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CN101403709A - Appearance inspection machine for printed circuit board - Google Patents

Appearance inspection machine for printed circuit board Download PDF

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Publication number
CN101403709A
CN101403709A CNA2008102188255A CN200810218825A CN101403709A CN 101403709 A CN101403709 A CN 101403709A CN A2008102188255 A CNA2008102188255 A CN A2008102188255A CN 200810218825 A CN200810218825 A CN 200810218825A CN 101403709 A CN101403709 A CN 101403709A
Authority
CN
China
Prior art keywords
circuit board
printed circuit
screw mandrel
fixed
pcb
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA2008102188255A
Other languages
Chinese (zh)
Other versions
CN101403709B (en
Inventor
梅领亮
徐地华
陈伯平
王天辉
李伟
李能学
王树华
吴敏
邓世文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Zhengye Technology Co Ltd
Original Assignee
Guangdong Zhengye Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Zhengye Technology Co Ltd filed Critical Guangdong Zhengye Technology Co Ltd
Priority to CN2008102188255A priority Critical patent/CN101403709B/en
Publication of CN101403709A publication Critical patent/CN101403709A/en
Application granted granted Critical
Publication of CN101403709B publication Critical patent/CN101403709B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention provides a testing machine used for testing the appearance of a printing circuit board, comprising a frame which is provided with a transmission mechanism; the front end of the transmission mechanism is provided with an upper plate mechanism; the transmission mechanism is internally provided with two scanning mechanisms; a panel turnover mechanism is arranged between the two scanning mechanisms; the tail part of the transmission mechanism is butt-jointed with a sorting mechanism; and all mechanisms are controlled by control host machines cooperatively. The testing machine adopts a whole-line digital camera photographing technique to detect the defects on the printing circuit such as foreign matter, exposed copper, supplemented oil, scraping, poor gold-plating, character error, non-uniform green oil, non-uniform welding disc, non-uniform depth of channel, residual copper, omitted printing, developing and the like, automatically feeds and sorts the nondefective and waster, improves the simpleness and reliability of the operation, can observe the defects of the board in real-time by adopting a powerful image processing and analysis software system to provide a plurality of image processing and analysis systems, has quick detection speed, high detection efficiency, safe and reliable equipment, simple operation, is convenient and easy to be learned and meets the man-machine interaction.

Description

A kind of appearance inspection machine for printed circuit board
Technical field
The present invention relates to a kind of printed circuit board (PCB) checkout facility, specifically a kind of appearance inspection machine for printed circuit board.
Background technology
At present, FINAL APPEARANCE inspection for printed circuit board (PCB), the method that overwhelming majority production commercial city adopts artificial visual to detect, defective that has but manual detection exists it, so the final mass of printed circuit board (PCB) control difficulty is quite big, this detection mode not only has omission, the slow problem of detection speed, and along with the propelling of the circuit miniaturization of printed circuit board (PCB), it more and more shows incompatibility.In the industry cycle, being desirably in day by day of the demand device that visual examination is taked fast to printed circuit board (PCB), distinguishing ability is strong, the robotization journey is high strengthens.
Summary of the invention
The technical matters that will solve of the present invention provides a kind of appearance inspection machine that can check the printed circuit board (PCB) outward appearance.
In order to solve the problems of the technologies described above, the present invention takes following mode to realize:
A kind of appearance inspection machine for printed circuit board, comprise frame, on frame, be equipped with the connecting gear that transmits printed circuit board (PCB), the frame of connecting gear front end is provided with printed circuit board (PCB) is directed at upper plate mechanism on the connecting gear one by one automatically, in connecting gear, be provided with two scanning mechanisms, be provided with panel turnover mechanism between two scanning mechanisms with the printed circuit board (PCB) upset, to being connected to the mechanism for sorting that non-defective unit and substandard products printed circuit board (PCB) are made a distinction, control is coordinated by main control system by each mechanism at the connecting gear afterbody.
As improvement to such scheme, above-mentioned upper plate mechanism comprises printed circuit board (PCB) is raised to the lifting stand of connecting gear height and printed circuit board (PCB) is moved to suction disc assembly on the connecting gear from the lifting stand from frame bottom, the lifting stand is horizontally disposed with, and be installed on the stand fixed head, the stand fixed head is all affixed with the slide block of the sliding nut of a screw mandrel and pair of guide rails, screw mandrel and guide rail all vertically are fixed on the frame, and screw mandrel is by the upper plate motor-driven.The lifting stand is for being installed on the cylinder on the stand fixed head side by side by bearing, each cylinder is connected with the Rolling motor power that is installed on stand fixed head bottom by synchronous band.Described suction disc assembly comprises the vacuum slot of drawing printed circuit board (PCB), each vacuum slot is fixed on the suction nozzle fixed head side by side, the suction nozzle fixed head is fixed on the sliding nut of a screw mandrel, the parallel connecting gear of screw mandrel is installed, screw mandrel is by a traversing motor-driven, and screw mandrel and traversing motor are fixed on the screw mandrel installing plate, and the screw mandrel installing plate is fixed on the slide block of a guide rail, the piston rod of one cylinder is connected with the screw mandrel installing plate, and guide rail and cylinder all vertically are installed on the frame.
As further improvement of these options, described connecting gear is layed on the frame, comprise the travelling belt that is parallel to each other and is provided with in pairs, printed circuit board (PCB) is held on the travelling belt, travelling belt is connected by being with synchronously with the transmission motor power, also be provided with the baffle plate that stops printed circuit board (PCB) off normal from the travelling belt in the travelling belt both sides, power wheel is installed on the baffle plate, travelling belt is installed on the power wheel.Wherein a baffle plate is fixed on the frame, and another baffle plate is installed on the slide block of a guide rail, and affixed with the sliding nut of an adjusting screw mandrel, and this screw mandrel and is regulated motor power and is connected.
Above-mentioned scanning mechanism is installed on travelling belt top by the column that is fixed in the travelling belt both sides, comprises by lead screw transmission mechanism vertically being installed on video camera on the column, is provided with linear light sorurce in the column bottom.
As further improvement of these options, above-mentioned panel turnover mechanism is installed between two scanning mechanisms, comprise and lay respectively at the cylinder that the connecting gear symmetria bilateralis is provided with and vertically installs, be fixed with rotary cylinder or electric rotating machine on the cylinder piston rod, the chuck of clamping printed circuit board is installed on rotary cylinder or the electric rotating machine.
As further improvement to such scheme, above-mentioned mechanism for sorting comprises that being positioned at the connecting gear rear portion successively is used for respectively two distinguishing assemblies with what substandard products and non-defective unit distinguished, this assembly comprises that docking two of being used to accept printed circuit board (PCB) with the travelling belt of connecting gear accepts band, accepting band is fixed on two installing plates by wheel is installed respectively, wherein an installing plate is fixed on the frame, another installing plate is fixed on the slip nut of a screw mandrel, and this screw mandrel is connected with drive motor power.Below each distinguishes assembly, be provided with one and accept platform, accept on the sliding nut that platform is fixed in a screw mandrel of vertically installing; This is accepted platform and comprises the many deflector rolls that be arranged in parallel, and on the deflector roll fixed head, the deflector roll fixed head is fixed on the screw mandrel slip nut deflector roll by Bearing Installation, and each deflector roll is connected with a deflector roll motor power by being with synchronously.
The present invention has following having a few:
1. whole testing process adopts robotization to work continuously, and detection speed is fast, the detection efficiency height;
2. employing digital technology, can be to the foreign matter on the printed circuit board (PCB), reveal copper, repairing, scuffing, gold-plated bad, character mistake, green oil inequality, pad inequality, groove depth inequality, residual copper, bite, defective aspect such as development detects printed circuit board (PCB) and detects;
3. main control system can be realized online detection by data line or wireless connections, improve running rate, and main frame has the automatic hold function of data under the emergency power off situation;
4. safe and reliable in the machine running process, simple to operate, convenient easily meets the man-machine interaction requirement;
5. self-feeding, letter sorting non-defective unit and substandard products, board operate by the integrated control of main control system, improves the simplicity and the reliability of operating greatly, and adopts powerful image processing analyzing software system that multiple portrait Treatment Analysis system is provided;
6. the defective that observes plate that can be in good time.
Description of drawings
Accompanying drawing 1 is an embodiment of the invention one-piece construction synoptic diagram;
Accompanying drawing 2 is a present embodiment upper plate mechanism mounting structure synoptic diagram;
Accompanying drawing 3 is visual angle, a present embodiment upper plate mechanism rear mounting structure synoptic diagram;
Accompanying drawing 4 is visual angle, a present embodiment upper plate mechanism bottom structural representation;
Accompanying drawing 5 is present embodiment connecting gear, scanning mechanism and panel turnover mechanism mounting structure synoptic diagram;
Accompanying drawing 6 is another visual angle mounting structure synoptic diagram of present embodiment connecting gear, scanning mechanism and panel turnover mechanism;
Accompanying drawing 7 is a present embodiment mechanism for sorting mounting structure synoptic diagram;
Accompanying drawing 8 is visual angle, a present embodiment mechanism for sorting rear portion structural representation;
Accompanying drawing 9 is visual angle, a present embodiment mechanism for sorting bottom structural representation.
Embodiment
Describe the present invention for the ease of it will be appreciated by those skilled in the art that below in conjunction with embodiment and accompanying drawing:
As shown in Figure 1, the machine that present embodiment disclosed is a kind of appearance inspection machine for printed circuit board of checking that P.e.c. is whether qualified that is specifically designed in the print circuit plates making process.
This machine mainly comprises connecting gear 2, upper plate mechanism 3, scanning mechanism 4, panel turnover mechanism 5, mechanism for sorting 6 and the main control system of controlling each mechanism's coordinate operation.Each mechanism all is fixed on the frame 1.
Wherein, upper plate mechanism 3 is positioned at frame 1 front end, is used for the printed circuit board (PCB) of examine is delivered to connecting gear.This mechanism comprises printed circuit board (PCB) is raised to the lifting stand 31 of connecting gear 2 height and printed circuit board (PCB) is moved to suction disc assembly 32 on the connecting gear 2 from lifting stand 31 from frame 1 bottom, lifting stand 31 is horizontally disposed with, and is installed on the stand fixed head 311.Stand fixed head 311 is all affixed with the slide block of the sliding nut of a screw mandrel 312 and pair of guide rails 313, and screw mandrel 312 all vertically is fixed on the frame 1 with guide rail 313, and screw mandrel 312 drives by last board motor 314.
Lifting stand 31 is for being installed on the cylinder on the stand fixed head 311 side by side by bearing, each cylinder is connected with Rolling motor 315 power that are installed on stand fixed head 311 bottoms by synchronous band.Last board component 32 comprises the vacuum slot 321 of drawing printed circuit board (PCB), each vacuum slot 321 is fixed on the suction nozzle fixed head 322 side by side, suction nozzle fixed head 322 is fixed on the sliding nut of a screw mandrel 323, screw mandrel 323 parallel connecting gears 2 are installed, screw mandrel 323 drives by a traversing motor 324, screw mandrel 323 and traversing motor are fixed on the screw mandrel installing plate 325, screw mandrel installing plate 325 is fixed on the slide block of a guide rail 326, the piston rod of one cylinder 327 is connected with screw mandrel installing plate 325, and guide rail 326 and cylinder 327 all vertically are installed on the frame 1.After being positioned over the printed circuit board (PCB) of examine on the lifting stand 31, last board motor 314 actions are increased to vacuum slot 321 height with lifting stand 31, vacuum slot 321 moves down and holds printed circuit board (PCB) and printed circuit board (PCB) is moved on the connecting gear 2 then, realizes automatic upper plate process.
Connecting gear 2 is layed on the frame 1, and front end docks with upper plate mechanism 3, and dock with mechanism for sorting 6 rear end.This mechanism comprises the travelling belt 21 that is parallel to each other and is provided with in pairs, and printed circuit board (PCB) is held on the travelling belt 21.Travelling belt 21 is connected with transmission motor 22 power by band synchronously, also is provided with the baffle plate 23 that stops printed circuit board (PCB) off normal from the travelling belt 21 in travelling belt 21 both sides, and power wheel 24 is installed on the baffle plate 23, and travelling belt 21 is installed on the power wheel 24.Wherein a baffle plate is fixed on the frame 1, and another baffle plate is installed on the slide block of a guide rail 25, and affixed with the sliding nut of an adjusting screw mandrel 26, and this screw mandrel 26 and is regulated motor 27 power and is connected.Can make connecting gear 2 be suitable for the printed circuit board (PCB) of various width by the spacing of regulating between two baffle plates.
Scanning mechanism 4 has two, is installed on the front and rear of connecting gear 2 respectively, is used for scanning respectively the both sides of printed circuit board (PCB).This mechanism is installed on travelling belt 21 tops by the column 41 that is fixed in travelling belt 21 both sides, comprises by lead screw transmission mechanism vertically being installed on video camera 42 on the column 41, is provided with linear light sorurce 43 in the column bottom.Printed circuit board (PCB) is in the process that is moved by connecting gear 2, and video camera 42 is gathered the printed circuit board surface images, and transfers to main control system with standard jig compares judgement, thereby whether definite this printed circuit board (PCB) is qualified.
Panel turnover mechanism 5 is installed between two scanning mechanisms 4, is used to the printed circuit board (PCB) that overturns.This mechanism comprises the cylinder 51 that lays respectively at connecting gear 2 symmetria bilateralis settings and vertically install, and is fixed with rotary cylinder or electric rotating machine 52 on the cylinder piston rod, and the chuck 53 of clamping printed circuit board is installed on rotary cylinder or the electric rotating machine.After printed circuit board (PCB) scans by first scanning mechanism 4, pause at panel turnover mechanism 5 places, chuck 53 is clamped printed circuit board (PCB), cylinder 51 driven in rotation cylinders or electric rotating machine 52 rise, rotary cylinder or electric rotating machine 52 turn over turnback then, again printed circuit board (PCB) is positioned at last on the connecting gear 2, realizes the upset of printed circuit board (PCB).
Mechanism for sorting 6 comprises that being positioned at connecting gear 2 rear portions successively is used for respectively two distinguishing assemblies with what substandard products and non-defective unit distinguished, this assembly comprises that dock two of being used to accept printed circuit board (PCB) accepts and be with 61 with the travelling belt of connecting gear 2, accept and be with 61 to be fixed on two installing plates 63 by wheel 62 is installed respectively, wherein an installing plate is fixed on the frame 1, another installing plate is fixed on the slip nut of a screw mandrel 64, and this screw mandrel 64 is connected with drive motor 65 power.Below each distinguishes assembly, be provided with one and accept platform 7, accept on the sliding nut that platform 7 is fixed in a screw mandrel 8 of vertically installing; This is accepted platform and comprises the many deflector rolls that be arranged in parallel 71, and on deflector roll fixed head 72, deflector roll fixed head 72 is fixed on the screw mandrel 8 slip nuts deflector roll 71 by Bearing Installation, and each deflector roll 71 is connected with a deflector roll motor 73 power by being with synchronously.After printed circuit board (PCB) transfers to mechanism for sorting 6, judgement by main control system, corresponding drive motor 65 actions of distinguishing assembly of main control system control, make two to accept with the spacing between 61 greater than printed circuit board width, make the printed circuit board (PCB) that is positioned on this differentiation assembly drop to accepting on the platform 7 of below, realize the letter sorting of non-defective unit and substandard products.
Printed circuit board (PCB) to be detected is moved on the travelling belt 21 of connecting gear 2 one by one by upper plate mechanism 3, mobile each printed circuit board (PCB) that makes by travelling belt 21 is successively through two scanning mechanisms 4,4 pairs of each printed circuit board surface images of scanning mechanism are gathered, and the image information of gathering is sent to main control system, by main control system image information and the standard printed circuit board image of gathering is analyzed, thereby distinguish qualified and underproof printed circuit board (PCB), placed apart by mechanism for sorting 6 at last.
From such scheme as can be known, no matter the present invention, possesses the creative requirement of patent of invention from technical scheme or technique effect all has substantive distinguishing features and obvious improvement.
Present embodiment need to prove for one of preferable implementation of the present invention, and any conspicuous replacement all belongs to the infringement trip and is all within protection domain of the present invention under the prerequisite that does not break away from the present invention's design.

Claims (10)

1. appearance inspection machine for printed circuit board, comprise frame (1), it is characterized in that: on frame, be equipped with the connecting gear (2) that transmits printed circuit board (PCB), the frame of connecting gear front end is provided with printed circuit board (PCB) is directed at upper plate mechanism (3) on the connecting gear one by one automatically, in connecting gear, be provided with two scanning mechanisms (4), be provided with panel turnover mechanism (5) between two scanning mechanisms with the printed circuit board (PCB) upset, to being connected to the mechanism for sorting (6) that non-defective unit and substandard products printed circuit board (PCB) are made a distinction, control is coordinated by main control system by each mechanism at the connecting gear afterbody.
2. appearance inspection machine for printed circuit board according to claim 1, it is characterized in that: described upper plate mechanism comprises printed circuit board (PCB) is raised to the lifting stand (31) of connecting gear height and printed circuit board (PCB) is moved to suction disc assembly (32) on the connecting gear from the lifting stand from the frame bottom, the lifting stand is horizontally disposed with, and be installed on the stand fixed head (311), the stand fixed head is all affixed with the slide block of the sliding nut of a screw mandrel (312) and pair of guide rails (313), screw mandrel and guide rail all vertically are fixed on the frame, and screw mandrel drives by last board motor (314).
3. appearance inspection machine for printed circuit board according to claim 2, it is characterized in that: described lifting stand is for being installed on the cylinder on the stand fixed head side by side by bearing, each cylinder is connected with Rolling motor (315) power that is installed on stand fixed head bottom by synchronous band.
4. appearance inspection machine for printed circuit board according to claim 2, it is characterized in that: described suction disc assembly comprises the vacuum slot (321) of drawing printed circuit board (PCB), each vacuum slot is fixed on the suction nozzle fixed head (322) side by side, the suction nozzle fixed head is fixed on the sliding nut of a screw mandrel (323), the parallel connecting gear of screw mandrel is installed, screw mandrel drives by a traversing motor (324), screw mandrel and traversing motor are fixed on the screw mandrel installing plate (325), the screw mandrel installing plate is fixed on the slide block of a guide rail (326), the piston rod of one cylinder (327) is connected with the screw mandrel installing plate, and guide rail and cylinder all vertically are installed on the frame.
5. appearance inspection machine for printed circuit board according to claim 4, it is characterized in that: described connecting gear is layed on the frame, comprise the travelling belt (21) that is parallel to each other and is provided with in pairs, printed circuit board (PCB) is held on the travelling belt, travelling belt is connected by being with synchronously with transmission motor (22) power, also be provided with the baffle plate (23) that stops printed circuit board (PCB) off normal from the travelling belt in the travelling belt both sides, power wheel (24) is installed on the baffle plate, travelling belt is installed on the power wheel.
6. appearance inspection machine for printed circuit board according to claim 5, it is characterized in that: wherein a baffle plate is fixed on the frame, another baffle plate is installed on the slide block of a guide rail (25), and affixed with the sliding nut of an adjusting screw mandrel (26), this screw mandrel and is regulated motor (27) power and is connected.
7. appearance inspection machine for printed circuit board according to claim 6, it is characterized in that: described scanning mechanism is installed on the travelling belt top by the column (41) that is fixed in the travelling belt both sides, comprise by lead screw transmission mechanism vertically being installed on video camera (42) on the column, be provided with linear light sorurce (43) in the column bottom.
8. appearance inspection machine for printed circuit board according to claim 7, it is characterized in that: described panel turnover mechanism is installed between two scanning mechanisms, comprise and lay respectively at the cylinder (51) that the connecting gear symmetria bilateralis is provided with and vertically installs, be fixed with rotary cylinder or electric rotating machine (52) on the cylinder piston rod, the chuck (53) of clamping printed circuit board is installed on rotary cylinder or the electric rotating machine.
9. appearance inspection machine for printed circuit board according to claim 8, it is characterized in that: described mechanism for sorting comprises that being positioned at the connecting gear rear portion successively is used for respectively two distinguishing assemblies with what substandard products and non-defective unit distinguished, this assembly comprises that docking two of being used to accept printed circuit board (PCB) with the travelling belt of connecting gear accepts band (61), accepting band is fixed on two installing plates (63) by wheel (62) is installed respectively, wherein an installing plate is fixed on the frame, another installing plate is fixed on the slip nut of a screw mandrel (64), and this screw mandrel is connected with drive motor (65) power.
10. appearance inspection machine for printed circuit board according to claim 8 is characterized in that: be provided with one and accept platform (7) below each distinguishes assembly, accept on the sliding nut that platform is fixed in a screw mandrel (8) of vertically installing; This is accepted platform and comprises the many deflector rolls that be arranged in parallel (71), and on deflector roll fixed head (72), the deflector roll fixed head is fixed on the screw mandrel slip nut deflector roll by Bearing Installation, and each deflector roll is connected with deflector roll motor (a 73) power by being with synchronously.
CN2008102188255A 2008-10-31 2008-10-31 Printed circuit board appearance inspection machine Expired - Fee Related CN101403709B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2008102188255A CN101403709B (en) 2008-10-31 2008-10-31 Printed circuit board appearance inspection machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2008102188255A CN101403709B (en) 2008-10-31 2008-10-31 Printed circuit board appearance inspection machine

Publications (2)

Publication Number Publication Date
CN101403709A true CN101403709A (en) 2009-04-08
CN101403709B CN101403709B (en) 2011-12-14

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