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CN101386490B - A kind of allyl polyethylene glycol ether type polycarboxylate water reducing agent and preparation method thereof - Google Patents

A kind of allyl polyethylene glycol ether type polycarboxylate water reducing agent and preparation method thereof Download PDF

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CN101386490B
CN101386490B CN2008102242917A CN200810224291A CN101386490B CN 101386490 B CN101386490 B CN 101386490B CN 2008102242917 A CN2008102242917 A CN 2008102242917A CN 200810224291 A CN200810224291 A CN 200810224291A CN 101386490 B CN101386490 B CN 101386490B
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reducing agent
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CN101386490A (en
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李崇智
王林
周文娟
陈家珑
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SHANGRAO TIANJIA NEW MATERIALS CO Ltd
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Beijing University of Civil Engineering and Architecture
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Abstract

The invention discloses an allyloxypolyethyleneglycol type polycarboxylate water reducing agent and a method for preparing the same, wherein the water reducing agent is a polymer obtained through polymerization; the polymer comprises the following components in weight percentage: 30 to 50 percent of unsaturated polyoxyalkylene group ether monomer(a), 5 to 20 percent of unsaturated monocarboxylic acid and derivative monomer(b) of unsaturated monocarboxylic acid, 1 to 20 percent of unsaturated dicarboxylic acid(c) and 40 to 60 percent of water; the components undergo polymerization in a water solution at a temperature of between 45 and 70 DEG C in the presence of a redox initiator to form the water reducing agent. The polycarboxylate water reducing agent has the advantages of high conversion rate of reaction product, good cohesiveness and super high dispersibility and excellent performance when applied to high strength concrete.

Description

一种烯丙基聚乙二醇醚型聚羧酸系减水剂及其制备方法A kind of allyl polyethylene glycol ether type polycarboxylate water reducing agent and preparation method thereof

技术领域technical field

本发明涉及一种化工原料制备领域,尤其涉及一种具有超强分散作用的烯丙基聚乙二醇醚型聚羧酸系减水剂及其制备方法。The invention relates to the field of preparation of chemical raw materials, in particular to an allyl polyglycol ether type polycarboxylate water reducer with super strong dispersing effect and a preparation method thereof.

背景技术Background technique

在当今的混凝土行业中,提高混凝土建筑物的耐久性和强度已成为共识,采用极高减水的聚羧酸系减水剂来降低单位水量是常用手段。In today's concrete industry, it has become a consensus to improve the durability and strength of concrete buildings. It is a common method to use extremely high water-reducing polycarboxylate-based water-reducers to reduce the unit water volume.

多年来,为降低单位水量,聚羧酸系减水剂更新换代,现在均难以满足日渐复杂的混凝土原材料与工作性要求。在专利CN1288870A中公布了一种在氧化-还原体系中制备含有特定比率的聚乙二醇单烯丙醚和马来酸系单体的聚羧酸系减水剂的方法,其反应温度为70~110℃,氧化剂是过氧化氢或过硫酸盐,还原剂是次磷酸或其盐。实践证明该减水剂的减水性能是不足的,需要在较高固体掺量下才能获得良好的分散能力,主要原因是聚乙二醇单烯丙基醚和马来酸系单体的共聚性很低。另外,专利CN1167739A公开了一种制备聚羧酸水泥分散剂的方法,先将烷氧基多亚烷基二醇和(甲基)丙烯酸酯在碱性催化剂的作用下进行酯交换反应制备烷氧基多亚烷基二醇单(甲基)丙烯酸酯,再与(甲基)丙烯酸混合,在过硫酸按的作用下共聚合制得聚羧酸减水剂。此类使用烷氧基多亚烷基二醇单(甲基)丙烯酸酯单体生产的聚羧酸减水剂产品质量不稳定,与不同砂石材料及混凝土矿物掺和料的适应性差,往往出现减水率大起大落,混凝土坍落度损失变化无常的现象,另外,液体状态储存与运输等皆可能造成产品质量波动,暴露了一些难以解决的技术问题。专利CN1343642A公开了一种水泥分散剂及使用它的水泥组合物,通过以烯丙基聚乙二醇单体(a)、不饱和单元羧酸(b)作必须组分,加其它可聚合单体制备减水剂,这种方法得到的共聚物减水率高,但水泥组合物粘聚性能还有不足。CN101186460A公布了一种以烯丙基聚乙二醇为原料的聚羧酸系减水剂及其合成方法,以烯丙基聚乙二醇、马来酸酐、丙烯酸甲酯、过硫酸铵、硫酸亚锡和水等通过氮气保护,经过加热反应合成而获得,这种方法虽然解决了聚乙二醇单烯丙醚和马来酸系单体的共聚性低的问题,但它减水率仍不够高,对混凝土组成材料有选择性,适应性差,在高减水率领域内,仍不能满足分散性能的要求。专利CN1412175公开了一种烯丙基醚酯单体的制备方法以及用该单体制备减水剂的方法,用这种精制过的烯丙基醚酯单体与马来酸酐在80℃下用偶氮二异丁腈做引发剂下制得重均分子量为13500的共聚物,再将此共聚物和烷基聚亚烷基二醇在100℃下酯化得到一种微交联型水泥分散剂,使它与不同水泥具有相对更好的适应性,该工艺较复杂,使得最终产品的成本很高。Over the years, in order to reduce the unit water volume, polycarboxylate-based water reducers have been replaced, but now it is difficult to meet the increasingly complex requirements for concrete raw materials and workability. In the patent CN1288870A, a method for preparing a polycarboxylate water reducer containing a specific ratio of polyethylene glycol monoallyl ether and maleic acid monomer in an oxidation-reduction system is disclosed, and the reaction temperature is 70 ~110°C, the oxidizing agent is hydrogen peroxide or persulfate, and the reducing agent is hypophosphorous acid or its salt. Practice has proved that the water-reducing performance of the water-reducing agent is insufficient, and a good dispersion ability can only be obtained at a higher solid content. The main reason is the copolymerization of polyethylene glycol monoallyl ether and maleic acid monomers. Sex is very low. In addition, the patent CN1167739A discloses a method for preparing a polycarboxylate cement dispersant. First, alkoxy polyalkylene glycol and (meth)acrylate are subjected to transesterification under the action of a basic catalyst to prepare alkoxy Polyalkylene glycol mono(meth)acrylate is mixed with (meth)acrylic acid, and copolymerized under the action of persulfuric acid to obtain a polycarboxylate water reducer. Such polycarboxylate superplasticizers produced using alkoxy polyalkylene glycol mono(meth)acrylate monomers have unstable product quality and poor adaptability to different sandstone materials and concrete mineral admixtures, often The water-reducing rate fluctuates greatly, and the slump loss of concrete is variable. In addition, the liquid state storage and transportation may cause fluctuations in product quality, exposing some difficult technical problems. Patent CN1343642A discloses a cement dispersant and a cement composition using it, by using allyl polyethylene glycol monomer (a) and unsaturated unit carboxylic acid (b) as essential components, adding other polymerizable monomers The copolymer prepared by this method has a high water-reducing rate, but the cohesive performance of the cement composition is still insufficient. CN101186460A discloses a kind of polycarboxylate water-reducer and its synthetic method with allyl polyethylene glycol as raw material, with allyl polyethylene glycol, maleic anhydride, methyl acrylate, ammonium persulfate, sulfuric acid Stannous and water are synthesized through nitrogen protection and heating reaction. Although this method solves the problem of low copolymerization of polyethylene glycol monoallyl ether and maleic acid monomers, its water reduction rate is still high. It is not high enough, has selectivity to concrete constituent materials, and has poor adaptability. In the field of high water reducing rate, it still cannot meet the requirements of dispersion performance. Patent CN1412175 discloses a preparation method of an allyl ether ester monomer and a method for preparing a water reducer by using the monomer, using the refined allyl ether ester monomer and maleic anhydride at 80°C Azobisisobutyronitrile is used as an initiator to prepare a copolymer with a weight-average molecular weight of 13,500, and then the copolymer is esterified with alkyl polyalkylene glycol at 100°C to obtain a micro-crosslinked cement dispersion agent, so that it has relatively better adaptability to different cements, and the process is more complicated, which makes the cost of the final product very high.

发明内容Contents of the invention

本发明实施方式提供一种烯丙基聚乙二醇醚型聚羧酸系减水剂及其制备方法,该减水剂反应产物转化率高,粘聚性好,以很少添加量能呈现很高分散性,特别是在高减水率领域,在混凝土中应用具有性能优异。The embodiment of the present invention provides an allyl polyethylene glycol ether type polycarboxylate water reducer and its preparation method. Very high dispersibility, especially in the field of high water reducing rate, it has excellent performance in concrete application.

本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:

本发明实施方式提供一种烯丙基聚乙二醇醚型聚羧酸系减水剂,该减水剂为聚合后得到的聚合物,按占聚合物总重量的百分比计,聚合物中包含下述各组分:The embodiment of the present invention provides an allyl polyethylene glycol ether type polycarboxylate water reducer, the water reducer is a polymer obtained after polymerization, and the polymer contains The following components:

不饱和聚氧化烯基醚单体(a)                 30~50%Unsaturated polyoxyalkylene ether monomer (a) 30~50%

不饱和一元羧酸及其衍生物单体(b)            5~20%Unsaturated monocarboxylic acid and its derivative monomer (b) 5~20%

不饱和二元羧酸(c)                          1~20%Unsaturated dicarboxylic acid (c) 1~20%

水                                         40~60%Water 40~60%

其中,所述不饱和聚氧化烯基醚单体(a)由通式(1)表示:Wherein, the unsaturated polyoxyalkylene ether monomer (a) is represented by general formula (1):

通式(1)     XO(R1O)nHGeneral formula (1) XO(R 1 O)nH

通式(1)中X表示包含2~4个碳原子的烯基,R1O表示有2~4个碳原子的氧化乙烯基,n是氧化乙烯基的基团平均加成摩尔数,它代表20~150间的任一个数,在共聚物中,单体(a)为其中一种或两种或多种的混合物;In the general formula (1), X represents an alkenyl group containing 2 to 4 carbon atoms, R 1 O represents an oxyethylene group having 2 to 4 carbon atoms, and n is the average number of added moles of the oxyethylene group, which Represents any number between 20 and 150. In the copolymer, the monomer (a) is one or a mixture of two or more;

所述不饱和一元羧酸及其衍生物单体(b)由通式(2)表示:The unsaturated monocarboxylic acid and its derivative monomer (b) are represented by general formula (2):

通式(2)             

Figure G2008102242917D00031
Formula (2)
Figure G2008102242917D00031

通式(2)中R2代表氢、甲基,R3代表OM1,其中M1代表氢、一价金属、二价金属、铵或有机胺,在共聚物中,单体(b)为其中一种或两种或多种的混合物;In general formula (2), R 2 represents hydrogen, methyl, R 3 represents OM 1 , wherein M 1 represents hydrogen, monovalent metal, divalent metal, ammonium or organic amine, and in the copolymer, monomer (b) is One or a mixture of two or more of them;

所述不饱和二元羧酸(c)由通式(3)表示:The unsaturated dicarboxylic acid (c) is represented by general formula (3):

通式(3)               Formula (3)

通式(3)中M2代表氢、一价金属、二价金属、铵或者有机胺,R4代表OM3或者O(R5O)mR6,其中M2代表氢、一价金属、二价金属、铵或有机胺,其中,R5O表示有2~4个碳原子的氧化烯基或者多个氧化烯基的混合物,R6代表氢或者有1~12个碳原子数的烷基基团、苯基基团或者有机胺,m为氧化烯基团的平均加成摩尔数,其代表1~35间的任一个数,在共聚物中,不饱和二元羧酸(c)为其中一种或两种或多种的混合物。In general formula (3), M 2 represents hydrogen, monovalent metal, divalent metal, ammonium or organic amine, R 4 represents OM 3 or O(R 5 O)mR 6 , wherein M 2 represents hydrogen, monovalent metal, divalent Valence metals, ammonium or organic amines, wherein R 5 O represents an oxyalkylene group with 2 to 4 carbon atoms or a mixture of multiple oxyalkylene groups, and R 6 represents hydrogen or an alkyl group with 1 to 12 carbon atoms group, phenyl group or organic amine, m is the average addition mole number of oxyalkylene groups, which represents any number between 1 and 35, and in the copolymer, the unsaturated dicarboxylic acid (c) is One or a mixture of two or more of them.

所述减水剂中还包含:占减水剂总重量1~24%的其它可聚单体(d);所述其它可聚单体(d)包括:不饱和磺酸或其盐、不饱和酰胺、乙烯基酯中的任一种或两种或多种的混合物。The water reducer also includes: other polymerizable monomers (d) accounting for 1 to 24% of the total weight of the water reducer; the other polymerizable monomers (d) include: unsaturated sulfonic acid or its salt, unsaturated sulfonic acid Any one or a mixture of two or more of saturated amides and vinyl esters.

所述不饱和磺酸或其盐包括:(甲基)烯丙基磺酸或其盐、苯乙烯磺酸或其盐中的任一种或两种的混合物。The unsaturated sulfonic acid or its salt includes any one or a mixture of (meth)allylsulfonic acid or its salt, styrenesulfonic acid or its salt.

所述不饱和酰胺包括:2-甲基丙烯酰胺、3-丙烯磺酸或其盐中的任一种或两种的混合物。The unsaturated amides include any one or a mixture of 2-methacrylamide, 3-propenesulfonic acid or its salts.

所述乙烯基酯包括:乙酸乙烯酯、丙酸乙烯酯中的任一种或两种的混合物。The vinyl ester includes: any one or a mixture of vinyl acetate and vinyl propionate.

本发明实施方式还提供一种烯丙基聚乙二醇醚型聚羧酸系减水剂的制备方法,该方法包括:The embodiment of the present invention also provides a method for preparing an allyl polyethylene glycol ether type polycarboxylate water reducer, the method comprising:

以准备制得产品的总重量为100%计,按下述用量范围取各组分为原料,包括:Taking the total weight of the product to be prepared as 100%, each component is taken as a raw material according to the following dosage range, including:

不饱和聚氧化烯基醚单体(a)            30~50%Unsaturated polyoxyalkylene ether monomer (a) 30~50%

不饱和一元羧酸及其衍生物单体(b)      5~20%Unsaturated monocarboxylic acid and its derivative monomer (b) 5~20%

不饱和二元羧酸(c)                    1~20%Unsaturated dicarboxylic acid (c) 1~20%

水                                   40~60%Water 40~60%

在45~70℃温度下采用氧化还原引发体系使上述各组分在水溶液中进行聚合,聚合后得到的聚合物即为烯丙基聚乙二醇醚型聚羧酸系减水剂。The above-mentioned components are polymerized in an aqueous solution at a temperature of 45-70° C. using a redox initiation system, and the polymer obtained after polymerization is an allyl polyglycol ether type polycarboxylic acid water reducer.

所述方法具体包括:Described method specifically comprises:

将不饱和聚氧化烯基醚单体(a)、不饱和二元羧酸(c)、氧化剂和按所用水总重量50~80%的水混合后,升温至45~70℃;After mixing unsaturated polyoxyalkylene ether monomer (a), unsaturated dicarboxylic acid (c), oxidizing agent and 50-80% water according to the total weight of water used, the temperature is raised to 45-70°C;

向上述反应后的混合溶液中同时滴加剩余的水与不饱和一元羧酸及其衍生物单体(b)混合后的水溶液和还原剂,滴加2.5~3.5小时,完毕后,在反应温度为45~70℃的条件下继续保温25~35分钟,使聚合反应完成,保温结束后冷却,加入NaOH中和,调整聚合物的浓度至40%~60%,即得到烯丙基聚乙二醇醚型聚羧酸系减水剂。In the mixed solution after the above reaction, add dropwise the remaining water and the mixed aqueous solution of unsaturated monocarboxylic acid and its derivative monomer (b) and the reducing agent at the same time, dropwise for 2.5 to 3.5 hours, after completion, at the reaction temperature Continue to keep warm for 25-35 minutes under the condition of 45-70°C to complete the polymerization reaction, cool down after the heat preservation is over, add NaOH to neutralize, adjust the concentration of the polymer to 40%-60%, and then obtain allyl polyethylene glycol Alcohol ether type polycarboxylate water reducer.

所述方法还包括:在将不饱和聚氧化烯基醚单体(a)、不饱和二元羧酸(c)、水和氧化剂混合步骤中,同时加入其它可聚单体(d),其它可聚单体(d)包括:不饱和磺酸或其盐、不饱和酰胺、乙烯基酯,在共聚物中,其它可聚单体(d)为其中一种单独使用或两种或多种混合物;该其它可聚单体(d)的用量为准备制得产品总重量的1~24%。The method also includes: in the step of mixing the unsaturated polyoxyalkylene ether monomer (a), the unsaturated dicarboxylic acid (c), water and the oxidizing agent, simultaneously adding other polymerizable monomers (d), other Polymerizable monomer (d) includes: unsaturated sulfonic acid or its salt, unsaturated amide, vinyl ester, in the copolymer, other polymerizable monomer (d) is one of them used alone or two or more Mixture; the amount of the other polymerizable monomer (d) is 1-24% of the total weight of the product to be prepared.

所述氧化还原引发体系中的氧化剂为氢过氧化物、过硫酸盐中的一种或它们的混合物;所述氧化剂的用量为所用单体总重量的0.2%~10%。The oxidant in the redox initiation system is one of hydroperoxide, persulfate or their mixture; the amount of the oxidant is 0.2%-10% of the total weight of the monomers used.

所述氧化还原引发体系中的还原剂为硫的低价化合物、L-抗坏血酸中的一种或它们的混合物;所述还原剂的用量为所用单体总重量的0.1~5%。The reducing agent in the redox initiation system is one of low-valent sulfur compounds, L-ascorbic acid or their mixture; the amount of the reducing agent is 0.1-5% of the total weight of the monomers used.

由上述本发明实施方式提供的技术方案可以看出,本发明实施方式通过将不饱和聚氧化烯基醚单体(a)、不饱和一元羧酸及其衍生物单体(b)和不饱和二元羧酸(c)在氧化还原的引发体系下聚合形成烯丙基聚乙二醇醚型聚羧酸系减水剂,该减水剂的一个最重要特点是分子结构多变,其性能优异具有超强分散作用。在混凝土中掺入少量的情况下(一般为水泥总重量的0.5%~1.5%),即具有高减水率和良好的坍落度保持,能满足较高的施工要求,较大程度提高混凝土强度和耐久性。It can be seen from the technical solutions provided by the above-mentioned embodiments of the present invention that the embodiments of the present invention combine unsaturated polyoxyalkylene ether monomer (a), unsaturated monocarboxylic acid and its derivative monomer (b) and unsaturated Dibasic carboxylic acid (c) is polymerized under redox initiation system to form allyl polyglycol ether type polycarboxylate water reducer. One of the most important features of this water reducer is that its molecular Excellent with super dispersing effect. When a small amount is added to the concrete (generally 0.5% to 1.5% of the total weight of the cement), it has a high water-reducing rate and good slump retention, which can meet higher construction requirements and greatly improve the concrete. strength and durability.

具体实施方式Detailed ways

本发明实施方式提供一种烯丙基聚乙二醇醚型聚羧酸系减水剂及其制备方法,该减水剂具有超强分散作用,该减水剂是由下述各组分采用氧化还原引发体系,在水溶液中共聚而成的聚合物,按占聚合物总重量的百化比计,聚合物中包含各组分及含量为:不饱和聚氧化烯基醚单体(a)30~50%、不饱和一元羧酸及其衍生物单体(b)5~20%、不饱和二元羧酸(c)1~20%、水40~60%。The embodiment of the present invention provides an allyl polyethylene glycol ether type polycarboxylate water reducer and its preparation method. The water reducer has a super strong dispersion effect. The water reducer is made of the following components: Redox initiation system, a polymer formed by copolymerization in aqueous solution, based on the percentage of the total weight of the polymer, the polymer contains various components and the content is: unsaturated polyoxyalkylene ether monomer (a) 30-50%, unsaturated monocarboxylic acid and its derivative monomer (b) 5-20%, unsaturated dicarboxylic acid (c) 1-20%, water 40-60%.

实际制备时,也按上述重量比例取各组分,将各组分在45~70℃温度下采用氧化还原引发体系,在水溶液中进行聚合,聚合后得到的聚合物即为减水剂。该减水剂具有反应产物转化率高,以很少添加量能呈现很高分散性,特别是在高减水率领域,其在混凝土中应用时其性能优异。In actual preparation, each component is also taken according to the above weight ratio, and each component is polymerized in an aqueous solution using a redox initiation system at a temperature of 45-70 ° C. The polymer obtained after polymerization is a water reducer. The water reducer has a high conversion rate of reaction products, and can exhibit high dispersibility with a small amount of addition, especially in the field of high water reducing rate, and its performance is excellent when it is applied in concrete.

为便于理解,下面通过具体实施例对本发明作进一步说明。For ease of understanding, the present invention will be further described below through specific examples.

实施例一Embodiment one

本实施例提供一种具有超强分散作用的烯丙基聚乙二醇醚型聚羧酸系减水剂,与现有的以烯丙基聚乙二醇醚为原材料的聚羧酸系减水剂相比,该减水剂的反应产物转化率高,以很少添加量能呈现很高分散性,特别是在高减水率领域,其在混凝土中应用时性能优异,该减水剂是由下述各组分采用氧化还原引发体系,在水溶液中共聚而成的聚合物,以占聚合物总重量的百分比计,该聚合物减水剂中含有:This embodiment provides an allyl polyglycol ether type polycarboxylate water reducer with super strong dispersing effect. Compared with the water-reducing agent, the conversion rate of the reaction product of the water-reducing agent is high, and it can show high dispersibility with a small amount of addition. Especially in the field of high water-reducing rate, it has excellent performance when applied in concrete. The water-reducing agent It is a polymer formed by copolymerization of the following components in an aqueous solution using a redox initiation system. The polymer water reducer contains:

不饱和聚氧化烯基醚单体(a)    30~50%(占聚合物总重量的百分比)Unsaturated polyoxyalkylene ether monomer (a) 30-50% (accounting for the percentage of total polymer weight)

不饱和一元羧酸及其衍生物单体(b)  5~20%(占聚合物总重量的百分比)Unsaturated monocarboxylic acid and its derivative monomer (b) 5-20% (accounting for the percentage of the total weight of the polymer)

不饱和二元羧酸(c)       1~20%(占聚合物总重量的百分比)Unsaturated dicarboxylic acid (c) 1~20% (accounting for the percentage of the total weight of the polymer)

水                      40~60%(占聚合物总重量的百分比)Water 40-60% (accounting for the percentage of the total weight of the polymer)

其中,所述不饱和聚氧化烯基醚单体(a)由通式(1)表示:Wherein, the unsaturated polyoxyalkylene ether monomer (a) is represented by general formula (1):

通式(1)        X0(R1O)nHGeneral formula (1) X0(R 1 O)nH

通式(1)中X表示包含2~4个碳原子的烯基,R1O表示有2~4个碳原子的氧化乙烯基,n是氧化乙烯基的基团平均加成摩尔数,它代表20~150间的任一个数,在共聚物中,单体(a)为其中一种或两种或多种的混合物;In the general formula (1), X represents an alkenyl group containing 2 to 4 carbon atoms, R 1 O represents an oxyethylene group having 2 to 4 carbon atoms, and n is the average number of added moles of the oxyethylene group, which Represents any number between 20 and 150. In the copolymer, the monomer (a) is one or a mixture of two or more;

所述不饱和一元羧酸及其衍生物单体(b)由通式(2)表示:The unsaturated monocarboxylic acid and its derivative monomer (b) are represented by general formula (2):

通式(2)               Formula (2)

通式(2)中R2代表氢、甲基,R3代表OM1,其中M1代表氢、一价金属、二价金属、铵或有机胺,在共聚物中,单体(b)为其中一种或两种或多种的混合物;In general formula (2), R 2 represents hydrogen, methyl, R 3 represents OM 1 , wherein M 1 represents hydrogen, monovalent metal, divalent metal, ammonium or organic amine, and in the copolymer, monomer (b) is One or a mixture of two or more of them;

所述不饱和二元羧酸(c)由通式(3)表示:The unsaturated dicarboxylic acid (c) is represented by general formula (3):

通式(3)          

Figure G2008102242917D00062
Formula (3)
Figure G2008102242917D00062

通式(3)中M2代表氢、一价金属、二价金属、铵或者有机胺,R4代表OM3或者O(R5O)mR6,其中M2代表氢、一价金属、二价金属、铵或有机胺,R5O表示有2~4个碳原子的氧化烯基或者多个氧化烯基的混合物,R6代表氢或者有1~12个碳原子数的烷基基团、苯基基团或者有机胺,m为氧化烯基团的平均加成摩尔数,其代表1~35间的任一个数,在共聚物中,不饱和二元羧酸(c)为其中一种或两种或多种的混合物。In general formula (3), M 2 represents hydrogen, monovalent metal, divalent metal, ammonium or organic amine, R 4 represents OM 3 or O(R 5 O)mR 6 , wherein M 2 represents hydrogen, monovalent metal, divalent Valence metal, ammonium or organic amine, R 5 O represents an oxyalkylene group with 2 to 4 carbon atoms or a mixture of multiple oxyalkylene groups, R 6 represents hydrogen or an alkyl group with 1 to 12 carbon atoms , phenyl group or organic amine, m is the average addition mole number of oxyalkylene groups, which represents any number between 1 and 35, and in the copolymer, unsaturated dicarboxylic acid (c) is one of them species or a mixture of two or more.

在上述聚合物减水剂中,还可以包含占不饱和聚氧化烯基醚单体(a)、不饱和一元羧酸及其衍生物单体(b)和不饱和二元羧酸(c)总重量1~25%的其它可聚单体(d),该其它可聚单体(d)具体包括:不饱和磺酸或其盐、不饱和酰胺、乙烯基酯,在共聚物中,其它可聚单体(d)为其中一种或两种或多种的混合物。In the above-mentioned polymer water reducing agent, it may also contain unsaturated polyoxyalkylene ether monomer (a), unsaturated monocarboxylic acid and its derivative monomer (b) and unsaturated dicarboxylic acid (c) 1-25% of other polymerizable monomers (d) by total weight, the other polymerizable monomers (d) specifically include: unsaturated sulfonic acid or its salt, unsaturated amide, vinyl ester, in the copolymer, other The polymerizable monomer (d) is one kind or a mixture of two or more kinds thereof.

上述的其它可聚单体(d)中,所述的不饱和磺酸或其盐包括:(甲基)烯丙基磺酸或其盐、苯乙烯磺酸或其盐中的任一种或两种的混合物;所述的不饱和酰胺包括:2-甲基丙烯酰胺、3-丙烯磺酸或其盐中的任一种或两种的混合物;所述的乙烯基酯包括:乙酸乙烯酯、丙酸乙烯酯中的任一种或两种的混合物。Among the above-mentioned other polymerizable monomers (d), the unsaturated sulfonic acid or its salt includes any one of (meth)allylsulfonic acid or its salt, styrenesulfonic acid or its salt, or A mixture of the two; the unsaturated amides include: 2-methacrylamide, 3-propenesulfonic acid or a salt thereof, or a mixture of the two; the vinyl ester includes: vinyl acetate , vinyl propionate, or a mixture of both.

实际制备上述减水剂时,所采用的各原料组分具体为:不饱和聚氧化烯基醚单体(a)为:分子量600~5000的烯丙基聚乙二醇醚;单体(b)为:(甲基)丙烯酸及其羧酸衍生物单体,如:(甲基)丙烯酸、(甲基)丙烯酰胺、(甲基)丙烯酸甲酯、(甲基)丙烯酸羟乙酯、(甲基)丙烯酸羟丙酯等;单体(c)为:马来酸酐、富马酸、衣康酸、柠康酸等二羧酸及其酯化物单体;单体(d)为:其它烯基及羧酸衍生物单体等,包括:不饱和磺酸或其盐,如:(甲代)烯丙基磺酸或其盐、苯乙烯磺酸或其盐、甲基丙烯磺酸钠等;乙烯基酯,如乙酸乙烯酯、丙酸乙烯酯等。采用的氧化还原引发体系中的引发剂包括:过硫酸铵、过氧化氢等,还原剂包括:硫代硫酸钠、亚硫酸氢钠、硫酸亚锡、L-抗坏血酸等;中和用氢氧化钠和水等。在制备过程中,单体(a)在反应开始时可以全部或部分加入,单体(b)、(c)、(d)可以在反应开始时加入,也可以在反应开始后分批或者连续加入,或者将这些加入方法结合起来使用。When actually preparing the above-mentioned water reducer, the raw material components used are specifically: the unsaturated polyoxyalkylene ether monomer (a) is: allyl polyethylene glycol ether with a molecular weight of 600-5000; the monomer (b ) is: (meth)acrylic acid and its carboxylic acid derivative monomers, such as: (meth)acrylic acid, (meth)acrylamide, (meth)methyl acrylate, (meth)hydroxyethyl acrylate, ( Meth) hydroxypropyl acrylate, etc.; monomer (c) is: maleic anhydride, fumaric acid, itaconic acid, citraconic acid and other dicarboxylic acids and their esterified monomers; monomer (d) is: other Alkenyl and carboxylic acid derivative monomers, etc., including: unsaturated sulfonic acid or its salt, such as: (meth) allyl sulfonic acid or its salt, styrene sulfonic acid or its salt, sodium methacrylic acid etc.; Vinyl esters, such as vinyl acetate, vinyl propionate, etc. The initiators in the redox initiation system used include: ammonium persulfate, hydrogen peroxide, etc., and the reducing agents include: sodium thiosulfate, sodium bisulfite, stannous sulfate, L-ascorbic acid, etc.; neutralization with sodium hydroxide and water etc. In the preparation process, the monomer (a) can be added in whole or in part at the beginning of the reaction, and the monomers (b), (c), and (d) can be added at the beginning of the reaction, or in batches or continuously after the reaction begins. join, or use a combination of these join methods.

制备聚羧酸减水剂是以下述各组分为必要组分,以最后准备制得聚合物的总重量为100%,各组分的用量均以占最终聚合物产品总重量的百分比例给出:The preparation of polycarboxylate water reducer is based on the following components as essential components, and the total weight of the final prepared polymer is 100%, and the consumption of each component is given as a percentage of the total weight of the final polymer product out:

分子量1000~6000的烯丙基聚乙二醇单体(a)的用量占产品总重量的30~50%、(甲基)丙烯酸不饱和羧酸及其衍生物单体(b)的用量占产品总重量的5~20%、不饱和二元羧酸及其衍生物单体(c)的用量占产品总重量的1~20%、水的用量为占产品总重量的40~60%,在45~70℃的温度下采用氧化还原引发体系作为引发剂使各单体组分在水溶液中进行聚合,共聚后得到的共聚物即为本发明实施例的减水剂。The amount of allyl polyethylene glycol monomer (a) with a molecular weight of 1000-6000 accounts for 30-50% of the total product weight, and the amount of (meth)acrylic unsaturated carboxylic acid and its derivative monomer (b) accounts for 5-20% of the total weight of the product, the amount of unsaturated dicarboxylic acid and its derivative monomer (c) accounts for 1-20% of the total weight of the product, and the amount of water accounts for 40-60% of the total weight of the product, At a temperature of 45-70°C, a redox initiation system is used as an initiator to polymerize each monomer component in an aqueous solution, and the copolymer obtained after copolymerization is the water reducer of the embodiment of the present invention.

具体制备方法是:将不饱和聚氧化烯基醚单体(a)、不饱和二元羧酸(c)、氧化剂和上述所使用水总重量50~80%的水混合后,升温至45~70℃,反应2.5~3.5小时;The specific preparation method is: after mixing the unsaturated polyoxyalkylene ether monomer (a), the unsaturated dicarboxylic acid (c), the oxidizing agent and the water of 50-80% of the total weight of the water used above, the temperature is raised to 45-80%. 70°C, react for 2.5 to 3.5 hours;

向上述反应后的混合溶液中同时滴加剩余的水与不饱和一元羧酸及其衍生物单体(b)混合后的水溶液和还原剂,反应温度为45~70℃,滴加完毕后,在反应温度下继续保温25~35分钟,使聚合反应完成,保温结束后冷却,加入NaOH中和,调整聚合物的浓度至40%~60%,即得到烯丙基聚乙二醇醚型聚羧酸系减水剂。In the mixed solution after the above reaction, add dropwise the remaining water and unsaturated monocarboxylic acid and its derivative monomer (b) mixed aqueous solution and reducing agent at the same time, the reaction temperature is 45 ~ 70 ° C, after the dropwise addition, Continue to keep warm at the reaction temperature for 25 to 35 minutes to complete the polymerization reaction. After the heat preservation is over, cool down, add NaOH to neutralize, and adjust the concentration of the polymer to 40% to 60%. Carboxylic acid water reducer.

在将不饱和聚氧化烯基醚单体(a)、不饱和二元羧酸(c)、水和氧化剂混合步骤中,同时加入其它可聚单体(d),其它可聚单体(d)包括:不饱和磺酸或其盐、不饱和酰胺、乙烯基酯,在共聚物中,其它可聚单体(d)为其中一种单独使用或两种或多种混合物;该其它可聚单体(d)的用量为其最终制得产品总重量的1~24%。In the step of mixing unsaturated polyoxyalkylene ether monomer (a), unsaturated dicarboxylic acid (c), water and oxidizing agent, simultaneously add other polymerizable monomers (d), other polymerizable monomers (d ) includes: unsaturated sulfonic acid or its salt, unsaturated amide, vinyl ester, in the copolymer, other polymerizable monomers (d) are used alone or in mixture of two or more; the other polymerizable The amount of monomer (d) is 1-24% of the total weight of the final product.

上述制备方法中,氧化还原引发体系中的氧化剂可以采用氢过氧化物,如过氧化氢、叔丁基过氧化氢等;氧化还原引发体系中的还原剂可以采用硫的低价化合物或L-抗坏血酸,如亚硫酸氢钠、硫代硫酸钠、羟甲烷基亚硫酸氢钠、连二亚硫酸钠等。在制备时,氧化剂用量为所用单体总重量的0.2%~10%,还原剂用量为所用单体总重量的0.1~5%。加入中和用NaOH的用量以将聚合物的浓度调整至40%~60%为准。In the above-mentioned preparation method, the oxidizing agent in redox initiation system can adopt hydroperoxide, as hydrogen peroxide, t-butyl hydroperoxide etc.; Ascorbic acid, such as sodium bisulfite, sodium thiosulfate, sodium hydroxymethyl bisulfite, sodium dithionite, etc. During the preparation, the amount of the oxidizing agent is 0.2%-10% of the total weight of the monomers used, and the amount of the reducing agent is 0.1-5% of the total weight of the monomers used. The amount of NaOH added for neutralization is based on adjusting the concentration of the polymer to 40% to 60%.

制备的合成产物为浅无色或淡黄色透明液体,浓度为40%~60%,在混凝土中掺入少量(一般为水泥总重量的0.5%~1.5%),具有高减水率和良好的坍落度保持,能满足较高的施工要求,较大程度提高混凝土强度和耐久性。The prepared synthetic product is a light colorless or light yellow transparent liquid with a concentration of 40% to 60%. A small amount (generally 0.5% to 1.5% of the total weight of cement) is added to the concrete, which has a high water reducing rate and good The slump is maintained, which can meet higher construction requirements and greatly improve the strength and durability of concrete.

实施例二Embodiment two

本实施例提供一种烯丙基聚乙二醇醚型聚羧酸系减水剂,用于制备该减水剂的下述各组分的用量均以重量计,包括:This embodiment provides an allyl polyglycol ether type polycarboxylic acid-based water reducer. The amounts of the following components used to prepare the water reducer are by weight, including:

1200g烯丙基聚乙二醇醚12001200g allyl polyglycol ether 1200

105g丙烯酸的单体105g acrylic acid monomer

49g马来酸酐49g maleic anhydride

25g甲基丙烯磺酸钠25g sodium methacrylate

1095g去离子水(分两次加入,第一次加入700g,第二次加入395g与105g丙烯酸的单体混合成丙烯酸单体水溶液)1095g deionized water (add in two times, add 700g for the first time, add 395g and 105g of acrylic acid monomer for the second time to form an aqueous solution of acrylic acid monomer)

30g27.5%的过氧化氢30g 27.5% hydrogen peroxide

250g浓度为5%的羟甲基亚硫酸氢钠溶液250g concentration is 5% sodium hydroxymethyl bisulfite solution

360g30%Na OH;360g30%NaOH;

在配置有搅拌器、温度计、滴加装置、回流冷却器的玻璃烧瓶内加入1200g烯丙基聚乙二醇醚1200、700g去离子水,49g马来酸酐,25g甲基丙烯磺酸钠,30g浓度为27.5%的过氧化氢混合,升温到65℃后,在3小时内向上述玻璃烧瓶内同时滴加由395g去离子水与105g丙烯酸混合的单体水溶液和250g浓度为5%的羟甲基亚硫酸氢钠溶液,反应温度控制在65℃,滴加完毕后,在65℃下继续保温30分钟,使聚合反应完成,保温结束后冷却,加入360g浓度为30%Na OH中和,调整聚合物的浓度为45%,得到本发明实施例的聚羧酸系减水剂,为后续对比实验使用中描述方便,将该减水剂命名为PC-1。Add 1200g allyl polyglycol ether 1200, 700g deionized water, 49g maleic anhydride, 25g sodium methacrylate, 30g in a glass flask equipped with a stirrer, thermometer, dropping device, and reflux cooler Mix hydrogen peroxide with a concentration of 27.5%, and after heating up to 65°C, add dropwise monomer aqueous solution mixed with 395g deionized water and 105g acrylic acid and 250g concentration of 5% methylol Sodium bisulfite solution, the reaction temperature is controlled at 65°C. After the dropwise addition, continue to insulate at 65°C for 30 minutes to complete the polymerization reaction. After the heat preservation is completed, cool down, add 360g of 30% NaOH to neutralize, and adjust the polymerization The concentration of the compound was 45%, and the polycarboxylate water-reducer of the embodiment of the present invention was obtained. For the convenience of description in the subsequent comparison experiment, the water-reducer was named PC-1.

实施例三Embodiment three

本实施例提供一种烯丙基聚乙二醇醚型聚羧酸系减水剂,用于制备该减水剂的下述各组分的加入量均以重量计,包括:This embodiment provides an allyl polyglycol ether type polycarboxylic acid-based water reducer. The amounts of the following components used to prepare the water reducer are by weight, including:

2100g烯丙基聚乙二醇醚24002100g allyl polyglycol ether 2400

129g甲基丙烯酸129g methacrylic acid

249g马来酸聚乙二醇400单酯(98:400)249g polyethylene glycol 400 monoester maleate (98:400)

1771g去离子水(分两次使用第一次加入1300g,剩余的471g去离子水用于与129g甲基丙烯酸混合成甲基丙烯酸溶液)1771g deionized water (1300g is added for the first time in two uses, and the remaining 471g deionized water is used to mix with 129g methacrylic acid to form a methacrylic acid solution)

30g浓度为27.5%的过氧化氢30g of 27.5% hydrogen peroxide

250g浓度为5%的L-抗坏血酸溶液250 g of 5% L-ascorbic acid solution

360g浓度为30%的Na OH360g of 30% NaOH

在配置有搅拌器、温度计、滴加装置、回流冷却器的玻璃烧瓶内加入2100g烯丙基聚乙二醇醚2400、1300g去离子水,249g马来酸聚乙二醇400单酯(98:400),30g浓度为27.5%的过氧化氢,升温到65℃后,在3小时内向上述玻璃烧瓶内同时滴加混合了129g甲基丙烯酸、471g去离子水的单体水溶液和250g浓度为5%的L-抗坏血酸溶液,反应温度控制在65℃,滴加完毕后,在65℃下保温30分钟左右使聚合反应完全,保温结束后冷却,加入36份浓度为30%的NaOH中和,调整浓度至45%,得到本实施例的聚羧酸系减水剂,为后续对比实验使用中描述方便,将该减水剂命名为PC-2。Add 2100g allyl polyethylene glycol ether 2400, 1300g deionized water, 249g polyethylene glycol maleate 400 monoester (98: 400), 30g concentration is 27.5% hydrogen peroxide, after being warmed up to 65 ℃, dropwise in above-mentioned glass flask simultaneously in 3 hours the monomer aqueous solution that has mixed 129g methacrylic acid, 471g deionized water and 250g concentration is 5 % of L-ascorbic acid solution, the reaction temperature is controlled at 65°C, after the dropwise addition is completed, it is incubated at 65°C for about 30 minutes to complete the polymerization reaction, after the insulation is completed, cool, add 36 parts of 30% NaOH to neutralize, Concentration to 45%, to obtain the polycarboxylate water reducer of this example, for the convenience of description in subsequent comparison experiments, the water reducer is named PC-2.

实施例四Embodiment four

本实施例提供一种烯丙基聚乙二醇醚型聚羧酸系减水剂,用于制备该减水剂的下述各组分的加入量均以重量计,包括:This embodiment provides an allyl polyglycol ether type polycarboxylic acid-based water reducer. The amounts of the following components used to prepare the water reducer are by weight, including:

2000g烯丙基聚乙二醇醚36002000g allyl polyglycol ether 3600

95g丙烯酸钠95g sodium acrylate

100g丙烯酸100g acrylic acid

45g衣康酸45g itaconic acid

41g甲基丙烯磺酸钠41g sodium methacrylate

1745g去离子水(分两次加入,第一次加入1350g,剩余的395g去离子水与95g丙烯酸钠和100g丙烯酸混合成单体水溶液)1745g deionized water (add in two times, add 1350g for the first time, and mix the remaining 395g deionized water with 95g sodium acrylate and 100g acrylic acid to form a monomer aqueous solution)

13g过硫酸铵13g ammonium persulfate

250g浓度为5%的羟甲基亚硫酸氢钠溶液250g concentration is 5% sodium hydroxymethyl bisulfite solution

360g浓度为30%的NaOH360g of 30% NaOH

在配置有搅拌器、温度计、滴加装置、回流冷却器的玻璃烧瓶内加入2000g烯丙基聚乙二醇醚3600、1350g去离子水,45g衣康酸,41g甲基丙烯磺酸钠,13g的过硫酸铵,升温到65℃后,在3小时内向上述玻璃烧瓶内同时分别滴加由95g丙烯酸钠、100g丙烯酸和395g去离子水混合形成的单体水溶液和250g浓度为5%的羟甲基亚硫酸氢钠溶液,反应温度控制在65℃,滴加完毕后,在65℃下保温30分钟左右使聚合反应完全,保温结束后冷却,加入36g浓度为30%的NaOH中和,调整至浓度45%,得到本实施例的聚羧酸系减水剂,为在后续对比实验使用中描述方便,将该减水剂命名为PC-3。Add 2000g allyl polyglycol ether 3600, 1350g deionized water, 45g itaconic acid, 41g sodium methacrylate, 13g in a glass flask equipped with a stirrer, thermometer, dropping device, and reflux cooler ammonium persulfate, after heating up to 65°C, within 3 hours, add dropwise the monomer aqueous solution formed by mixing 95g sodium acrylate, 100g acrylic acid and 395g deionized water and 250g concentration of 5% methylol Base sodium bisulfite solution, the reaction temperature is controlled at 65°C. After the dropwise addition, keep the temperature at 65°C for about 30 minutes to make the polymerization reaction complete. The concentration was 45%, and the polycarboxylate water reducer of this example was obtained. For the convenience of description in subsequent comparison experiments, the water reducer was named PC-3.

实施例五Embodiment five

本实施例提供一种烯丙基聚乙二醇醚型聚羧酸系减水剂,用于制备该减水剂的下述各组分的加入量均以重量计,包括:This embodiment provides an allyl polyglycol ether type polycarboxylic acid-based water reducer. The amounts of the following components used to prepare the water reducer are by weight, including:

1800g烯丙基聚乙二醇醚48001800g allyl polyglycol ether 4800

105g丙烯酸105g acrylic acid

43g甲基丙烯酸43g methacrylic acid

40g马来酸酐40g maleic anhydride

1662g去离子水(分两次加入,第一次加入1300g,剩余的362g去离子水与105g丙烯酸和43g甲基丙烯酸混合成单体水溶液)1662g deionized water (add in two times, add 1300g for the first time, and mix the remaining 362g deionized water with 105g acrylic acid and 43g methacrylic acid to form a monomer aqueous solution)

13g过硫酸铵13g ammonium persulfate

250g浓度为5%的羟甲基亚硫酸氢钠溶液250g concentration is 5% sodium hydroxymethyl bisulfite solution

360g浓度为30%的NaOH360g of 30% NaOH

在配置有搅拌器、温度计、滴加装置、回流冷却器的玻璃烧瓶内加入1800g烯丙基聚乙二醇醚4800、1300g去离子水,250g马来酸酐,130g的过硫酸铵,升温到65℃后,在3小时内向反应容器内同时滴加由105g丙烯酸、43g甲基丙烯酸和剩余的362g去离子水混合成的单体水溶液和250g浓度为5%的羟甲基亚硫酸氢钠溶液,反应温度控制在65℃,滴加完毕后,在65℃下保温30分钟左右使聚合反应完全,保温结束后冷却,加入360g浓度为30%的NaOH中和,调整至浓度为45%,得到本实施例的聚羧酸系减水剂,为在后续对比实验使用中描述方便,将该减水剂命名为PC-4。Add 1800g allyl polyglycol ether 4800, 1300g deionized water, 250g maleic anhydride, ammonium persulfate of 130g in the glass flask that is equipped with stirrer, thermometer, dropping device, reflux cooler, be warming up to 65 After ℃, in 3 hours, in 3 hours, add dropwise simultaneously the monomer aqueous solution that is mixed into by 105g acrylic acid, 43g methacrylic acid and remaining 362g deionized water and 250g concentration be 5% sodium hydroxymethyl bisulfite solution, The reaction temperature was controlled at 65°C. After the dropwise addition was completed, it was incubated at 65°C for about 30 minutes to complete the polymerization reaction. After the insulation was completed, it was cooled, and 360g of NaOH with a concentration of 30% was added for neutralization, and the concentration was adjusted to 45%. The polycarboxylate water-reducer of the embodiment is named PC-4 for the convenience of description in subsequent comparison experiments.

比较实施例一Comparative Example 1

本实施例提供一种对比用的减水剂,用于制备该减水剂的下述各组分的加入量均以重量计,下述所用原料的加入量均以重量计,在配置有搅拌器、温度计、滴加装置、回流冷却器的玻璃烧瓶内加入120份烯丙基聚乙二醇醚1200、7.5份丙烯酸、70份去离子水,3.0份27.5%的过氧化氢,升温到65℃后,在3小时内向反应容器内同时分别滴加混合了10.5份丙烯酸39.5份去离子水的单体水溶液和25份5%的羟甲基亚硫酸氢钠溶液,反应温度控制在65℃。滴加完毕后,在65℃下继续保温30分钟,保温结束后冷却,加入15份30%NaOH中和,调整至浓度45%,得到比较用的聚羧酸系减水剂,为后续对比实验使用,将该减水剂命名为C-1。This example provides a water-reducer for comparison. The amounts of the following components used to prepare the water-reducer are all by weight, and the amounts of the raw materials used below are all by weight. Add 120 parts of allyl polyglycol ether 1200, 7.5 parts of acrylic acid, 70 parts of deionized water, and 3.0 parts of 27.5% hydrogen peroxide into the glass flask of the device, thermometer, dropping device, and reflux cooler, and heat up to 65 After 10°C, the monomer aqueous solution mixed with 10.5 parts of acrylic acid and 39.5 parts of deionized water and 25 parts of 5% sodium hydroxymethyl bisulfite solution were added dropwise to the reaction vessel at the same time within 3 hours, and the reaction temperature was controlled at 65°C. After the dropwise addition, keep the temperature at 65°C for 30 minutes, cool after the heat preservation is over, add 15 parts of 30% NaOH to neutralize, adjust to a concentration of 45%, and obtain a comparative polycarboxylate water reducer for subsequent comparative experiments used, the water reducer was named C-1.

比较实施例二Comparative Example Two

本实施例提供一种对比用的减水剂,用于制备该减水剂的下述各组分的加入量均以重量计,在配置有搅拌器、温度计、滴加装置、回流冷却器的玻璃烧瓶内加入240份烯丙基聚乙二醇醚2400、130份去离子水,49.8份马来酸聚乙二醇400单酯(9.8:40),3.0份27.5%的过氧化氢,升温到65℃后,在3小时内向反应容器内同时滴加混合了19.5份丙烯酸羟丙酯30.5份去离子水的单体水溶液和25份5%的L-抗坏血酸溶液,反应温度控制在65℃。滴加完毕后,在65℃下保温30分钟左右使聚合反应完全,保温结束后冷却,加入36份30%NaOH中和,调整至浓度45%,得到比较用的聚羧酸系减水剂,为后续对比实验使用,将该减水剂命名为C-2。This example provides a water-reducer for comparison. The additions of the following components used to prepare the water-reducer are all by weight. Add 240 parts of allyl polyethylene glycol ether 2400, 130 parts of deionized water in the glass flask, 49.8 parts of polyethylene glycol 400 monoester maleate (9.8:40), 3.0 parts of 27.5% hydrogen peroxide, heat up After reaching 65°C, within 3 hours, a monomer aqueous solution mixed with 19.5 parts of hydroxypropyl acrylate and 30.5 parts of deionized water and 25 parts of 5% L-ascorbic acid solution were added dropwise to the reaction vessel, and the reaction temperature was controlled at 65°C. After the dropwise addition, keep the temperature at 65°C for about 30 minutes to complete the polymerization reaction, cool down after the heat preservation, add 36 parts of 30% NaOH for neutralization, and adjust the concentration to 45% to obtain a comparative polycarboxylate water reducer. For subsequent comparative experiments, the water reducer was named C-2.

比较实施例三Comparative Example Three

本实施例提供一种对比用的减水剂,用于制备该减水剂的下述各组分的加入量均以重量计,在配置有搅拌器、温度计、滴加装置、回流冷却器的玻璃烧瓶内加入240份烯丙基聚乙二醇醚3600、130份去离子水,9.1份丙烯酸钠,4.5份的甲基丙烯磺酸钠,1.3份的过硫酸铵,升温到65℃后,在3小时内向反应容器内同时分别滴加混合了12.9份甲基丙烯酸、37.1份去离子水的单体水溶液和25份5%的羟甲基亚硫酸氢钠溶液,反应温度控制在65℃。滴加完毕后,在65℃下保温30分钟左右使聚合反应完全,保温结束后冷却,加入36份30%NaOH中和,调整至浓度45%,得到比较用的聚羧酸系减水剂,为后续对比实验使用,将该减水剂命名为C-3。This example provides a water-reducer for comparison. The additions of the following components used to prepare the water-reducer are all by weight. Add 240 parts of allyl polyethylene glycol ether 3600, 130 parts of deionized water, 9.1 parts of sodium acrylate, 4.5 parts of sodium methacrylate, and 1.3 parts of ammonium persulfate into the glass flask. Within 3 hours, the monomer aqueous solution mixed with 12.9 parts of methacrylic acid, 37.1 parts of deionized water and 25 parts of 5% sodium hydroxymethyl bisulfite solution were added dropwise to the reaction vessel at the same time, and the reaction temperature was controlled at 65°C. After the dropwise addition, keep the temperature at 65°C for about 30 minutes to complete the polymerization reaction, cool down after the heat preservation, add 36 parts of 30% NaOH for neutralization, and adjust the concentration to 45% to obtain a comparative polycarboxylate water reducer. For subsequent comparative experiments, the water reducer was named C-3.

比较实施例四Comparative Example Four

本实施例提供一种对比用的减水剂,用于制备该减水剂的下述各组分的加入量均以重量计,在配置有搅拌器、温度计、滴加装置、回流冷却器的玻璃烧瓶内加入240份烯丙基聚乙二醇醚4800,130份去离子水,14.7份马来酸酐,6.5份的醋酸乙烯酯,5.0份27.5%的过氧化氢,升温到65℃后,在3小时内向反应容器内同时滴加混合了7.2份丙烯酸、4.3份甲基丙烯酸、38.5份去离子水的单体水溶液和25份5%的羟甲基亚硫酸氢钠溶液,反应温度控制在65℃。滴加完毕后,在65℃下保温30分钟左右使聚合反应完全,保温结束后冷却,加入36份30%NaOH中和,调整至浓度45%,得到比较用的聚羧酸系减水剂,为后续实验中使用,命名为C-4。This example provides a water-reducer for comparison. The additions of the following components used to prepare the water-reducer are all by weight. Add 240 parts of allyl polyglycol ether 4800, 130 parts of deionized water, 14.7 parts of maleic anhydride, 6.5 parts of vinyl acetate, and 5.0 parts of 27.5% hydrogen peroxide into the glass flask, and heat up to 65°C. In 3 hours, in the reaction vessel, drip simultaneously the monomer aqueous solution that has mixed 7.2 parts of acrylic acid, 4.3 parts of methacrylic acid, 38.5 parts of deionized water and 25 parts of 5% sodium hydroxymethyl bisulfite solution, and the reaction temperature is controlled at 65°C. After the dropwise addition, keep the temperature at 65°C for about 30 minutes to complete the polymerization reaction, cool down after the heat preservation, add 36 parts of 30% NaOH for neutralization, and adjust the concentration to 45% to obtain a comparative polycarboxylate water reducer. For use in subsequent experiments, it was named C-4.

下面通过相应的实验,将上述实施例二至五中得到的减水剂PC-1至PC-4与比较实施例一至四中得到的减水剂C-1至C-4中进行对比,对本发明实施例中制备的减水剂的性能作进一步阐述。Through corresponding experiments, the water reducers PC-1 to PC-4 obtained in the above-mentioned Examples 2 to 5 are compared with the water reducers C-1 to C-4 obtained in Comparative Examples 1 to 4, and the The performance of the water reducer prepared in the examples of the invention will be further elaborated.

(1)净浆试验(1) Clean pulp test

净浆流动度测试(GB/T8077-2000):采用基准水泥,按照GB8077-87测试水泥的净浆流动度,结果见表1。Clean slurry fluidity test (GB/T8077-2000): Using benchmark cement, test the clean slurry fluidity of cement according to GB8077-87, the results are shown in Table 1.

表1净浆流动度试验Table 1 Fluidity Test of Clean Pulp

从表1可知,对比实施例一至四中制备减水剂由于不能同时满足(a)、(b)、(c)、(d)各组分条件,造成分散性能及保持性能不足,而本发明实施例二至五中制备的聚羧酸减水剂掺量更低,且具有更好的分散性和分散保持的稳定性。It can be seen from Table 1 that the preparation of water reducers in Comparative Examples 1 to 4 cannot meet the conditions of (a), (b), (c), and (d) at the same time, resulting in insufficient dispersion performance and retention performance, while the present invention The polycarboxylate water reducer prepared in Examples 2 to 5 has a lower dosage, and has better dispersion and dispersion retention stability.

(2)C45混凝土试验:(2) C45 concrete test:

采用普通硅酸盐水泥P.O42.5,中砂(细度模数2.65,含泥量2%),碎石(粒径5~25mm,连续粒级)等,混凝土配合比见表2。在上述的条件下拌合混凝土,并测定混凝土的坍落度、含气量、坍落度保留值等,其结果见表3。Ordinary Portland cement P.O42.5, medium sand (fineness modulus 2.65, mud content 2%), gravel (particle size 5-25mm, continuous particle size), etc. are used. The concrete mix ratio is shown in Table 2. The concrete was mixed under the above conditions, and the slump, air content, slump retention value, etc. of the concrete were measured, and the results are shown in Table 3.

表2混凝土试验配合比Table 2 concrete test mix ratio

Figure G2008102242917D00142
Figure G2008102242917D00142

Figure G2008102242917D00151
Figure G2008102242917D00151

表3混凝土试验Table 3 Concrete Tests

Figure G2008102242917D00152
Figure G2008102242917D00152

注:坍落度保留值:静置60min后的坍落度/初始坍落度*100%Note: slump retention value: slump after standing for 60min/initial slump*100%

试验表明,相对于对比实施例一至四中的减水剂,采用本发明实施例二至五中制备的聚羧酸水泥分散剂,在较低的掺量下就可以获得较高的坍落度,并且具有优良的坍落度保持能力。Tests have shown that, compared to the water reducing agents in Comparative Examples 1 to 4, the polycarboxylate cement dispersant prepared in Examples 2 to 5 of the present invention can obtain higher slump at a lower dosage , and has excellent slump holding capacity.

(3)C100混凝土试验:(3) C100 concrete test:

采用普通硅酸盐水泥P.O42.5,中砂(河砂,细度模数2.65,含泥量0%),碎花岗岩石(粒径5~15mm,连续粒级)等,混凝土配合比见表4,在上述的条件下拌合混凝土,并测定混凝土的初始坍落度及1小时坍落度,其结果见表5。Ordinary Portland cement P.O42.5, medium sand (river sand, fineness modulus 2.65, mud content 0%), crushed granite (particle size 5-15mm, continuous particle size), etc., concrete mix ratio See Table 4. Mix concrete under the above conditions, and measure the initial slump and 1-hour slump of the concrete. The results are shown in Table 5.

表4混凝土试验配合比Table 4 concrete test mix ratio

Figure G2008102242917D00153
Figure G2008102242917D00153

Figure G2008102242917D00161
Figure G2008102242917D00161

表5混凝土试验结果Table 5 concrete test results

聚羧酸系减水剂Polycarboxylate superplasticizer 固体掺量(%)Solid content (%) 初始坍落度(mm)Initial slump (mm) 1小时坍落度(mm)1 hour slump (mm) PC-1PC-1 0.60.6 225225 225225 PC-2PC-2 0.60.6 235235 240240 PC-3PC-3 0.60.6 236236 220220 PC-4PC-4 0.60.6 228228 225225 C-1C-1 0.90.9 195195 // C2C2 1.051.05 180180 // C-3C-3 0.950.95 205205 // C-4C-4 0.950.95 190190 //

试验表明,在超高减水领域,采用本发明实施例二至五中制备的聚羧酸水泥分散剂,可以获得较高的坍落度,并且具有优良的坍落度保持能力,而对比实施例中的减水剂则难以满足要求。Tests have shown that in the field of ultra-high water reduction, using the polycarboxylate cement dispersant prepared in Examples 2 to 5 of the present invention can obtain higher slump and have excellent slump retention capabilities, while the comparative implementation The water reducer in the example is difficult to meet the requirements.

综上所述,本发明实施例中制备得到的减水剂,使用时在混凝土中掺入量少(一般为水泥总重量的0.5%~1.5%),具有高减水率和良好的坍落度保持,能满足较高的施工要求,较大程度提高混凝土强度和耐久性。In summary, the water-reducing agent prepared in the examples of the present invention has a small amount of mixing in concrete (generally 0.5% to 1.5% of the total weight of cement) when used, and has a high water-reducing rate and good slump The strength can be maintained, which can meet the higher construction requirements and greatly improve the strength and durability of concrete.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,也不因各实施例的前后次序关系对本发明造成任何限制,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, nor does the sequence of each embodiment cause any limitation to the present invention. Within the technical scope disclosed in the present invention, changes or substitutions that can be easily conceived by personnel shall be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.

Claims (10)

1.一种烯丙基聚乙二醇醚型聚羧酸系减水剂,其特征在于,该减水剂为聚合后得到的聚合物,按占聚合物总重量的百分比计,聚合物中包含下述各组分:1. An allyl polyglycol ether type polycarboxylate water-reducer, characterized in that the water-reducer is a polymer obtained after polymerization, and as a percentage of the total weight of the polymer, in the polymer Contains the following components:
Figure FDA0000065418950000011
Figure FDA0000065418950000011
其中,所述不饱和聚氧化烯基醚单体(a)由通式(1)表示:Wherein, the unsaturated polyoxyalkylene ether monomer (a) is represented by general formula (1): 通式(1)    XO(R1O)nHGeneral formula (1) XO(R 1 O)nH 通式(1)中X表示包含2~4个碳原子的烯基,R10表示有2~4个碳原子的氧化乙烯基,n是氧化乙烯基的基团平均加成摩尔数,它代表20~150间的任一个数,在共聚物中,单体(a)为其中一种或两种或多种的混合物;In the general formula (1), X represents an alkenyl group containing 2 to 4 carbon atoms, R 10 represents an oxyethylene group having 2 to 4 carbon atoms, and n is the average addition mole number of the oxyethylene group, which Represents any number between 20 and 150. In the copolymer, the monomer (a) is one or a mixture of two or more; 所述不饱和一元羧酸及其衍生物单体(b)由通式(2)表示:The unsaturated monocarboxylic acid and its derivative monomer (b) are represented by general formula (2): 通式(2)
Figure FDA0000065418950000012
Formula (2)
Figure FDA0000065418950000012
通式(2)中R2代表氢、甲基,R3代表OM1,其中M1代表氢、一价金属、二价金属、铵或有机胺,在共聚物中,单体(b)为其中一种或两种或多种的混合物;In general formula (2), R 2 represents hydrogen, methyl, R 3 represents OM 1 , wherein M 1 represents hydrogen, monovalent metal, divalent metal, ammonium or organic amine, and in the copolymer, monomer (b) is One or a mixture of two or more of them; 所述不饱和二元羧酸(c)由通式(3)表示:The unsaturated dicarboxylic acid (c) is represented by general formula (3): 通式(3)
Figure FDA0000065418950000013
Formula (3)
Figure FDA0000065418950000013
通式(3)中M2代表氢、一价金属、二价金属、铵或者有机胺,R4代表OM3或者O(R5O)mR6,其中M3代表氢、一价金属、二价金属、铵或有机胺,其中,R5O表示有2~4个碳原子的氧化烯基或者多个氧化烯基的混合物,R6代表氢或者有1~12个碳原子数的烷基基团、苯基基团或者有机胺,m为氧化烯基团的平均加成摩尔数,其代表1~35间的任一个数,在共聚物中,不饱和二元羧酸(c)为其中一种或两种或多种的混合物。In general formula (3), M 2 represents hydrogen, monovalent metal, divalent metal, ammonium or organic amine, R 4 represents OM 3 or O(R 5 O)mR 6 , wherein M 3 represents hydrogen, monovalent metal, divalent Valence metals, ammonium or organic amines, wherein R 5 O represents an oxyalkylene group with 2 to 4 carbon atoms or a mixture of multiple oxyalkylene groups, and R 6 represents hydrogen or an alkyl group with 1 to 12 carbon atoms group, phenyl group or organic amine, m is the average addition mole number of oxyalkylene groups, which represents any number between 1 and 35, and in the copolymer, the unsaturated dicarboxylic acid (c) is One or a mixture of two or more of them.
2.根据权利要求1所述的减水剂,其特征在于,所述减水剂中还包含:占减水剂总重量1~24%的其它可聚单体(d);所述其它可聚单体(d)包括:不饱和磺酸或其盐、不饱和酰胺、乙烯基酯中的任一种或两种或多种的混合物。2. The water-reducing agent according to claim 1, characterized in that, the water-reducing agent further comprises: other polymerizable monomers (d) accounting for 1-24% of the total weight of the water-reducing agent; Polymer (d) includes any one or a mixture of two or more of unsaturated sulfonic acid or its salt, unsaturated amide, and vinyl ester. 3.根据权利要求2所述的减水剂,其特征在于,所述不饱和磺酸或其盐包括:(甲基)烯丙基磺酸或其盐、苯乙烯磺酸或其盐中的任一种或两种的混合物。3. The water reducing agent according to claim 2, characterized in that, the unsaturated sulfonic acid or its salt comprises: (meth) allylsulfonic acid or its salt, styrenesulfonic acid or its salt Either or a mixture of both. 4.根据权利要求2所述的减水剂,其特征在于,所述不饱和酰胺包括:2-甲基丙烯酰胺。4. The water reducer according to claim 2, wherein the unsaturated amide comprises: 2-methacrylamide. 5.根据权利要求2所述的减水剂,其特征在于,所述乙烯基酯包括:乙酸乙烯酯、丙酸乙烯酯中的任一种或两种的混合物。5. The water reducer according to claim 2, wherein the vinyl ester comprises: any one or a mixture of vinyl acetate and vinyl propionate. 6.一种烯丙基聚乙二醇醚型聚羧酸系减水剂的制备方法,其特征在于,该方法包括:6. A preparation method of an allyl polyglycol ether type polycarboxylate water reducer, characterized in that the method comprises: 以准备制得产品的总重量为100%计,按下述用量范围取各组分为原料,包括:Taking the total weight of the product to be prepared as 100%, each component is taken as a raw material according to the following dosage range, including:
Figure FDA0000065418950000021
Figure FDA0000065418950000021
在45~70℃温度下采用氧化还原引发体系使上述各组分在水溶液中进行聚合,聚合后得到的聚合物即为烯丙基聚乙二醇醚型聚羧酸系减水剂。The above-mentioned components are polymerized in an aqueous solution at a temperature of 45-70° C. using a redox initiation system, and the polymer obtained after polymerization is an allyl polyglycol ether type polycarboxylic acid water reducer.
7.根据权利要求6所述的方法,其特征在于,所述方法具体包括:7. The method according to claim 6, characterized in that, the method specifically comprises: 将不饱和聚氧化烯基醚单体(a)、不饱和二元羧酸(c)、氧化剂和按所用水总重量50~80%的水混合后,升温至45~70℃;After mixing unsaturated polyoxyalkylene ether monomer (a), unsaturated dicarboxylic acid (c), oxidizing agent and 50-80% water according to the total weight of water used, the temperature is raised to 45-70°C; 向上述反应后的混合溶液中同时滴加剩余的水与不饱和一元羧酸及其衍生物单体(b)混合后的水溶液和还原剂,滴加2.5~3.5小时,完毕后,在反应温度为45~70℃的条件下继续保温25~35分钟,使聚合反应完成,保温结束后冷却,加入NaOH中和,调整聚合物的浓度至40%~60%,即得到烯丙基聚乙二醇醚型聚羧酸系减水剂。In the mixed solution after the above reaction, add dropwise the remaining water and the mixed aqueous solution of unsaturated monocarboxylic acid and its derivative monomer (b) and the reducing agent at the same time, dropwise for 2.5 to 3.5 hours, after completion, at the reaction temperature Continue to keep warm for 25-35 minutes under the condition of 45-70°C to complete the polymerization reaction, cool down after the heat preservation is over, add NaOH to neutralize, adjust the concentration of the polymer to 40%-60%, and then obtain allyl polyethylene glycol Alcohol ether type polycarboxylate water reducer. 8.根据权利要求6所述的方法,其特征在于,所述方法还包括:在将不饱和聚氧化烯基醚单体(a)、不饱和二元羧酸(c)、水和氧化剂混合步骤中,同时加入其它可聚单体(d),其它可聚单体(d)包括:不饱和磺酸或其盐、不饱和酰胺、乙烯基酯,在共聚物中,其它可聚单体(d)为其中一种单独使用或两种或多种混合物;该其它可聚单体(d)的用量为准备制得产品总重量的1~24%。8. The method according to claim 6, characterized in that, the method also comprises: mixing unsaturated polyoxyalkylene ether monomer (a), unsaturated dicarboxylic acid (c), water and oxidizing agent In the step, other polymerizable monomers (d) are added at the same time, and other polymerizable monomers (d) include: unsaturated sulfonic acid or its salt, unsaturated amide, vinyl ester, in the copolymer, other polymerizable monomers (d) is used alone or in mixture of two or more; the amount of other polymerizable monomers (d) is 1-24% of the total weight of the product to be prepared. 9.根据权利要求6或7所述的方法,其特征在于,所述氧化还原引发体系中的氧化剂为氢过氧化物、过硫酸盐中的一种或它们的混合物;所述氧化剂的用量为所用单体总重量的0.2%~10%。9. according to the described method of claim 6 or 7, it is characterized in that, the oxidizing agent in described oxidation-reduction initiation system is one or their mixture in hydroperoxide, persulfate; The consumption of described oxidizing agent is 0.2% to 10% of the total weight of the monomers used. 10.根据权利要求6或7所述的方法,其特征在于,所述氧化还原引发体系中的还原剂为硫的低价化合物、L-抗坏血酸中的一种或它们的混合物;所述还原剂的用量为所用单体总重量的0.1~5%。10. The method according to claim 6 or 7, characterized in that, the reducing agent in the redox initiation system is one of low-valent compounds of sulfur, L-ascorbic acid or their mixture; The amount of used is 0.1 to 5% of the total weight of the monomers used.
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