The method of arsine gas in a kind of purified industrial waste gas
One, technical field
The present invention relates to the method for arsine gas in a kind of purified industrial waste gas, belong to the waste gas pollution control and treatment chemical technology field.
Two, background technology
Arsenic hydride is a colourless gas, belongs to the hypertoxic type material, and its toxicity is bigger 7 times than lewisite, and is bigger 400 times than cacodyl natrium arsenicum.In the industrial production, contain the smelting of arsenic ferrosilicon and when storing, contact humid air or water water the slag that puts out red-hot arsenic-containing ores and can produce arsenic hydride; Occasions such as the acid of the production of calcium carbide manufacturing, acetylene and use, metallic article is watered, charge in batteries, production synthetic dyestuffs all can produce arsenic hydride.Especially in calcium carbide was produced, the calcium carbide furnace gas that every production 1t calcium carbide produces was about 400m
3, it consists of: CO:80%~90%; CO
2: 0.2%~5%; N
2: 1%~2%; O
2: below 2%; AsH
3: 500~1500mg/m
3With concentration less than 300mg/m
3The existence of major impurity such as arsenic has limited that CO uses as high-quality Organic Chemicals gas in the tail gas in sulphur, the phosphorus impurities gas, particularly tail gas.Therefore, obtain highly purified CO gas, the materials such as arsenic hydride in the purified treatment calcium carbide stove exhaust are crucial.This is significant as the raw material of producing carbonizer's product, exploitation deep processed product and sustainable development to utilizing calcium carbide stove exhaust.The arsenic hydride maximum permissible concentration is 0.3mg/m in China (TJ36-79) workshop air in addition
3, therefore purifying arsenic hydride also becomes the protection health, eliminates a kind of necessary means of air-polluting.
Publication number is to disclose a kind of purification PH among the CN1076173
3And AsH
3Immesion active carbon, be used for the PH of purified hydrogen air-flow
3And AsH
3This method Immesion active carbon is to be carrier with the ature of coal granular activated carbon, and its dip composition has Cu, Hg, Cr, Ag.The preparation method is as follows for its Immesion active carbon: sieve is got the ature of coal granular activated carbon of certain particle size, uses CuSO
4, Cr
2O
3NH
4OH solution and AgNO
3Ethanolic solution fully mix, add down HgCl at 40-60 ℃
2, pressing the 70-80% liquid impregnation of active carbon water capacity, the pH of maceration extract is 8-13, and placed greater than 3 hours the dipping back, and said process carries out twice repeatedly, promptly gets Immesion active carbon.This method can reach international safe level 0.05PPm to the clean-up effect of arsenic hydride.
Publication number is to disclose a kind of be used for Hydrodearsenic Catalyst FeCuP alloy that the phosphine gas arsenic hydride removes and the application in dearsenification thereof among the CN101219388.Hydrodearsenic Catalyst is the FeCuP alloy with the oxidation-reduction method preparation.This alloy Cu content mass percent is 20%-35%, and P content mass percent is 0.9%-6.0%, and all the other are iron.Dearsenification step: in airtight gas circuit, feed the nitrogen deaeration, heating dearsenification reactor, the phosphine gas that will contain arsenic hydride feeds in the reactor that Hydrodearsenic Catalyst is housed and carries out dearsenification, gas after the dearsenification imports and is equipped with in the centrifuge tube of silver salt absorption liquid, take off centrifuge tube behind the 45min, add chloroform and supply 4mL, use the 1cm colorimetric cylinder, measure absorbance A in 520nm wavelength place.Carry out blank assay and control experiment simultaneously, calculate arsenic-removing rate.This method dearsenification temperature arsenic-removing rate in the time of 100 ℃ is 80.53%, and temperature arsenic-removing rate in the time of 120 ℃ is 93.34%, and temperature arsenic-removing rate in the time of 175 ℃ is 100%.
There is following problem in existing method: (1) only limits to PH in the air
3And AsH
3Or PH in the hydrogen stream
3And AsH
3Remove, do not relate to AsH under the reducing atmosphere of the industrial tail gas that contains CO
3Remove; (2) all be to only limit to remove simultaneously this two kinds of toxic and harmfuls, mixed-gas atmosphere is comparatively single; (3) the regeneration situation of Hydrodearsenic Catalyst and undeclared if Hydrodearsenic Catalyst can't be regenerated or regenerability is lower, then causes secondary pollution easily and increases cost.
At the problems referred to above, the present invention proposes modified molecular screen gas one solid catalysis oxidation, purification and contains a large amount of CO and O
2Volumn concentration is less than the arsenic hydride in 2% the industrial waste gas, with the AsH in the industrial gasses
3Reduce to 0.3mg/m
3Below.Be China's air pollution control and feasible way of carbonizer's process exploitation proposition.
Three, summary of the invention
The invention provides the method for arsine gas in a kind of purified industrial waste gas, as catalyst, the solid catalysis oxidation, purification contains a large amount of CO and O with molecular sieve modified back
2Volumn concentration is less than the arsenic hydride in 2% the industrial waste gas, with AsH wherein
3Reduce to 0.3mg/m
3Below.Be China's air pollution control and feasible way of carbonizer's process exploitation proposition.
The present invention finishes according to the following steps
1). Preparation of Catalyst: the preparation mass percent is 0.01%~0.1% phthalocyanine cobalt liquor, at room temperature stirs, and adds the Fe of 0.5~2mol/L in the time of stirring
3+The Mn of solution, 0.2~1mol/L
2+The Ni of solution and 0.1~0.5mol/L
2+In the solution one or more at room temperature continue to stir 0.5h then, obtain phthalocyanine cobalt and Fe
3+, Mn
2+, Ni
2+In the mixed and modified solution of one or more ions, described phthalocyanine cobalt liquor and Fe
3+The liquor capacity ratio is 20~100: 1, phthalocyanine cobalt liquor and Mn
2+Liquor capacity is than 20~50: 1; Phthalocyanine cobalt liquor and Ni
2+Liquor capacity is than 100~500: 1; With the modification liquid that obtains at room temperature ageing 24h make it behind the complete mixing modification liquid, molecular sieve is put into this modification liquid, in 20~40 ℃ constant temperature waters, stir 1h, at room temperature flood 48h after the stirring, then after filtration, filter residue is the presoma of modified molecular sieve catalyst, with its dry 24h under 90~120 ℃ temperature, put into roaster at last, and the temperature roasting 12h with 200~350 ℃ gets modified molecular sieve catalyst under the condition of anaerobic.
2). purification process: adding above prepared modified molecular sieve catalyst in fixed bed reactors, heat fixed bed reactors to 50~90 ℃, is 80%~90% with content for the CO volumn concentration, H
2S concentration is 100~200mg/m
3, SO
210~100mg/m
3, COS 100~200mg/m
3, PH
3100~150mg/m
3, AsH
3500~1600mg/m
3, the oxygen volumn concentration is that 0.2%~2% industrial waste gas feeds fixed bed reactors and carries out the adsorption cleaning reaction, assaying reaction device outlet AsH
3The concentration of gas is 0.3mg/m
3Below.
3). the catalyst regeneration process flow process will purify the catalyzer with water steam washing 3~6h of back inactivation, the dry 12h rear catalyst of just can regenerating under 100~150 ℃ temperature then, catalyst regeneration efficient is greater than 90%.
Advantage of the present invention is: producer's extensive use such as (1) modified molecular sieve catalyst can be in large-scale coke-oven plant, phosphorus production factory, calcium carbide factory, have the low temperature active height, and can contain CO, H
2S, SO
2, COS, PH
3Deng the complex industrial gas atmosphere in use, remove AsH wherein
3, have anti-poisonous impurity interference characteristic, and to AsH
3Has good selectivity; (2) catalyst can use under the condition of the long-pending percentage composition of oxysome≤2%; (3) adopting molecular sieve is that the prepared catalyst cost of support modification is lower, removes the performance height, and catalyst is renewable, still possesses catalytic performance preferably after the regeneration.
Four, the specific embodiment
Embodiment one: with mass percent is 0.01% phthalocyanine cobalt liquor, at room temperature mixes, and adding concentration in the time of stirring is the MnSO of 0.2mol/L
4Solution, its phthalocyanine cobalt liquor and MnSO
4The volume ratio of solution is 20: 1, at room temperature continues then to stir 0.5h, obtains phthalocyanine cobalt, Mn
2+The mixed and modified solution of ion, with the modification liquid that obtains at room temperature behind the ageing 24h, X type molecular sieve is put into this modification liquid, in 20 ℃ constant temperature waters, stir 1h then, at room temperature flood 48h after the stirring, behind the dipping after filtration, dry 24h under 90 ℃ baking temperature, put into roaster at last, and the temperature roasting 12h with 250 ℃ can purify used modified molecular sieve catalyst under the condition of anoxybiotic.The modified molecular sieve catalyst specific area can reach 323m
2/ g.
In fixed bed reactors,, feed CO:80%, the H of containing to be clean with the modified molecular sieve catalyst that makes in the above-mentioned condition with the insulation of 60 ℃ steady temperatures
2S:150mg/m
3, SO
2: 30mg/m
3, COS:150mg/m
3, PH
3: 130mg/m
3Closed electric furnace tail gas, wherein arsine gas concentration is 1500mg/m
3, reaction velocity is 800/h, with the gas chromatograph for determination of band TCD and PFD detector, behind adsorption cleaning arsine gas at 30h with inner outlet concentration less than 0.3mg/m
3, adsorption capacity can reach 12.2mg/g.
With the catalyzer with water steam washing 3h behind the inactivation, the dry 12h rear catalyst of just can regenerating under 110 ℃ temperature then, catalyst regeneration is imitated and is reached 96%, and promptly adsorption capacity is 96% of a fresh catalyst.
Embodiment two: with mass percent is 0.1% phthalocyanine cobalt liquor, at room temperature mixes, and adding concentration in the time of stirring is the FeCl of 1mol/L
3Solution, its phthalocyanine cobalt liquor and FeCl
3The volume ratio of solution is 30: 1, at room temperature continues then to stir 0.5h, obtains phthalocyanine cobalt, Fe
3+The mixed and modified solution of ion, with the modification liquid that obtains at room temperature behind the ageing 24h, Y zeolite is put into this modification liquid, in 40 ℃ constant temperature waters, stir 1h then, at room temperature flood 48h after the stirring, behind the dipping after filtration, dry 24h under 100 ℃ baking temperature, put into roaster at last, and the temperature roasting 12h with 300 ℃ can purify used modified molecular sieve catalyst under the condition of anoxybiotic.The modified molecular sieve catalyst specific area can reach 528m
2/ g.
In fixed bed reactors,, feed CO:85%, the H of containing to be clean with the modified molecular sieve catalyst that makes in the above-mentioned condition with the insulation of 80 ℃ steady temperatures
2S:120mg/m
3, SO
2: 15mg/m
3, COS:100mg/m
3, PH
3: 110mg/m
3Closed electric furnace tail gas, wherein arsine gas concentration is 800mg/m
3, reaction velocity is 1500/h, behind adsorption cleaning arsine gas at 36h with inner outlet concentration less than 0.3mg/m
3, adsorption capacity is 11.5mg/g.
With the catalyzer with water steam washing 4h behind the inactivation, the dry 12h rear catalyst of just can regenerating under 130 ℃ temperature then, catalyst regeneration is imitated and is reached 95%, and promptly adsorption capacity is 95% of a fresh catalyst.
Embodiment three: with mass percent is 0.1% phthalocyanine cobalt liquor, at room temperature mixes, and adds the FeCl of 2mol/L in the time of stirring
3The MnSO of solution, 1mol/L
4The NiCl of solution and 0.5mol/L
2Solution, its phthalocyanine cobalt liquor and FeCl
3, MnSO
4Solution, NiCl
2The volume ratio of solution was respectively 50: 1, and 40: 1,200: 1, at room temperature continue then to stir 0.5h, obtain phthalocyanine cobalt, Fe
3+, Mn
2+, Ni
2+The mixed and modified solution of ion, with the modification liquid that obtains at room temperature behind the ageing 24h, X type molecular sieve is put into this modification liquid, in 30 ℃ constant temperature waters, stir 1h then, at room temperature flood 48h after the stirring, behind the dipping after filtration, dry 24h under 120 ℃ baking temperature, put into roaster at last, and the temperature roasting 12h with 350 ℃ can purify used modified molecular sieve catalyst under the condition of anoxybiotic.The modified molecular sieve catalyst specific area can reach 356m
2/ g.
In fixed bed reactors,, feed CO:90%, the H of containing to be clean with the modified molecular sieve catalyst that makes in the above-mentioned condition with the insulation of 90 ℃ steady temperatures
2S:200mg/m
3, SO
2: 30mg/m
3, COS:200mg/m
3, PH
3: 150mg/m
3Closed electric furnace tail gas, wherein arsine gas concentration is 1600mg/m
3, reaction velocity is 2000/h, behind adsorption cleaning arsine gas at 48h with interior concentration less than 0.3mg/m
3, adsorption capacity can reach 14mg/g.
With the catalyzer with water steam washing 6h behind the inactivation, the dry 12h rear catalyst of just can regenerating under 150 ℃ temperature then, catalyst regeneration is imitated and is reached 98%, and promptly adsorption capacity is 98% of a fresh catalyst.