与至少一非处理区域;Provide at least one fluid region control device, the fluid region control device includes at least one substrate bearing base, at least one control fluid supply pipeline and at least one control fluid return pipeline, and at least one to-be-processed fluid region control device is defined area and at least one non-processing area; 提供至少一半导体基底,该半导体基底固定于该基底承载基座上;providing at least one semiconductor substrate, the semiconductor substrate is fixed on the substrate carrying base; 开启该控制流体提供管线与该控制流体回补管线,使得至少一控制流体持续从该控制流体提供管线流出,并且流入该控制流体回补管线,其中该控制流体流过该流体区域控制装置的该非处理区域;以及opening the control fluid supply line and the control fluid return line, so that at least one control fluid continuously flows out of the control fluid supply line and flows into the control fluid return line, wherein the control fluid flows through the fluid area control device non-processing areas; and 提供至少一工艺流体,该工艺流体接触该流体区域控制装置的该待处理区域,且该工艺流体不溶于该控制流体。At least one process fluid is provided, the process fluid contacts the region to be treated of the fluid region control device, and the process fluid is insoluble in the control fluid. 34.如权利要求33所述的操作方法,其中该操作方法是应用于至少一电化学电镀工艺、至少一晶面/晶背/晶边清洗工艺、至少一化学机械抛光工艺或至少一电化学机械抛光工艺。34. The operating method as claimed in claim 33, wherein the operating method is applied to at least one electrochemical plating process, at least one crystal face/crystal back/crystal edge cleaning process, at least one chemical mechanical polishing process or at least one electrochemical Mechanical polishing process. 35.如权利要求33所述的操作方法,其中该工艺流体是电镀流体、清洗流体、超临界流体或抛光浆料。35. The method of operation of claim 33, wherein the process fluid is an electroplating fluid, a cleaning fluid, a supercritical fluid, or a polishing slurry. 36.如权利要求33所述的操作方法,其中该控制流体是液体状态、气体状态、蒸汽状态、超临界流体或是胶体状态。36. The operating method of claim 33, wherein the control fluid is in a liquid state, a gaseous state, a steam state, a supercritical fluid or a colloidal state. 37.如权利要求33所述的操作方法,其中该半导体基底是晶片。37. The method of operation of claim 33, wherein the semiconductor substrate is a wafer. 38.如权利要求37所述的操作方法,其中该待处理区域是对应至该晶片的晶面,而该非处理区域是对应至该晶片的晶边。38. The operating method as claimed in claim 37, wherein the region to be processed corresponds to a crystal plane of the wafer, and the non-processed region corresponds to a crystal edge of the wafer. 39.如权利要求37所述的操作方法,其中该待处理区域是对应至该晶片的晶边,而该非处理区域是对应至该晶片的晶面。39. The operating method as claimed in claim 37, wherein the area to be processed corresponds to a crystal edge of the wafer, and the non-processed area corresponds to a crystal plane of the wafer. 40.如权利要求37所述的操作方法,其中该待处理区域是对应至该晶片的晶面,而该非处理区域是对应至该晶片的晶背。40. The operating method as claimed in claim 37, wherein the area to be processed corresponds to a crystal face of the wafer, and the non-processed area corresponds to a crystal back of the wafer. 41.如权利要求37所述的操作方法,其中该待处理区域是对应至该晶片的晶背,而该非处理区域是对应至该晶片的晶面。41. The operating method as claimed in claim 37, wherein the area to be processed corresponds to the crystal back of the wafer, and the non-processed area corresponds to the crystal plane of the wafer.
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