CN101384136A - Surface mounting process for flexible circuit board and magnetic jig and steel mesh used by surface mounting process - Google Patents
Surface mounting process for flexible circuit board and magnetic jig and steel mesh used by surface mounting process Download PDFInfo
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Abstract
Description
【技术领域】 【Technical field】
本发明涉及印刷线路板的制造技术,尤其涉及一种软性线路板表面贴装工艺以及在该工艺中使用的磁性治具和钢网。The invention relates to the manufacturing technology of printed circuit boards, in particular to a surface mounting process of flexible circuit boards and magnetic jigs and steel nets used in the process.
【背景技术】 【Background technique】
软性线路板(FPC)具有配线密度高、重量轻、厚度薄等特点,主要应用在手机、笔记本电脑、PDA、数码相机等很多产品。软性线路板的表面贴装技术(SMT)过程主要包括锡膏印刷、贴装和回流焊等三个基本环节。锡膏印刷是指将锡膏通过预定图形的模板印刷至电路板的焊垫上;贴片是将表面组装元器件准确安装到软性线路板的固定位置上;回流焊是指溶化锡膏使得电子元器件引脚与电路板焊垫之间实现机械与电器连接。Flexible printed circuit (FPC) has the characteristics of high wiring density, light weight, and thin thickness. It is mainly used in many products such as mobile phones, notebook computers, PDAs, and digital cameras. The surface mount technology (SMT) process of flexible circuit board mainly includes three basic links of solder paste printing, placement and reflow soldering. Solder paste printing refers to the printing of solder paste on the pads of the circuit board through the template of the predetermined pattern; patch is to accurately install the surface mount components on the fixed position of the flexible circuit board; reflow soldering refers to melting the solder paste to make the electronic Mechanical and electrical connections are made between component pins and circuit board pads.
在这些环节中,对锡膏印刷图形,贴片均有非常精确的要求,一旦锡膏印刷图形、贴片位置不够准确,将导致电子元器件引脚与柔性电路板焊垫之间的连接不良,引起产品报废或需要进行返工处理。表面贴装工艺是在软性线路板上完成的,所以要对软性线路板精确定位,这样才能保证表面贴装的质量,然而FPC本身柔软、其机械强度不高等特点,所以其位置比普通的PCB较难固定,为了防止表面贴装过程中软性线路板出现变形,确保锡膏印刷以及贴片位置的准确性,通常将待进行表面贴装的软性线路板固定放置于一承载板上再进行表面贴装制程。目前工业上应用较多的将软性线路板固定放置于承载板的方法有两种,第一种,承载板四周贴有耐高温的双面胶纸以固定软性线路板的四边,但此种方法未固定软性线路板的中间部位,使得中间部门的软性线路板浮翘,以致表面贴装电子元器件后软性线路板中间部位出现空焊、桥接不良等现象;第二种,承载板表面设置一硅胶层,使柔性线路板中心部位及四边均固定于承载板上,但此种方法在承载板使用之初,其硅胶层的粘性会比较高,这样软性线路板在通过焊接炉后又难以将FPC与承载板剥离,取附时容易折损,而且FPC上残留胶剂容易粘上灰尘而被污染。硅胶层在多次重复使用过程中,硅胶层的粘性会变低,,当硅胶的粘性太低时,固定FPC欠牢固,易造成FPC错位。In these links, there are very precise requirements for solder paste printing graphics and placement. Once the solder paste printing graphics and placement are not accurate enough, it will lead to poor connection between the electronic component pins and the flexible circuit board pads. , causing the product to be scrapped or requiring rework. The surface mount process is completed on the flexible circuit board, so the flexible circuit board must be accurately positioned to ensure the quality of the surface mount. However, the FPC itself is soft and its mechanical strength is not high, so its position is higher than that of ordinary The PCB is difficult to fix. In order to prevent the deformation of the flexible circuit board during the surface mount process and ensure the accuracy of the solder paste printing and the placement of the patch, the flexible circuit board to be surface mounted is usually placed on a carrier board. Then surface mount process. At present, there are two methods of fixing the flexible circuit board on the carrier board that are widely used in the industry. The first method is to stick high-temperature resistant double-sided adhesive tape around the carrier board to fix the four sides of the flexible circuit board. The first method does not fix the middle part of the flexible circuit board, so that the flexible circuit board in the middle part is floating, so that the middle part of the flexible circuit board has empty soldering and poor bridging after surface mounting electronic components; the second method, A silicone layer is set on the surface of the carrier board, so that the center part and four sides of the flexible circuit board are fixed on the carrier board. After soldering, it is difficult to separate the FPC from the carrier board, and it is easy to break when removing and attaching, and the residual glue on the FPC is easy to stick to dust and be polluted. When the silica gel layer is repeatedly used, the viscosity of the silica gel layer will become low. When the viscosity of the silica gel is too low, the fixed FPC will not be firm enough, which will easily cause the FPC to be dislocated.
因此有必要提供一种可充分固定软性线路板,并防止软性线路板在表面贴装制程中产生形变的表面贴装承装治具。Therefore, it is necessary to provide a surface mount mounting fixture which can fully fix the flexible circuit board and prevent the deformation of the flexible circuit board during the surface mount process.
中国国家知识产权局公开了一种柔性电路基板(FPC)装联用的夹具(公开号:CN200944704,公开日:2007.09.05),其特征在于:所述的夹具包括:盖板和载板,盖板为可弹性变形的铁磁材料金属薄板,在盖板上设置有定位销和供柔性电路基板装联时需裸露的槽孔,在载板上设置有与定位销对应的定位孔和供柔性电路基板装联时需裸露的槽孔,在载板上还设置有一组永磁块,定位销与定位孔配合,永磁块与盖板靠磁性吸合成一体。The State Intellectual Property Office of China discloses a jig for assembling flexible circuit boards (FPC) (public number: CN200944704, publication date: 2007.09.05), which is characterized in that: the jig includes: a cover plate and a carrier plate, The cover plate is an elastically deformable thin metal plate of ferromagnetic material. Positioning pins and slot holes that need to be exposed when the flexible circuit substrate is assembled are provided on the cover plate. Positioning holes corresponding to the positioning pins and supply holes are provided on the carrier plate. The slot holes that need to be exposed when the flexible circuit substrate is assembled are also provided with a set of permanent magnet blocks on the carrier plate. The positioning pins are matched with the positioning holes, and the permanent magnet blocks and the cover plate are integrated by magnetic attraction.
该夹具相对于前两种采用胶粘的方法固定软性线路板具有结构简单,使用时快速,方便,可靠性好,通用性强,可多次重复使用等特点,提供了生产效率,节省生产成本,同时提高了产品的优良率。然而在该实用新型中,所述的盖板必须是铁磁材料的金属薄板,并且该薄板还具有一定的机械强度,普通的铁片由于其韧性不够,厚度太薄(小于0.1mm)的话,容易折断,这使得在取附过程中非常困难,人力成本大大提高,同时其使用寿命也很短,如果厚度太厚(大于0.1mm)的话,如果在锡膏印刷阶段就用盖板和载板固定住软性线路板,则会影响其印刷质量,导致锡膏分布不均匀,影响后续的工艺。所以目前业内已经采用的工艺是:在载板上设置一层粘胶纸,将FPC粘接在载板上,然后进行锡膏印刷工艺,在锡膏印刷完之后再将盖板放在FPC上方,进行贴片和回流焊工艺。所以,该技术实际上是针对上述方法二的一种改进,通过盖板将FPC压住以解决FPC在贴片和回流焊过程中的变形问题。在此过程中使用粘胶纸具有方法二中在载板上设置一层硅胶层有同样的弊端,所以想要根本上解决上述出现的一系列问题,必须采用一种新的磁性材料金属薄片作为盖板。Compared with the first two methods of fixing flexible circuit boards by gluing, this fixture has the characteristics of simple structure, fast and convenient use, good reliability, strong versatility, and can be reused many times, which improves production efficiency and saves production. Cost, while improving the excellent rate of the product. Yet in this utility model, described cover plate must be the metal thin plate of ferromagnetic material, and this thin plate also has certain mechanical strength, because common iron sheet is because its toughness is not enough, if thickness is too thin (less than 0.1mm), It is easy to break, which makes it very difficult to remove and attach, and the labor cost is greatly increased. At the same time, its service life is also very short. If the thickness is too thick (greater than 0.1mm), if the cover and carrier are used in the solder paste printing stage Fixing the flexible circuit board will affect its printing quality, resulting in uneven distribution of solder paste and affecting the subsequent process. Therefore, the current process that has been adopted in the industry is: set a layer of adhesive paper on the carrier board, bond the FPC to the carrier board, and then perform the solder paste printing process, and then place the cover plate on the FPC after the solder paste is printed. , SMT and reflow soldering process. Therefore, this technology is actually an improvement on the above-mentioned
由于采用了盖板将FPC盖住,在锡膏印刷的时候需要在盖板上设置一层钢网,而盖板有一定的厚度,如果将丝网直接覆盖在钢板上,则会使FPC上锡膏过多,影响后续的贴片和回流焊工艺,从而影响整个贴装工艺的质量。所以必须将钢网去掉一定的厚度,才能保证整个工艺的质量。Since the cover plate is used to cover the FPC, a layer of stencil needs to be set on the cover plate when solder paste is printed, and the cover plate has a certain thickness. If the screen is directly covered on the steel plate, it will make the FPC Too much solder paste will affect the subsequent placement and reflow soldering process, thereby affecting the quality of the entire placement process. Therefore, the stencil must be removed to a certain thickness to ensure the quality of the entire process.
【发明内容】 【Content of invention】
本发明的主要目的是提供一种新型的软性线路板(FPC)表面贴装工艺(SMT)中使用的磁性治具,以及因为使用了该磁性治具而产生的一种新的软性线路板(FPC)表面贴装工艺(SMT)。The main purpose of the present invention is to provide a new type of magnetic jig used in the surface mount process (SMT) of flexible circuit boards (FPC), and a new flexible circuit produced by using the magnetic jig. board (FPC) surface mount process (SMT).
软性线路板(FPC)表面贴装工艺(SMT)中使用的磁性治具,所述的磁性治具包括压扣盖板和磁性托盘,所述的磁性托盘为带有磁性的基板,压扣盖板为可被基板吸引的金属薄板,在压扣盖板上设置有供软性线路板印刷锡膏和贴片用的槽孔,其特征在于,所述的压扣盖板为可被磁铁吸引的钢片。A magnetic fixture used in the surface mount process (SMT) of a flexible circuit board (FPC). The cover plate is a thin metal plate that can be attracted by the substrate, and slots for printing solder paste and patches on the flexible circuit board are arranged on the press-button cover plate. Attractive steel sheet.
所述的钢片为不锈钢片,其厚度0.05-0.1mm,硬度为480-700个维氏硬度。钢片为采用奥氏体不锈钢或者马氏体不锈钢经过冷加工制成,选用的钢材的化学成分如下:The steel sheet is a stainless steel sheet with a thickness of 0.05-0.1 mm and a hardness of 480-700 Vickers hardness. The steel sheet is made of austenitic stainless steel or martensitic stainless steel through cold working. The chemical composition of the selected steel is as follows:
C:Si:Mn:P:S:Ni:Cr:Fe=(0.08-0.15):(0.75-1.00):(1.00-2.00):(0.04-0.045):(0.025-0.030):(6.00-10.00):(16.0-19.0):(68.0-76.0)。C:Si:Mn:P:S:Ni:Cr:Fe=(0.08-0.15):(0.75-1.00):(1.00-2.00):(0.04-0.045):(0.025-0.030):(6.00-10.00 ):(16.0-19.0):(68.0-76.0).
所述的磁性托盘是采用铝合金、合成石、玻璃纤维板等材料镶嵌耐高温的永磁体制作而成的基板。The magnetic tray is a substrate made of aluminum alloy, synthetic stone, glass fiber board and other materials inlaid with high temperature resistant permanent magnets.
所述的磁性治具还包括定位底座,在定位底座上设有至少三个定位销,所述的磁性托盘上设有与底座定位销对应的底座定位孔和托盘定位孔,所述的压扣盖板上设置有与托盘定位孔对应的盖板定位孔,所述的软性线路板上设置有FPC定位孔,所述的托盘定位孔、盖板定位孔和FPC定位孔配合;所述的压扣盖板上还设置有与软性线路板定位用的光学标记对应的标记定位孔。The magnetic jig also includes a positioning base, on which at least three positioning pins are arranged, the magnetic tray is provided with a base positioning hole and a tray positioning hole corresponding to the positioning pins of the base, and the press buckle The cover plate is provided with a cover plate positioning hole corresponding to the tray positioning hole, and the flexible circuit board is provided with an FPC positioning hole, and the tray positioning hole, the cover plate positioning hole and the FPC positioning hole cooperate; the described Marking positioning holes corresponding to the optical markings for positioning the flexible circuit board are also arranged on the pressing cover plate.
所述的磁性托盘上还设置有与软性线路板外形相同的定位槽、与线路板上元器件位置相对应的凹槽或散热孔,所述的凹槽在对软性线路板双面贴装时可填放元器件。The magnetic tray is also provided with a positioning groove with the same shape as the flexible circuit board, a groove or a cooling hole corresponding to the position of the components on the circuit board, and the groove is used for double-sided bonding of the flexible circuit board. Components can be filled during assembly.
所述的钢网为0.08mm或0.08mm以上厚度的非磁性钢片,其上蚀刻有与压扣盖板形状相同的阶梯层,该阶梯层的深度和钢片的厚度相同,该阶梯层是采用蚀刻工艺局部减薄制作而成的。The steel mesh is a non-magnetic steel sheet with a thickness of 0.08mm or more, on which is etched a stepped layer with the same shape as the press button cover plate, the depth of the stepped layer is the same as the thickness of the steel sheet, and the stepped layer is It is made by partial thinning by etching process.
所述的钢网上设置有供软性线路板印刷锡膏用的印刷孔,所述的印刷孔与软性线路板需印刷锡膏的部分相对应,该印刷孔是经镭射激光切割制作而成。The stencil is provided with printing holes for printing solder paste on the flexible circuit board. The printing holes correspond to the parts of the flexible circuit board that need to print solder paste. The printing holes are made by laser cutting .
使用上述磁性治具和钢网的软性线路板(FPC)表面贴装工艺(SMT),其特征在于,其工艺步骤如下:Use the flexible printed circuit board (FPC) surface mount process (SMT) of above-mentioned magnetic fixture and stencil, it is characterized in that, its processing step is as follows:
(1)印刷前将磁性托盘固定在定位底座上面,然后依次放上软性线路板和压扣盖板,让磁性托盘的底座定位孔与定位销扣合,让相应的盖板定位孔、FPC定位孔与托盘钉定位孔重合,让标记定位孔与软性线路板上的光学标记点重合,定位准确后将软性线路板和磁性治具一起从定位底座上取出,放入印刷轨道,等软性线路板进入一定的印刷轨道后,设置有钢网的印刷机开始进行锡膏印刷。(1) Fix the magnetic tray on the positioning base before printing, and then place the flexible circuit board and the press cover in turn, so that the positioning hole of the base of the magnetic tray is buckled with the positioning pin, and the corresponding positioning hole of the cover plate, FPC The positioning hole coincides with the positioning hole of the pallet nail, so that the marking positioning hole coincides with the optical marking point on the flexible circuit board. After the positioning is accurate, take the flexible circuit board and the magnetic jig together from the positioning base and put them into the printing track, etc. After the flexible circuit board enters a certain printing track, the printing machine equipped with a stencil starts to print solder paste.
(2)印刷完成后软性线路板随磁性治具进入贴片机,贴片机对软性线路板进行元件贴装。(2) After the printing is completed, the flexible circuit board enters the placement machine with the magnetic fixture, and the placement machine performs component placement on the flexible circuit board.
(3)贴装完成后进入回流焊炉将高温元件和软性线路板上的焊点焊接固定。(3) After the placement is completed, enter the reflow oven to weld and fix the high-temperature components and the solder joints on the flexible circuit board.
(4)回流焊接完成后从轨道取出冷却的磁性治具,拿下压扣盖板,取出软性线路板,磁性治具进入下一次循环。(4) After the reflow soldering is completed, take out the cooled magnetic jig from the track, take off the snap cover, take out the flexible circuit board, and the magnetic jig enters the next cycle.
所述的软性线路板的固定方向为片状元件垂直方向、SOT和SOP水平方向;所述的印刷机上设置有光学定位系统,该光学定位系统能识别软性线路板上的光学定位点;印刷机的刮刀为钢刮刀,所述刮刀与软性线路板的夹角为60-75度;印刷机的印刷方向为左右或前后方向,印刷速度为10mm/s-25mm/s,印刷压力为0.1kg/cm2-0.3kg/cm2;印刷机的脱模速度为0.1mm/s-0.2mm/s。The fixing direction of the flexible printed circuit board is the vertical direction of the sheet element, and the horizontal direction of SOT and SOP; the printing machine is provided with an optical positioning system, and the optical positioning system can identify the optical positioning point on the flexible printed circuit board; The scraper of the printing machine is a steel scraper, and the angle between the scraper and the flexible circuit board is 60-75 degrees; the printing direction of the printing machine is the left-right or front-back direction, the printing speed is 10mm/s-25mm/s, and the printing pressure is 0.1kg/cm 2 -0.3kg/cm 2 ; the demoulding speed of the printing machine is 0.1mm/s-0.2mm/s.
所述的贴片机上设置有吸嘴,该吸嘴贴片完成后吸力变为0,吸力变为0后,吸嘴从软性线路板上移走。The placement machine is provided with a suction nozzle, the suction of the suction nozzle becomes 0 after the placement is completed, and after the suction becomes 0, the suction nozzle is removed from the flexible circuit board.
所述的步骤(3)中回流焊过程包括预热阶段、恒温阶段、焊接阶段和冷却阶段,预热阶段,温度从室温升到110度,温度上升速度为1℃/S-2℃/S;恒温阶段,温度从110度上升到150度,保温时间60s-120s;焊接阶段,温度升高速度1-2℃/S;最高温度小于230℃,200℃-220℃下保持温度20s-40s,220℃-230℃下保持温度3s-5s;冷却阶段,温度达到最高温度后自然下降,下降速度2℃/S-5℃/S。The reflow soldering process in the step (3) includes a preheating stage, a constant temperature stage, a soldering stage and a cooling stage. In the preheating stage, the temperature rises from room temperature to 110 degrees, and the temperature rise rate is 1°C/S-2°C/ S; in the constant temperature stage, the temperature rises from 110°C to 150°C, and the holding time is 60s-120s; in the welding stage, the temperature rises at a rate of 1-2°C/S; the maximum temperature is less than 230°C, and the temperature is maintained at 200°C-220°C for 20s- For 40s, keep the temperature at 220°C-230°C for 3s-5s; in the cooling stage, the temperature will naturally drop after reaching the highest temperature, and the falling speed is 2°C/S-5°C/S.
本发明的有益的技术效果在于:Beneficial technical effect of the present invention is:
(1)本发明采用磁性托盘和压扣盖板作为磁性治具将软性线路板牢牢的固定住,所以整个表面贴装工艺过程中无需采用硅胶或者双面胶,所以不会使软性线路板上残留硅胶,在托盘上也不会沾灰,使得托盘的使用寿命大大提高,而且免去了清洗的成本。(1) The present invention uses a magnetic tray and a snap cover as a magnetic fixture to firmly fix the flexible circuit board, so there is no need to use silica gel or double-sided tape during the entire surface mount process, so the flexible circuit board will not be damaged. Silica gel remains on the circuit board, and there will be no dust on the tray, which greatly improves the service life of the tray and eliminates the cost of cleaning.
(2)采用的不锈钢压扣盖板韧性强,使得其在取附时不容易折断,节省了大量的人力成本,以及提高了压扣盖板的使用寿命。(2) The stainless steel press-button cover plate has strong toughness, which makes it not easy to break when it is attached, which saves a lot of labor costs and improves the service life of the press-button cover plate.
(3)采用的不锈钢压扣盖板厚度很薄,同时钢网采用蚀刻工艺局部减薄之后,不会造成锡膏过多的情况,保证了整个工艺的质量。(3) The thickness of the stainless steel press button cover plate is very thin, and at the same time, after the steel mesh is partially thinned by the etching process, it will not cause excessive solder paste, which ensures the quality of the entire process.
(4)采用磁性治具将软性线路板线路板夹在中间,具有良好的隔热效果,使得软性线路板在回流焊过程中不会变形,从而保证了元器件与软性线路板焊点之间的连接不会出现虚焊和空焊的情况。(4) The flexible circuit board is clamped in the middle by a magnetic fixture, which has a good heat insulation effect, so that the flexible circuit board will not be deformed during the reflow soldering process, thus ensuring the soldering of components and flexible circuit boards There will be no virtual welding and empty welding in the connection between the points.
(5)由于在整个工艺过程中没有采用硅胶层或者双面胶作为软性线路板的固定工具,所以在印刷、贴片和回流焊阶段可共用治具,不仅简化了工艺流程,节省了工具成本和人力成本,同时工艺简化之后,因为人为因素而影响产品质量的几率大大减小,产品的质量大大提高。(5) Since the silicone layer or double-sided tape is not used as the fixing tool for the flexible circuit board in the whole process, the fixture can be shared during the printing, patch and reflow soldering stages, which not only simplifies the process, but also saves tools Cost and labor cost, and after the process is simplified, the probability of affecting product quality due to human factors is greatly reduced, and the quality of the product is greatly improved.
(6)在贴片工艺完成后,只需将压扣盖板与磁性托盘分离开,就可非常轻松自如的取下软性线路板,在取线路板时不会因为软性线路板与托盘之间有粘连而使线路板折损。(6) After the SMT process is completed, the flexible circuit board can be easily removed only by separating the snap cover from the magnetic tray. There is adhesion between them and the circuit board is broken.
【附图说明】 【Description of drawings】
图1为本发明的软性线路板和磁性治具的装联示意图;Fig. 1 is the assembly schematic diagram of flexible circuit board and magnetic jig of the present invention;
图2为本发明的定位底座的立体视图;Figure 2 is a perspective view of the positioning base of the present invention;
图3为本发明的磁性托盘的正面视图;Fig. 3 is the front view of magnetic pallet of the present invention;
图4为本发明的压扣盖板的正面视图;Fig. 4 is the front view of the snap cover of the present invention;
图5为软性线路板的正面视图;Figure 5 is a front view of the flexible circuit board;
图6为本发明的钢网的正面视图。Fig. 6 is a front view of the stencil of the present invention.
其中:1:磁性托盘;11:底座定位孔;12:托盘定位孔;13:定位槽;14:凹槽;15:散热孔;16:永磁体;2:软性线路板;21:光学标记点;22:FPC定位孔;3:压扣盖板;31:盖板定位孔;32:标记定位孔;33:槽孔;4:定位底座;41:定位销;5:钢网;51:阶梯层;52:印刷孔。Among them: 1: Magnetic tray; 11: Base positioning hole; 12: Tray positioning hole; 13: Positioning groove; 14: Groove; 15: Cooling hole; 16: Permanent magnet; 2: Flexible circuit board; 21: Optical mark Point; 22: FPC positioning hole; 3: press button cover plate; 31: cover plate positioning hole; 32: marking positioning hole; 33: slot hole; 4: positioning base; 41: positioning pin; 5: steel mesh; 51: Ladder layer; 52: printing holes.
【具体实施方式】 【Detailed ways】
本发明涉及软性线路板表面贴装工艺中使用到的磁性治具和钢网以及使用该磁性治具和钢网的软性线路板表面贴装工艺,该磁性治具包括磁性托盘和压扣盖板,压扣盖板为薄且韧性很高的不锈钢片,软性线路板夹在磁性托盘和压扣盖板之间完成整套工艺的锡膏印刷、贴片以及回流焊过程。The invention relates to a magnetic jig and a steel net used in the surface mounting process of a flexible circuit board and a surface mounting process of a flexible circuit board using the magnetic jig and steel net. The magnetic jig includes a magnetic tray and a buckle The cover plate and the snap cover are thin and highly tough stainless steel sheets, and the flexible circuit board is sandwiched between the magnetic tray and the press cover to complete the entire process of solder paste printing, patch and reflow soldering.
实施例一:Embodiment one:
如图1-5所示,本发明涉及到的磁性治具包括磁性托盘1、压扣盖板3和定位底座4,所述的定位底座4上设有两个定位销41(也可设置三个或者三个以上定位销);所述的磁性托盘1采用铝合金黑化然后再镶嵌耐300℃高温的永磁体16制作而成的基板(也可采用合成石、耐高温的玻璃纤维再镶嵌耐高温的永磁体制作而成),所述的磁性托盘1上设有与底座定位销41对应的底座定位孔11和托盘定位孔12,该磁性托盘1上还设置有与软性线路板2外形相同的定位槽13、与线路板上元器件位置相对应的凹槽14和散热孔15,所述的凹槽14在对软性线路板2双面贴装时可填放元器件;所述的压扣盖板3为可被磁铁吸引的不锈钢片,不锈钢片的厚度为0.05mm,硬度为480维氏硬度,钢片为采用奥氏体不锈钢或者马氏体不锈钢经过冷加工制成,选用的钢材的化学成分如下:As shown in Figures 1-5, the magnetic fixture involved in the present invention includes a
C:Si:Mn:P:S:Ni:Cr:Fe=0.08:0.7:1.00:0.04:0.025:6.00:16.0:76.0,其余为其他杂质。压扣盖板3上设置有与托盘定位孔12对应的盖板定位孔31,压扣盖板3上还设置有与软性线路板2定位用的光学标记点21对应的标记定位孔32和供软性线路板2印刷锡膏和贴片用的槽孔33,软性线路板2上设置有供印刷定位用的光学标记点21和与磁性托盘1的托盘定位孔12相对应的FPC定位孔22。C: Si: Mn: P: S: Ni: Cr: Fe = 0.08: 0.7: 1.00: 0.04: 0.025: 6.00: 16.0: 76.0, and the rest are other impurities. The
在印刷之前,将磁性托盘1固定在定位底座4上面,然后依次放上软性线路板2和压扣盖板3,让磁性托盘1的底座定位孔11与定位销41扣合,让相应的盖板定位孔31、FPC定位孔22与托盘钉定位12孔重合,让标记定位孔32与软性线路板上的光学标记点21重合,定位准确后将软性线路板2和磁性治具一起从定位底座4上取出,放入印刷轨道,所述的软性线路板2的固定方向为片状元件垂直方向、SOT和SOP水平方向。等软性线路板2进入一定的印刷轨道后,设置有钢网5的印刷机开始进行锡膏印刷。Before printing, the
如图6所示,所述的钢网5为0.08mm厚的非磁性钢片,其上蚀刻有与压扣盖板3形状相同的阶梯层51,该阶梯层51的深度为0.05mm,该阶梯层51是采用蚀刻工艺局部减薄制作而成的;所述的钢网5上设置有供软性线路板2印刷锡膏用的印刷孔52,所述的印刷孔52与软性线路板2需印刷锡膏的部分相对应,该印刷孔52是经镭射激光切割制作而成的。As shown in Figure 6, the steel mesh 5 is a non-magnetic steel sheet with a thickness of 0.08 mm, on which a stepped
所述的印刷机上设置有光学定位系统,该光学定位系统能识别软性线路板2上的光学定位点21;印刷机的刮刀为钢刮刀,所述刮刀与软性线路板的夹角为60度;印刷机的印刷方向为左右方向(也可为前后方向),印刷速度为10mm/s,印刷压力为0.1kg/cm2;印刷机的脱模速度为0.1mm/s。The printing machine is provided with an optical positioning system, which can identify the
印刷完成后软性线路板随磁性治具进入贴片机,贴片机对软性线路板进行元件贴装;贴装完成后进入回流焊炉将高温元件和软性线路板上的焊点焊接固定;回流焊接完成后从轨道取出冷却的磁性治具,拿下压扣盖板,取出软性线路板,磁性治具进入下一次循环。After the printing is completed, the flexible circuit board enters the placement machine with the magnetic fixture, and the placement machine performs component placement on the flexible circuit board; after the placement is completed, it enters the reflow oven to weld the high-temperature components and the solder joints on the flexible circuit board Fixed; after the reflow soldering is completed, take out the cooled magnetic fixture from the track, take off the snap cover, take out the flexible circuit board, and the magnetic fixture enters the next cycle.
所述的贴片机上设置有吸嘴,该吸嘴贴片完成后吸力变为0,吸力变为0后,吸嘴从软性线路板上移走。The placement machine is provided with a suction nozzle, the suction of the suction nozzle becomes 0 after the placement is completed, and after the suction becomes 0, the suction nozzle is removed from the flexible circuit board.
回流焊过程包括预热阶段、恒温阶段、焊接阶段和冷却阶段,预热阶段,温度从室温升到110度,温度上升速度为1℃/S;恒温阶段,温度从110度上升到150度,保温时间60s;焊接阶段,温度升高速度1℃/S;最高温度为220℃,200℃下保持温度20s,220℃下保持温度3s;冷却阶段,温度达到最高温度后自然下降,下降速度2℃/S。The reflow soldering process includes a preheating stage, a constant temperature stage, a soldering stage and a cooling stage. In the preheating stage, the temperature rises from room temperature to 110 degrees, and the temperature rise rate is 1°C/S; in the constant temperature stage, the temperature rises from 110 degrees to 150 degrees. , the holding time is 60s; in the welding stage, the temperature rise rate is 1°C/S; the maximum temperature is 220°C, the temperature is maintained at 200°C for 20s, and the temperature is maintained at 220°C for 3s; 2°C/S.
实施例二:Embodiment two:
如图1-5所示,本发明涉及到的磁性治具包括磁性托盘1、压扣盖板3和定位底座4,所述的定位底座4上设有两个定位销41(也可设置三个或者三个以上定位销);所述的磁性托盘1采用铝合金黑化然后再镶嵌耐300℃高温的永磁体制作而成的基板(也可采用合成石、耐高温的玻璃纤维再镶嵌耐高温的永磁体制作而成),所述的磁性托盘1上设有与底座定位销41对应的底座定位孔11和托盘定位孔12,该磁性托盘1上还设置有与软性线路板2外形相同的定位槽13、与线路板上元器件位置相对应的凹槽14和散热孔15,所述的凹槽14在对软性线路板2双面贴装时可填放元器件;所述的压扣盖板3为可被磁铁吸引的不锈钢片,不锈钢片的厚度为0.1mm,硬度为700维氏硬度,钢片为采用奥氏体不锈钢或者马氏体不锈钢经过冷加工制成,选用的钢材的化学成分如下:As shown in Figures 1-5, the magnetic fixture involved in the present invention includes a
C:Si:Mn:P:S:Ni:Cr:Fe=0.15:1.00:2.00:0.045:0.030:10.00:19.0:67.0,其余为其他杂质。压扣盖板3上设置有与托盘定位孔12对应的盖板定位孔31,压扣盖板3上还设置有与软性线路板2定位用的光学标记点21对应的标记定位孔32和供软性线路板2印刷锡膏和贴片用的槽孔33,软性线路板2上设置有供印刷定位用的光学标记点21和与磁性托盘1的托盘定位孔12相对应的FPC定位孔22。C:Si:Mn:P:S:Ni:Cr:Fe=0.15:1.00:2.00:0.045:0.030:10.00:19.0:67.0, and the rest are other impurities. The
在印刷之前,将磁性托盘1固定在定位底座4上面,然后依次放上软性线路板2和压扣盖板3,让磁性托盘1的底座定位孔11与定位销41扣合,让相应的盖板定位孔31、FPC定位孔22与托盘钉定位12孔重合,让标记定位孔32与软性线路板上的光学标记点21重合,定位准确后将软性线路板2和磁性治具一起从定位底座4上取出,放入印刷轨道,所述的软性线路板2的固定方向为片状元件垂直方向、SOT和SOP水平方向。等软性线路板2进入一定的印刷轨道后,设置有钢网5的印刷机开始进行锡膏印刷。Before printing, the
如图6所示,所述的钢网5为0.1mm厚的非磁性钢片,其上蚀刻有与压扣盖板3形状相同的阶梯层51,该阶梯层51的深度为0.1mm,该阶梯层51是采用蚀刻工艺局部减薄制作而成的;所述的钢网5上设置有供软性线路板2印刷锡膏用的印刷孔52,所述的印刷孔52与软性线路板2需印刷锡膏的部分相对应,该印刷孔52是经镭射激光切割制作而成的。As shown in Figure 6, the steel mesh 5 is a non-magnetic steel sheet with a thickness of 0.1 mm, etched with a stepped
所述的印刷机上设置有光学定位系统,该光学定位系统能识别软性线路板2上的光学定位点21;印刷机的刮刀为钢刮刀,所述刮刀与软性线路板的夹角为75度;印刷机的印刷方向为左右方向(也可为前后方向),印刷速度为25mm/s,印刷压力为0.3kg/cm2;印刷机的脱模速度为0.2mm/s。The printing machine is provided with an optical positioning system, which can identify the
印刷完成后软性线路板随磁性治具进入贴片机,贴片机对软性线路板进行元件贴装;贴装完成后进入回流焊炉将高温元件和软性线路板上的焊点焊接固定;回流焊接完成后从轨道取出冷却的磁性治具,拿下压扣盖板,取出软性线路板,磁性治具进入下一次循环。After the printing is completed, the flexible circuit board enters the placement machine with the magnetic fixture, and the placement machine performs component placement on the flexible circuit board; after the placement is completed, it enters the reflow oven to weld the high-temperature components and the solder joints on the flexible circuit board Fixed; after the reflow soldering is completed, take out the cooled magnetic fixture from the track, take off the snap cover, take out the flexible circuit board, and the magnetic fixture enters the next cycle.
所述的贴片机上设置有吸嘴,该吸嘴贴片完成后吸力变为0,吸力变为0后,吸嘴从软性线路板上移走。The placement machine is provided with a suction nozzle, the suction of the suction nozzle becomes 0 after the placement is completed, and after the suction becomes 0, the suction nozzle is removed from the flexible circuit board.
回流焊过程包括预热阶段、恒温阶段、焊接阶段和冷却阶段,预热阶段,温度从室温升到110度,温度上升速度为2℃/S;恒温阶段,温度从110度上升到150度,保温时间120s;焊接阶段,温度升高速度2℃/S;最高温度为230℃,220℃下保持温度40s,230℃下保持温度5s;冷却阶段,温度达到最高温度后自然下降,下降速度5℃/S。The reflow soldering process includes a preheating stage, a constant temperature stage, a soldering stage and a cooling stage. In the preheating stage, the temperature rises from room temperature to 110 degrees, and the temperature rise rate is 2°C/S; in the constant temperature stage, the temperature rises from 110 degrees to 150 degrees. , the holding time is 120s; in the welding stage, the temperature rise rate is 2°C/S; the maximum temperature is 230°C, the temperature is maintained at 220°C for 40s, and the temperature is maintained at 230°C for 5s; 5°C/S.
总之,本发明主要提供了一种厚度很薄而有能将软性线板固定住的压扣盖板,使得该磁性治具无需硅胶固定,正是具有此种功能压扣盖板才使整个软性线路板的贴装工艺大大简化,生产成本大大减小。In a word, the present invention mainly provides a kind of press button cover which is very thin and can fix the flexible wire board, so that the magnetic jig does not need to be fixed by silica gel. It is this function of press button cover that makes the whole The placement process of the flexible circuit board is greatly simplified, and the production cost is greatly reduced.
由于钢具有与铁不具有的优点,但是普通的钢却不被磁铁吸引,正是因为这一点,在生产应用中,人们难以解决压扣盖板能被磁铁吸引的问题,发明人在做本发明的过程中开发出了很多能被磁铁吸引的钢片,虽然本发明只提供了一种不锈钢作为压扣盖板的材料,不能理解为仅仅局限于不锈钢作为本发明的压扣盖板的材料,任何能被磁铁吸引的钢片,在本发明所述的厚度和硬度范围内均属于本发明的保护范围。Because steel has advantages that iron does not have, but ordinary steel is not attracted by magnets. It is precisely because of this that in production applications, it is difficult for people to solve the problem that the press button cover can be attracted by magnets. The inventor is doing this In the course of the invention, many steel sheets that can be attracted by magnets have been developed. Although the present invention only provides a stainless steel as the material of the press cover, it cannot be understood as being limited to stainless steel as the material of the press cover of the present invention. , any steel sheet that can be attracted by a magnet falls within the protection scope of the present invention within the range of thickness and hardness described in the present invention.
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