CN101407562B - Catalyst for broad/bimodal molecular weight distribution polyolefin and preparation method thereof - Google Patents
Catalyst for broad/bimodal molecular weight distribution polyolefin and preparation method thereof Download PDFInfo
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- CN101407562B CN101407562B CN2008102273703A CN200810227370A CN101407562B CN 101407562 B CN101407562 B CN 101407562B CN 2008102273703 A CN2008102273703 A CN 2008102273703A CN 200810227370 A CN200810227370 A CN 200810227370A CN 101407562 B CN101407562 B CN 101407562B
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- 239000003054 catalyst Substances 0.000 title claims abstract description 99
- 238000002360 preparation method Methods 0.000 title claims abstract description 45
- 238000009826 distribution Methods 0.000 title claims abstract description 24
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 6
- 230000002902 bimodal effect Effects 0.000 title claims description 7
- -1 alkyl metal compound Chemical class 0.000 claims abstract description 23
- 150000001875 compounds Chemical class 0.000 claims abstract description 19
- 150000003609 titanium compounds Chemical class 0.000 claims abstract description 11
- 239000010936 titanium Substances 0.000 claims abstract description 10
- 230000004913 activation Effects 0.000 claims abstract description 4
- 239000000126 substance Substances 0.000 claims abstract 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 37
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 15
- 125000005843 halogen group Chemical group 0.000 claims description 15
- 125000000524 functional group Chemical group 0.000 claims description 14
- 150000002681 magnesium compounds Chemical class 0.000 claims description 9
- 125000001931 aliphatic group Chemical group 0.000 claims description 8
- 150000002430 hydrocarbons Chemical group 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 7
- 125000003118 aryl group Chemical group 0.000 claims description 6
- 239000003426 co-catalyst Substances 0.000 claims description 6
- 239000012442 inert solvent Substances 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 235000012239 silicon dioxide Nutrition 0.000 claims description 4
- 125000002252 acyl group Chemical group 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 claims description 3
- 125000004185 ester group Chemical group 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- 125000003277 amino group Chemical group 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 239000011777 magnesium Substances 0.000 claims description 2
- 239000000395 magnesium oxide Substances 0.000 claims description 2
- 230000000737 periodic effect Effects 0.000 claims description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 2
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims 1
- YAIQCYZCSGLAAN-UHFFFAOYSA-N [Si+4].[O-2].[Al+3] Chemical compound [Si+4].[O-2].[Al+3] YAIQCYZCSGLAAN-UHFFFAOYSA-N 0.000 claims 1
- 229910052804 chromium Inorganic materials 0.000 claims 1
- 239000011651 chromium Substances 0.000 claims 1
- 125000006165 cyclic alkyl group Chemical group 0.000 claims 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 claims 1
- 229910052720 vanadium Inorganic materials 0.000 claims 1
- 238000007334 copolymerization reaction Methods 0.000 abstract description 20
- 238000000034 method Methods 0.000 abstract description 14
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 6
- 239000001257 hydrogen Substances 0.000 abstract description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 abstract description 2
- 238000012685 gas phase polymerization Methods 0.000 abstract description 2
- 239000002002 slurry Substances 0.000 abstract description 2
- 229910052719 titanium Inorganic materials 0.000 abstract description 2
- 239000000470 constituent Substances 0.000 abstract 2
- 150000004796 dialkyl magnesium compounds Chemical class 0.000 abstract 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 44
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 37
- 239000005977 Ethylene Substances 0.000 description 37
- 238000006116 polymerization reaction Methods 0.000 description 22
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 20
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 19
- 238000011156 evaluation Methods 0.000 description 14
- MDNWOSOZYLHTCG-UHFFFAOYSA-N Dichlorophen Chemical compound OC1=CC=C(Cl)C=C1CC1=CC(Cl)=CC=C1O MDNWOSOZYLHTCG-UHFFFAOYSA-N 0.000 description 10
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 10
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- 239000004698 Polyethylene Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- KJJBSBKRXUVBMX-UHFFFAOYSA-N magnesium;butane Chemical compound [Mg+2].CCC[CH2-].CCC[CH2-] KJJBSBKRXUVBMX-UHFFFAOYSA-N 0.000 description 6
- 229920013716 polyethylene resin Polymers 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 4
- 239000011949 solid catalyst Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 239000006228 supernatant Substances 0.000 description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
- PBKONEOXTCPAFI-UHFFFAOYSA-N 1,2,4-trichlorobenzene Chemical group ClC1=CC=C(Cl)C(Cl)=C1 PBKONEOXTCPAFI-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 3
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 3
- 239000004711 α-olefin Substances 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- AYNPIRVEWMUJDE-UHFFFAOYSA-N 2,5-dichlorohydroquinone Chemical compound OC1=CC(Cl)=C(O)C=C1Cl AYNPIRVEWMUJDE-UHFFFAOYSA-N 0.000 description 2
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical class ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- XGZNHFPFJRZBBT-UHFFFAOYSA-N ethanol;titanium Chemical compound [Ti].CCO.CCO.CCO.CCO XGZNHFPFJRZBBT-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 125000005842 heteroatom Chemical group 0.000 description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 229910052809 inorganic oxide Inorganic materials 0.000 description 2
- 229910052740 iodine Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 235000011147 magnesium chloride Nutrition 0.000 description 2
- KXDANLFHGCWFRQ-UHFFFAOYSA-N magnesium;butane;octane Chemical compound [Mg+2].CCC[CH2-].CCCCCCC[CH2-] KXDANLFHGCWFRQ-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 2
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 230000037048 polymerization activity Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- UBZYKBZMAMTNKW-UHFFFAOYSA-J titanium tetrabromide Chemical compound Br[Ti](Br)(Br)Br UBZYKBZMAMTNKW-UHFFFAOYSA-J 0.000 description 2
- ORYGRKHDLWYTKX-UHFFFAOYSA-N trihexylalumane Chemical compound CCCCCC[Al](CCCCCC)CCCCCC ORYGRKHDLWYTKX-UHFFFAOYSA-N 0.000 description 2
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 2
- LFXVBWRMVZPLFK-UHFFFAOYSA-N trioctylalumane Chemical compound CCCCCCCC[Al](CCCCCCCC)CCCCCCCC LFXVBWRMVZPLFK-UHFFFAOYSA-N 0.000 description 2
- CNWZYDSEVLFSMS-UHFFFAOYSA-N tripropylalumane Chemical compound CCC[Al](CCC)CCC CNWZYDSEVLFSMS-UHFFFAOYSA-N 0.000 description 2
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical class C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 1
- 125000000590 4-methylphenyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 description 1
- HYLHFOVZFADXNK-UHFFFAOYSA-N CCCCCC[Mg]CC Chemical compound CCCCCC[Mg]CC HYLHFOVZFADXNK-UHFFFAOYSA-N 0.000 description 1
- ZKSADANYBSWZAB-UHFFFAOYSA-N CCCCCC[Mg]CCCCCC Chemical compound CCCCCC[Mg]CCCCCC ZKSADANYBSWZAB-UHFFFAOYSA-N 0.000 description 1
- MDCNUULPPQFEAB-UHFFFAOYSA-N CCCC[Mg]C(C)C Chemical compound CCCC[Mg]C(C)C MDCNUULPPQFEAB-UHFFFAOYSA-N 0.000 description 1
- MVECFARLYQAUNR-UHFFFAOYSA-N CCCC[Mg]CC Chemical compound CCCC[Mg]CC MVECFARLYQAUNR-UHFFFAOYSA-N 0.000 description 1
- NTWOIGOPFDMZAE-UHFFFAOYSA-M CCO[Ti](Cl)(OCC)OCC Chemical compound CCO[Ti](Cl)(OCC)OCC NTWOIGOPFDMZAE-UHFFFAOYSA-M 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229910003074 TiCl4 Inorganic materials 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- XHCLAFWTIXFWPH-UHFFFAOYSA-N [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[V+5].[V+5] XHCLAFWTIXFWPH-UHFFFAOYSA-N 0.000 description 1
- ABXDUVOCXLVBNG-UHFFFAOYSA-M [Ti]OC1=CC=CC=C1 Chemical compound [Ti]OC1=CC=CC=C1 ABXDUVOCXLVBNG-UHFFFAOYSA-M 0.000 description 1
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 125000003236 benzoyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C(*)=O 0.000 description 1
- FWCTZJNNLCYVMA-UHFFFAOYSA-L butan-1-ol;dichlorotitanium Chemical compound Cl[Ti]Cl.CCCCO.CCCCO FWCTZJNNLCYVMA-UHFFFAOYSA-L 0.000 description 1
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 1
- APKYUQFPWXLNFH-UHFFFAOYSA-M butan-1-olate titanium(4+) chloride Chemical compound [Cl-].CCCCO[Ti+](OCCCC)OCCCC APKYUQFPWXLNFH-UHFFFAOYSA-M 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- HRYZWHHZPQKTII-UHFFFAOYSA-N chloroethane Chemical class CCCl HRYZWHHZPQKTII-UHFFFAOYSA-N 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- VYQRBKCKQCRYEE-UHFFFAOYSA-N ctk1a7239 Chemical compound C12=CC=CC=C2N2CC=CC3=NC=CC1=C32 VYQRBKCKQCRYEE-UHFFFAOYSA-N 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- KWOIDDOVDJYZLT-UHFFFAOYSA-L dichlorotitanium;phenol Chemical compound Cl[Ti]Cl.OC1=CC=CC=C1.OC1=CC=CC=C1 KWOIDDOVDJYZLT-UHFFFAOYSA-L 0.000 description 1
- YNLAOSYQHBDIKW-UHFFFAOYSA-M diethylaluminium chloride Chemical compound CC[Al](Cl)CC YNLAOSYQHBDIKW-UHFFFAOYSA-M 0.000 description 1
- 230000006353 environmental stress Effects 0.000 description 1
- UHSDHNXHBQDMMH-UHFFFAOYSA-L ethanolate;titanium(4+);dichloride Chemical compound CCO[Ti](Cl)(Cl)OCC UHSDHNXHBQDMMH-UHFFFAOYSA-L 0.000 description 1
- 229960003750 ethyl chloride Drugs 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 125000002485 formyl group Chemical group [H]C(*)=O 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229930195733 hydrocarbon Chemical class 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- VCTCXZDCRFISFF-UHFFFAOYSA-N magnesium;butane;butane Chemical compound [Mg+2].CCC[CH2-].CC[CH-]C VCTCXZDCRFISFF-UHFFFAOYSA-N 0.000 description 1
- YHNWUQFTJNJVNU-UHFFFAOYSA-N magnesium;butane;ethane Chemical compound [Mg+2].[CH2-]C.CCC[CH2-] YHNWUQFTJNJVNU-UHFFFAOYSA-N 0.000 description 1
- KMYFNYFIPIGQQZ-UHFFFAOYSA-N magnesium;octane Chemical compound [Mg+2].CCCCCCC[CH2-].CCCCCCC[CH2-] KMYFNYFIPIGQQZ-UHFFFAOYSA-N 0.000 description 1
- DQZLQYHGCKLKGU-UHFFFAOYSA-N magnesium;propane Chemical compound [Mg+2].C[CH-]C.C[CH-]C DQZLQYHGCKLKGU-UHFFFAOYSA-N 0.000 description 1
- OKENUZUGNVCOMC-UHFFFAOYSA-K methanolate titanium(4+) trichloride Chemical compound [Cl-].[Cl-].[Cl-].CO[Ti+3] OKENUZUGNVCOMC-UHFFFAOYSA-K 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 239000012454 non-polar solvent Substances 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- NLLZTRMHNHVXJJ-UHFFFAOYSA-J titanium tetraiodide Chemical compound I[Ti](I)(I)I NLLZTRMHNHVXJJ-UHFFFAOYSA-J 0.000 description 1
- ZLMGMVJGEULFPP-UHFFFAOYSA-J titanium(4+) trichloride phenoxide Chemical compound Cl[Ti](Cl)(Cl)OC1=CC=CC=C1 ZLMGMVJGEULFPP-UHFFFAOYSA-J 0.000 description 1
- DPNUIZVZBWBCPB-UHFFFAOYSA-J titanium(4+);tetraphenoxide Chemical compound [Ti+4].[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1.[O-]C1=CC=CC=C1 DPNUIZVZBWBCPB-UHFFFAOYSA-J 0.000 description 1
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 1
- RTAKQLTYPVIOBZ-UHFFFAOYSA-N tritert-butylalumane Chemical compound CC(C)(C)[Al](C(C)(C)C)C(C)(C)C RTAKQLTYPVIOBZ-UHFFFAOYSA-N 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种用于烯烃特别是乙烯均聚合或共聚合的Ziegle-Natta载体化催化剂及用该催化剂合成宽分子量分布聚烯烃树脂的制备方法。The invention relates to a Ziegle-Natta supported catalyst for homopolymerization or copolymerization of olefins, especially ethylene, and a preparation method for synthesizing polyolefin resin with wide molecular weight distribution by using the catalyst.
背景技术Background technique
目前我国乙烯产量大,为聚乙烯工业提供了可靠的原料保证。但是由于我国和世界石油资源日趋紧张,后石油时代已经临近,迫切要求开发出用量少、易加工而又不损失原有性能的树脂产品。宽分子量分布/多峰聚乙烯可以使薄膜减薄,也可以使吹塑瓶、挤出管材和型材进一步薄壁化,减少单件商品的树脂用量,并且具有更好的耐环境应力开裂性能;宽分子量分布/多峰聚乙烯树脂可回收性好,二次使用的树脂的机械性能优于首次使用的单峰聚乙烯树脂;宽分子量分布/多峰聚乙烯树脂在基本不损失PE的物理性能的条件下可明显改善PE的加工性能。因此,开发宽分子量分布/多峰聚乙烯树脂产品具有重要的实际意义。At present, my country's ethylene output is large, which provides a reliable raw material guarantee for the polyethylene industry. However, due to the increasing shortage of petroleum resources in my country and the world, and the post-petroleum era is approaching, it is urgent to develop resin products with less consumption, easy processing and no loss of original performance. Broad molecular weight distribution/multimodal polyethylene can thin the film, and can also further thin the wall of blow molded bottles, extruded pipes and profiles, reduce the amount of resin used in a single product, and have better environmental stress cracking resistance; The wide molecular weight distribution/multimodal polyethylene resin has good recyclability, and the mechanical properties of the second-use resin are better than the first-time unimodal polyethylene resin; the wide molecular weight distribution/multimodal polyethylene resin basically does not lose the physical properties of PE Under certain conditions, the processing performance of PE can be significantly improved. Therefore, it is of great practical significance to develop broad molecular weight distribution/multimodal polyethylene resin products.
目前文献中己报道的制备双峰聚乙烯的方法主要有:简单的熔体掺混法、分段反应法和一段反应法。由于一段反应法只需通过调节催化体系中活性中心的种类及分布,就能够有效调节聚合产物的分子量及分子量分布,且聚合产物的质量稳定,投资少,因此这方面的研究日益受到企业界和学术界的重视。目前,采用“一段法”制备宽分于量分布聚乙烯的方法主要有“复合主催化剂法”、“复合载体法”等。而单一载体制备宽峰聚乙烯的专利少有报道。在现有高效Mg-Ti催化体系中,近期的发展是在催化剂组分制备过程中添加给电子体化合物,试验证明,给电子体化合物的引入可以改进催化剂的聚合活性和催化剂的氢调性能。At present, the methods for preparing bimodal polyethylene reported in the literature mainly include: simple melt blending method, segmented reaction method and one-stage reaction method. Since the one-stage reaction method can effectively adjust the molecular weight and molecular weight distribution of the polymerization product only by adjusting the type and distribution of the active centers in the catalytic system, and the quality of the polymerization product is stable and the investment is low, so the research in this area is increasingly attracting attention from the business community and academic attention. At present, the methods for preparing polyethylene with a wide distribution in the amount by "one-stage method" mainly include "composite main catalyst method" and "composite support method". However, there are few reports on the preparation of broad-peak polyethylene by a single carrier. In the existing high-efficiency Mg-Ti catalytic system, the recent development is to add electron donor compounds during the preparation of catalyst components. Experiments have proved that the introduction of electron donor compounds can improve the polymerization activity of the catalyst and the hydrogen tuning performance of the catalyst.
CN 1158136A公开了在催化剂组合物制备的过程中使用具有α-支链的长碳链脂肪醇化合物,该类化合物的引入,提高了催化剂的聚合活性和氢调性能。但该体系粘度较高(实施例中可以看到得到流动性好的催化剂组分),给制备过程带来困难。CN 1158136A discloses the use of long carbon chain aliphatic alcohol compounds with α-branches in the process of catalyst composition preparation. The introduction of such compounds improves the polymerization activity and hydrogen adjustment performance of the catalyst. However, the viscosity of this system is relatively high (it can be seen from the examples that the catalyst component with good fluidity is obtained), which brings difficulties to the preparation process.
发明内容Contents of the invention
本发明的目的是提供一种适于单反应器中烯烃聚合制备宽分子量分布或双峰分布聚乙烯树脂的催化剂。提供一种单一载体催化剂制备宽分子量分布或双峰分布聚乙烯树脂的制备方法。此催化剂活性高,制备方法简单,对设备要求低,对环境污染小。The purpose of the present invention is to provide a catalyst suitable for preparing polyethylene resin with wide molecular weight distribution or bimodal distribution by olefin polymerization in a single reactor. Provided is a preparation method for preparing polyethylene resin with wide molecular weight distribution or bimodal distribution with a single carrier catalyst. The catalyst has high activity, simple preparation method, low requirement on equipment and little environmental pollution.
本发明提供一种用于乙烯聚合的宽/双峰分子量分布聚烯烃的催化剂;所述的催化剂由主催化剂和助催化剂组成,其特征在于:The present invention provides a kind of catalyst that is used for the wide/bimodal molecular weight distribution polyolefin of ethylene polymerization; Described catalyst is made up of procatalyst and cocatalyst, is characterized in that:
主催化剂包括以下组分:一种经过通式为MeR1R2R3的烷基金属化合物(b)活化处理后的无机氧化物载体(a),式中R1、R2、R3是C1~C30烃基;在该载体上负载至少一种通式为MgR4R5的二烃基镁化合物(c),式中R4、R5是C1~C20的烃基,The main catalyst includes the following components: an inorganic oxide carrier (a) after activation treatment of an alkyl metal compound (b) with the general formula MeR 1 R 2 R 3 , wherein R 1 , R 2 , and R 3 are C 1 ~ C 30 hydrocarbon groups; at least one dihydrocarbyl magnesium compound (c) with the general formula MgR 4 R 5 is supported on the carrier, where R 4 and R 5 are C 1 ~ C 20 hydrocarbon groups,
负载至少一种通式为The load has at least one general formula of
的多官能团化合物(d), The polyfunctional compound (d),
通式(d)中的R6、R7、R8、R9、R10、R11六个官能团中,其中至少一个官能团为卤素基团,卤素包括:F、Cl、Br或I,当卤素基团多于两个时,可以是相同或者不同的卤素基团;其中至少一个功能基团为羟基、酰基、胺基或酯基,它们可以相同或者不同;其中至少一个基团为C1~C20的烃基、芳香基、含有杂原子的取代基团及其被所述的卤素基团或功能基团取代的衍生物。Among the six functional groups of R6, R7, R8, R9, R10 and R11 in the general formula (d), at least one of the functional groups is a halogen group, and the halogen includes: F, Cl, Br or I. When the halogen group is more than two Each of them can be the same or different halogen groups; wherein at least one functional group is a hydroxyl group, an acyl group, an amine group or an ester group, which can be the same or different; wherein at least one group is a C1-C20 hydrocarbon group, an aromatic group , a heteroatom-containing substituent group and derivatives substituted by the halogen group or functional group.
负载至少一种通式为Ti(OR12)4-mXm的钛化合物(e),R12是C1~C20的脂肪烃基、芳香烃基、COR`或COOR`,其中R`是具有C1~C10的脂肪族基或芳香基;Loading at least one titanium compound (e) with the general formula Ti(OR 12 ) 4-m X m , R 12 is an aliphatic hydrocarbon group, aromatic hydrocarbon group, COR` or COOR` of C 1 to C 20 , wherein R` is a C 1 ~C 10 aliphatic or aromatic group;
各组份之间的比例以每摩尔MeR1R2R3的烷基金属化合物计:载体为0.05~10mol,二烃基镁化合物MgR4R5为0.05~30mol,多官能团化合物为0.05~10mol,钛化合物为:0.1~50mol;The ratio between the components is based on the metal alkyl compound of MeR 1 R 2 R 3 per mole: the carrier is 0.05-10 mol, the dihydrocarbyl magnesium compound MgR 4 R 5 is 0.05-30 mol, and the multifunctional compound is 0.05-10 mol. Titanium compound: 0.1-50mol;
助催化剂通式为AlRnX3-n,式中R是C1~C15的脂肪烃基,X是卤原子,n为0到3的正整数;助催化剂的加入量以主催化剂中的钛含量为1mol计,助催化剂为10~300mol。The general formula of the co-catalyst is AlR n X 3-n , where R is an aliphatic hydrocarbon group of C 1 to C 15 , X is a halogen atom, and n is a positive integer from 0 to 3; The content is based on 1 mol, and the co-catalyst is 10-300 mol.
主催化剂制备包括以下步骤:Procatalyst preparation comprises the following steps:
(1)将经过通式为MeR1R2R3的烷基金属化合物活化处理后的无机氧化物载体溶解或分散在惰性溶剂中;(1) dissolving or dispersing the inorganic oxide carrier after the activation treatment of the metal alkyl compound with the general formula MeR 1 R 2 R 3 in an inert solvent;
(2)加入二烃基镁化合物MgR4R5;(2) adding dihydrocarbyl magnesium compound MgR 4 R 5 ;
(3)加入将多官能团化合物惰性溶剂中溶解或分散后的产物;(3) Add the multifunctional compound products dissolved or dispersed in inert solvents;
(4)加入钛化合物Ti(OR12)4-mXm,-50℃~150℃反应0.5~24小时后,除去未反应物和溶剂,并采用甲苯及己烷洗涤,得到主催化剂。(4) Add titanium compound Ti(OR 12 ) 4-m X m , react at -50°C to 150°C for 0.5 to 24 hours, remove unreacted matter and solvent, and wash with toluene and hexane to obtain the main catalyst.
用于本发明的载体主要用于负载活性组分。载体(a)选自二氧化硅、碳化硅、二卤化镁、氧化铝、卤化铝、氧化硅铝、氧化镁、氧化钛、氧化钒、活性炭、硅藻土、氧化铬和氧化锆等等。优选二氧化硅、氯化镁。The carrier used in the present invention is mainly used to load the active ingredient. The carrier (a) is selected from silica, silicon carbide, magnesium dihalide, alumina, aluminum halide, silica alumina, magnesia, titania, vanadium oxide, activated carbon, diatomaceous earth, chromium oxide, zirconia and the like. Silica, magnesium chloride are preferred.
所述的烷基金属化合物如通式(b)MeR1R2R3所示,式中R1、R2、R3是相同或不同C1~C30烃基,以C1~C30的直链,支链或环状烷基为佳,Me是元素周期表中IIIA族元素,优选铝,比较典型的化合物如,三甲基铝、三乙基铝、三丙基铝、三异丁基铝、三正己基铝、三辛基铝等,其中尤以三乙基铝、三异丁基铝为佳。The metal alkyl compound is represented by the general formula (b) MeR 1 R 2 R 3 , wherein R 1 , R 2 , and R 3 are the same or different C 1 -C 30 hydrocarbon groups, and C 1 -C 30 Straight chain, branched chain or cyclic alkyl is preferred, Me is an element of group IIIA in the periodic table of elements, aluminum is preferred, typical compounds such as trimethylaluminum, triethylaluminum, tripropylaluminum, triisobutyl triethylaluminum, tri-n-hexylaluminum, trioctylaluminum, etc., among which triethylaluminum and triisobutylaluminum are preferred.
所述的二烃基镁化合物如通式(c)MgR4R5所示,式中R4、R5是相同或不同的C1~C20的烃基,优选相同或不同的C2~C15的烷基,例如:乙基、丙基、丁基、戊基、己基、辛基等。具体的实例包括但不限于:二正丁基镁、正丁基仲丁基镁、二异丙基镁、二正己基镁、异丙基正丁基镁、乙基正己基镁、乙基正丁基镁、二正辛基镁、丁基辛基镁,反应中适用的二烃基镁化合物优选为二丁基镁、丁基乙基镁或丁基辛基镁等。The dihydrocarbyl magnesium compound is represented by the general formula (c) MgR 4 R 5 , wherein R 4 and R 5 are the same or different C 1 -C 20 hydrocarbon groups, preferably the same or different C 2 -C 15 Alkyl groups, such as: ethyl, propyl, butyl, pentyl, hexyl, octyl, etc. Specific examples include, but are not limited to: di-n-butyl magnesium, n-butyl sec-butyl magnesium, diisopropyl magnesium, di-n-hexyl magnesium, isopropyl n-butyl magnesium, ethyl n-hexyl magnesium, ethyl n-butyl Magnesium, di-n-octyl magnesium, butyl octyl magnesium, the suitable dihydrocarbyl magnesium compound in the reaction is preferably dibutyl magnesium, butyl ethyl magnesium or butyl octyl magnesium, etc.
所述的多官能团化合物如通式(d)所示。Described polyfunctional compound such as general formula (d) shown.
通式(d)中的R6、R7、R8、R9、R10、R11六个官能团中,其中至少一个官能团为卤素基团,卤素包括:F、Cl、Br或I,当卤素基团多于两个时,可以是相同或者不同的卤素基团;其中至少一个官能团为羟基、酰基、胺基或酯基等功能基团,当功能基团多于两个时,可以是相同或者不同的功能基团;其余基团为C1~C20的烃基、芳香基、含有杂原子的取代基团及其被所述的卤素基团或功能基团取代的衍生物。多官能团化合物具体实例包括但不限于:Among the six functional groups of R6, R7, R8, R9, R10 and R11 in the general formula (d), at least one of the functional groups is a halogen group, and the halogen includes: F, Cl, Br or I. When the halogen group is more than two When two, it can be the same or different halogen groups; at least one of the functional groups is a functional group such as hydroxyl, acyl, amine or ester group, and when there are more than two functional groups, it can be the same or different functional groups group; the remaining groups are C 1 -C 20 hydrocarbon groups, aryl groups, substituent groups containing heteroatoms and derivatives substituted by said halogen groups or functional groups. Specific examples of multifunctional compounds include, but are not limited to:
优选preferred
所述的钛化合物如通式(e)Ti(OR12)4-mXm,式中X是卤原子,m为0到4的整数,R12是C1~C20的脂肪烃基,或芳香烃基或COR`,或COOR`(R`是具有C1~C10的脂肪族基或芳香基),各个R12可以相同,也可以不同。R12优选为:甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、异丁基、叔丁基、异戊基、叔戊基、2-乙基己基、苯基、萘基、邻-甲基苯基、间-甲基苯基、对-甲基苯基、邻-磺酸基苯基、甲酰基、乙酰基、苯甲酰基等等。具体可选用四氯化钛、四溴化钛、四碘化钛、四丁氧基钛、四乙氧基钛、一氯三乙氧基钛、二氯二乙氧基钛、三氯一乙氧基钛、钛酸正丁酯、钛酸异丙酯、甲氧基三氯化钛、二丁氧基二氯化钛、三丁氧基氯化钛、四苯氧基钛、一氯三苯氧基钛、二氯二苯氧基钛、三氯一苯氧基钛中的一种或它们的混合物,所述的钛化合物应是在应用温度下、非极性溶剂中完全可溶的液态化合物,优选四氯化钛。The titanium compound is such as the general formula (e) Ti(OR 12 ) 4-m X m , wherein X is a halogen atom, m is an integer from 0 to 4, and R 12 is an aliphatic hydrocarbon group of C 1 to C 20 , or An aromatic hydrocarbon group or COR', or COOR'(R' is an aliphatic group or an aromatic group having C 1 to C 10 ), and each R 12 may be the same or different. R is preferably: methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, isobutyl, tert-butyl, isopentyl, tert-amyl, 2-Ethylhexyl, phenyl, naphthyl, o-methylphenyl, m-methylphenyl, p-methylphenyl, o-sulfophenyl, formyl, acetyl, benzoyl etc. Specifically, titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, tetrabutoxytitanium, tetraethoxytitanium, monochlorotriethoxytitanium, dichlorodiethoxytitanium, trichloroethyl Titanium oxide, n-butyl titanate, isopropyl titanate, methoxytitanium trichloride, dibutoxytitanium dichloride, tributoxytitanium chloride, tetraphenoxytitanium, monochlorotrichloride One of phenoxytitanium, dichlorodiphenoxytitanium, trichlorophenoxytitanium or their mixture, the titanium compound should be completely soluble in non-polar solvents at the application temperature A liquid compound, preferably titanium tetrachloride.
本发明主催化剂组份中所述惰性溶剂可采用己烷、庚烷、辛烷、任烷、癸烷、十一烷、十二烷、苯、甲苯、二甲苯、四氢呋喃、1,2-二氯乙烷、氯苯、1,4-二氧六环以及其他烃类或卤代烃类化合物,上述的惰性溶剂可单独适用,也可组合使用。The inert solvent described in the main catalyst component of the present invention can adopt hexane, heptane, octane, hexane, decane, undecane, dodecane, benzene, toluene, xylene, tetrahydrofuran, 1,2-bis Ethyl chloride, chlorobenzene, 1,4-dioxane and other hydrocarbons or halogenated hydrocarbon compounds, the above inert solvents can be used alone or in combination.
在本发明所述的主催化剂组份的制备过程中,各组份之间的比例以每摩尔通式(b)化合物计:载体为0.05~10mol,优选0.1~5mol;二烃基镁化合物MgR4R5(c)为0.05~30mol,优选0.1~10mol;多官能团化合物(d)为0.05~10mol,优选0.1~5mol;钛化合物如通式(e)为:0.1~50mol,优选1~30mol。In the preparation process of the main catalyst component of the present invention, the ratio between the components is calculated per mole of the compound of general formula (b): the carrier is 0.05 to 10 mol, preferably 0.1 to 5 mol; the dihydrocarbyl magnesium compound MgR 4 R 5 (c) is 0.05-30 mol, preferably 0.1-10 mol; multifunctional compound (d) is 0.05-10 mol, preferably 0.1-5 mol; titanium compound such as general formula (e): 0.1-50 mol, preferably 1-30 mol.
本发明中的反应过程一般在-50℃~150℃。反应时间也可在较宽范围内变化,一般为0.5~24小时,在所需反应温度下应使组分之间反应足够长的时间。为进一步提高催化剂的颗粒形态和聚合产物的堆积密度,在中间步骤可使用轻度真空,升高温度或氮气吹扫等手段。The reaction process in the present invention is generally at -50°C to 150°C. The reaction time can also be changed in a wide range, generally 0.5 to 24 hours, and the components should be reacted for a long enough time at the desired reaction temperature. In order to further improve the particle shape of the catalyst and the bulk density of the polymerization product, a slight vacuum, elevated temperature or nitrogen purging can be used in the intermediate steps.
本发明所述助催化剂的通式为AlRnX3-n,式中R为氢或碳原子数为1~20的烃基、X为卤素,n为0<n≤3的数;比较典型的化合物如:三甲基铝、三乙基铝、三丙基铝、三异丁基铝、三正己基铝、三叔丁基铝、三辛基铝、一氯二乙基铝、二氯乙基铝、倍半乙基氯化铝等,其中尤以三乙基铝、三异丁基铝为佳;可以单独使用,也可以几种混合使用。The general formula of the cocatalyst of the present invention is AlR n X 3-n , where R is hydrogen or a hydrocarbon group with 1 to 20 carbon atoms, X is a halogen, and n is a number of 0<n≤3; more typical Compounds such as: trimethylaluminum, triethylaluminum, tripropylaluminum, triisobutylaluminum, tri-n-hexylaluminum, tri-tert-butylaluminum, trioctylaluminum, monochlorodiethylaluminum, dichloroethylaluminum triethylaluminum, sesquiethylaluminum chloride, etc., among which triethylaluminum and triisobutylaluminum are preferred; they can be used alone or in combination.
本发明中助催化剂与催化剂组份的比例以所得到的催化剂组份中的钛含量(1mol)计,助催化剂为10~300mol,优选50~200mol。In the present invention, the ratio of the co-catalyst to the catalyst component is based on the titanium content (1 mol) in the obtained catalyst component, and the co-catalyst is 10-300 mol, preferably 50-200 mol.
本发明涉及的催化剂适用于乙烯的均聚合或乙烯与α-烯烃的共聚合,其中α-烯烃优选丙烯、1-丁烯、1-己烯、1-辛烯、4-甲基-1-戊烯、1,3-二丁烯,异戊二烯,苯乙烯等。The catalyst involved in the present invention is suitable for the homopolymerization of ethylene or the copolymerization of ethylene and α-olefin, wherein α-olefin is preferably propylene, 1-butene, 1-hexene, 1-octene, 4-methyl-1- Pentene, 1,3-dibutene, isoprene, styrene, etc.
可以采用以下反应条件进行乙烯的均聚合或乙烯与α-烯烃的共聚合:Homopolymerization of ethylene or copolymerization of ethylene with α-olefins can be carried out using the following reaction conditions:
聚合温度:10~130℃,优选60~100℃Polymerization temperature: 10-130°C, preferably 60-100°C
聚合压力:0.1~10.0MPa,优选0.1~2.0MPaPolymerization pressure: 0.1-10.0MPa, preferably 0.1-2.0MPa
本发明提供了一种用于制备宽分子量分布聚烯烃催化剂。催化剂活性高,制备方法简单,对设备要求低,对环境污染小,具有良好的氢调和共聚性能。该催化剂适用于淤浆法和气相聚合工艺。适用于单反应器工艺。The invention provides a catalyst for preparing polyolefin with wide molecular weight distribution. The catalyst has high activity, simple preparation method, low equipment requirement, little environmental pollution, and good hydrogen blending and copolymerization performance. The catalyst is suitable for slurry and gas phase polymerization processes. Suitable for single reactor process.
具体实施方式Detailed ways
具体实施方式是针对本发明的优选例,但在实际应用时不限于下述实施例。The specific embodiments are preferred examples of the present invention, but are not limited to the following examples in practical application.
催化剂的Ti含量测定:称0.5g催化剂用浓硫酸溶解,采用分光光度计测定其含量。Determination of the Ti content of the catalyst: weigh 0.5 g of the catalyst and dissolve it in concentrated sulfuric acid, and measure its content with a spectrophotometer.
PE的相对分子质量及其分布测定:采用Polymer Laboratoties公司PL-GPC220型凝胶渗透色谱(GPC)测定双峰HDPE的重均相对分子质量(Mw)、数均相对分子质量(Mn)及其分布(Mw/Mn),溶剂为1,2,4-三氯苯,试样的质量浓度为1mg/mL,溶液流量为1.0mL/min,测试温度为150℃。Relative molecular mass and distribution determination of PE: The weight average relative molecular mass (M w ), number average relative molecular mass (M n ) and Its distribution (M w /M n ), the solvent is 1,2,4-trichlorobenzene, the mass concentration of the sample is 1mg/mL, the solution flow rate is 1.0mL/min, and the test temperature is 150°C.
聚合物熔融指数(MI))测定:采用ASTM D1238-99测定。Determination of polymer melt index (MI): measured by ASTM D1238-99.
实施例1Example 1
(1)催化剂组分的制备:在经过氮气充分置换过的反应器中,依次加入1g二氧化硅,新蒸己烷30ml,AlEt3(2.0M)为0.6ml,升温至50℃反应1h,加入二丁基镁(配制成浓度为1.0M庚烷溶液)4.8ml,四氢呋喃20ml,2,2'-亚甲基双(4-氯苯酚)0.646g,升温至60℃反应1h,降温至-25℃滴加入TiCl4为1.3ml,升温至70℃反应2h,停止搅拌,静置,抽除上层清液,甲苯、己烷各洗涤两遍,氮气吹干,得到流动性好、粒径分布窄的固体催化剂组分。(1) Preparation of catalyst components: In a reactor fully replaced by nitrogen, add 1 g of silicon dioxide, 30 ml of freshly distilled hexane, and 0.6 ml of AlEt 3 (2.0M), heat up to 50 ° C for 1 h, Add 4.8ml of dibutylmagnesium (prepared to a heptane solution with a concentration of 1.0M), 20ml of tetrahydrofuran, and 0.646g of 2,2'-methylenebis(4-chlorophenol), heat up to 60°C for 1 hour, and cool down to - Add TiCl 4 dropwise at 25°C to make 1.3ml, raise the temperature to 70°C and react for 2 hours, stop stirring, let it stand still, remove the supernatant, wash twice with toluene and hexane, and blow dry with nitrogen to obtain a liquid with good fluidity and particle size distribution Narrow solid catalyst component.
(2)乙烯聚合(2) Ethylene polymerization
在0.5升不锈钢高压釜,经氮气充分置换后,依次向釜中加入上述合成的催化剂组分(1)20mg,脱水己烷200ml,AlEt3溶液0.46ml(2mmol/ml),升温至80℃后充入氢气0.28MPa,充入乙烯0.45MPa,恒压恒温反应2h。实验结果见表1。In a 0.5-liter stainless steel autoclave, after being fully replaced by nitrogen, 20 mg of the above-mentioned synthesized catalyst component (1), 200 ml of dehydrated hexane, and 0.46 ml (2 mmol/ml) of AlEt solution were added to the autoclave successively, and the temperature was raised to 80 ° C. Charge hydrogen 0.28MPa, fill ethylene 0.45MPa, and react at constant pressure and temperature for 2 hours. The experimental results are shown in Table 1.
实施例2Example 2
(1)催化剂组分的制备:在经过氮气充分置换过的反应器中,依次加入1g二氧化硅,新蒸己烷30ml,AlEt3(2.0M)为0.1ml,升温至50℃反应1h,滴加入二丁基镁的庚烷溶液(1.0M)0.1ml,四氢呋喃20ml,2,2′-亚甲基双(4-氯苯酚)0.03g,升温至60℃反应1h,降温至-25℃滴加入TiCl4为0.13ml,升温至70℃反应2h,停止搅拌,静置,抽除上层清液,甲苯、己烷各洗涤两遍,氮气吹干,得到流动性好、粒径分布窄的固体催化剂组分。(1) Preparation of catalyst components: In a reactor fully replaced by nitrogen, sequentially add 1 g of silicon dioxide, 30 ml of freshly distilled hexane, and 0.1 ml of AlEt 3 (2.0 M), heat up to 50 ° C for 1 h, Add 0.1ml of a heptane solution (1.0M) of dibutylmagnesium dropwise, 20ml of tetrahydrofuran, 0.03g of 2,2'-methylenebis(4-chlorophenol), heat up to 60°C for 1 hour, then cool down to -25°C Add TiCl 4 dropwise to make 0.13ml, raise the temperature to 70°C and react for 2h, stop stirring, let it stand still, remove the supernatant, wash twice with toluene and hexane, and blow dry with nitrogen to obtain a compound with good fluidity and narrow particle size distribution. solid catalyst components.
乙烯聚合中只是把AlEt3溶液的量改为0.32ml外,其他条件同实施例1Just change the amount of AlEt3 solution into 0.32ml in the ethylene polymerization, other conditions are the same as embodiment 1
实施例3Example 3
(1)催化剂组分的制备:在经过氮气充分置换过的反应器中,依次加入1g二氧化硅,新蒸己烷30ml,AlEt3(2.0M)为6ml,升温至50℃反应1h,滴加入二丁基镁的庚烷溶液(1.0M)12ml,四氢呋喃50ml,2,2'-亚甲基双(4-氯苯酚)0.03g,升温至60℃反应1h,降温至-25℃滴加入TiCl4为4.0ml,升温至70℃反应2h,停止搅拌,静置,抽除上层清液,甲苯、己烷各洗涤两遍,氮气吹干,得到流动性好、粒径分布窄的固体催化剂组分。(1) Preparation of catalyst components: In a reactor fully replaced by nitrogen, sequentially add 1 g of silicon dioxide, 30 ml of freshly distilled hexane, and 6 ml of AlEt 3 (2.0M), heat up to 50°C for 1 h, drop Add 12ml of heptane solution (1.0M) of dibutylmagnesium, 50ml of tetrahydrofuran, 0.03g of 2,2'-methylene bis(4-chlorophenol), heat up to 60°C for 1 hour, cool down to -25°C and add dropwise TiCl 4 was 4.0ml, heated up to 70°C and reacted for 2 hours, stopped stirring, stood still, pumped off the supernatant, washed twice with toluene and hexane, and dried with nitrogen to obtain a solid catalyst with good fluidity and narrow particle size distribution components.
乙烯聚合中只是把AlEt3溶液的量改为0.43ml外,其他条件同实施例1Just change the amount of AlEt3 solution into 0.43ml in ethylene polymerization, other conditions are the same as embodiment 1
实施例4Example 4
除将催化剂制备过程中的2,2′-亚甲基双(4-氯苯酚)改成1,4-二氯-2,5-二羟基苯0.430g外,其他与实施例1相同;Except changing 2,2'-methylenebis(4-chlorophenol) in the catalyst preparation process into 1,4-dichloro-2,5-dihydroxybenzene 0.430g, other is the same as embodiment 1;
乙烯聚合中只是把AlEt3溶液的量改为0.41ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 0.41ml in the ethylene polymerization, other conditions are the same as embodiment 1.
实施例5Example 5
除将催化剂制备过程中的2,2'-亚甲基双(4-氯苯酚)改成2-胺-4,6-二氯-5-甲酚0.461g外,其他与实施例1相同;Except that 2,2'-methylenebis(4-chlorophenol) in the catalyst preparation process was changed into 2-amine-4,6-dichloro-5-cresol 0.461g, others were the same as in Example 1;
乙烯聚合中只是把AlEt3溶液的量改为0.37ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 0.37ml in the ethylene polymerization, other conditions are the same as embodiment 1.
实施例6Example 6
除将催化剂制备过程中的2,2'-亚甲基双(4-氯苯酚)改成4-胺-2,6-二氯甲酚0.427g外,其他与实施例1相同;Except changing 2,2'-methylenebis(4-chlorophenol) in the catalyst preparation process into 4-amine-2,6-dichlorocresol 0.427g, other is the same as embodiment 1;
乙烯聚合中只是把AlEt3溶液的量改为0.44ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 0.44ml in the ethylene polymerization, other conditions are the same as embodiment 1.
实施例7Example 7
除将催化剂制备过程中的TiCl4的量改为0.7ml外,其他与实施例1相同;Except changing the TiCl in the catalyst preparation process to 0.7ml, other is the same as Example 1;
乙烯聚合中只是把AlEt3溶液的量改为0.41ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 0.41ml in the ethylene polymerization, other conditions are the same as embodiment 1.
实施例8Example 8
除将催化剂制备过程中的TiCl4的量改为2.6ml外,其他与实施例1相同;Except changing the TiCl in the catalyst preparation process to 2.6ml, other is the same as Example 1;
乙烯聚合中只是把AlEt3溶液的量改为0.46ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 0.46ml in the ethylene polymerization, other conditions are the same as embodiment 1.
实施例9Example 9
除将催化剂制备过程中的不加入2,2'-亚甲基双(4-氯苯酚)外,其他与实施例1相同;Except not adding 2,2'-methylene bis(4-chlorophenol) in the catalyst preparation process, other are identical with embodiment 1;
乙烯聚合中只是把AlEt3溶液的量改为0.29ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 0.29ml in the ethylene polymerization, other conditions are the same as embodiment 1.
实施例10Example 10
催化剂组分的制备:在经过氮气充分置换过的反应器中,依次加入1g二氯化镁,新蒸THF30ml,滴加入二丁基镁的庚烷溶液(1.0M)2.8ml,2,2'-亚甲基双(4-氯苯酚)0.33g,升温至60℃反应1h,降温至-25℃滴加入TiCl4为8ml,升温至70℃反应2h,滴加入新蒸己烷40ml,停止搅拌,静置,抽除上层清液,甲苯、己烷各洗涤两遍,氮气吹干,得到流动性好、粒径分布窄的固体催化剂组分。Preparation of the catalyst component: in a reactor fully replaced by nitrogen, add 1g of magnesium dichloride successively, newly distilled THF 30ml, add dropwise 2.8ml of a heptane solution (1.0M) of dibutylmagnesium, 2,2'- Methylbis(4-chlorophenol) 0.33g, heated up to 60°C and reacted for 1h, cooled to -25°C and added 8ml of TiCl 4 dropwise, raised to 70°C and reacted for 2h, added dropwise 40ml of freshly distilled hexane, stopped stirring, and place, remove the supernatant, wash with toluene and hexane twice, and blow dry with nitrogen to obtain a solid catalyst component with good fluidity and narrow particle size distribution.
乙烯聚合中只是把AlEt3溶液的量改为1.48ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 1.48ml in the ethylene polymerization, other conditions are the same as embodiment 1.
实施例11Example 11
除将催化剂制备过程中的2,2'-亚甲基双(4-氯苯酚)改成1,4-二氯-2,5-二羟基苯0.28g外,其他与实施例10相同;Except that 2,2'-methylenebis(4-chlorophenol) in the catalyst preparation process was changed into 1,4-dichloro-2,5-dihydroxybenzene 0.28g, others were the same as in Example 10;
乙烯聚合中只是把AlEt3溶液的量改为1.31ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 1.31ml in the ethylene polymerization, other conditions are the same as embodiment 1.
实施例12Example 12
除将催化剂制备过程中的2,2'-亚甲基双(4-氯苯酚)改成2-胺-4,6-二氯-5-甲酚0.31g外,其他与实施例10相同;Except that 2,2'-methylenebis(4-chlorophenol) in the catalyst preparation process was changed into 2-amine-4,6-dichloro-5-cresol 0.31g, others were the same as in Example 10;
乙烯聚合中只是把AlEt3溶液的量改为1.21ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 1.21ml in the ethylene polymerization, other conditions are the same as embodiment 1.
实施例13Example 13
除将催化剂制备过程中的2,2'-亚甲基双(4-氯苯酚)改成4-胺-2,6-二氯甲酚0.30g外,其他与实施例10相同;Except that 2,2'-methylenebis(4-chlorophenol) in the catalyst preparation process was changed into 4-amine-2,6-dichlorocresol 0.30g, others were the same as in Example 10;
乙烯聚合中只是把AlEt3溶液的量改为1.27ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 1.27ml in the ethylene polymerization, other conditions are the same as embodiment 1.
实施例14Example 14
除将催化剂制备过程中的TiCl4改为四溴化钛2.0ml外,其他与实施例1相同。Except that the TiCl in the catalyst preparation process was changed to 2.0ml of titanium tetrabromide, the others were the same as in Example 1.
乙烯聚合中只是把AlEt3溶液的量改为0.41ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 0.41ml in the ethylene polymerization, other conditions are the same as embodiment 1.
实施例15Example 15
除将催化剂制备过程中的TiCl4改为四乙氧基钛2.3外,其他与实施例1相同。Except changing TiCl4 in the catalyst preparation process into tetraethoxytitanium 2.3, other is the same as embodiment 1.
乙烯聚合中只是把AlEt3溶液的量改为0.29ml外,其他条件同实施例1。Just change the amount of AlEt3 solution into 0.29ml in the ethylene polymerization, other conditions are the same as embodiment 1.
共聚合实施例Example of copolymerization
实施例16Example 16
催化剂的制备同实施例1;The preparation of catalyst is with embodiment 1;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例1相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 1. The experimental results are shown in Table 1.
实施例17Example 17
催化剂的制备同实施例3;The preparation of catalyst is with embodiment 3;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例3相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are identical with embodiment 3. The experimental results are shown in Table 1.
实施例18Example 18
催化剂的制备同实施例4;The preparation of catalyst is with embodiment 4;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例4相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 4. The experimental results are shown in Table 1.
实施例19Example 19
催化剂的制备同实施例5;The preparation of catalyst is with embodiment 5;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例5相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 5. The experimental results are shown in Table 1.
实施例20Example 20
催化剂的制备同实施例6;The preparation of catalyst is with embodiment 6;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例6相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 6. The experimental results are shown in Table 1.
实施例21Example 21
催化剂的制备同实施例7;The preparation of catalyst is with embodiment 7;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例7相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 7. The experimental results are shown in Table 1.
实施例22Example 22
催化剂的制备同实施例8;The preparation of catalyst is with embodiment 8;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例8相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 8. The experimental results are shown in Table 1.
实施例23Example 23
催化剂的制备同实施例9;The preparation of catalyst is with embodiment 9;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例9相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 9. The experimental results are shown in Table 1.
实施例24Example 24
催化剂的制备同实施例10;The preparation of catalyst is with embodiment 10;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例10相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 10. The experimental results are shown in Table 1.
实施例25Example 25
催化剂的制备同实施例11;The preparation of catalyst is with embodiment 11;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例11相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 11. The experimental results are shown in Table 1.
实施例26Example 26
催化剂的制备同实施例12;The preparation of catalyst is with embodiment 12;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例12相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 12. The experimental results are shown in Table 1.
实施例27Example 27
催化剂的制备同实施例13;The preparation of catalyst is with embodiment 13;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例13相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 13. The experimental results are shown in Table 1.
实施例28Example 28
催化剂的制备同实施例14;The preparation of catalyst is with embodiment 14;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例13相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 13. The experimental results are shown in Table 1.
实施例29Example 29
催化剂的制备同实施例15;The preparation of catalyst is with embodiment 15;
催化剂评价条件只是在加入催化剂后,加入15ml的1-己烯,进行乙烯与己烯的共聚合。其他与实施例13相同。实验结果见表1。The catalyst evaluation conditions were only that after adding the catalyst, 15 ml of 1-hexene was added to carry out copolymerization of ethylene and hexene. Others are the same as in Example 13. The experimental results are shown in Table 1.
表1Table 1
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