A kind of self-excitation retarder with water-cooling system
Technical field
The present invention relates to a kind of self-excitation type current vortex retarder, be applicable to the complemental brake system of commercial vehicle.
Background technology
Present widely used current vortex retarder is a kind of vehicle safety complemental brake system, alleviate the load of former car braking system by the drive system (contactless) that acts on automobile, vehicle is evenly slowed down, to improve the reliability of motor vehicle braking system, prolong the useful life of braking system, and reduce accident probability.The current vortex retarder operation principle is: utilize the magnetic field principle that the kinetic energy of running car is converted into heat energy and dissipate, thereby realize the deceleration and the braking of automobile.
Hyundai Motor vehicle mounted electrical apparatus electronic equipment is more and more, amount of power supply to automobile requires also increasing, current vortex retarder work meeting further strengthens the requirement to battery capacity, will certainly make automobile increase engine and generator capacity like this, has increased the fuel consume of automobile; Simultaneously, because the heating of stator itself and be subjected to the influence of rotor temperature rise all is subjected to its stopping power and service time certain restriction, this is just to the exciting current and the very high requirement of radiating effect proposition of retarder.In order to reduce the dependence of current vortex retarder for the automobile power system power supply, the self-excitation retarder that has occurred having spontaneous electrical function and need not increase or strengthen automobile current generator capacity and battery capacity.The patent No. is that ZL200520018917.0, name are called " self power generation eddy current retarder " and the patent No. is that ZL200520075634.X, name are called " self-excitation type current vortex retarder ".The defective of these two patents is: all adopt natural air cooled mode, can not distribute the heat that produces on the retarder vortex induction body effectively, the time of having limited the raising of self-excitation retarder braking moment and having continued to brake.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, propose a kind of self-excitation retarder, adopt the water-cooling pattern structure, solved the heat radiation bottleneck problem of former self-excitation retarder, prolonged lasting braking time with water-cooling system; Improve the air gap flux density of Blast Furnace Top Gas Recovery Turbine Unit (TRT), improve the intensity of auxiliary braking.
Technical scheme of the present invention is: comprise vortex induction tube stator, rotor, iron core and power transmission shaft, power transmission shaft links to each other with rotor, stator is positioned at the skin of rotor, in the rotor outside iron core and magnet exciting coil thereof are housed, the permanent magnetism magnetic pole of generator is contained in the rotor inboard, and Blast Furnace Top Gas Recovery Turbine Unit (TRT) armature and coil thereof are connected on the stator fixed mount; In stator interior cooling water channel is set, stator surface is provided with water channel delivery port and water channel water inlet, and this cooling water channel is in communication with the outside with water channel delivery port and water channel water inlet.
The permanent magnetism magnetic pole of Blast Furnace Top Gas Recovery Turbine Unit (TRT) rotor of the present invention is identical with the field pole direction that retarder magnet exciting coil energising back produces, when retarder is braked, the retarder field core produces magnetic field has humidification to the magnetic field that permanent magnetism magnetic pole produces, and improves the generating capacity of electricity generation module.When vehicle was braked slowly, engine load descended, and heat radiation is required also to descend, thereby can directly adopt the cooling fluid in the engine cooling water channel that retarder is cooled off.Design science of the present invention is reasonable, and is simple in structure, can energy savings, improve the generating capacity of rotor machine and the exciting current of retarder, and increase the braking moment and the slow brake efficiency of retarder.
Description of drawings
Below in conjunction with the drawings and specific embodiments the present invention is described in further detail.
Fig. 1 is a structure cross-sectional schematic of the present invention;
Fig. 2 is Fig. 1 rotor 9 partial schematic sectional view;
Fig. 3 is the operation principle schematic diagram of Fig. 1.
Among the figure: the 1-stator; 2-water channel delivery port; 3-water channel water inlet; The 4-power transmission shaft; 5-retarder magnet exciting coil; The 6-coil; The 7-permanent magnetism magnetic pole; 8-Blast Furnace Top Gas Recovery Turbine Unit (TRT) armature; The 9-rotor; The 10-iron core; The 11-cooling water channel; 12-stator fixed mount.
Embodiment
As Fig. 1, the footpath upwards comprises the vortex induction tube stator 1 of outer retarder, the rotor permanent magnetism magnetic pole 7 of the Blast Furnace Top Gas Recovery Turbine Unit (TRT) of rotor 9, internal layer and Blast Furnace Top Gas Recovery Turbine Unit (TRT) armature 8, and rotor 9 adopts bolt to be connected with power transmission shaft 4.Stator 1 is positioned at the skin of rotor 9, and rotor 9 is made up of the magnet exciting coil 5 of retarder and the permanent magnetism magnetic pole 7 of iron core 10 and Blast Furnace Top Gas Recovery Turbine Unit (TRT).In rotor 9 outsides iron core 10 and magnet exciting coil 5 thereof are housed, iron core 10 adopts the screw connection with rotor 9, and the permanent magnetism magnetic pole 7 of Blast Furnace Top Gas Recovery Turbine Unit (TRT) is contained in rotor 9 inboards, and magnetic pole 7 is with N-S-N-S ... row is upright mutually, as shown in Figure 2.Magnet exciting coil 5 and iron core 10 are identical with the pole orientation of permanent magnet pole 7.Stator 1 is made up of stator fixed mount 12 and Blast Furnace Top Gas Recovery Turbine Unit (TRT) armature 8 and coil 6 thereof, and Blast Furnace Top Gas Recovery Turbine Unit (TRT) armature 8 and coil 6 thereof are connected on the stator fixed mount 12, and coil 6 adopts the mark windings.Through the directly magnet exciting coil on retarder rotor 5 power supply of collecting ring (not shown), and on the vortex induction body, produce and hinder rotor 9 rotating moment behind Blast Furnace Top Gas Recovery Turbine Unit (TRT) coil 6 output currents on the Blast Furnace Top Gas Recovery Turbine Unit (TRT) stator.In stator 1 inside cooling water channel 11 is set, stator 1 surface is provided with water channel delivery port 2 and water channel water inlet 3, this cooling water channel 11 is in communication with the outside with water channel delivery port 2 and water channel water inlet 3, the heat that retarder stator vortex induction tube produces distributes with the engine-cooling system circulation in cooling water channel 11 by cooling fluid, utilizes the cooling fluid of engine that retarder stator eddy current tube is cooled off.
As Fig. 3, when the present invention brakes when automobile retarder, retarder rotor 9 connects power transmission shaft 4 rotations, permanent magnetism magnetic pole 7 forms rotating magnetic field on the rotor 9, the armature 8 of Blast Furnace Top Gas Recovery Turbine Unit (TRT) and coil 6 thereof produce electric current on the stator 1, through directly powering by the magnet exciting coil 5 of collecting ring (not shown) on retarder rotor 9 behind the over commutation, form high high-intensity magnetic field on rotor core 10, and on retarder stator 1, produce eddy current, and then produce the moment that hinders rotor 9 rotations; When forming high high-intensity magnetic field on the rotor core 10, identical with the pole orientation of the permanent magnetism magnetic pole 7 of rotor inboard, play certain magnetic action that increases.