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CN101391533A - Liquid ejection device and scanning line forming method - Google Patents

Liquid ejection device and scanning line forming method Download PDF

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Publication number
CN101391533A
CN101391533A CNA2008101496719A CN200810149671A CN101391533A CN 101391533 A CN101391533 A CN 101391533A CN A2008101496719 A CNA2008101496719 A CN A2008101496719A CN 200810149671 A CN200810149671 A CN 200810149671A CN 101391533 A CN101391533 A CN 101391533A
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head
head unit
nozzles
liquid
width
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吉田昌彦
吉田刚
德永道昭
中野龙也
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Seiko Epson Corp
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Abstract

一种液体喷出装置及扫描线形成方法。具备:头单元,沿着第一方向具有多个在第一方向上排列有多个向介质喷出液体的喷嘴的头,在与第一方向交叉的第二方向相对介质相对移动并喷出液体,头单元的第一方向的宽度大于介质的第一方向的宽度;移动机构,使头单元相对介质在第二方向和第一方向交替地多次相对移动;和控制部,通过利用移动机构使头单元相对介质在第二方向和第一方向交替多次相对移动,并使两个以上不同的喷嘴分别喷出液体而形成各扫描线,来形成扫描线组,按照头单元进行多次相对移动时的第一方向的总移动量,小于一个头第一方向的有效喷嘴宽度的方式,由移动机构使头单元相对移动。由此,可抑制头单元第一方向的宽度变大且抑制画质劣化。

Figure 200810149671

A liquid ejecting device and a scanning line forming method. Equipped with: a head unit, which has a plurality of nozzles arranged in the first direction along the first direction and a plurality of nozzles for ejecting liquid to the medium, relatively moves relative to the medium in a second direction intersecting with the first direction, and ejects the liquid , the width of the head unit in the first direction is greater than the width of the medium in the first direction; the moving mechanism causes the head unit to move relative to the medium alternately multiple times in the second direction and the first direction; and the control section makes the The head unit moves relative to the medium alternately multiple times in the second direction and the first direction, and makes two or more different nozzles eject liquid respectively to form each scanning line to form a scanning line group, and performs multiple relative movements according to the head unit When the total movement amount in the first direction is smaller than the effective nozzle width in the first direction of one head, the head unit is relatively moved by the moving mechanism. Accordingly, it is possible to suppress the width of the head unit in the first direction from becoming large and to suppress deterioration of image quality.

Figure 200810149671

Description

液体喷出装置以及扫描线形成方法 Liquid ejection device and scanning line forming method

技术领域 technical field

本发明涉及液体喷出装置以及扫描线(raster line)形成方法。The present invention relates to a liquid ejecting device and a raster line forming method.

背景技术 Background technique

作为液体喷出装置的一种,已知有向纸或布、薄膜等各种介质上喷出液体(墨水)来进行打印的喷墨打印机。该打印机具备在第一方向(副扫描方向)上排列有向介质喷出液体的多个喷嘴的头(head),该头一边在与第一方向交叉的第二方向(主扫描方向)上移动一边喷出液体。As one type of liquid ejection device, there is known an inkjet printer that ejects liquid (ink) onto various media such as paper, cloth, and film to perform printing. This printer includes a head in which a plurality of nozzles for ejecting liquid onto a medium are arranged in a first direction (sub-scanning direction), and the head moves in a second direction (main scanning direction) intersecting the first direction. One side squirts liquid.

从高画质化的观点出发,上述的打印机进行例如所谓的重叠(overlap)打印。即,打印机使头在第二方向和第一方向上交替地多次移动,使不同的两个以上喷嘴喷出液体,来形成一条扫描线。From the viewpoint of improving image quality, the printers described above perform, for example, so-called overlap printing. That is, the printer moves the head alternately multiple times in the second direction and the first direction, and ejects liquid from two or more different nozzles to form one scanning line.

专利文献1:国际公开第01/03930号公开文本Patent Document 1: Publication of International Publication No. 01/03930

然而,在打印机中,从打印的高速化的观点出发,具备沿着第一方向具有多个上述头的头单元。在这种情况下,例如为了使液体一次喷出到介质宽度的全体区域,考虑了使头单元的第一方向的宽度大于介质的第一方向的宽度的方案。然而,在这样的构成中,当向打印时的头单元向第一方向的总移动量较大时,为了在第二方向移动时使液体一次喷出到介质宽度的全体区域,则需要增大头单元的第一方向的宽度。However, from the viewpoint of speeding up printing, a printer includes a head unit having a plurality of the above-mentioned heads along the first direction. In this case, for example, it is conceivable to make the width of the head unit in the first direction larger than the width of the medium in the first direction in order to discharge the liquid to the entire width of the medium at once. However, in such a configuration, when the total amount of movement of the head unit in the first direction during printing is large, in order to eject the liquid to the entire area of the medium width at one time when moving in the second direction, it is necessary to increase the size of the head unit. The width of the cell in the first direction.

另外,已知由于头的个体差异,会使液体的喷出特性不同。例如,一个头具有易于喷出液体的特性,而另一个头具有难于喷出液体的特性。因此,在构成头单元的多个头喷出液体的情况下,会产生因各头的喷出特性的不同而引起所谓的浓度不均等,结果,存在画质劣化的可能。In addition, it is known that the ejection characteristics of the liquid vary depending on the individual differences of the heads. For example, one head has a characteristic of being easy to eject liquid, and the other head has a characteristic of being difficult to eject liquid. Therefore, when a plurality of heads constituting the head unit discharge liquid, so-called density unevenness occurs due to differences in discharge characteristics of the respective heads, and as a result, image quality may deteriorate.

发明内容 Contents of the invention

本发明是鉴于该课题而提出的,其目的在于,抑制头单元的第一方向的宽度变大,并且,抑制画质劣化。The present invention has been made in view of this problem, and an object of the present invention is to prevent the width of the head unit from increasing in the first direction and to suppress deterioration of image quality.

为了解决上述课题,本发明提供一种液体喷出装置,其特征在于,具备:In order to solve the above-mentioned problems, the present invention provides a liquid ejection device characterized in that it includes:

(a)头单元,其沿着第一方向具有多个在上述第一方向上排列有多个向介质喷出液体的喷嘴的头,在与上述第一方向交叉的第二方向相对上述介质进行相对移动,并且喷出上述液体,(a) a head unit having a plurality of heads arranged along the first direction in which a plurality of nozzles for ejecting liquid to the medium are arranged, and the medium is moved in a second direction intersecting the first direction with respect to the medium. move relatively, and eject the above-mentioned liquid,

上述头单元的上述第一方向的宽度大于上述介质的上述第一方向的宽度;The width of the head unit in the first direction is greater than the width of the medium in the first direction;

(b)移动机构,其使上述头单元相对于上述介质,在上述第二方向和上述第一方向上交替地多次相对移动;和(b) a moving mechanism that moves the head unit relative to the medium alternately multiple times in the second direction and the first direction; and

(c)控制部,其通过利用上述移动机构使上述头单元相对于上述介质,在上述第二方向和上述第一方向上交替地多次相对移动,并且使两个以上不同的上述喷嘴分别喷出上述液体而形成各扫描线,来形成扫描线组,(c) A control unit that uses the moving mechanism to move the head unit relative to the medium alternately multiple times in the second direction and the first direction, and causes two or more different nozzles to spray The above-mentioned liquid is formed to form each scanning line to form a scanning line group,

按照上述头单元进行上述多次相对移动时的上述头单元的上述第一方向的总移动量,小于一个上述头的上述第一方向的有效喷嘴宽度的方式,由上述移动机构使上述头单元相对移动,The head unit is relatively moved by the moving mechanism in such a manner that the total amount of movement of the head unit in the first direction when the head unit performs the plurality of relative movements is smaller than the effective nozzle width in the first direction of one head unit. move,

按照上述扫描线组中的、只使一个上述头的上述喷嘴喷出上述液体而形成的上述扫描线的数量,为使两个以上的上述头的上述喷嘴喷出上述液体而形成的上述扫描线的数量以下的方式,形成上述扫描线组。According to the number of the scanning lines formed by ejecting the liquid from the nozzles of only one head in the scanning line group, the scanning lines formed by ejecting the liquid from the nozzles of two or more heads In the following manner, the above-mentioned scan line groups are formed.

对于本发明的其它特征,将通过本说明书及附图的记载进行阐述。Other features of the present invention will be explained through the description of this specification and the accompanying drawings.

附图说明 Description of drawings

图1是打印机1的整体构成框图。FIG. 1 is a block diagram showing the overall configuration of a printer 1 .

图2A是打印机1的简略剖视图,图2B是打印机1的简略俯视图。FIG. 2A is a schematic sectional view of the printer 1 , and FIG. 2B is a schematic top view of the printer 1 .

图3表示头单元40的下面的喷嘴排列。FIG. 3 shows the arrangement of nozzles on the lower surface of the head unit 40 .

图4A~图4I是用于说明打印时的头单元40的移动状态的示意图。4A to 4I are schematic diagrams for explaining the movement state of the head unit 40 during printing.

图5A和图5B是用于说明因各头41的喷出特性的不同而引起的浓度不均的图。5A and 5B are diagrams for explaining density unevenness due to differences in discharge characteristics of the respective heads 41 .

图6A表示增大总的副扫描量的情况下的头单元40。图6B表示减小总的副扫描量的情况下的头单元40。FIG. 6A shows the head unit 40 in the case of increasing the total sub-scanning amount. FIG. 6B shows the head unit 40 in the case of reducing the total sub-scanning amount.

图7是用于说明本打印处理的流程图。FIG. 7 is a flowchart for explaining this printing process.

图8是用于说明本实施例涉及的重叠打印的图。FIG. 8 is a diagram for explaining overlay printing according to this embodiment.

图9是用于说明本实施例涉及的重叠打印的图。FIG. 9 is a diagram for explaining overlay printing according to this embodiment.

图10表示第二实施方式涉及的头单元40。FIG. 10 shows a head unit 40 according to the second embodiment.

图11是用于说明第二实施方式涉及的重叠打印的图。FIG. 11 is a diagram for explaining overlay printing according to the second embodiment.

图12是用于说明第三实施方式涉及的重叠打印的图。FIG. 12 is a diagram for explaining overlay printing according to the third embodiment.

图中符号说明:1...打印机;10...控制器;11...接口;12...CPU;13...存储器;14...单元控制电路;20...搬送单元;21...传送辊;22...输出辊;23...吸附台;30...驱动单元;40...头单元;41...头;50...检测器组;90...计算机。Explanation of symbols in the figure: 1...printer; 10...controller; 11...interface; 12...CPU; 13...memory; 14...unit control circuit; 20...transport unit ;21...Transfer roller; 22...Output roller; 23...Adsorption table; 30...Drive unit; 40...Head unit; 41...Head; 50...Detector group; 90...Computer.

具体实施方式 Detailed ways

通过本说明书及附图的记载,至少明确了以下的内容。At least the following matters are clarified by the description of this specification and the accompanying drawings.

一种液体喷出装置,其特征在于,具备:A liquid ejection device, characterized in that it comprises:

(a)头单元,其沿着第一方向具有多个在上述第一方向上排列有多个向介质喷出液体的喷嘴的头,在与上述第一方向交叉的第二方向相对上述介质进行相对移动,并且喷出上述液体,(a) a head unit having a plurality of heads arranged along the first direction in which a plurality of nozzles for ejecting liquid to the medium are arranged, and the medium is moved in a second direction intersecting the first direction with respect to the medium. move relatively, and eject the above-mentioned liquid,

上述头单元的上述第一方向的宽度大于上述介质的上述第一方向的宽度;The width of the head unit in the first direction is greater than the width of the medium in the first direction;

(b)移动机构,其使上述头单元相对于上述介质,在上述第二方向和上述第一方向上交替地多次相对移动;和(b) a moving mechanism that moves the head unit relative to the medium alternately multiple times in the second direction and the first direction; and

(c)控制部,其通过利用上述移动机构使上述头单元相对于上述介质,在上述第二方向和上述第一方向上交替地多次相对移动,并且使两个以上不同的上述喷嘴分别喷出上述液体而形成各扫描线,来形成扫描线组,(c) A control unit that uses the moving mechanism to move the head unit relative to the medium alternately multiple times in the second direction and the first direction, and causes two or more different nozzles to spray The above-mentioned liquid is formed to form each scanning line to form a scanning line group,

按照上述头单元进行上述多次相对移动时的上述头单元的上述第一方向的总移动量,小于一个上述头的上述第一方向的有效喷嘴宽度的方式,由上述移动机构使上述头单元相对移动,The head unit is relatively moved by the moving mechanism in such a manner that the total amount of movement of the head unit in the first direction when the head unit performs the plurality of relative movements is smaller than the effective nozzle width in the first direction of one head unit. move,

按照上述扫描线组中的、只使一个上述头的上述喷嘴喷出上述液体而形成的上述扫描线的数量,为使两个以上的上述头的上述喷嘴喷出上述液体而形成的上述扫描线的数量以下的方式,形成上述扫描线组。According to the number of the scanning lines formed by ejecting the liquid from the nozzles of only one head in the scanning line group, the scanning lines formed by ejecting the liquid from the nozzles of two or more heads In the following manner, the above-mentioned scan line groups are formed.

根据这样的液体喷出装置,能够抑制头单元的第一方向的宽度变大,并且,能够抑制画质的劣化。According to such a liquid ejection device, it is possible to suppress the width of the head unit in the first direction from becoming large, and to suppress deterioration of image quality.

而且,优选在该液体喷出装置中,Furthermore, preferably in the liquid ejection device,

当将上述头单元进行上述多次相对移动时的上述头单元的上述第二方向的移动次数,设为m次时,When the number of times of movement of the head unit in the second direction when the head unit performs the plurality of relative movements is m times,

在上述m次的移动中,所有的上述头都喷出上述液体。在这种情况下,能够以最小限度数量的头,减小头单元的总移动量,并且形成扫描线组。During the above-mentioned m times of movement, all the above-mentioned heads eject the above-mentioned liquid. In this case, it is possible to reduce the total movement amount of the head unit and form the scanning line group with the minimum number of heads.

并且,优选在该液体喷出装置中,And, preferably in the liquid ejection device,

当将上述头单元进行上述多次相对移动时的上述头单元的上述第一方向的移动次数,设为n次时,When the number of times of movement of the head unit in the first direction when the head unit performs the plurality of relative movements is n times,

上述n次移动的各移动量为相同大小。在这种情况下,能够有效地抑制画质的劣化。The respective movement amounts of the above-mentioned n times of movement have the same magnitude. In this case, degradation of image quality can be effectively suppressed.

另外,本发明提供一种扫描线形成方法,In addition, the present invention provides a scanning line forming method,

(a)通过使头单元相对于介质在第二方向和第一方向上交替地多次相对移动,并且两个以上不同的喷嘴分别喷出液体而形成各扫描线,来形成各扫描线组,其中,所述头单元沿着上述第一方向具有多个在第一方向上排列有多个向介质喷出液体的喷嘴的头,在与上述第一方向交叉的第二方向相对上述介质进行相对移动,并且喷出上述液体,上述头单元的上述第一方向的宽度大于上述介质的上述第一方向的宽度,其特征在于,(a) each scanning line group is formed by causing the head unit to move relative to the medium alternately multiple times in the second direction and the first direction, and two or more different nozzles respectively eject liquid to form each scanning line, Wherein, the head unit has a plurality of heads arranged in the first direction along the first direction with a plurality of nozzles for ejecting liquid to the medium, and faces the medium in a second direction intersecting the first direction. Move and eject the liquid, the width of the head unit in the first direction is greater than the width of the medium in the first direction, characterized in that,

(b)按照上述头单元进行上述多次相对移动时的上述头单元的上述第一方向的总移动量,小于一个上述头的上述第一方向的有效喷嘴宽度的方式,使上述头单元相对移动,(b) relatively moving the head unit so that the total amount of movement of the head unit in the first direction when the head unit performs the relative movement a plurality of times is smaller than the effective nozzle width in the first direction of one head unit ,

按照上述扫描线组中的、只使一个上述头的上述喷嘴喷出上述液体而形成的上述扫描线的数量,为使两个以上的上述头的上述喷嘴喷出上述液体而形成的上述扫描线的数量以下的方式,形成上述扫描线组。According to the number of the scanning lines formed by ejecting the liquid from the nozzles of only one head in the scanning line group, the scanning lines formed by ejecting the liquid from the nozzles of two or more heads In the following manner, the above-mentioned scan line groups are formed.

根据这样的扫描线形成方法,能够抑制头单元的第一方向的宽度变大,并且,可抑制画质的劣化。According to such a scanning line forming method, it is possible to suppress the width of the head unit in the first direction from increasing, and to suppress deterioration of image quality.

==喷墨打印机的构成例====Inkjet Printer Configuration Example==

作为液体喷出装置的一例的喷墨打印机(以下称为打印机1),将以后被切断使用的单位图像,例如贴付在生鲜食品的保鲜膜上的薄膜状的打印物,通过喷墨方式打印到作为介质的一例的带状打印带T上。在此,打印带T是带有剥离纸的卷筒纸(连续纸),可在该打印带T连续的方向上,连续地打印作为打印物的画像。An inkjet printer (hereinafter referred to as printer 1) as an example of a liquid ejection device uses a unit image to be cut and used later, such as a film-like printed matter attached to a plastic wrap of fresh food, by an inkjet method. Printing is performed on a tape T which is an example of a medium. Here, the printing tape T is a roll paper (continuous paper) with release paper, and images as printed matter can be continuously printed in the direction in which the printing tape T continues.

<打印机1的构成><Configuration of printer 1>

图1是打印机1的全体构成的框图。图2A是打印机1的简略剖视图,图2B是打印机1的简略俯视图。图3表示头单元40的下面的喷嘴排列。FIG. 1 is a block diagram of the overall configuration of a printer 1 . FIG. 2A is a schematic sectional view of the printer 1 , and FIG. 2B is a schematic top view of the printer 1 . FIG. 3 shows the arrangement of nozzles on the lower surface of the head unit 40 .

当打印机1接收到打印数据时,通过作为控制部的一例的控制器10来控制各单元(搬送单元20、驱动单元30、头单元40),在打印带T上形成图像。另外,通过检测器组50来监视打印机1内的状况,控制器10基于其检测结果来控制各单元。When the printer 1 receives print data, the controller 10 as an example of a control unit controls each unit (transport unit 20 , drive unit 30 , head unit 40 ) to form an image on the printing tape T. In addition, the condition inside the printer 1 is monitored by the detector group 50, and the controller 10 controls each unit based on the detection result.

搬送单元20在打印带T连续的方向上(以下称为搬送方向),从上游侧向下游侧搬送打印带T。该搬送单元20具有:传送辊21、输出辊22、吸附台23等。传送辊21将打印前的卷筒状打印带T传送到作为打印区域的吸附台23。吸附台23从下方对打印带T进行真空吸引,来保持打印带T。输出辊22将打印完毕的打印带T从打印区域输出。被从打印区域输出的打印带T,通过卷绕机构而被卷绕成卷筒状。The transport unit 20 transports the printing tape T from the upstream side to the downstream side in the direction in which the printing tape T continues (hereinafter referred to as the transporting direction). This transport unit 20 has a transport roller 21, a delivery roller 22, an adsorption table 23, and the like. The transport roller 21 transports the unprinted roll-shaped printing tape T to the suction table 23 serving as a printing area. The suction table 23 vacuum-suctions the printing tape T from below to hold the printing tape T. The output roller 22 outputs the printed printing tape T from the printing area. The printing tape T output from the printing area is wound into a roll by a winding mechanism.

驱动单元30是使头单元40在与搬送方向对应的主扫描方向、和与打印带T的宽度方向对应的副扫描方向自由移动的移动机构。驱动单元30例如由使头单元40在主扫描方向上移动的X移动台、使保持了头单元40的X移动台在副扫描方向上移动的Y移动台、及使它们移动的电动机构成(未图示)。The drive unit 30 is a movement mechanism that freely moves the head unit 40 in the main scanning direction corresponding to the conveyance direction and in the sub scanning direction corresponding to the width direction of the printing tape T. The drive unit 30 is constituted by, for example, an X movable stage for moving the head unit 40 in the main scanning direction, a Y movable stage for moving the X movable stage holding the head unit 40 in the sub-scanning direction, and a motor for moving them (not shown). icon).

通过头单元40在主扫描方向上移动并且喷出墨水,在打印台T上形成点(dot)列(扫描线)。由于该点列的集聚形成图像,因此通过形成点列来打印图像。头单元40具有10个头41,10个头41在宽度方向(副扫描方向)上以曲折状排列配置。而且,以通过头单元40向主扫描方向移动一次,就能够跨越打印带T的宽度全体区域喷出墨水的方式,即,以头单元40的副扫描方向的宽度大于打印带T的宽度的方式,来配置10个头。Dot columns (scanning lines) are formed on the printing table T by the head unit 40 moving in the main scanning direction and ejecting ink. Since the accumulation of this dot row forms an image, an image is printed by forming the dot row. The head unit 40 has ten heads 41 arranged in a zigzag manner in the width direction (sub-scanning direction). Moreover, ink can be ejected across the entire width of the printing tape T by moving the head unit 40 once in the main scanning direction, that is, the width of the head unit 40 in the sub-scanning direction is larger than the width of the printing tape T. , to configure 10 headers.

另外,在各头41的下面形成有:喷出黄色墨水的喷嘴列Y、喷出品红色墨水的喷嘴列M、喷出蓝绿色墨水的喷嘴列C、喷出黑色墨水的喷嘴列K。各喷嘴列中,在宽度方向上以规定的间隔(360dpi)排列有360个喷嘴。而且,宽度方向上相邻的两个头(在此,以头41(1)和头41(2)为例进行说明)中的里侧的头41(1)的最靠前侧的两个喷嘴#359、#360,和靠前侧的头41(2)的最里侧的喷嘴#1、#2位于同一条线上(即,喷嘴重叠)。另外,在本实施例中,副扫描方向相当于第一方向,主扫描方向相当于第二方向。Also, formed on the lower surface of each head 41 are a nozzle row Y that ejects yellow ink, a nozzle row M that ejects magenta ink, a nozzle row C that ejects cyan ink, and a nozzle row K that ejects black ink. In each nozzle row, 360 nozzles are arranged at predetermined intervals (360 dpi) in the width direction. Furthermore, among the two adjacent heads in the width direction (here, head 41(1) and head 41(2) will be described as examples), the two nozzles on the frontmost side of head 41(1) on the rear side #359, #360, and the innermost nozzles #1 and #2 of the head 41 (2) on the front side are located on the same line (that is, the nozzles overlap). In addition, in this embodiment, the sub-scanning direction corresponds to the first direction, and the main scanning direction corresponds to the second direction.

<打印时的头单元40的移动状态><Movement state of head unit 40 at the time of printing>

图4A~图4I是用于说明打印时的头单元40的移动状态的示意图。打印机1通过头单元40在主扫描方向上移动四次,而形成各点列(扫描线)。另外,在打印时,打印带T成为不被搬送而被保持在吸附台23上的状态。4A to 4I are schematic diagrams for explaining the movement state of the head unit 40 during printing. The printer 1 forms each dot column (scanning line) by moving the head unit 40 four times in the main scanning direction. In addition, during printing, the printing tape T is held on the suction table 23 without being conveyed.

打印前的头单元40在起始位置(home position)(图4A所示的位置)待机。在打印时,首先头单元40通过驱动单元30的驱动而在主扫描方向上从下游侧向上游侧移动(图4B)。而且,在该移动(行程(pass)1)中,跨越打印带T的宽度全体区域从头单元40的各喷嘴喷出墨水,从而在打印带T上形成行程1的点列。在主扫描方向上移动后的头单元40,通过驱动单元30的驱动在副扫描方向上从里侧向近前侧移动(图4C),之后,头单元40再次在主扫描方向上从上游侧向下游侧移动(行程2)(图4D),同时跨越打印带T的宽度全体区域从喷嘴喷出墨水,形成行程2的点列。在此,“行程”是指头单元40在主扫描方向上移动一次,行程后面的数字表示进行行程的顺序。The head unit 40 before printing is on standby at a home position (position shown in FIG. 4A ). At the time of printing, first the head unit 40 is moved from the downstream side to the upstream side in the main scanning direction by the driving of the driving unit 30 ( FIG. 4B ). In this movement (pass 1), ink is ejected from each nozzle of the head unit 40 across the entire width of the printing tape T, and a dot row of pass 1 is formed on the printing tape T. The head unit 40 after moving in the main scanning direction moves from the inner side to the near side in the sub-scanning direction by the drive of the driving unit 30 ( FIG. 4C ), and then the head unit 40 moves from the upstream side in the main scanning direction again. The downstream side moves (stroke 2) (FIG. 4D), and ink is ejected from the nozzles across the entire width of the printing tape T at the same time to form the dot row of the stroke 2. Here, "stroke" means that the head unit 40 moves once in the main scanning direction, and the numbers following the stroke indicate the order in which the stroke is performed.

这样,头单元40交替地进行用于形成点的头单元40的主扫描方向的移动(图4B、图4D、图4F、图4H),和头单元40的副扫描方向的移动(图4C、图4E、图4G)。由此,在打印带T的宽度全体区域形成多个点列(扫描线组)。而且,头单元40在结束了第四次的主扫描方向的移动(行程4,图4H)之后,在副扫描方向上向里侧移动(图4I),从而位于图4A所示的起始位置。由此,结束了打印时的头单元40的一连串移动。In this way, the head unit 40 alternately performs movement in the main scanning direction of the head unit 40 for forming dots (FIG. 4B, FIG. 4D, FIG. 4F, and FIG. 4H), and movement in the sub-scanning direction of the head unit 40 (FIG. Figure 4E, Figure 4G). As a result, a plurality of dot columns (scanning line groups) are formed over the entire width of the printing tape T. Moreover, after the head unit 40 finishes moving in the main scanning direction for the fourth time (stroke 4, FIG. 4H ), it moves toward the rear side in the sub-scanning direction ( FIG. 4I ), thereby being located at the home position shown in FIG. 4A . . Thereby, the series of movements of the head unit 40 at the time of printing is completed.

==因各头41的喷出特性的不同而引起的浓度不均==== Density unevenness due to the difference in discharge characteristics of each head 41 ==

已知由于头41的个体差异会使墨水的喷出特性不同。例如,有时从某个头41的喷嘴易于喷出墨水,与此相对从另外的头41的喷嘴难于喷出墨水。因此,在通过具有个体差异的10个头41的头单元40进行打印的情况下,会产生因各头41的喷出特性的不同而引起的所谓浓度不均。It is known that the ejection characteristics of ink differ due to individual differences of the heads 41 . For example, ink may be easily ejected from the nozzles of a certain head 41 , whereas it may be difficult to eject ink from the nozzles of another head 41 . Therefore, when printing is performed by the head unit 40 having ten heads 41 having individual differences, so-called density unevenness due to the difference in discharge characteristics of the heads 41 occurs.

在此,在10个头41中,以头41(3)、头41(4)、头41(5)为例进行说明。假设头41(3)具有难于喷出墨水(墨水的喷出量少于合适的量)的特性,头41(4)具有正常地喷出墨水(墨水的喷出量合适)的特性,头41(5)具有易于喷出墨水(墨水的喷出量多于合适的量)的特性。因此,假设在需要形成喷出量合适的点(以下称为中点)时,头41(3)形成喷出量少于合适量的点(以下称为小点),头41(4)形成中点,而头41(5)形成喷出量多于合适量的点(以下称为大点)。另外,设10个头41中的其它大部分头41与头41(4)同样,形成中点。Here, among the ten heads 41 , head 41 ( 3 ), head 41 ( 4 ), and head 41 ( 5 ) will be described as examples. Assuming that the head 41(3) has the characteristic of being difficult to eject ink (the ejection amount of ink is less than an appropriate amount), and the head 41(4) has the characteristic of normally ejecting ink (the ejection amount of ink is appropriate), the head 41 (5) It has the characteristic of being easy to eject ink (the ejection amount of ink is more than the appropriate amount). Therefore, assuming that when it is necessary to form a dot with an appropriate discharge amount (hereinafter referred to as a mid-point), the head 41 (3) forms a dot with a discharge amount less than the appropriate amount (hereinafter referred to as a small dot), and the head 41 (4) forms midpoint, and the head 41 (5) forms a dot (hereinafter referred to as a large dot) whose ejection amount is more than an appropriate amount. In addition, it is assumed that most of the other heads 41 among the ten heads 41 form a midpoint similarly to the head 41 (4).

图5A和图5B是用于说明因各头41的喷出特性的不同而引起的浓度不均的图。图5A和图5B所示的点列,是两个行程形成的点列,图5A是表示行程1后的点列,图5B是表示行程2后的点列。5A and 5B are diagrams for explaining density unevenness due to differences in discharge characteristics of the respective heads 41 . The dot row shown in FIGS. 5A and 5B is a dot row formed by two strokes. FIG. 5A shows the dot row after the stroke 1, and FIG. 5B shows the dot row after the stroke 2.

在五个点列中的第一点列中,行程1及行程2是由头41(3)形成的。因此,在第一点列中,只排列着小点。在第二点列中,行程1由头41(3)形成,行程2由头41(4)形成。因此,在第二点列中,交替排列着小点和中点。在第三点列中,行程1及行程2是由头41(4)形成的,因而只排列着中点。在第四点列中,行程1由头41(4)形成,行程2由头41(5)形成,因而交替排列着中点和大点。在第五点列中,行程1及行程2是由头41(5)形成的,因而只排列着大点。In the first row of five dot rows, run 1 and run 2 are formed by head 41(3). Therefore, in the first dot column, only small dots are arranged. In the second column, run 1 is made by head 41(3) and run 2 is made by head 41(4). Therefore, in the second dot column, small dots and mid-dots are alternately arranged. In the third row of dots, run 1 and run 2 are formed by the head 41(4), so only the midpoints are arranged. In the fourth column of dots, run 1 is formed by heads 41(4) and run 2 by heads 41(5), so that medium and large dots are alternately arranged. In the fifth dot column, run 1 and run 2 are formed by the head 41 (5), so only large dots are arranged.

在这种情况下,第一点列只由小点形成,因此与由中点(喷出量合适的点)形成的点列相比看起来较淡。即,可被识别为浓度不均。同样,第五点列只由大点形成,因此与由中点形成的点列相比看起来较浓。即,可被识别为浓度不均。而且,当第一点列和第五点列的数量增加时,浓度不均变得显著,导致画质进一步降低。In this case, the first dot row is formed of only small dots, and therefore looks lighter compared to the dot row formed of mid-points (dots with an appropriate ejection amount). That is, it can be recognized as density unevenness. Likewise, the fifth column of dots is formed only from large dots and therefore appears denser compared to the column of dots formed from midpoints. That is, it can be recognized as density unevenness. Furthermore, when the numbers of the first dot row and the fifth dot row increase, density unevenness becomes conspicuous, resulting in further degradation of image quality.

另一方面,由于第三列点列只由中点形成,因此为合适的浓度。另外,在第二和第四点列中,由于中点占一半,因此即使含有小点或大点,作为整体而言浓度也会被中和,因而难于识别出浓度不均。On the other hand, since the third column of dots is formed of only midpoints, it is an appropriate concentration. In addition, since half of the second and fourth dot rows are centered, even if small or large dots are included, the density is neutralized as a whole, making it difficult to recognize density unevenness.

这样,在使用墨水的喷出特性不同的多个头41形成点列的构成中,当点列只由一个头41(上述的头41(3)、头41(5))形成时,能够产生浓度不均变显著的问题。Like this, in the structure that forms dot column by a plurality of head 41 that the ejection characteristic of ink is different, when dot column is formed by only one head 41 (above-mentioned head 41 (3), head 41 (5)), can produce density. Significant non-uniform problems.

==打印时的头单元的总的副扫描量、与头单元的宽度的关系====Relationship between the total sub-scanning amount of the head unit during printing and the width of the head unit==

本实施方式涉及的打印机1中,在四次主扫描方向的移动(行程1~行程4)时,成为跨越打印带T的宽度的全体区域喷出墨水的构成。这是因为,由于图像的分辨率(例如副扫描方向的分辨率为720dpi)比喷嘴距((360dpi))更细密,因此使头单元40以720dpi的单位在副扫描方向上移动,会形成比喷嘴距更细密的间隔的点列。In the printer 1 according to the present embodiment, ink is ejected across the entire width of the printing tape T during four movements in the main scanning direction (pass 1 to pass 4). This is because, since the resolution of the image (for example, the resolution in the sub-scanning direction is 720 dpi) is finer than the nozzle pitch ((360 dpi)), moving the head unit 40 in units of 720 dpi in the sub-scanning direction will result in a ratio A row of dots with finer spacing between the nozzles.

另一方面,在行程1~行程4的四次行程之间,头单元40在副扫描方向上移动三次(图4C、图4E、图4G)。而且,为了在行程1~行程4中跨越打印带T的宽度的全体区域喷出墨水,根据这三次移动的总移动量(以下,称为总的副扫描量)的大小,头单元40的副扫描方向的宽度不同。对于这点,用图6A和图6B进行说明。On the other hand, between the four strokes of stroke 1 to stroke 4, the head unit 40 moves three times in the sub-scanning direction (FIG. 4C, FIG. 4E, FIG. 4G). Moreover, in order to eject ink across the entire width of the printing tape T in strokes 1 to 4, the sub-scanning amount of the head unit 40 is adjusted according to the total movement amount of these three movements (hereinafter referred to as the total sub-scanning amount). The width in the scanning direction is different. This point will be described using FIGS. 6A and 6B .

图6A表示了增大总的副扫描量的情况下的头单元40的宽度。图6B表示了减小总的副扫描量的情况下的头单元40的宽度。另外,由图6A和图6B的虚线表示的左侧的头单元40,处于即将开始第一次主扫描方向的移动(行程1)的状态,用实线表示的右侧的头单元40,处于即将开始第四次主扫描方向的移动(行程4)的状态。因此,虚线的头单元40和实线的头单元40的副扫描方向的偏移量,成为头单元40的总的副扫描量。FIG. 6A shows the width of the head unit 40 in the case of increasing the total sub-scanning amount. FIG. 6B shows the width of the head unit 40 in the case of reducing the total sub-scanning amount. In addition, the head unit 40 on the left side indicated by the dotted line in FIGS. The state where the fourth movement in the main scanning direction (stroke 4) is about to start. Therefore, the amount of shift in the sub-scanning direction of the head unit 40 indicated by the dotted line and the head unit 40 indicated by the solid line becomes the total sub-scanning amount of the head unit 40 .

由图6A和图6B可知,总的副扫描量越大,则为了跨越打印带T的宽度的全体区域喷出墨水,头单元40的副扫描方向的宽度也越大。即,构成头单元40的头41的数量增多。而且,当增大头单元40的宽度时,为了确保头单元40的设置空间,存在导致打印机1大型化的可能。As can be seen from FIGS. 6A and 6B , the greater the total sub-scanning amount, the greater the width of the head unit 40 in the sub-scanning direction in order to eject ink across the entire width of the printing tape T. That is, the number of heads 41 constituting the head unit 40 increases. Furthermore, increasing the width of the head unit 40 may increase the size of the printer 1 in order to secure an installation space for the head unit 40 .

==本实施方式涉及的打印处理====Print processing related to this embodiment==

为了抑制上述的问题、即浓度不均变显著,和头单元40的宽度的副扫描方向的宽度增大,打印机1执行以下所说明的打印处理。In order to suppress the above-mentioned problems, that is, the conspicuous density unevenness and the increase in the width of the head unit 40 in the sub-scanning direction, the printer 1 executes the printing process described below.

本打印处理的特征在于,(1)按照打印时的头单元40的副扫描方向的总移动量,小于一个头41的副扫描方向的有效喷嘴宽度(后述)的方式,使驱动单元30移动头单元40;(2)按照扫描线组(多个点列)中的只使一个头41的喷嘴喷出墨水而形成的扫描线(点列)的数量,为使两个以上的头41的喷嘴喷出墨水而形成的扫描线的数量以下的方式,形成扫描线组。This printing process is characterized in that (1) the drive unit 30 is moved such that the total movement amount of the head unit 40 in the sub-scanning direction during printing is smaller than the effective nozzle width (described later) of one head 41 in the sub-scanning direction. Head unit 40; (2) according to the number of scan lines (dot columns) formed by the nozzles of one head 41 ejecting ink according to the scan line group (multiple dot columns), for more than two heads 41 Scanning line groups are formed such that the number of scanning lines formed by ejecting ink from the nozzles is equal to or smaller than the number of scanning lines.

执行打印处理时的打印机1的各种动作,主要通过控制器10来实现。特别是在本实施方式中,通过CPU12处理存储于存储器13的程序而实现。而且,该程序由用于进行以下所说明的各种动作的编码构成。Various operations of the printer 1 during printing processing are mainly realized by the controller 10 . Particularly in this embodiment, it is realized by CPU 12 processing a program stored in memory 13 . Furthermore, this program is composed of codes for performing various operations described below.

图7是用于说明本打印处理的流程图。图7所示的流程图是从控制器10通过接口11从计算机90(图1)接收了打印数据时开始的。FIG. 7 is a flowchart for explaining this printing process. The flowchart shown in FIG. 7 starts when the controller 10 receives print data from the computer 90 ( FIG. 1 ) through the interface 11 .

在本打印处理中,首先,控制器10通过搬送单元20将打印带T输送到打印区域(步骤S2)。即,传送辊21将打印前的打印带T输送到作为打印区域的吸附台23。In this printing process, first, the controller 10 transports the printing tape T to the printing area by the transport unit 20 (step S2). That is, the transport roller 21 transports the unprinted printing tape T to the suction table 23 as a printing area.

然后,控制器10使头单元40在驱动单元30的驱动下沿着主扫描方向移动(图4B),同时从喷嘴喷出墨水(步骤S4)。即,控制器10在被保持于吸附台23的打印带T上形成行程1的点列。由于图像(打印物)是由四个行程形成的,所以,当形成行程1的点列时,控制器10使头单元40在控制单元30的驱动下沿副扫描方向移动规定的副扫描量(图4C)(步骤S6:否,步骤S8)。Then, the controller 10 moves the head unit 40 in the main scanning direction driven by the driving unit 30 ( FIG. 4B ), while ejecting ink from the nozzles (step S4 ). That is, the controller 10 forms the dot row of the pass 1 on the printing tape T held by the suction table 23 . Since an image (printed matter) is formed by four passes, the controller 10 moves the head unit 40 in the sub-scanning direction by a predetermined sub-scanning amount ( Fig. 4C) (step S6: No, step S8).

然后,到点形成处理结束为止,控制器10交替地进行伴随头单元40的主扫描方向的移动的点列的形成(图4D、图4F、图4H)、和头单元40的副扫描方向的移动(图4E、图4G)(步骤S4~S8)。另外,在本实施例中,进行了所谓的重叠打印。Then, until the end of the dot forming process, the controller 10 alternately performs the formation of dot rows accompanying the movement of the head unit 40 in the main scanning direction ( FIGS. 4D , 4F, and 4H ), and the movement of the head unit 40 in the sub-scanning direction. Move (FIG. 4E, FIG. 4G) (steps S4 to S8). In addition, in the present embodiment, so-called overlay printing is performed.

在此,对于本实施例涉及的重叠打印进行说明。重叠打印是指,由两个以上的喷嘴形成一个点列(扫描线)的打印方式。具体而言,一个喷嘴在主扫描方向每隔几个点地断续形成点列。然后,由另一个喷嘴对已经形成的断续的点列进行补充来形成点列。Here, the overlay printing according to this embodiment will be described. Overlap printing refers to a printing method in which one dot row (scanning line) is formed by two or more nozzles. Specifically, one nozzle intermittently forms dot rows every several dots in the main scanning direction. Then, another nozzle supplements the already formed intermittent dot row to form a dot row.

图8和图9是用于说明本实施例涉及的重叠打印的图。其中,为了说明的简略,只表示各头41的四个喷嘴列(喷嘴列Y、喷嘴列M、喷嘴列C、喷嘴列K)中的喷嘴列C,并将各头41的喷嘴数量减少到16个。因此,在图8中表示了10个头41中的副扫描方向内侧的头(头41(1)与头41(2)等)的喷嘴列C在行程1~行程4中的位置及点的形成的状态,在图9中,表示了副扫描方向近前侧的头(头41(10)与头41(9)等)的喷嘴列C在行程1~行程4中的位置、及点的形成状态。另外,在图8和图9中,用白圆(○)表示头41(1)和头41(7)的喷嘴形成的点,用黑圆(●)表示头41(2)和头41(8)的喷嘴形成的点,用白三角(△)表示头41(3)和头41(9)的喷嘴形成的点,用黑三角(▲)表示头41(4)和头41(10)的喷嘴形成的点。8 and 9 are diagrams for explaining overlapping printing according to this embodiment. Wherein, for simplicity of description, only the nozzle row C among the four nozzle rows (nozzle row Y, nozzle row M, nozzle row C, and nozzle row K) of each head 41 is shown, and the number of nozzles of each head 41 is reduced to 16. Therefore, FIG. 8 shows the position of the nozzle rows C of the heads (head 41(1) and head 41(2), etc.) on the inner side in the sub-scanning direction among the ten heads 41 in the passes 1 to 4 and the formation of dots. In FIG. 9 , the position of the nozzle row C of the head (head 41 (10) and head 41 (9), etc.) on the near side in the sub-scanning direction in the stroke 1 to the stroke 4, and the dot formation state are shown. . In addition, in Fig. 8 and Fig. 9, the point that the nozzle of head 41 (1) and head 41 (7) is represented by white circle (○), and the point that head 41 (2) and head 41 ( 8) The dots formed by the nozzles, the dots formed by the nozzles of the head 41 (3) and the head 41 (9) are represented by a white triangle (△), and the head 41 (4) and the head 41 (10) are represented by a black triangle (▲). The point formed by the nozzle.

在行程1~行程4中,通过喷嘴列C的各喷嘴在打印区域的像素上形成点。在此,“像素”是指为了限制形成点的位置,而假想在打印带T上设定的方格上的方块。并且,为了确定像素进行说明,将在主扫描方向上排列的像素用“行”表示,将在副扫描方向上排列的像素用“列”表示。另外,图8和图9所示的像素在主扫描方向及副扫描方向,都以720dpi的间隔排列。In pass 1 to pass 4, dots are formed on pixels in the print area by the nozzles of the nozzle row C. FIG. Here, a "pixel" refers to a square on a grid that is assumed to be set on the printing tape T in order to limit the positions where dots are formed. In addition, in order to specify pixels for description, pixels arranged in the main scanning direction are represented by "rows", and pixels arranged in the sub-scanning direction are represented by "columns". In addition, the pixels shown in FIGS. 8 and 9 are arranged at intervals of 720 dpi in both the main scanning direction and the sub scanning direction.

首先,在行程1中,从各头41的喷嘴喷出墨水。然后,在图8所示的奇数行(1、3、5...行)中,对奇数列(1、3、5...列)的像素形成点列。例如,从头41(1)的喷嘴#1喷出墨水,在第一行的奇数列的像素上形成点。同样地,从头41(1)的喷嘴#2喷出墨水,在第三行的奇数列的像素上形成点。这样,各喷嘴在与各自的位置对应的各行上,沿主扫描方向间隔一个像素形成点。First, in a pass 1, ink is ejected from the nozzles of the heads 41 . Then, in odd-numbered rows (1, 3, 5...rows) shown in FIG. 8 , dot columns are formed for pixels in odd-numbered columns (1, 3, 5...columns). For example, ink is ejected from the nozzle #1 of the head 41 ( 1 ), and dots are formed on the pixels in the odd-numbered columns of the first row. Similarly, ink is ejected from the nozzle #2 of the head 41 ( 1 ), and dots are formed on the pixels in the odd-numbered columns of the third row. In this way, each nozzle forms dots at intervals of one pixel along the main scanning direction on each row corresponding to each position.

另外,宽度方向上相邻的两个头(在此,以头41(1)和头41(2)为例进行说明)的重叠喷嘴的墨水喷出的方法,与不重叠的喷嘴(例如,头41(1)的喷嘴#1)的墨水喷出的方法是不同的。即,在行程1中,宽度方向内侧的头41(1)的喷嘴#15和喷嘴#16,在3、7、11...列的像素上形成点列,而近前侧的头41(2)的喷嘴#1和喷嘴#2,在1、5、9...列的像素上形成点列。这样,相邻的两个头41的喷嘴交替地喷出墨水,在奇数列的像素上形成点列。In addition, the method of ejecting ink from overlapping nozzles of two adjacent heads in the width direction (here, head 41(1) and head 41(2) will be described as an example) is different from that of non-overlapping nozzles (e.g., head 41(2)). 41(1) The ink ejection method of the nozzle #1) is different. That is, in the stroke 1, the nozzles #15 and #16 of the head 41(1) on the inner side in the width direction form dot columns on the pixels in the 3rd, 7th, 11th... columns, and the head 41(2) on the near side ) nozzle #1 and nozzle #2 form dot columns on the pixels of the 1st, 5th, 9th... columns. In this way, the nozzles of two adjacent heads 41 eject ink alternately to form dot columns on odd-numbered columns of pixels.

行程1结束后,作为打印时的第一次的副扫描方向的移动,头单元40从副扫描方向的内侧向近前侧移动规定的副扫描量F(具体而言为7/720dpi)。After the end of pass 1, as the first movement in the sub-scanning direction during printing, the head unit 40 moves from the inner side to the front side in the sub-scanning direction by a predetermined sub-scanning amount F (specifically, 7/720 dpi).

头单元40移动后的行程2中,在偶数行(8、10、12...行)中,对偶数列(2、4、6...列)的像素形成点列。例如,从头41(1)的喷嘴#1喷出墨水,在第八行的偶数列的像素上形成点。同样地,从头41(1)的喷嘴#2喷出墨水,在第十行的偶数列的像素上形成点。另外,在第2行程中,相邻的头中的宽度方向的内侧的头41(1)的喷嘴#15和喷嘴#16,在4、8、12...列的像素上形成点列,而近前侧的头41(2)的喷嘴#1和喷嘴#2,在2、6、10...列的像素上形成点列。即,与第1行程同样,相邻的两个头41的喷嘴交替地喷出墨水,在偶数列的像素上形成点(对于下述的第3行程和第4行程也同样)。In the pass 2 after the movement of the head unit 40 , in the even-numbered rows (8, 10, 12 . . . rows), dot columns are formed for the pixels in the even-numbered columns (2, 4, 6 . . . columns). For example, ink is ejected from the nozzle #1 of the head 41(1) to form dots on the pixels in the even-numbered columns of the eighth row. Similarly, ink is ejected from the nozzle #2 of the head 41 ( 1 ), and dots are formed on the pixels in the even-numbered columns of the tenth row. In addition, in the second pass, the nozzles #15 and #16 of the head 41 (1) on the inner side in the width direction among the adjacent heads form dot rows on the pixels of the 4th, 8th, 12th... columns, On the other hand, the nozzles #1 and #2 of the head 41 ( 2 ) on the near side form dot columns on the pixels in the 2nd, 6th, 10th, ... columns. That is, similarly to the first pass, the nozzles of two adjacent heads 41 alternately eject ink to form dots on pixels in even-numbered columns (the same applies to the third and fourth passes described below).

在行程2结束后,作为打印时的第二次的副扫描方向的移动,头单元40移动规定的副扫描量F(7/720dpi)。After the stroke 2 is completed, the head unit 40 moves by a predetermined sub-scanning amount F (7/720 dpi) as the second movement in the sub-scanning direction during printing.

同样地,行程3中,在奇数行(15、17、19...行)中,对偶数列(2、4、6...列)的像素形成点列。该结果,通过行程1和行程3完成了例如第23行的点列。Similarly, in pass 3, in odd-numbered rows (15, 17, 19...rows), dot columns are formed for pixels in even-numbered columns (2, 4, 6...columns). As a result, for example, the dot column of the 23rd row is completed by the pass 1 and the pass 3 .

行程3结束后,作为打印时的第三次的副扫描方向的移动,头单元40移动与第一次和第二次的副扫描量相同大小的副扫描量F(7/720dpi)。这样,头单元40的副扫描方向的三次移动的各移动量F,为相同大小。而且,成为头单元40的三次副扫描量的合计(总的副扫描量3F),小于以下说明的一个头41的有效喷嘴宽度的关系。After the stroke 3 is completed, as the third movement in the sub-scanning direction during printing, the head unit 40 moves by the same sub-scanning amount F (7/720 dpi) as the first and second sub-scanning amounts. In this way, each movement amount F of the three movements in the sub-scanning direction of the head unit 40 has the same magnitude. Furthermore, the total of the three sub-scanning amounts of the head unit 40 (the total sub-scanning amount 3F) is smaller than the effective nozzle width of one head 41 described below.

首先,对于有效喷嘴进行说明。对于有效喷嘴而言,根据相邻的头41之间的重叠喷嘴(上述)的有无,考虑方法不同。在没有重叠喷嘴的情况下,各头41的有效喷嘴为喷嘴列的全部喷嘴(参见图11)。另一方面,在具有重叠喷嘴的情况下,各头41的有效喷嘴要考虑重叠喷嘴来决定。具体而言,头41的有效喷嘴由该头41的喷嘴列中不重叠的喷嘴、和利用与其它的头41的关系将该头41的重叠喷嘴进行了均匀分配的喷嘴构成。First, effective nozzles will be described. Regarding effective nozzles, the method of consideration differs depending on the presence or absence of overlapping nozzles (described above) between adjacent heads 41 . In the case of no overlapping nozzles, the effective nozzles of each head 41 are all the nozzles of the nozzle row (see FIG. 11 ). On the other hand, when there are overlapping nozzles, the effective nozzles of each head 41 are determined in consideration of the overlapping nozzles. Specifically, the effective nozzles of a head 41 are composed of nozzles that do not overlap in the nozzle row of the head 41 and nozzles in which the overlapping nozzles of the head 41 are evenly distributed by utilizing the relationship with other heads 41 .

在此,对于如何均匀分配重叠喷嘴进行说明。例如,在图8中,头41(1)的喷嘴#15、喷嘴#16与头41(2)的喷嘴#1、喷嘴#2重叠。此时,按如下方式均匀地分配重叠喷嘴,即,上述喷嘴#15和喷嘴#16中的喷嘴#15包括在头41(1)的有效喷嘴中,上述喷嘴#1和喷嘴#2中的喷嘴#2包括在头41(2)的有效喷嘴中。这样,按照使头41的重叠喷嘴中的一半喷嘴包括在有效喷嘴中的方式,在该头41中分配。Here, how to evenly distribute overlapping nozzles will be described. For example, in FIG. 8 , nozzle #15 and nozzle #16 of the head 41 ( 1 ) overlap with nozzle #1 and nozzle #2 of the head 41 ( 2 ). At this time, the overlapping nozzles are evenly distributed in such a way that nozzle #15 of the above-mentioned nozzle #15 and nozzle #16 is included in the effective nozzles of the head 41(1), and nozzles of the above-mentioned nozzle #1 and nozzle #2 #2 is included in the active nozzles of head 41(2). In this way, half of the overlapping nozzles of the head 41 are allocated to the head 41 so that the effective nozzles are included.

本实施例的10个头41分别具有重叠喷嘴,各头41的有效喷嘴如下所述。头41(1)的有效喷嘴是喷嘴#1~喷嘴#14;和与头41(2)的喷嘴#1、喷嘴#2重叠的喷嘴#15、喷嘴#16中的喷嘴#15共十五个喷嘴。另一方面,头41(2)的有效喷嘴是与头41(1)的喷嘴#15、喷嘴#16重叠的喷嘴#1、喷嘴#2中的喷嘴#2;喷嘴#3~喷嘴#14;和与喷嘴41(3)的喷嘴#1、喷嘴#2重叠的喷嘴#15、喷嘴#16中的喷嘴#15共十四个喷嘴。头41(3)~头41(9)的有效喷嘴与头41(2)同样,是喷嘴#2~喷嘴#15。另一方面,头41(10)的有效喷嘴是与头41(9)的喷嘴重叠的喷嘴#1和喷嘴#2中的喷嘴#2;和喷嘴#3~喷嘴#16共十五个喷嘴。Each of the ten heads 41 in this embodiment has overlapping nozzles, and the effective nozzles of the respective heads 41 are as follows. The effective nozzles of head 41(1) are nozzle #1 to nozzle #14; and nozzle #15 among nozzle #16 overlapping with nozzle #1 and nozzle #2 of head 41(2) is fifteen in total. nozzle. On the other hand, the effective nozzles of the head 41(2) are nozzle #2 among nozzle #1 and nozzle #2 overlapping with nozzle #15 and nozzle #16 of the head 41(1); nozzle #3 to nozzle #14; There are 14 nozzles in total among nozzle #15 and nozzle #16 overlapping with nozzle #1 and nozzle #2 of the nozzle 41 ( 3 ). The effective nozzles of the heads 41 ( 3 ) to 41 ( 9 ) are the same as the head 41 ( 2 ), and they are the nozzles #2 to the nozzles #15. On the other hand, effective nozzles of the head 41 ( 10 ) are nozzle # 2 among nozzle # 1 and nozzle # 2 overlapping with the nozzles of the head 41 ( 9 );

接着,对于根据上述的有效喷嘴而决定的有效喷嘴宽度进行说明。有效喷嘴宽度是在副扫描方向中的有效喷嘴(该有效喷嘴在副扫描方向中,以2/720dpi的间隔排列)的宽度。在本实施例中,由于对头41(1)和头41(10)而言,有效喷嘴是十五个,所以头41(1)和头41(10)的有效喷嘴宽度为30/720dpi。另一方面,由于头41(2)~头41(9)的有效喷嘴是十四个,所以头41(2)~头41(9)的有效喷嘴宽度为28/720dpi。而且,在打印机1中,头单元40的打印时的总的副扫描量3F(21/720dpi),被设定为小于两个有效喷嘴宽度中的小的有效喷嘴宽度(28/720dpi)。Next, the effective nozzle width determined based on the above-mentioned effective nozzles will be described. The effective nozzle width is the width of effective nozzles (the effective nozzles are arranged at intervals of 2/720 dpi in the sub-scanning direction) in the sub-scanning direction. In this embodiment, since there are fifteen effective nozzles for the head 41(1) and the head 41(10), the effective nozzle width of the head 41(1) and the head 41(10) is 30/720 dpi. On the other hand, since the effective nozzles of the heads 41 ( 2 ) to 41 ( 9 ) are fourteen, the effective nozzle widths of the heads 41 ( 2 ) to 41 ( 9 ) are 28/720 dpi. Furthermore, in the printer 1 , the total sub-scanning amount 3F (21/720 dpi) of the head unit 40 during printing is set to be smaller than the smaller effective nozzle width (28/720 dpi) of the two effective nozzle widths.

继续进行重叠打印的说明。行程4中,在偶数行(22、24、26...行)中,对奇数列(1、3、5...列)的像素形成点列。该结果,由行程2和行程4完成例如第22行的点列。这样,在本实施方式的重叠打印中,由两个不同的喷嘴形成一个点列。Continue with the instructions for overlay printing. In pass 4, in even-numbered rows (22, 24, 26...rows), dot columns are formed for pixels in odd-numbered columns (1, 3, 5...columns). As a result, for example, the dot column of the 22nd row is completed by the run 2 and the run 4 . In this way, in the overlay printing of this embodiment, one dot row is formed by two different nozzles.

在此,对于打印区域的点列(扫描线)由哪个头41的喷嘴所形成进行考察。其中,打印区域的点列是指如第22行的点列那样完成的点列,在本实施方式中是指从22行至L行(图9)的点列。Here, it will be considered which nozzle of the head 41 forms the dot row (scanning line) in the printing area. Here, the dot sequence in the print area refers to the dot sequence completed like the dot sequence in the 22nd row, and in this embodiment refers to the dot sequence from the 22nd row to the L row ( FIG. 9 ).

首先,关注22行至49行的28个点列(扫描线)。这些点列由头41(1)、头41(2)的喷嘴形成。详细观察时,第22行至28行、第30行、第32行、第34行的十个点列,由头41(1)的两个不同的喷嘴形成,第47行、第49行的两个点列,仅由头41(2)的两个不同的喷嘴形成。另一方面,28个点列中的上述以外的点列(十六个点列),由头41(1)和头41(2)两方的喷嘴形成。这样,在22行至49行的点列中,只由一个头41的喷嘴形成的点列的数量(十二个),少于由两个头41的喷嘴形成的点列的数量(十六个)。First, focus on 28 dot columns (scanning lines) from the 22nd row to the 49th row. These dot rows are formed by the nozzles of the head 41(1) and the head 41(2). When observed in detail, the ten dot columns of the 22nd to 28th, 30th, 32nd and 34th rows are formed by two different nozzles of the head 41(1), and the two nozzles of the 47th and 49th rows dot columns, formed only by two different nozzles of the head 41(2). On the other hand, among the 28 dot rows, the other ones (sixteen dot rows) are formed by the nozzles of both the head 41 ( 1 ) and the head 41 ( 2 ). Like this, in the dot row of row 22 to row 49, the number (twelve) of the dot row formed by the nozzle of only one head 41 is less than the quantity (sixteen) of the dot row formed by the nozzle of two heads 41. ).

接着,关注50行至77行的28个点列。其中,按28个点列进行关注的理由为,头单元40的副扫描量F(7/720dpi)是有效喷嘴宽度(28/720dpi)的1/4倍,因此打印区域的点列是将28个点列作为一个周期反复形成的(换而言之,按28个点列决定形成各点列的喷嘴的组合)。即,与50行至77行的28个点列同样,之后的28个点列(例如,78行至105行的点列)也与22行至49行的28个点列相同地形成。Next, focus on the 28 dot columns from the 50th row to the 77th row. Among them, the reason for paying attention to 28 dot rows is that the sub-scanning amount F (7/720dpi) of the head unit 40 is 1/4 times the effective nozzle width (28/720dpi), so the dot rows of the printing area are 28 Dot rows are repeatedly formed as one cycle (in other words, the combination of nozzles forming each dot row is determined for 28 dot rows). That is, similarly to the 28 dot columns in rows 50 to 77, the subsequent 28 dot columns (for example, the dot columns in rows 78 to 105) are also formed in the same manner as the 28 dot columns in rows 22 to 49.

而且,50行至77行的点列,由头41(1)、头41(2)、头41(3)的喷嘴形成。详细观察时,51行、53行至56行、58行、60行、62行的八个点列,由头41(2)的不同的两个喷嘴形成,75行、77行的两个点列,由头41(3)的不同的两个喷嘴形成。另一方面,28个点列中的上述以外的点列(18个点列),由头41(1)、头41(2)、头41(3)中的任意两个头的喷嘴形成。Furthermore, the dot columns of the 50th row to the 77th row are formed by the nozzles of the head 41(1), the head 41(2), and the head 41(3). When observed in detail, the eight dot columns of rows 51, 53 to 56, 58, 60, and 62 are formed by two different nozzles of the head 41(2), and the two dot columns of rows 75 and 77 , formed by two different nozzles of the head 41(3). On the other hand, among the 28 dot rows, the dot rows other than the above (18 dot rows) are formed by the nozzles of any two of the heads 41 ( 1 ), 41 ( 2 ), and 41 ( 3 ).

这样,即使在50行至77行的点列(即,在使用喷嘴的组合周期性重复的情况下,与一个周期对应的28个点列)中,只由一个头41的喷嘴形成的点列的数量(十个),也少于由两个头41的喷嘴形成的点列的数量(十八个)。而且,在本打印处理中,打印区域中包含的点列中的、只由一个头41的喷嘴形成的点列的数量,少于由两个头41的喷嘴形成的点列的数量。In this way, even in dot columns of 50 to 77 rows (that is, 28 dot columns corresponding to one period in the case of using a combined periodic repetition of nozzles), only the dot columns formed by the nozzles of one head 41 The number (ten) is also less than the number (eighteen) of the dot rows formed by the nozzles of the two heads 41. Furthermore, in this printing process, the number of dot rows formed by the nozzles of only one head 41 among the dot rows included in the print area is smaller than the number of dot rows formed by the nozzles of two heads 41 .

以上,对于本实施例涉及的重叠打印进行了说明。接着返回到图7所示的流程图,继续本打印处理的说明。当通过形成行程4的点列而结束了点形成处理时(步骤S6:是),换而言之,当在打印带T上打印了打印物(图像)时,控制器10使头40在驱动单元30的驱动下沿副扫描方向移动(图4I),使其位于起始位置(步骤S10)。The overlay printing according to this embodiment has been described above. Next, returning to the flowchart shown in FIG. 7 , the description of this printing process is continued. When the dot forming process is completed by forming a dot row of 4 runs (step S6: Yes), in other words, when a printed matter (image) is printed on the printing tape T, the controller 10 causes the head 40 to drive Driven by the unit 30, it moves in the sub-scanning direction (FIG. 4I) to be located at the home position (step S10).

然后,控制器10通过搬送单元20,将形成了点的打印带T(打印完毕的打印带T)从打印区域输出(步骤S12)。即,输出辊22将打印完毕的打印带T从打印区域输出。Then, the controller 10 outputs the dot-formed printing tape T (printed printing tape T) from the printing area by the transport unit 20 (step S12 ). That is, the output roller 22 outputs the printed printing tape T from the printing area.

并且,在还有应该打印的打印数据的情况下(步骤S14:是),控制器10重复上述的动作(步骤S2~S12),在打印带上进行打印。另一方面,在没有打印数据的情况下(步骤S14:否),控制器10结束本打印处理。Then, when there is still print data to be printed (step S14: Yes), the controller 10 repeats the above-mentioned operations (steps S2 to S12) to print on the printing tape. On the other hand, when there is no print data (step S14: NO), the controller 10 ends this print process.

<本打印处理的有效性><Validity of this print processing>

在上述的打印处理中,通过控制器10按照头单元40的副扫描方向的总的副扫描量3F(21/720dpi),小于一个头41的副扫描方向的有效喷嘴宽度(28/720dpi)的方式,使头单元40移动,从而能够抑制头单元40的副扫描方向的宽度变大。In the above-mentioned printing process, the total sub-scanning amount 3F (21/720dpi) of the sub-scanning direction of the head unit 40 by the controller 10 is smaller than the effective nozzle width (28/720dpi) of the sub-scanning direction of one head 41. In this way, the width of the head unit 40 in the sub-scanning direction can be suppressed from increasing by moving the head unit 40 .

即,如上所述,头单元40的总的副扫描量越大,头单元40的副扫描方向的宽度也越大(参见图6)。因此,通过使头单元40的总的副扫描量小于一个头41的有效喷嘴宽度,能够减小头单元40的总的副扫描量,并且实现重叠打印(图8,图9)。结果,即使在重叠打印的各行程中跨越打印带T的宽度的全体区域喷出墨水的情况下,也能够抑制头单元40的宽度变大(头41的数量增多)。That is, as described above, the larger the total sub-scanning amount of the head unit 40 is, the larger the width of the head unit 40 in the sub-scanning direction is (see FIG. 6 ). Therefore, by making the total sub-scanning amount of the head unit 40 smaller than the effective nozzle width of one head 41, the total sub-scanning amount of the head unit 40 can be reduced and overlapping printing can be realized (FIG. 8, FIG. 9). As a result, even when ink is ejected across the entire width of the printing tape T in each pass of the overlapping printing, it is possible to suppress the width of the head unit 40 from increasing (the number of heads 41 increases).

另外,通过控制器10按照扫描线组(图8和图9的打印区域内的扫描线)中的、仅由一个头41的喷嘴喷出墨水而形成的扫描线的数量,为使两个以上的头41的喷嘴喷出墨水而形成的扫描线的数量以下的方式,形成扫描线组,从而能够抑制画质的劣化。In addition, the number of scanning lines formed by ejecting ink from only one nozzle of the head 41 in the scanning line group (scanning lines in the printing area of FIGS. 8 and 9 ) by the controller 10 is two or more. The scanning line group is formed so that the number of scanning lines formed by ejecting ink from the nozzles of the head 41 is equal to or smaller than that of the scanning line group, thereby suppressing deterioration of image quality.

即,如上所述,只由一个头41(如图5中说明的那样,喷出量少的头41(3)或喷出量多的头41(5))的喷嘴形成的扫描线的数量越多,则浓度不均变得越显著(参见图5)。因此,通过使只由一个头41的喷嘴形成的扫描线的数量,为由两个以上的头41的喷嘴形成的扫描线的数量以下,能够减少只由一个头41(十个头41中的喷出量少的头41或喷出量多的头41)的喷嘴形成的扫描线(成为浓度不均的扫描线)在扫描线组中的比例(图8、图9)。因此,能够抑制浓度不均变显著,结果,能够抑制画质的劣化。That is, as described above, the number of scanning lines formed by the nozzles of only one head 41 (as explained in FIG. The more there is, the more conspicuous the density unevenness becomes (see FIG. 5 ). Therefore, by setting the number of scanning lines formed by the nozzles of only one head 41 to be equal to or less than the number of scanning lines formed by the nozzles of two or more heads 41, the number of scanning lines formed by only one head 41 (ten heads 41) can be reduced. The ratio of scanning lines formed by the nozzles of the head 41 with a small discharge amount or the head 41 with a large discharge amount (scanning lines with uneven density) in the scanning line group ( FIGS. 8 and 9 ). Therefore, it is possible to suppress density unevenness from becoming conspicuous, and as a result, deterioration of image quality can be suppressed.

另外,通过使总的副扫描量3F小于一个头41的有效喷嘴宽度,能够抑制因相邻的头41的连接点而引起的浓度不均变显著的问题。即,已知:由于头单元40是将十个头41在副扫描方向上进行了连接的单元,因此当连接点的位置精度低时,因此会产生浓度不均。而且,在通过多个行程形成图像的情况下,例如,当行程1中的连接点和行程2中的连接点,在副扫描方向上一致时,由连接点引起的浓度不均变得显著。与此相对,如本打印处理那样,通过使总的副扫描量3F小于一个头41的有效喷嘴宽度,如图8和图9所示,由于分散了行程1~行程4中的连接点,因而能够抑制浓度不均变显著的问题。In addition, by making the total sub-scanning amount 3F smaller than the effective nozzle width of one head 41 , it is possible to suppress the problem that density unevenness due to connection points of adjacent heads 41 becomes conspicuous. That is, it is known that since the head unit 40 is a unit in which ten heads 41 are connected in the sub-scanning direction, density unevenness occurs when the positional accuracy of the connection point is low. Also, in the case of forming an image by a plurality of passes, for example, when the connection point in pass 1 and the connection point in pass 2 coincide in the sub-scanning direction, density unevenness due to the connection point becomes conspicuous. On the other hand, as in this printing process, by making the total sub-scanning amount 3F smaller than the effective nozzle width of one head 41, as shown in FIG. 8 and FIG. The problem of conspicuous concentration unevenness can be suppressed.

因此,根据上述的打印处理,能够抑制头单元40的副扫描方向的宽度变大,并且抑制画质的劣化。Therefore, according to the printing process described above, it is possible to suppress the width of the head unit 40 in the sub-scanning direction from becoming large, and to suppress deterioration of image quality.

另外,在上述的打印处理中,控制器10在行程1~行程4的四个行程(相当于m次的移动)中,从全部的头41喷出墨水。由此,能够用最小限度数量的头41,减小头40的总的副扫描量并且实现重叠打印。In addition, in the printing process described above, the controller 10 ejects ink from all the heads 41 in four passes (equivalent to m movements) of passes 1 to 4 . Thereby, with the minimum number of heads 41, it is possible to reduce the total sub-scanning amount of the heads 40 and realize overlapping printing.

并且,在上述打印处理中,控制器10在头单元40的副扫描方向的三次移动中(相当于n次的移动),将各移动量(副扫描量F)设为相同大小。因此,可周期地形成点列,浓度不均的发生位置也被有规律地分散,从而能够有效地抑制浓度不均变显著。In addition, in the printing process described above, the controller 10 sets the movement amounts (sub-scanning amount F) to be the same for three movements of the head unit 40 in the sub-scanning direction (corresponding to n times of movement). Therefore, dot rows can be periodically formed, and the locations where density unevenness occurs are also regularly dispersed, thereby effectively suppressing concentration unevenness from becoming conspicuous.

==第二实施方式====Second Embodiment==

图10表示第二实施方式涉及的头单元40。在该头单元40中,与图3所示的第一实施方式涉及的头单元40不同,不存在重叠打印喷嘴。另外,由于其它的构成与第一实施方式同样,因此省略说明。FIG. 10 shows a head unit 40 according to the second embodiment. In this head unit 40 , unlike the head unit 40 according to the first embodiment shown in FIG. 3 , there are no overlapping printing nozzles. In addition, since other configurations are the same as those of the first embodiment, description thereof will be omitted.

在第二实施方式中,控制器10也会(1)按照打印时的头单元40的副扫描方向的总移动量,小于一个头41的副扫描方向的有效喷嘴宽度的方式,使头单元40在驱动单元30的驱动下移动;(2)按照扫描线组中的、只使一个头41的喷嘴喷出墨水而形成的扫描线的数量,为使两个以上的头41的喷嘴喷出墨水而形成的扫描线的数量以下的方式,形成扫描线组。In the second embodiment, the controller 10 also (1) makes the head unit 40 move in such a way that the total movement amount of the head unit 40 in the sub-scanning direction during printing is smaller than the effective nozzle width of one head 41 in the sub-scanning direction. Move under the driving of the drive unit 30; (2) according to the number of scan lines formed by only making the nozzles of one head 41 eject ink in the scan line group, for making the nozzles of more than two heads 41 eject ink The scanning line group is formed in the following manner while the number of scanning lines is formed.

图11是用于说明第二实施方式涉及的重叠打印的图。在图11中,与图8同样,只表示了喷嘴列C,且各头41的喷嘴数量也是十四个。而且,用白圆(○)表示头41(1)的喷嘴形成的点,用黑圆(●)表示头41(2)的喷嘴形成的点,用白三角(△)表示头41(3)的喷嘴形成的点,用黑三角(▲)表示头41(4)的喷嘴形成的点。并且,图11所示的各头41的有效喷嘴,分别为喷嘴#1~喷嘴#14的十四个,各头41的有效喷嘴宽度为28/720dpi,是相等的。FIG. 11 is a diagram for explaining overlay printing according to the second embodiment. In FIG. 11 , as in FIG. 8 , only the nozzle row C is shown, and the number of nozzles of each head 41 is also fourteen. And, the dots formed by the nozzles of the head 41 (1) are indicated by white circles (○), the dots formed by the nozzles of the head 41 (2) are indicated by black circles (●), and the heads 41 (3) are indicated by white triangles (△). The dots formed by the nozzles of the head 41 (4) are indicated by black triangles (▲). In addition, the effective nozzles of each head 41 shown in FIG. 11 are fourteen nozzles #1 to #14, respectively, and the effective nozzle width of each head 41 is 28/720dpi, which is equal.

如图11所示,头单元40的一次的副扫描量F与第一实施方式同样(图8),为7/720dpi,总的副扫描量3F为21/720dpi。而且,该总的副扫描量3F(21/720dpi)小于有效喷嘴宽度(28/720dpi)。因此,与第一实施方式同样,能够抑制头单元40的副扫描方向的宽度变大。As shown in FIG. 11 , the sub-scanning amount F per one head unit 40 is 7/720 dpi as in the first embodiment ( FIG. 8 ), and the total sub-scanning amount 3F is 21/720 dpi. Also, the total sub-scanning amount 3F (21/720dpi) is smaller than the effective nozzle width (28/720dpi). Therefore, similarly to the first embodiment, it is possible to suppress the width of the head unit 40 in the sub-scanning direction from increasing.

另外,与图8不同,在图11中,只使一个头41的喷嘴喷出墨水而形成的扫描线的数量,与使两个以上的头41的喷嘴喷出墨水而形成的扫描线的数量相等。这是由于在第二实施方式中,不存在重叠喷嘴。In addition, unlike FIG. 8, in FIG. 11, the number of scanning lines formed by ejecting ink from the nozzles of only one head 41 is different from the number of scanning lines formed by ejecting ink from the nozzles of two or more heads 41. equal. This is because in the second embodiment, there are no overlapping nozzles.

首先,关注22行至49行的28个点列。第22行至28行、第30行、第32行、第34行的十个点列,只由头41(1)的喷嘴形成,43行、45行、47行、49行的四个点列,只由头41(2)的喷嘴形成。即,只由头41的喷嘴形成的点列是十四个。另一方面,28个点列中的上述以外的点列(十四个点列),由头41(1)和头41(2)两方的喷嘴形成。同样,在50行至77行的28个点列中,由一个头41的喷嘴形成的点列的数量也是十四个,由两个头41的喷嘴形成的点列的数量是十四个。First, focus on the 28 dot columns from row 22 to row 49. Ten dot columns in rows 22 to 28, 30, 32, and 34 are formed only by the nozzles of head 41(1), and four dot columns in rows 43, 45, 47, and 49 , formed only by the nozzles of head 41(2). That is, the number of dot rows formed only by the nozzles of the head 41 is fourteen. On the other hand, among the 28 dot rows, the other ones (fourteen dot rows) are formed by the nozzles of both the head 41 ( 1 ) and the head 41 ( 2 ). Likewise, among the 28 dot columns from rows 50 to 77, the number of dot columns formed by the nozzles of one head 41 is also fourteen, and the number of dot columns formed by the nozzles of two heads 41 is fourteen.

这样,通过按照只使一个头41的喷嘴喷出墨水而形成的扫描线的数量,为使两个以上的头41的喷嘴喷出墨水而形成的扫描线的数量以下的方式,形成扫描线组,可与第一实施方式同样,能够减少只由一个头41(如图5说明的那样,喷出量少的头41或喷出量多的头41)的喷嘴形成的扫描线在扫描线组中的比例。因此,假设即使是只由一个头41的喷嘴形成的扫描线,也能够减少成为浓度不均的扫描线的数量,结果,能够抑制浓度不均变显著。In this way, the scanning line group is formed so that the number of scanning lines formed by ejecting ink from the nozzles of only one head 41 is equal to or less than the number of scanning lines formed by ejecting ink from the nozzles of two or more heads 41. , like the first embodiment, it is possible to reduce the number of scan lines formed by the nozzles of only one head 41 (as illustrated in FIG. 5 , the head 41 with a small discharge amount or the head 41 with a large discharge amount). ratio in . Therefore, even if it is a scanning line formed by only one nozzle of the head 41 , the number of scanning lines causing density unevenness can be reduced, and as a result, it is possible to suppress the density unevenness from becoming conspicuous.

==第三实施方式====Third Embodiment==

接着,对于第三实施方式涉及的重叠打印进行说明。图12是用于说明第三实施方式涉及的重叠打印的图。Next, overlay printing according to the third embodiment will be described. FIG. 12 is a diagram for explaining overlay printing according to the third embodiment.

在第三实施方式中,如图12所示,也通过四个行程来完成一个扫描线(重叠打印)。即,在四个行程之间,从各头喷出墨水,完成一个扫描线。具体而言,第1列及第5列的点由行程1形成,第2列及第6列的点由行程2形成,第3列及第7列的点由行程3形成,第4列及第8列的点由行程4形成。另外,在图12中,表示了到第8列的点,然而实际上是由更多的列形成点的。In the third embodiment, as shown in FIG. 12 , one scanning line is also completed by four passes (overlapping printing). That is, between four passes, ink is ejected from each head to complete one scanning line. Specifically, the points in the 1st and 5th columns are formed by run 1, the points in the 2nd and 6th columns are formed by run 2, the points in the 3rd and 7th columns are formed by run 3, and the points in the 4th and 6th columns are formed by run 3. The points of column 8 are formed by run 4. In addition, in FIG. 12, the dots up to the eighth column are shown, but actually more columns form dots.

另外,本实施方式的头单元40与第一实施方式的头单元40(图3)是同样的。即,在相邻的两个头41中,存在重叠喷嘴。而且,各喷嘴的喷嘴距为1/360dpi。In addition, the head unit 40 of this embodiment is the same as the head unit 40 (FIG. 3) of 1st Embodiment. That is, there are overlapping nozzles in two adjacent heads 41 . Moreover, the nozzle pitch of each nozzle is 1/360dpi.

第一、第二实施方式的扫描线的间隔是1/720dpi(参见图8、图11),与此相对,图12所示的扫描线的间隔为2/720dpi(=1/360dpi)(即,与喷嘴距相同的大小)。因此,在第三实施方式中,与第一、第二实施方式不同,不进行交错(interlace)打印。在此,交错打印是指,如图8和图11所示,在由一次的行程形成的扫描线之间夹着未形成的扫描线的打印方式。The scan line intervals of the first and second embodiments are 1/720dpi (see FIGS. 8 and 11 ), whereas the scan line intervals shown in FIG. 12 are 2/720dpi (=1/360dpi) (that is, , the same size as the nozzle pitch). Therefore, in the third embodiment, unlike the first and second embodiments, interlace printing is not performed. Here, interlaced printing refers to a printing method in which scanning lines not formed are interposed between scanning lines formed in one pass as shown in FIGS. 8 and 11 .

另外,在图12中,与图8同样,只表示了喷嘴列C,且各头41的喷嘴数量也是十六个。另外,在此为了便于说明,将头单元40作为具有三个头41(1)~41(3)的情况进行说明。而且,用白圆(○)表示头41(1)的喷嘴形成的点,用黑圆(●)表示头41(2)的喷嘴形成的点,用白三角(△)表示头41(3)的喷嘴形成的点。In addition, in FIG. 12, similarly to FIG. 8, only the nozzle row C is shown, and the number of nozzles of each head 41 is also sixteen. In addition, here, for convenience of description, the head unit 40 will be described as having three heads 41 ( 1 ) to 41 ( 3 ). And, the dots formed by the nozzles of the head 41 (1) are indicated by white circles (○), the dots formed by the nozzles of the head 41 (2) are indicated by black circles (●), and the heads 41 (3) are indicated by white triangles (△). The point formed by the nozzle.

而且,图12所示的各头41的有效喷嘴与第一实施方式同样,如下所述。头41(1)的有效喷嘴是喷嘴#1~喷嘴#15的十五个喷嘴,其有效喷嘴宽度为30/720dpi。头41(2)的有效喷嘴是喷嘴#2~喷嘴#15的十四个喷嘴,其有效喷嘴宽度为28/720dpi。头41(3)的有效喷嘴是喷嘴#2~喷嘴#16的十五个喷嘴,其有效喷嘴宽度为30/720dpi。Moreover, the effective nozzles of each head 41 shown in FIG. 12 are the same as those of the first embodiment, and will be described below. The effective nozzles of the head 41 ( 1 ) are fifteen nozzles from nozzle #1 to nozzle #15, and the effective nozzle width thereof is 30/720 dpi. The effective nozzles of the head 41 ( 2 ) are fourteen nozzles from nozzle #2 to nozzle #15, and the effective nozzle width is 28/720 dpi. The effective nozzles of the head 41 ( 3 ) are fifteen nozzles from nozzle #2 to nozzle #16, and the effective nozzle width is 30/720 dpi.

并且,在第三实施方式中,头单元40的一次的副扫描量F为8/720dpi,四次的行程中的总的副扫描量3F为24/720dpi。而且,在第三实施方式中也是,总的副扫描量3F(24/720dpi)被设定为小于两个有效喷嘴的宽度中的小的有效喷嘴的宽度(28/720dpi)。因此,与第一实施方式同样,能够抑制头单元40的副扫描方向的宽度变大。In addition, in the third embodiment, the one-time sub-scanning amount F of the head unit 40 is 8/720 dpi, and the total sub-scanning amount 3F in four strokes is 24/720 dpi. Also in the third embodiment, the total sub-scanning amount 3F (24/720 dpi) is set smaller than the width of the smaller effective nozzle (28/720 dpi) among the widths of the two effective nozzles. Therefore, similarly to the first embodiment, it is possible to suppress the width of the head unit 40 in the sub-scanning direction from increasing.

在此,对于打印区域的各扫描线由哪个头41的喷嘴形成进行考察。在此,在本实施例中的打印区域的扫描线如图12所示,是指R1行至R30行的扫描线。Here, it will be considered which nozzle of the head 41 forms each scanning line in the printing area. Here, as shown in FIG. 12 , the scanning lines of the printing area in this embodiment refer to the scanning lines from row R1 to row R30 .

首先,R1行至R3行的扫描线只由头41(1)的喷嘴形成。R4行至R15行的扫描线由头41(1)和头41(2)的喷嘴形成。R16行和R17行的扫描线只由头41(2)的喷嘴形成。R18行至R29行的扫描线由头41(2)和头41(3)的喷嘴形成。而且,R30行的扫描线只由头41(3)的喷嘴形成。First, the scanning lines of row R1 to row R3 are formed only by the nozzles of the head 41(1). The scanning lines of the R4 row to the R15 row are formed by the nozzles of the head 41(1) and the head 41(2). The scanning lines of the R16 and R17 rows are formed only by the nozzles of the head 41(2). The scanning lines of the R18 row to the R29 row are formed by the nozzles of the head 41(2) and the head 41(3). Also, the scanning lines of row R30 are formed only by the nozzles of the head 41(3).

并且,当在上述的有效喷嘴宽度(28/720dpi)的范围中观察时(在此,以R4行至R27行的扫描线为例进行说明),只使一个头41的喷嘴喷出墨水而形成的扫描线的数量,为R4行至R15行十二个,使两个头41的喷嘴喷出墨水而形成的扫描线的数量,为R16行和R17行的两个。In addition, when viewed in the range of the above-mentioned effective nozzle width (28/720dpi) (here, the scanning lines from row R4 to row R27 are described as an example), only one nozzle of the head 41 ejects ink to form a The number of scanning lines is twelve from row R4 to row R15, and the number of scanning lines formed by ejecting ink from the nozzles of the two heads 41 is two for row R16 and row R17.

这样,只使一个头41的喷嘴喷出墨水而形成的扫描线的数量,少于使两个以上的头41的喷嘴喷出墨水而形成的扫描线的数量。由此,与第一实施方式同样,假设即使是只由一个头41的喷嘴形成的扫描线,也能够减少成为浓度不均的扫描线的数量,结果,能够抑制浓度不均变显著。In this way, the number of scanning lines formed by ejecting ink from the nozzles of only one head 41 is smaller than the number of scanning lines formed by ejecting ink from the nozzles of two or more heads 41 . Thus, as in the first embodiment, even if the scanning lines are formed by only one nozzle of the head 41 , the number of scanning lines causing density unevenness can be reduced, and as a result, it is possible to suppress the density unevenness from becoming conspicuous.

另外,在上述说明中,进行四个行程时的各次的副扫描量F为相同大小的8/720dpi,然而各次的副扫描量也可以不同。另外,在上述中,第1列(第5列)的点由第1行程形成,第2列(第6列)的点由第2行程形成,第3列(第7列)的点由第3行程形成,第4列(第8列)的点由第4行程形成,然而并不限定于此。只要至少相邻的列的点,由不同的行程形成即可。In addition, in the above description, the sub-scanning amount F of each time when four passes are performed is 8/720 dpi of the same size, however, the sub-scanning amount of each time may be different. Also, in the above, the dots in the 1st column (column 5) are formed by the 1st stroke, the dots in the 2nd column (column 6) are formed by the 2nd stroke, and the dots in the 3rd column (column 7) are formed by the Three passes are formed, and the dots in the fourth column (eighth column) are formed by the fourth pass, but the present invention is not limited thereto. It is only necessary that at least points in adjacent columns are formed by different runs.

并且,在上述中,通过四个行程来形成一个扫描线,然而并不限定于此。只要至少由两个行程(2以上的整数次的行程)来形成一个扫描线即可,例如可以由三个行程来形成一个扫描线(第一实施方式和第二实施方式也同样)。In addition, in the above description, one scan line is formed by four passes, but the present invention is not limited thereto. It is only necessary to form one scanning line by at least two passes (integer times of two or more passes), for example, one scanning line may be formed by three passes (the same applies to the first and second embodiments).

==其它的实施方式====Other implementations==

以上,基于上述实施方式对本发明涉及的液体喷出装置等进行了说明,然而上述发明的实施方式,是为了使本发明容易理解,并不限定本发明。本发明在不脱离其宗旨的情况下,可以进行变更、改进,并且不言而喻其等价物都包括在本发明的保护范围中。As above, the liquid ejection device and the like according to the present invention have been described based on the above-mentioned embodiments, but the above-mentioned embodiments of the present invention are for the purpose of facilitating understanding of the present invention and do not limit the present invention. The present invention can be changed and improved without departing from the gist, and it goes without saying that equivalents thereof are all included in the protection scope of the present invention.

而且,在上述实施方式中,将液体喷出装置具体化为喷墨打印机,然而不局限于此,也可以具体化为喷出(喷射)墨水以外的其它液体(例如,分散有功能材料的颗粒的液状体、凝胶那样的流状体)的液体喷出装置。例如可以是:喷出以分散或者溶解的方式包含液晶显示器、滤色器、EL(电致发光)显示器以及面发光显示器的制造等中使用的电极材料和色材料等的材料的液状体喷出装置;喷出用于生物芯片制造的生物有机体的液体喷出装置;作为精密吸液管而使用并喷出成为试料的液体的液体喷出装置。此外,还可以是在钟表或照相机等精密机械上以点状孔隙喷出润滑油的液体喷出装置;为了形成光通信元件等所使用的微小半球透镜(光学透镜)等,而向基板上喷出紫外线固化树脂等透明树脂液的液体喷出装置;为了对基板等进行蚀刻而喷出酸或者碱等蚀刻液的液体喷出装置;喷出凝胶的流状体喷出装置。而且,能够将本发明应用到这些装置中的任意一种喷出装置。Moreover, in the above-mentioned embodiments, the liquid ejection device is embodied as an inkjet printer, but it is not limited to this, and it may also be embodied as ejecting (jetting) other liquids (for example, particles with functional materials dispersed therein) than ink. A liquid ejection device for fluids such as liquids and gels). For example, it may be a liquid ejection that includes liquid crystal displays, color filters, EL (electroluminescence) displays, and surface emission displays, in which materials such as electrode materials and color materials are used in the manufacture of dispersed or dissolved materials. A device; a liquid ejection device that ejects biological organisms used in the production of biochips; a liquid ejection device that is used as a precision pipette and ejects a liquid that becomes a sample. In addition, it can also be a liquid ejection device that ejects lubricating oil from dotted holes on precision machines such as clocks and cameras; in order to form micro hemispherical lenses (optical lenses) used in optical communication elements, etc., spray on the substrate A liquid ejection device that ejects transparent resin liquids such as ultraviolet curable resins; a liquid ejection device that ejects etching solutions such as acids or alkalis for etching substrates; and a fluid ejection device that ejects gels. Also, the present invention can be applied to any of these devices for ejection.

并且,在上述实施方式中,通过在打印带T在停止的状态下使头单元40在主扫描方向上移动四次在副扫描方向上移动3次,而形成扫描线(图8和图9),然而并不限定于此。例如,也可以使头单元40只在主扫描方向移动,使打印带T在副扫描方向上移动,来形成扫描线,另外,还可以是头单元40不移动,而通过打印带T在主扫描方向及副扫描方向上移动,来形成扫描线。即,可以通过头单元40相对于打印带T在主扫描方向及副扫描方向上进行相对移动,来形成扫描线。Also, in the above-described embodiment, the scanning line is formed by moving the head unit 40 four times in the main scanning direction and three times in the sub scanning direction while the printing tape T is stopped ( FIGS. 8 and 9 ). , but is not limited to this. For example, it is also possible to move the head unit 40 only in the main scanning direction, and move the printing tape T in the sub-scanning direction to form a scanning line. In addition, the head unit 40 may not move, but pass the printing tape T in the main scanning direction. direction and sub-scanning direction to form scanning lines. That is, the scanning lines can be formed by relatively moving the head unit 40 with respect to the printing tape T in the main scanning direction and the sub scanning direction.

另外,在上述的实施方式中,使相邻的头41的重叠喷嘴(例如,头41(3)的喷嘴#15,和头41(4)的喷嘴#1)交替地喷出墨水,形成一个扫描线(即,重叠的两个喷嘴两者都喷出墨水),然而不限定于此。In addition, in the above-mentioned embodiment, the overlapping nozzles of the adjacent heads 41 (for example, the nozzle #15 of the head 41(3), and the nozzle #1 of the head 41(4)) alternately eject ink to form one A scanning line (ie, two overlapping nozzles both eject ink), however, is not limited thereto.

例如,可以只使相邻的头41的重叠喷嘴中的一方喷出墨水。具体而言,对于头41(3)而言,从重叠喷嘴(喷嘴#1、#2、#15、#16)中的喷嘴#1、#2喷出墨水,而不从喷嘴#15、#16喷出墨水。同样,对于头41(4)而言,也从重叠喷嘴(喷嘴#1、#2、#15、#16)中的喷嘴#1、#2喷出墨水,而不从喷嘴#15、#16喷出墨水。在这种情况下,各头41的有效喷嘴数(十四个)相等。For example, ink may be ejected from only one of the overlapping nozzles of adjacent heads 41 . Specifically, for the head 41 (3), ink is ejected from the nozzles #1, #2 of the overlapping nozzles (nozzles #1, #2, #15, #16), and ink is not ejected from the nozzles #15, #16. 16 ejects ink. Likewise, for the head 41 (4), ink is ejected from the nozzles #1, #2 of the overlapping nozzles (nozzles #1, #2, #15, #16), but not from the nozzles #15, #16. Squirt ink. In this case, the number of effective nozzles (fourteen) of each head 41 is equal.

另外,在上述情况下,由于位于相邻的头41的连接点处的喷嘴(主要是重叠喷嘴)的使用状态是相同的,因此与头41的连接点部分对应的扫描线也以等间隔形成(即,有规律地形成),因此还能够抑制因连接点引起的浓度不均。In addition, in the above case, since the usage states of the nozzles (mainly overlapping nozzles) located at the connection points of the adjacent heads 41 are the same, the scanning lines corresponding to the connection point portions of the heads 41 are also formed at equal intervals. (that is, formed regularly), therefore, it is also possible to suppress concentration unevenness due to connection points.

Claims (4)

1.一种液体喷出装置,其特征在于,具备:1. A liquid ejection device, characterized in that, possesses: (a)头单元,其沿着第一方向具有多个在所述第一方向上排列有多个向介质喷出液体的喷嘴的头,在与所述第一方向交叉的第二方向相对所述介质进行相对移动,并且喷出所述液体,(a) a head unit having a plurality of heads arranged along a first direction in which a plurality of nozzles for ejecting liquid to a medium are arranged, and opposite to each other in a second direction intersecting the first direction. The medium is relatively moved, and the liquid is ejected, 所述头单元的所述第一方向的宽度大于所述介质的所述第一方向的宽度;A width of the head unit in the first direction is greater than a width of the medium in the first direction; (b)移动机构,其使所述头单元相对于所述介质,在所述第二方向和所述第一方向上交替地多次相对移动;和(b) a moving mechanism that moves the head unit relative to the medium alternately multiple times in the second direction and the first direction; and (c)控制部,其通过利用所述移动机构使所述头单元相对所述介质,在所述第二方向和所述第一方向上交替地多次相对移动,并且使两个以上不同的所述喷嘴分别喷出所述液体而形成各扫描线,来形成扫描线组,(c) a control unit that moves the head unit relative to the medium alternately multiple times in the second direction and the first direction by using the moving mechanism, and makes two or more different The nozzles eject the liquid respectively to form scanning lines to form scanning line groups, 按照所述头单元进行所述多次相对移动时的所述头单元的所述第一方向的总移动量,小于一个所述头的所述第一方向的有效喷嘴宽度的方式,由所述移动机构使所述头单元相对移动,Said The moving mechanism moves the head unit relatively, 按照所述扫描线组中的、只使一个所述头的所述喷嘴喷出所述液体而形成的所述扫描线的数量,为使两个以上的所述头的所述喷嘴喷出所述液体而形成的所述扫描线的数量以下的方式,形成所述扫描线组。According to the number of the scanning lines formed by causing the nozzles of only one head to eject the liquid in the scanning line group, the nozzles of two or more heads eject the liquid. The scan line group is formed in such a manner that the number of the scan lines formed by the liquid is less than or equal to that of the scan line. 2.根据权利要求1所述的液体喷出装置,其特征在于,2. The liquid ejection device according to claim 1, wherein: 当将所述头单元进行所述多次相对移动时的所述头单元的所述第二方向的移动次数,设为m次时,When the number of times the head unit moves in the second direction when the head unit performs the multiple relative movements is m times, 在所述m次的移动中,所有的所述头都喷出所述液体。During the m movements, all the heads eject the liquid. 3.根据权利要求1或2所述的液体喷出装置,其特征在于,3. The liquid ejection device according to claim 1 or 2, wherein: 当将所述头单元进行所述多次相对移动时的所述头单元的所述第一方向的移动次数,设为n次时,When the number of times the head unit moves in the first direction when the head unit performs the multiple relative movements is set to n times, 所述n次移动的各移动量为相同大小。Each movement amount of the n times of movement is the same size. 4.一种扫描线形成方法,4. A scanning line forming method, (a)通过使头单元相对于介质在第二方向和第一方向上交替地多次相对移动,并且使两个以上不同的喷嘴分别喷出液体而形成各扫描线,来形成各扫描线组,其中,所述头单元沿着所述第一方向具有多个在所述第一方向上排列有多个向介质喷出液体的喷嘴的头,在与所述第一方向交叉的第二方向相对所述介质进行相对移动,并且喷出所述液体,所述头单元的所述第一方向的宽度大于所述介质的所述第一方向的宽度,其特征在于,(a) Each scanning line group is formed by making the head unit relative to the medium alternately move multiple times in the second direction and the first direction, and making two or more different nozzles respectively eject liquid to form each scanning line , wherein the head unit has a plurality of heads arranged along the first direction with a plurality of nozzles for ejecting liquid to the medium, and in a second direction intersecting the first direction Relatively moving relative to the medium, and ejecting the liquid, the width of the head unit in the first direction is larger than the width of the medium in the first direction, characterized in that, (b)按照所述头单元进行所述多次相对移动时的所述头单元的所述第一方向的总移动量,小于一个所述头的所述第一方向的有效喷嘴宽度的方式,使所述头单元相对移动,(b) in such a manner that the total amount of movement of the head unit in the first direction when the head unit performs the plurality of relative movements is smaller than the effective nozzle width of one head in the first direction, causing the head unit to move relatively, 按照所述扫描线组中的、只使一个所述头的所述喷嘴喷出所述液体而形成的所述扫描线的数量,为使两个以上的所述头的所述喷嘴喷出所述液体而形成的所述扫描线的数量以下的方式,形成所述扫描线组。According to the number of the scanning lines formed by causing the nozzles of only one head to eject the liquid in the scanning line group, the nozzles of two or more heads eject the liquid. The scan line group is formed in such a manner that the number of the scan lines formed by the liquid is less than or equal to that of the scan line.
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