CN101414493A - A kind of electromagnetic wire and coil windings - Google Patents
A kind of electromagnetic wire and coil windings Download PDFInfo
- Publication number
- CN101414493A CN101414493A CNA2008101438342A CN200810143834A CN101414493A CN 101414493 A CN101414493 A CN 101414493A CN A2008101438342 A CNA2008101438342 A CN A2008101438342A CN 200810143834 A CN200810143834 A CN 200810143834A CN 101414493 A CN101414493 A CN 101414493A
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- Prior art keywords
- band
- compound inslation
- mica
- electromagnetic wire
- deck
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- 238000004804 winding Methods 0.000 title claims abstract description 15
- 229910052618 mica group Inorganic materials 0.000 claims abstract description 44
- 239000010445 mica Substances 0.000 claims abstract description 43
- 150000001875 compounds Chemical class 0.000 claims abstract description 42
- 229920001721 polyimide Polymers 0.000 claims abstract description 28
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229910052802 copper Inorganic materials 0.000 claims abstract description 20
- 239000010949 copper Substances 0.000 claims abstract description 20
- 239000000853 adhesive Substances 0.000 claims description 13
- 230000001070 adhesive effect Effects 0.000 claims description 13
- 239000003365 glass fiber Substances 0.000 claims description 11
- 238000005245 sintering Methods 0.000 claims description 11
- 239000004642 Polyimide Substances 0.000 claims description 9
- 239000002966 varnish Substances 0.000 claims description 9
- 150000003949 imides Chemical class 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 3
- 239000011810 insulating material Substances 0.000 abstract description 2
- 239000000843 powder Substances 0.000 description 13
- 238000009413 insulation Methods 0.000 description 9
- 230000006798 recombination Effects 0.000 description 8
- 238000005215 recombination Methods 0.000 description 8
- 150000002466 imines Chemical class 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 229920006267 polyester film Polymers 0.000 description 6
- 239000002131 composite material Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Organic Insulating Materials (AREA)
- Insulated Conductors (AREA)
Abstract
The invention discloses a kind of electromagnetic wire and coil windings, electromagnetic wire comprises the bare copper flat wire core, be surrounded with the compound inslation band on the bare copper flat wire core, described compound inslation band is by one deck polyimide film and one deck mica be composited (also can the multilayer polyimide film and multilayer mica repeat compound).The characteristics of electromagnetic wire of the present invention are that the compound inslation band adopts insulating material polyimide film and mica with different premium properties to be composited, and combines their advantage, makes it have heatproof and withstand voltage performance simultaneously.
Description
Technical field
The invention belongs to lead, relate to the electromagnetic wire that electric coil windings such as motor, generator, transformer are used.
Background technology
At present, high-tension motor, wind energy (power) generator, water energy (power) generator, gas energy generator, the electromagnetic wire that coil windings adopted of power transmission and transformation line transformer has following several: adopt the polyimide film band or be equipped with adhesive, insulating varnish again, the electromagnetic wire of anaerobic glass fiber (cloth) wrapped (insulation) (claiming the imines line on the market); With mica (powder, paper) and polyester film composite band or be equipped with adhesive, insulating varnish, the electromagnetic wire (claiming the mica line on the market) that anaerobic glass fiber (cloth) is wrapped; Be with wrapped sintering line with polyimide film sintered, perhaps be equipped with adhesive again, anaerobic glass fiber (cloth) lapping electromagnetic wire (claiming the imines sintering line on the market); The electromagnetic wire (claiming paper covered wire on the market) that paper is wrapped.
More than the problem that exists of all kinds of electromagnetic wires:
1. imines line heatproof is stronger than mica line, but withstand voltage properties is poorer than the mica line, and anti-corona performance is also poor than the mica line.
2. mica line proof voltage, anti-corona are all strong than imines line, but heat resistance differs about about two times than imines line, because it is the mica tape that mica (paper, powder) and polyester film are composited that the mica line is produced employed twining package tape, though mica is resistant to elevated temperatures material, but after it and polyester film are compound, when temperature reaches about 120 when spending, polyester film meeting strain cracking, cause being compounded in the mica (paper on the polyester film, powder) also distortion simultaneously, cracking causes the performance of coil windings puncture short or the anti-corona of its proof voltage to descend significantly.
Existing electromagnetic wire is because of the problems referred to above, and the instructions for use when making it can not satisfy the equipment operation operating mode and with environment bigger variation takes place is unfavorable for saving energy and reduce the cost, and can not adapt to the requirement of economic development and scientific and technological progress.
Summary of the invention
The object of the present invention is to provide a kind of electromagnetic wire and coil windings that has heatproof and voltage endurance simultaneously.
Purpose of the present invention is realized by following technical scheme:
Electromagnetic wire of the present invention comprises the bare copper flat wire core, be surrounded with the compound inslation band on the bare copper flat wire core, described compound inslation band is composited by one deck polyimide film and one deck mica (paper, powder), also one deck mica (paper, powder) can be compounded in centre, also available simultaneously multilayer polyimide film and alternate being composited of mica (paper, powder) of two strata imide membranes.This kind electromagnetic wire is called the FY recombination line.
In the production process with described compound inslation band lapping electromagnetic wire, but also coordinated insulation coats with lacquer, the anaerobic glass fiber, and adhesive uses together, forms to add layer on the compound inslation band of coiling, to strengthen the protective capability on electromagnetic wire adhesive force and surface.
Another kind of electromagnetic wire of the present invention comprises the bare copper flat wire core, sintering has the polyimide sintered film band on the bare copper flat wire core, be surrounded with the compound inslation band on the polyimide sintered film band, described compound inslation band is composited by one deck polyimide film and one deck mica (paper, powder).In production process with described compound inslation band lapping electromagnetic wire, also can cooperate anaerobic glass fiber, insulating varnish and adhesive to use together, between wrapped compound inslation band, form and add layer, to strengthen the protective capability on electromagnetic wire adhesive force and surface.This kind electromagnetic wire is called FS mica sintering line.
Coil windings of the present invention is formed by above-mentioned electromagnetic wire (comprising FY recombination line and FS mica sintering line) coiling.
The characteristics of electromagnetic wire of the present invention are that the compound inslation band adopts the insulating material with different premium properties to be composited, and combines their advantage, makes it have heatproof and performance withstand voltage, anti-corona simultaneously.That is: the composite band of polyimide film and mica (paper, powder) replaces the mica tape (polyester film and mica (paper, powder) are compound) that existing market is used.Show (shown in subordinate list) through tens of result of the tests, the mica tape that uses on insulated compound band of the present invention and the market is compared, and heatproof is three times of mica tape, and proof voltage is the twice of mica tape, tensile strength high approximately 30%.More crucial the more important thing is, original insulation thickness standard 70cmm can be reduced to 40cmm ~ 45cmm, (insulation thickness of this insulated compound girdle tests data is that 45cmm, mica tape then are 70cmm), if equal insulation thickness, the insulation of composite band, heatproof, anti-corona performance also can be higher.
Subordinate list
| Puncture voltage (effective value) | Temperature tolerance | Insulation thickness | |
| Mica line on the open market | 6000-7000V | <155℃(120℃) | 70cmm |
| The FY recombination line | 12000-13000V | >260℃(340℃) | 45cmm |
For example, one 10,000 volts motor 90 grooves, one groove (circle) coil is around 30 circles, one circle attenuate 25cmm, 30 circles, one groove attenuate insulation thickness 750cmm (promptly 7.5 millimeters), but 675 millimeters of 90 groove attenuate insulation thicknesses press motor manufacturing technology, electromagnetic scheme calculating, it is about about 30% that the motor of equal model specification can improve power, otherwise can reduce the material cost more than 20%.At present, 10,000 volts of voltage motors that China's motor manufacturing is produced can only be produced on the support of height of center 450mm, had the electromagnetic wire (FY recombination line) of the wrapped production of insulated compound band of the present invention just can make 10,000 volts of motor fully on the support of 400mm, this will be the breakthrough technological progress of motor manufacturing.The coil windings of wind energy (power), water energy (power), gas energy generator, if use FY recombination line or FS mica sintering line, its efficient, benefit, quality all have the lifting than Datong District's degree.
The invention will be further described below in conjunction with accompanying drawing.
Description of drawings
Fig. 1 is the structural representation of electromagnetic wire of the present invention.
Fig. 2, Fig. 3 are the different structure schematic diagrames of electromagnetic wire of the present invention.
Fig. 4 is the structural representation of compound inslation band on the electromagnetic wire of the present invention.
Fig. 5 is the different structure schematic diagram of compound inslation band.
Fig. 6 is the profile of another kind of compound inslation band.
Fig. 7 is the structural representation of coil windings of the present invention.
Fig. 8 is that the A-A of Fig. 7 is to view.
Embodiment
See Fig. 1, electromagnetic wire of the present invention (FY recombination line) comprises and is surrounded with compound inslation band 2 on the bare copper flat wire core 1 by bare copper flat wire core 1 that compound inslation band 2 (referring to Fig. 4) is composited by one deck polyimide film 21 and one deck mica (paper, powder) 22.
The different structure of FY recombination line is seen Fig. 2, comprise bare copper flat wire core 1, be surrounded with compound inslation band 2, anaerobic glass fiber 3, insulating varnish 4 and adhesive 5 on the bare copper flat wire core 1, compound inslation band 2 (referring to Fig. 5) is composited by two layers of polyimide film 21 folder one deck micas (paper, powder) 22.
Above-mentioned compound inslation band 2 also can be by multilayer polyimide film 21 and mica (paper, powder) 22 alternate being composited, as shown in Figure 6.
Another kind of electromagnetic wire of the present invention (FS imines mica sintering line) as shown in Figure 3, comprise bare copper flat wire core 1, wrapped sintering has polyimide sintered film band 6 on the bare copper flat wire core, on polyimide sintered film band 6, be surrounded with compound inslation band 2, anaerobic glass fiber 3, insulating varnish 4 and adhesive 5, compound inslation band 2 (referring to Fig. 4) is composited by one deck polyimide film 21 and one deck mica (paper, powder) 22, and mica 22 is in polyimide sintered film band 6 one sides.
See Fig. 7, Fig. 8 with coil windings of the present invention, form by above-mentioned electromagnetic wire (comprising FY recombination line and FS mica sintering line) 7 coilings.
Claims (10)
1, a kind of electromagnetic wire comprises the bare copper flat wire core, is surrounded with the compound inslation band on the bare copper flat wire core, it is characterized in that described compound inslation band is composited by one deck polyimide film and one deck mica.
2, electromagnetic wire according to claim 1 is characterized in that described compound inslation band is compounded in the centre of two strata imide membranes by one deck mica.
3, electromagnetic wire according to claim 1 is characterized in that described compound inslation band is composited by the multilayer polyimide film is alternate with mica.
4,, it is characterized in that on described compound inslation band, anaerobic glass fiber, insulating varnish and adhesive being arranged according to claim 1 or 2 or 3 described electromagnetic wires.
5, a kind of electromagnetic wire, comprise the bare copper flat wire core, it is characterized in that sintering has the polyimide sintered film band on the bare copper flat wire core, be surrounded with the compound inslation band on the polyimide sintered film band, described compound inslation band is composited by one deck polyimide film and one deck mica.
6, electromagnetic wire according to claim 5 is characterized in that on described compound inslation band anaerobic glass fiber, insulating varnish and adhesive being arranged.
7, a kind of coil windings is formed by the electromagnetic wire coiling, and described electromagnetic wire comprises the bare copper flat wire core, is surrounded with the compound inslation band on the bare copper flat wire core, it is characterized in that described compound inslation band
Be composited by one deck polyimide film and one deck mica;
Perhaps be compounded in the centre of two strata imide membranes by one deck mica;
Perhaps be composited by the multilayer polyimide film is alternate with mica.
8, coil windings according to claim 7 is characterized in that on described compound inslation band anaerobic glass fiber, insulating varnish and adhesive being arranged.
9, a kind of coil windings, form by the electromagnetic wire coiling, described electromagnetic wire comprises the bare copper flat wire core, it is characterized in that sintering has the polyimide sintered film band on the bare copper flat wire core, be surrounded with the compound inslation band on the polyimide sintered film band, described compound inslation band is composited by one deck polyimide film and one deck mica.
10, coil windings according to claim 9 is characterized in that on described compound inslation band anaerobic glass fiber, insulating varnish and adhesive being arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101438342A CN101414493A (en) | 2008-12-08 | 2008-12-08 | A kind of electromagnetic wire and coil windings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101438342A CN101414493A (en) | 2008-12-08 | 2008-12-08 | A kind of electromagnetic wire and coil windings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101414493A true CN101414493A (en) | 2009-04-22 |
Family
ID=40594978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008101438342A Pending CN101414493A (en) | 2008-12-08 | 2008-12-08 | A kind of electromagnetic wire and coil windings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101414493A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101789291A (en) * | 2009-12-21 | 2010-07-28 | 南车株洲电力机车有限公司 | Electromagnetic wire manufacturing method capable of preventing blackening of electromagnetic wires |
| CN101916623A (en) * | 2010-07-30 | 2010-12-15 | 句容盛业铜材有限公司 | Wire repair method for polyimide film sintered electromagnetic wire |
| CN101986396A (en) * | 2010-06-30 | 2011-03-16 | 苏州贝得科技有限公司 | Covered copper rectangular wire of double glass fiber and mica film tape |
| CN102097166A (en) * | 2011-03-30 | 2011-06-15 | 无锡统力电工有限公司 | Heat resisting and corona resistant aluminum lapped flat wire |
| CN102222540A (en) * | 2011-06-29 | 2011-10-19 | 太仓市贯龙电磁线有限公司 | Single-surface film mica tape wrapped rectangular copper wire |
| CN102568700A (en) * | 2012-01-13 | 2012-07-11 | 常州金方圆铜业有限公司 | Manufacturing process of film sintered mica lapped wires |
| CN109994254A (en) * | 2019-04-15 | 2019-07-09 | 苏州贯龙电磁线有限公司 | A kind of 10kV motor winding wire |
| RU204482U1 (en) * | 2021-02-20 | 2021-05-26 | Закрытое акционерное общество "Москабельмет" (ЗАО "МКМ") | INSULATED WINDING WIRE |
| RU206591U1 (en) * | 2021-04-15 | 2021-09-17 | Закрытое акционерное общество "АГРОМЕТ" | The wire |
| WO2024230074A1 (en) * | 2023-05-05 | 2024-11-14 | 北京金风科创风电设备有限公司 | Coil, stator, forming methods, generator, and wind turbine generator system |
-
2008
- 2008-12-08 CN CNA2008101438342A patent/CN101414493A/en active Pending
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101789291A (en) * | 2009-12-21 | 2010-07-28 | 南车株洲电力机车有限公司 | Electromagnetic wire manufacturing method capable of preventing blackening of electromagnetic wires |
| CN101789291B (en) * | 2009-12-21 | 2014-12-03 | 南车株洲电力机车有限公司 | Electromagnetic wire manufacturing method capable of preventing blackening of electromagnetic wires |
| CN101986396B (en) * | 2010-06-30 | 2012-05-30 | 苏州贝得科技有限公司 | Double-glass fiber mica film tape wrapped copper flat wire |
| CN101986396A (en) * | 2010-06-30 | 2011-03-16 | 苏州贝得科技有限公司 | Covered copper rectangular wire of double glass fiber and mica film tape |
| CN101916623A (en) * | 2010-07-30 | 2010-12-15 | 句容盛业铜材有限公司 | Wire repair method for polyimide film sintered electromagnetic wire |
| CN102097166A (en) * | 2011-03-30 | 2011-06-15 | 无锡统力电工有限公司 | Heat resisting and corona resistant aluminum lapped flat wire |
| CN102097166B (en) * | 2011-03-30 | 2012-11-21 | 无锡统力电工有限公司 | Heat resisting and corona resistant aluminum lapped flat wire |
| CN102222540A (en) * | 2011-06-29 | 2011-10-19 | 太仓市贯龙电磁线有限公司 | Single-surface film mica tape wrapped rectangular copper wire |
| CN102568700A (en) * | 2012-01-13 | 2012-07-11 | 常州金方圆铜业有限公司 | Manufacturing process of film sintered mica lapped wires |
| CN102568700B (en) * | 2012-01-13 | 2014-07-09 | 常州金方圆铜业有限公司 | Manufacturing process of film sintered mica lapped wires |
| CN109994254A (en) * | 2019-04-15 | 2019-07-09 | 苏州贯龙电磁线有限公司 | A kind of 10kV motor winding wire |
| CN109994254B (en) * | 2019-04-15 | 2024-04-16 | 苏州贯龙电磁线有限公司 | Winding wire for 10kV motor |
| RU204482U1 (en) * | 2021-02-20 | 2021-05-26 | Закрытое акционерное общество "Москабельмет" (ЗАО "МКМ") | INSULATED WINDING WIRE |
| RU206591U1 (en) * | 2021-04-15 | 2021-09-17 | Закрытое акционерное общество "АГРОМЕТ" | The wire |
| WO2024230074A1 (en) * | 2023-05-05 | 2024-11-14 | 北京金风科创风电设备有限公司 | Coil, stator, forming methods, generator, and wind turbine generator system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20090422 |
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| RJ01 | Rejection of invention patent application after publication |