CN101376084A - Membrane filtration device and membrane damage detection method of membrane filtration device - Google Patents
Membrane filtration device and membrane damage detection method of membrane filtration device Download PDFInfo
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Abstract
本发明的目的在于提供一种可以提高漏出灵敏度且可靠地检测损伤,成本低的膜过滤装置及膜过滤装置的膜损伤检测方法。所述膜损伤检测模式是在过滤模式后,利用控制装置(34)停止来自原水供给装置(2)的原水的供给,利用空气供给装置(5)向原水室供给空气并向与原水室连接的排出管(9)排出,实施设定时间的剥离膜上附着的浊质而得到高浑浊度水的工序,并执行透过、检测工序,即关闭开闭阀(15),停止空气的排出,生成透过水,根据所述浊质检测装置(19)的对该透过水浊质状态的检测值判断膜模块(1)是否有损伤。
An object of the present invention is to provide a low-cost membrane filtration device and a membrane damage detection method for a membrane filtration device capable of improving leakage sensitivity and reliably detecting damage. In the membrane damage detection mode, after the filtration mode, the control device (34) stops the supply of raw water from the raw water supply device (2), and the air supply device (5) supplies air to the raw water chamber and connects to the raw water chamber. The discharge pipe (9) is discharged, and the process of peeling off the turbid matter attached to the film for a set time to obtain high turbidity water is carried out, and the process of permeation and detection is carried out, that is, the on-off valve (15) is closed to stop the discharge of air, Permeated water is generated, and whether the membrane module (1) is damaged is judged based on the detection value of the turbidity state of the permeated water by the turbidity detection device (19).
Description
技术领域 technical field
本发明涉及一种为分离除去包含在原水中的浊质及病原性原虫等而设置的在净水厂的膜过滤工艺中使用的膜过滤装置及膜过滤装置的膜损伤检测方法。The invention relates to a membrane filtration device used in a membrane filtration process of a water purification plant and a method for detecting membrane damage of the membrane filtration device, which are provided for separating and removing turbidity and pathogenic protozoa contained in raw water.
背景技术 Background technique
膜过滤工艺设置在净化地下水及河川表水等原水的净水设施等中。在该膜过滤工艺中设置有膜模块,膜模块内置了用于分离除去包含在原水中的浊质及病原性原虫等(以下总称为浊质)的过滤膜,生成清澈的安全的过滤水。在膜过滤工艺中,有多个膜模块并列连接的单元方式、多个单元并列配置的系列方式等方式,由对应于净水量规模的膜模块数构成。Membrane filtration processes are installed in water purification facilities that purify raw water such as groundwater and river surface water. In this membrane filtration process, a membrane module is provided. The membrane module has a built-in filtration membrane for separating and removing turbidity and pathogenic protozoa contained in raw water (hereinafter collectively referred to as turbidity) to generate clear and safe filtered water. In the membrane filtration process, there are unit methods in which multiple membrane modules are connected in parallel, series methods in which multiple units are arranged in parallel, etc., and are composed of the number of membrane modules corresponding to the scale of water purification.
在这种膜过滤工艺中,反复执行过滤、逆洗、化学洗净等操作,由于伴随这些操作的压力变化及长时间使用而引起的膜材质恶化等原因,膜模块内的过滤膜存在损伤、破损、断裂(以下总称为损伤)等情况。若过滤膜产生损伤,则因为原水从损伤部分流出,所以浊质会混入过滤水中。In this membrane filtration process, operations such as filtration, backwashing, and chemical cleaning are repeatedly performed. Due to the pressure change accompanying these operations and the deterioration of the membrane material caused by long-term use, the filter membrane in the membrane module is damaged, damage, breakage (hereinafter collectively referred to as damage), etc. If the filter membrane is damaged, the raw water will flow out from the damaged part, so the turbidity will be mixed into the filtered water.
这样,在产生膜损伤的情况下,原水的浊质从成为净水的过滤水侧直接漏出,有损安全性。所以,在膜过滤工艺中,若检测出过滤膜损伤,则迅速地指定产生损伤的膜模块并采取早期对策,由没有损伤的正常的膜模块维持净水能力很重要。In this way, when the membrane is damaged, the turbidity of the raw water directly leaks from the filtered water side which becomes the purified water, thereby deteriorating safety. Therefore, in the membrane filtration process, if damage to the filtration membrane is detected, it is important to quickly specify the damaged membrane module and take early measures, and maintain the water purification ability of the normal membrane module without damage.
作为检测膜损伤的方法,有供给加压气体,从其压力减少状态来掌握的直接法,及从过滤水的浊质程度、微粒子及生物状态来掌握的间接法。As a method of detecting membrane damage, there are direct method of supplying pressurized gas and grasping from its pressure reduction state, and indirect method of grasping from the degree of turbidity, fine particles and biological state of filtered water.
在直接法中,例如,如【专利文献1】、【专利文献2】所述,有在原水侧或过滤水侧置换加压气体,检测漏出的空气流量、施加压力的变化的方式等多种方案。In the direct method, for example, as described in [Patent Document 1] and [Patent Document 2], there are various methods such as displacing the pressurized gas on the raw water side or the filtered water side, and detecting the leaked air flow rate and the change in the applied pressure. plan.
在间接法中,如【专利文献3】所述,有向原水中注入膜清洗排水或膜浓缩水,提高原水的浊质浓度,测定过滤水中的粒子数或浑浊度的方法。另外,有如【专利文献4】所述,向原水中注入无害的浊质(高岭土、硅藻土类)来提高膜损伤时的过滤水浑浊度从而进行检测的方法,及如【专利文献5】所述,在使膜模块充满澄清的气体后供给包含微粒子的气体从而测定通过微粒子的方法等的浊质源注入方式。In the indirect method, as described in [Patent Document 3], there is a method of injecting membrane cleaning wastewater or membrane concentrated water into raw water to increase the turbidity concentration of raw water, and measuring the number of particles or turbidity in filtered water. In addition, as described in [Patent Document 4], there is a method of injecting harmless turbidity (kaolin, diatomaceous earth) into the raw water to increase the turbidity of the filtered water when the membrane is damaged and then detect it, and as [Patent Document 5] As mentioned above, the turbidity source injection method, such as the method of filling the membrane module with a clear gas, supplies a gas containing fine particles, and measures passing fine particles.
另一方面,作为净水的膜过滤设施的主要部件,如【非专利文献1】所述,有监视膜两面上的水压差、过滤水流量及过滤水的浑浊度的设备。另外,如【非专利文献2】所述,推荐一种膜损伤检测方法并用了直接法和间接法,发挥了各自长处的系统。On the other hand, as the main components of membrane filtration facilities for water purification, as described in [Non-Patent Document 1], there are devices for monitoring the water pressure difference on both sides of the membrane, the flow rate of filtered water, and the turbidity of filtered water. In addition, as described in [Non-Patent Document 2], a membrane damage detection method is recommended, which uses both direct and indirect methods, and utilizes the respective strengths of the system.
【专利文献1】日本特开2006—68634号公报[Patent Document 1] Japanese Patent Laid-Open No. 2006-68634
【专利文献2】日本特开2004—212230号公报[Patent Document 2] Japanese Patent Laid-Open No. 2004-212230
【专利文献3】日本特开2005—87948号公报[Patent Document 3] Japanese Patent Laid-Open No. 2005-87948
【专利文献4】日本特开平6—320157号公报[Patent Document 4] Japanese Patent Laid-Open Publication No. 6-320157
【专利文献5】日本特开2004—216311号公报[Patent Document 5] Japanese Patent Laid-Open No. 2004-216311
【非专利文献1】厚生省令第15号:规定水道设施技术标准的省令(平成12年2月23日)[Non-Patent Document 1] Ministry of Health, Labor and Welfare Order No. 15: Ministry Order Establishing Technical Standards for Waterworks Facilities (February 23, 2012)
【非专利文献2】财团法人水道技术研究中心:膜过滤净水设施维持管理手册(平成17年3月)[Non-Patent Document 2] Water Technology Research Center: Membrane Filtration Water Purification Facilities Maintenance and Management Manual (March 2017)
如【专利文献1】、【专利文献2】所述的直接法,除了加压气体置换外,为再次进行过滤还需要用原水或过滤水置换,在这段时间,过滤处理被停止。另外,由于正常的膜不透过空气等气体,所以加压气体的注入使膜伸缩,施加了应力而加快了老化。因此,若在现场每次实施直接法,则净水制造效率下降,同时也成为膜损伤、提前损伤的原因。并且,【专利文献1】所述的技术,因为难以用常用的过滤水流量计测量气体流量,所以需要用重新设置气体用流量计,但是这样就存在随之而来的过滤水进行影响而不容易正确测量气体量的问题。【专利文献2】所述的技术,在过滤水侧施加加压气体不常见,需要另外设置配管系统及其操作设备,存在设备成本增加的问题。In the direct method described in [Patent Document 1] and [Patent Document 2], in addition to replacement with pressurized gas, replacement with raw water or filtered water is required for re-filtering, and the filtration process is stopped during this period. In addition, since normal membranes do not permeate gases such as air, the injection of pressurized gas expands and contracts the membrane, applying stress and accelerating aging. Therefore, if the direct method is implemented every time on site, the production efficiency of purified water decreases, and at the same time, it becomes a cause of membrane damage and premature damage. And, the technology described in [Patent Document 1], because it is difficult to measure the gas flow with a commonly used filtered water flowmeter, so it is necessary to reset the gas flowmeter, but in this way there is the accompanying filtered water to affect and not It is easy to correct the problem of measuring the gas volume. In the technology described in [Patent Document 2], it is not common to apply pressurized gas on the filtered water side, and it is necessary to separately install a piping system and its operating equipment, and there is a problem of increased equipment cost.
间接法即【专利文献3】所述的现有技术,必须预先设置储存清洗排水或浓缩水的储存设备,及从该储存设备向原水输送的新设备,提高了设备及运转成本,这些储存水是使澄清的过滤水逆流而得到的,所以存在最后变成被稀释的低浓度水,效果不好的问题。The indirect method is the prior art described in [Patent Document 3]. It is necessary to pre-install storage equipment for storing cleaning drainage or concentrated water, and new equipment for transporting raw water from the storage equipment, which increases equipment and operating costs. These stored water It is obtained by counter-flowing clarified filtered water, so there is a problem that it becomes diluted low-concentration water at the end, and the effect is not good.
【专利文献4】所述的现有技术,因为添加了新浊质,所以必须有浊质源及其供给设备,存在设备及运转成本提高的问题。In the prior art described in [Patent Document 4], since a new turbidity is added, a turbidity source and its supply equipment are necessary, and there is a problem of increased equipment and operating costs.
【专利文献5】所述的现有技术,必须重新设置与气体混合的设备,伴随气体的流动需要与气体的比重相同的稀有物质的微粒子。这样,间接法的现有技术,因为需要新的浊质源及其储存设备、运送设备,所以存在必须考虑设备及运转成本方面的问题。In the prior art described in [Patent Document 5], it is necessary to newly install equipment for mixing the gas, and fine particles of rare substances having the same specific gravity as the gas are required to accompany the flow of the gas. In this way, the prior art of the indirect method has the problem of having to consider the equipment and operating costs because a new turbidity source, its storage facility, and its transportation facility are required.
发明内容 Contents of the invention
本发明的目的在于提供一种不需要新浊质源或设备,用现有的设备生成高浑浊度原水,通过对该原水进行过滤处理可提高膜损伤时的过滤水浊质浓度的膜过滤装置及膜过滤装置的膜损伤检测方法。The object of the present invention is to provide a membrane filtration device that can generate high turbidity raw water by using existing equipment without requiring new turbidity sources or equipment, and can increase the turbidity concentration of filtered water when the membrane is damaged by filtering the raw water And membrane damage detection method of membrane filtration device.
本发明的其它目的在于提供一种可以提高漏出灵敏度而可靠地检测损伤、低成本的膜过滤装置及膜过滤装置的膜损伤检测方法。Another object of the present invention is to provide a low-cost membrane filtration device and a membrane damage detection method of a membrane filtration device that can reliably detect damage with improved leakage sensitivity.
本发明的再一个其它目的在于提供一种用间接法提前判定膜损伤,用直接法正确把握该判定的正误与损伤状态,能够以低成本可靠地检测膜过滤工艺的膜损伤的膜过滤装置及膜过滤装置的膜损伤检测方法。Yet another object of the present invention is to provide a membrane filtration device and a membrane filtration device that can detect membrane damage in a membrane filtration process reliably at low cost by using an indirect method to determine membrane damage in advance, using a direct method to accurately grasp the correctness and damage status of the determination. Membrane damage detection method for membrane filtration devices.
为解决上述课题,本发明除了反复进行过滤、逆洗、冲洗(洗涮)的通常过滤模式以外还设置了膜损伤检测模式,在膜损伤检测模式中,使在过滤处理中在原水侧的膜表面上捕捉、附着的浊质剥离,用该剥离的浊质使模块内的原水侧浓度提高,在该状态下执行过滤处理,根据过滤水(透过水)的浊质变化,确定有无损伤的产生,并确定损伤了的膜模块。In order to solve the above-mentioned problems, in addition to the normal filtration mode in which filtration, backwashing, and flushing (washing) are repeated, the present invention also provides a membrane damage detection mode. In the membrane damage detection mode, the membrane on the raw water side during the filtration process is The turbidity captured and adhered on the surface is peeled off, and the concentration of the raw water side in the module is increased by using the peeled turbidity, and the filtration process is performed in this state, and the presence or absence of damage is determined based on the change in the turbidity of the filtered water (permeated water) generation and identify damaged membrane modules.
本发明在过滤模式之后具有膜损伤检测模式,即,通过控制设备,停止来自原水供给装置的原水的供给,通过空气供给装置向原水室供给空气并向与原水室连接的排出管排出,实施设定时间的剥离膜附着浊质而得到高浓度水的剥离工序,并执行透过、检测工序,即,关闭开闭阀停止空气的排出而生成透过水,根据所述浊质检测装置对该透过水的浊质状态的检测值,判定有无膜模块的损伤。The present invention has a membrane damage detection mode after the filtration mode, that is, by controlling the equipment, the supply of raw water from the raw water supply device is stopped, and the air supply device supplies air to the raw water chamber and discharges it to the discharge pipe connected to the raw water chamber. The detachment process of attaching turbidity to the peeling film for a certain period of time to obtain high-concentration water, and performing the permeation and detection process, that is, closing the on-off valve to stop the discharge of air to generate permeated water, according to the turbidity detection device. The detection value of the turbidity state of the permeated water is used to judge whether there is damage to the membrane module.
另外,本发明在反复进行过滤处理、逆洗处理、洗涮处理的通常的膜过滤运转中,利用在过滤处理工序中在膜面捕捉的浊质在膜模块内的原水室形成高浓度水,对该高浓度水进行过滤处理,通过过滤水的浓度变化提前把握是否有膜损伤,在膜损伤的可能性高时切换为空气供给过滤,通过伴随过滤水的包含空气气泡的浊质状态把握膜损伤状态,在不能判定产生膜损伤的情况下在没有被透过水(原水室内的剩余原水)的状态下密封原水室侧的空气,通过原水室的压力变化正确地判定是否有膜损伤发生及其损伤状态。另外,实施第一插入运转,根据高浓度水过滤工序的过滤水中的浊质变化提前判定膜有无损伤。In addition, the present invention uses the turbidity captured on the membrane surface in the filtration process to form high-concentration water in the raw water chamber in the membrane module during the normal membrane filtration operation in which filtration treatment, backwash treatment, and rinse treatment are repeated, This high-concentration water is filtered, and whether there is membrane damage is known in advance through the concentration change of the filtered water. When the possibility of membrane damage is high, it is switched to air supply filtration, and the membrane is grasped by the turbid state of the filtered water including air bubbles. Damage state, if membrane damage cannot be determined, seal the air on the side of the raw water chamber without permeated water (residual raw water in the raw water chamber), and accurately determine whether there is membrane damage and its damaged state. In addition, the first insertion operation is carried out, and the presence or absence of membrane damage is determined in advance based on the change in turbidity in the filtered water in the high-concentration water filtration step.
另外,在第一插入运转中判定为无膜损伤的情况下,解除插入运转并返回通常运转,在判定为有膜损伤的情况下,通过插入,将向原水室供给空气并进行过滤的空气供给过滤工序作为第二插入运转进行实施,根据空气供给过滤工序的过滤水中的浊质变化诊断膜的损伤状态,因此可以同时并用间接法和直接法。In addition, if it is determined that there is no membrane damage in the first insertion operation, the insertion operation is canceled and the normal operation is returned. The filtration step is performed as the second interrupt operation, and the damage state of the membrane is diagnosed based on the change of the turbidity in the filtered water in the air supply filtration step, so that the indirect method and the direct method can be used together.
另外,在第二插入运转中的根据在空气供给过滤工序的过滤水中的浊质状态不能判断膜的损伤状态的情况下,通过插入实施第三插入运转即在使原水室中的原水全部透过后,停止空气供给并密封原水室的空气封入工序,根据空气封入工序的原水室的压力变化诊断有无膜损伤。In addition, when the damage state of the membrane cannot be judged from the state of turbidity in the filtered water in the air supply filtration step during the second insertion operation, the third insertion operation is performed by insertion, that is, after all the raw water in the raw water chamber has been permeated. , Stop the air supply and seal the air filling process of the raw water chamber, and diagnose whether there is membrane damage according to the pressure change of the raw water chamber in the air sealing process.
发明效果Invention effect
根据本发明,可以容易地生成高浑浊度原水,可提高膜损伤的检测灵敏度。另外,因为高浑浊度原水可以由现有的设备生成,所以可以不必设置新的浊质源或设备,不耗费初期设备费,且运转成本也低,可以可靠地检测膜损伤。According to the present invention, raw water with high turbidity can be easily produced, and the detection sensitivity of membrane damage can be improved. In addition, since high-turbidity raw water can be generated by existing equipment, it is not necessary to install new turbidity sources or equipment, and the initial equipment cost is not consumed. The operating cost is also low, and membrane damage can be reliably detected.
另外,即使不进行设备变更或重新进行设备建设,也可以发挥直接法及间接法的长处,以低成本且可靠地检测膜过滤工艺中的膜损伤。In addition, even without changing equipment or rebuilding equipment, it is possible to reliably detect membrane damage in a membrane filtration process at low cost by utilizing the strengths of the direct method and the indirect method.
附图说明 Description of drawings
图1是使用本发明的实施例1即外压型中空线膜模块的膜过滤装置的结构图;Fig. 1 is the structural diagram of the membrane filtration device that uses
图2是表示本实施例的膜过滤装置的膜损伤检测顺序的流程图;Fig. 2 is a flowchart showing the membrane damage detection sequence of the membrane filtration device of the present embodiment;
图3是表示本实施例的膜过滤装置的其他的膜损伤检测顺序的流程图;Fig. 3 is a flowchart showing other membrane damage detection procedures of the membrane filtration device of the present embodiment;
图4是说明本实施例的判定有无膜损伤及损伤状态的方法的图;Fig. 4 is a diagram illustrating the method of judging the presence or absence of membrane damage and the damage state of the present embodiment;
图5是使用本发明的实施例2即内压型中空线膜模块的膜过滤装置的结构图;Fig. 5 is the structural view of the membrane filtration device using the
图6是本发明的实施例3的膜过滤装置的结构图;Fig. 6 is the structural diagram of the membrane filtration device of
图7是表示本实施例的膜过滤装置的膜损伤检测顺序的流程图;Fig. 7 is a flowchart showing the membrane damage detection sequence of the membrane filtration device of the present embodiment;
图8是本发明的实施例4的膜过滤装置的一部分的构成图;8 is a structural diagram of a part of the membrane filtration device of
图9是以本发明的实施例5即外压型中空线膜模块为对象的膜过滤装置的结构图;Fig. 9 is a structural diagram of a membrane filtration device for an external pressure type hollow fiber membrane module according to
图10是说明实施例5的膜损伤检测顺序的流程图;10 is a flowchart illustrating the membrane damage detection sequence of Example 5;
图11是实施例5中第三插入运转的构成图;Fig. 11 is the configuration diagram of the third insertion operation in
图12是本发明的实施例6的膜过滤装置的结构图;Fig. 12 is the structural diagram of the membrane filtration device of
图13是说明实施例6的膜损伤检测顺序的流程图;13 is a flowchart illustrating the membrane damage detection sequence of Example 6;
图14是膜过滤装置的实验特性图;Fig. 14 is the experimental characteristic diagram of membrane filtration device;
图15是膜过滤装置的实验特性图。Fig. 15 is an experimental characteristic diagram of a membrane filtration device.
图中:In the picture:
1—膜模块;2—原水供给装置;3—过滤水槽;4—洗净水供给装置;5—空气供给装置;6—原水供给管;7—过滤水管;9—排出分支管;10—空气分支管;11—过滤膜;12—原水室;13—透过水室(过滤水室);14—固定壁;15、16、22、23—开闭阀;19—浊质检测装置;24—分支管;30—浊质检测器;32—诊断设备;34—控制设备;36—原水分支管;37—透过水管;40—膜过滤处理设备;42—通常过滤模式;44—膜损伤检测模式;51—过滤工序;52—逆洗工序;53—冲洗工序;54—剥离工序;55—透过、检测工序;56—处置工序;61—过滤水切换工序I;63—过滤水切换工序II;62—逆洗工序。1—membrane module; 2—raw water supply device; 3—filtered water tank; 4—wash water supply device; 5—air supply device; 6—raw water supply pipe; 7—filtered water pipe; 9—exhaust branch pipe; 10—air Branch pipe; 11—filtration membrane; 12—raw water chamber; 13—permeable water chamber (filtered water chamber); 14—fixed wall; 15, 16, 22, 23—opening and closing valve; 19—turbidity detection device; 24 —branch pipe; 30—turbidity detector; 32—diagnostic equipment; 34—control equipment; 36—raw water branch pipe; 37—through water pipe; 40—membrane filtration treatment equipment; 42—normal filtration mode; 44—membrane damage Detection mode; 51—filtering process; 52—backwashing process; 53—rinsing process; 54—stripping process; 55—permeation, detection process; 56—disposal process; Process II; 62—backwashing process.
具体实施方式 Detailed ways
结合附图说明本发明的各实施例。Various embodiments of the present invention are described with reference to the accompanying drawings.
【实施例1】【Example 1】
结合图1至图4对本发明的实施例1进行说明。图1是本实施例的膜过滤处理设备的结构图。
本实施例表示了使用外压型的中空线膜模块的例子,如图1所示,膜过滤处理设备40的主要结构要素有N条膜模块1a~1n、原水供给装置2、过滤水槽3、洗净水供给装置4、空气供给装置5。The present embodiment has shown the example that uses the hollow fiber membrane module of external pressure type, and as shown in Figure 1, the main structural element of membrane
膜模块1a在上下设置有透过室13a(也称过滤室13a)及透过室13a’,在透过室13a与透过室13a’间配置有原水室12a。在原水室12a中,设置有安装了数千条中空线膜的过滤膜11a,中空线膜的两端向透过室13a与透过室13a’开口。透过室13a与原水室12a、透过室13a’与原水室12a分别被固定壁14a与固定壁14a’隔开,通过内置的过滤膜11a使液体从原水室12a与透过室13a、13a’间透过。The
在原水室12a的下方连接有空气分支管10a,空气分支管10a通过开闭阀17a与空气供给管10连接,空气供给管10与空气供给装置5连接。在空气分支管10a上设置有分支管即原水分支管36a,原水分支管36a通过开闭阀16a与原水供给管6连接,原水供给管6与原水供给装置2连接。An
在原水室12a的上方,连接有排出分支管9a,排出分支管9a通过开闭阀15a与排出管9连接。在上部的透过室13a连接有具有浊质检测装置19a的透过水管37a,透过水管37a与过滤水管7连接。过滤水管7通过开闭阀22向过滤水槽3引导过滤水,从过滤水管7分支出的具有开闭阀23的分支管24与洗净水供给装置4连接,洗净水供给装置4与过滤水槽3连接。A
虽然以膜模块1a为例对膜模块的结构进行了说明,但是其它的膜模块1b~1n也是相同的结构,各个膜模块1a~1n的原水分支管36a~36n与来自原水供给装置2的原水供给管6连接,空气分支管10a~10n与来自空气供给装置5的空气供给管10连接,排出分支管9a~9n与排出管9连接,透过水管37a~37n与过滤水管7连接。开闭阀22设置在过滤水管7与透过水管37n的汇合点的下游侧。Although the structure of the membrane module has been described by taking the
浊质检测装置19a~19n通过信号线或无线与诊断设备32连接,诊断设备32与控制设备34连接,控制设备34与原水供给装置2,洗净水供给装置4,空气供给装置5以及各开闭阀15、16、17、19、22、23连接。The
对这样构成的膜过滤处理设备40的通常的运转操作进行说明。运转操作如图2的通常过滤模式42所示,反复实施过滤工序51、逆洗工序52、冲洗工序53(也称洗涮工序53)三个工序。The normal operation of the membrane
在过滤工序51中,打开开闭阀16a~16n及开闭阀22,关闭其它开闭阀,使原水供给装置2工作,将包含浊质的原水通过原水分支管36a~36n供给到各膜模块1a~1n。原水在原水室12a~12n侧的过滤膜11a~11n表面将浊质捕捉除去,透过至过滤膜的内部。透过过滤膜的原水变为澄清的透过水,透过水通过与透过室13a~13n连接的透过水管37a~37n在过滤水管7处汇合。汇合后的过滤水以一定量被储存在过滤水槽3中,大部分作为净水被供给为自来水。过滤工序51运转了设定时间后,进入逆洗工序52。In the
在逆洗工序52中,停止原水供给装置2,打开开闭阀15a~15n、开闭阀17a~17n及开闭阀23,关闭其它开闭阀使空气供给装置5与洗净水供给装置4工作。通过空气供给装置5的工作,加压空气通过空气分支管10a~10n被供给至各膜模块1a~1n的原水室12a~12n,并从上方的排出分支管9a~9n排出。另外,通过洗净水供给装置4的工作,储存在过滤水槽3中的一定量的过滤水被供给至各膜模块1a~1n的透过水室13a~13n,从过滤膜11a~11n的内部透过向原水室一侧,与空气一起从排出分支管9a~9n排出。In the
被供给至原水室12a~12n的空气剥离被捕捉、附着在膜表面的浊质,从膜内部透过至原水室12a~12n的洗净水,在排除了混入膜内的浊质时,促进在原水室12侧的膜表面进行的捕捉、附着的浊质的剥离。剥离了的浊质与空气及透过洗净水一起作为清洗排水在排出管9处汇合,向管外排出。The air supplied to the
冲洗工序53在逆洗工序52结束后,停止空气供给装置5与洗净水供给装置4,打开开闭阀15a~15n与开闭阀16a~16n,关闭其它的开闭机构,使原水供给装置2工作。向原水室12a~12n供给的原水不透过过滤膜,从排出分支管9a~9n排出,洗涮原水室12及膜表面,同时排除原水室12的剩余空气。In the
从过滤工序51到漂洗工序53为一个循环,漂洗工序53结束后进入下一个循环的过滤工序51。这些运转操作称为通常过滤模式,控制设备34对各工序的需要时间以及各种机构的工作、停止及开闭动作的时刻进行指示。From the
结合图2及图3对膜损伤检测方法进行说明。图2是表示在控制设备34的指令下定期地将通常过滤模式42切换至膜损伤检测模式44从而来确定有无损伤及膜损伤模块的处理流程图。The membrane damage detection method will be described with reference to FIG. 2 and FIG. 3 . FIG. 2 is a flow chart showing whether the
膜损伤检测模式44在通常过滤模式42的过滤过程51结束的阶段切换,实施剥离工序54。The membrane
在剥离工序54中,使原水供给装置2从过滤工序51的操作状态停止,关闭开闭阀16a~16n,打开开闭阀15a~15n、开闭阀17a~17n,使空气供给装置5工作。通过空气供给装置5的工作,加压空气通过空气分支管10a~10n被供给向各膜模块的原水室12a~12n。原水室12虽然是满水状态,但因为上方的开闭阀15a~15n开放,所以上升的空气从排出分支管9a~9n排出。该上升空气流具有剥离附着在原水室12a~12n的过滤膜11a~11n表面上的浊质,使剥离浊质均匀混入剩余的原水中的效果。In the stripping
根据发明人的实验所得的结论,剥离工序中的空气洗净可以在30秒以下。原水室12的原水虽然减少了与固定壁14a~14n及空气分支管10a~10n的积水相当的容积量,但是大部分的原水剩余下来,被进行高浊质化。该比例大致为过滤工序中的透过水量与原水室容积的比。According to the inventor's experimental conclusions, the air cleaning in the peeling process can be 30 seconds or less. Although the raw water in the
在透过、检测工序55中,通过关闭开闭阀15a~15n,打开其它的开闭阀继续进行空气供给,对高浊质化原水进行加压,使其透过过滤膜11a~11n。若在过滤膜的一部上存在损伤,则高浊质化原水从损伤部直接漏出,提高损伤膜模块的透过水整体的浊质程度。In the permeation and
另一方面,随着透过的进行,原水室的空气层增加了高浊质化原水透过的部分。在空气层的下部位置比损伤部的位置低的情况下,空气气泡混入透过水中,包含气泡的浊质与透过水一起从透过水室排出。在各模块的透过水室13的附近设有浊质检测装置19,检测浊质的有无和变化。On the other hand, as the permeation proceeds, the air layer in the raw water chamber increases the permeation portion of the highly turbid raw water. When the lower portion of the air layer is lower than the damaged portion, air bubbles are mixed into the permeated water, and turbidity including air bubbles is discharged from the permeated water chamber together with the permeated water. A turbidity detection device 19 is provided near the permeated
在浊质检测装置19中,使用超声波、光电、声音、电阻等传感器。浊质检测装置19a~19n的检测值被输入电脑等诊断设备32中,通过在膜模块之间进行比较评价,判断是原水固有的浊质还是包含气泡的浊质,由此进行对损伤程度的诊断评价、包含气泡的浊质的排出延迟引起的损伤位置的预测评价。In the turbidity detection device 19, sensors such as ultrasonic, photoelectric, acoustic, and electrical resistance are used. The detection values of the
原水固有的浊质的评定与包含气泡的浊质的判定,作为一个例子可以由图4所示的方法来实现。如图4所示的例子,以透过水的浑浊度作为判定的指标。Evaluation of turbidity inherent in raw water and determination of turbidity including air bubbles can be realized by the method shown in FIG. 4 as an example. In the example shown in FIG. 4, the turbidity of the permeated water is used as an index for judgment.
没有损伤的正常的膜模块的浑浊度没有时间的变化,损伤的膜模块的透过水的浑浊度最初与正常的膜模块相同,或者比之稍高,随着时间的经过膜模块内的高浊质化原水流出而缓慢地增加。空气层的下部若达到损伤的位置,则气泡开始流出,浑浊度急剧增加。可以由该初期的浑浊度变化把握有无损伤,通过浑浊度突然变化的时间A与突然变化之后的增加倾向来评价损伤位置和损伤程度。The turbidity of a normal membrane module without damage does not change over time, and the turbidity of the permeated water of a damaged membrane module is initially the same as that of a normal membrane module, or slightly higher than that. Turbidity raw water flows out and increases slowly. When the lower part of the air layer reaches the damaged position, air bubbles start to flow out, and the turbidity increases rapidly. The presence or absence of damage can be ascertained from this initial change in turbidity, and the location and degree of damage can be evaluated based on the time A for a sudden change in turbidity and the tendency of increase after the sudden change.
作为浊质的指标,除了利用由传感器测出的浑浊度以外,还可以利用粒子数,光或超声波的衰减、反射、散射量、电、电流值等。在诊断设备32,输出损伤的有无的表示,有损伤的警报及损伤模块及其损伤程度和预测位置等,向控制设备34输出对膜过滤处理设备40的操作指令。As an indicator of turbidity, in addition to the turbidity measured by the sensor, the number of particles, the attenuation, reflection, and scattering of light or ultrasonic waves, electricity, and current values can also be used. The
在处置工序56中,控制设备34根据诊断设备32的输出信息执行膜过滤处理设备40的下次运转操作。在没有产生损伤的情况下,切换至通常过滤模式42,从逆洗工序52开始实施进行运转操作。在产生损伤,确定出损伤了的膜模块的情况下,例如在确定出膜模块1b损伤了的情况下,在关闭锁定开闭阀15b、16b、17b后,切换至通常过滤模式42,从逆洗工序52实施进行运转操作。虽然没有图示,损伤了的膜模块的关闭锁定,也可以由设置在透过水管上的开闭阀进行,由此不影响其它正常损伤膜模块的通常过滤模式42的运转,可以实施模块更换和修复操作。关闭锁定在更换和修复操作结束后被解除。In the
如此,根据本实施例的膜损伤检测方法,可以不供给新浊质,暂时生成高浊质化原水,进行提高了透过水的漏出灵敏度的检测,因为可以从某时间带变为包含气泡的浊质,所以可以确定损伤程度及其位置。In this way, according to the membrane damage detection method of this embodiment, it is possible to temporarily generate high-turbidity raw water without supplying new turbidity, and to perform detection with improved leakage sensitivity of permeated water, because it is possible to change from a certain time period to one containing air bubbles. Turbidity, so the extent of damage and its location can be determined.
图3表示了根据在通常过滤模式42的过滤工序51中的浊质检测装置19a~19n的检测值,判定在诊断设备32中是否需要膜损伤检测的插入处理,在判定为需要插入处理的情况下,通过控制装置34显示暂时执行膜损伤检测模式44的流程。Fig. 3 has shown the detection value of the
在浊质检测装置19a~19n的检测值比设定值高,或者确定的检测值与其它的检测值不同的情况下,判定为需要插入。在膜损伤检测模式44的处理顺序与图2所示的顺序相同。When the detection values of the
在膜损伤检测模式44中,因为过滤水的生成被中断,所以如果在判定为没产生膜损伤的情况下虽然其运转操作徒劳,但是根据该膜损伤检查方法,因为必要时被执行所以可以提供有效的膜过滤运转。In the membrane
【实施例2】[Example 2]
图5是表示以内压型的中空线膜模块为对象的实施例2的图。本实施例与图1所示的实施方式为相同的构成,只是膜模块的结构与配管的一部分不同。Fig. 5 is a diagram showing Example 2 for an internal pressure type hollow fiber membrane module. This example has the same configuration as the embodiment shown in FIG. 1 , but the structure of the membrane module and a part of the piping are different.
以膜模块1a为例,对本实施例的膜模块的结构进行说明。上下设置原水室12a、12a’,在其间设置透过水室13a。在透过水室13设有由多个中空线膜构成的过滤膜11a,中空线膜的两端朝原水室12a、原水室12a’开口。透过室13a与原水室12a、透过室13a与原水室12a’分别由固定壁14a与固定壁14a’隔开,液体通过内置的过滤膜11a在透过室13a与原水室13a、13a’间透过。Taking the
在透过水室13a的上方连接有透过水管37a,透过水管37a通过浊质检测装置19a与过滤水管7连接。在上方的原水室12a连接有排出分支管9a,排出分支管9a通过开闭阀15a与排出管9a连接。在下方的原水室12a’连接有原水分支管36a和空气分支管10a,原水分支管36a通过开闭阀16a与原水供给管6连接,空气分支管10a通过开闭阀17a与空气供给管10连接。其它的膜模块1b~1n也为相同的结构。A permeated
在这样的膜模块构成中,通常过滤模式42与膜损伤检测模式44可以按图1所示的由外压型说明的顺序来实施。但是,在内压型中,存在没有常设空气供给装置5的情况,在这种情况下,空气供给装置5不用压缩机,而通过使用气缸来降低设备成本。气缸仅通过打开开闭阀就能够供给加压空气,可以大幅度减少运转成本。In such a membrane module configuration, the
一般地说,内压型与外压型相比,原水室侧的容积小,可以用更少的空气量实现浊质的剥离混合。另外,通过适用图3所示的膜损伤检测模式,因为可以减小空气的使用频率,所以用气缸就足以满足。并且,监视气缸内的压力,在规定压力以下的情况下,也可以由诊断设备32执行输出气缸更换的指示显示及警报。Generally speaking, compared with the external pressure type, the internal pressure type has a smaller volume on the side of the raw water chamber, and can realize the separation and mixing of turbidity with less air volume. In addition, by applying the membrane damage detection mode shown in FIG. 3, since the frequency of use of air can be reduced, it is sufficient to use an air cylinder. In addition, the pressure in the cylinder is monitored, and when the pressure is lower than a predetermined pressure, the
在图5所示的例子中,在过滤水管7上设置浊质检测器30,将浊质检测器30的检测值输出给诊断设备32。该浊质检测器30是激光式的测量到小数点后3~4位的浑浊度或数十个的微粒子数的高灵敏度的浑浊度计或微粒子传感器。因为这样的检测机构价格昂贵,所以多个模块分配一台设置。In the example shown in FIG. 5 , a
与此相对,浊质检测装置19a~19n采用检测精度低的价格便宜的装置。根据这样的检测方法,浊质检测器30进行膜过滤处理设备40整体的过滤水监视,浊质检测装置19a~19n分别管理各膜模块的透过水。由此,根据原水的浊质状态,即使在浊质检测装置19a~19n中不能感知透过水的异常的情况下,也可以用高精度的浊质检测器30感知。On the other hand, the
对于并用浊质检测器30与浊质检测装置19的情况下的膜损伤检测方法进行说明。在诊断设备32中,在达到浊质检测器30的测量值的变化倾向或预先设定的值以上的测量值的情况下,判断为在膜过滤处理设备40的膜模块上产生损伤,根据图3所示的插入处理执行膜损伤检测模式44。根据膜损伤检测模式44在各膜模块中生成高浊质化原水,由浊质检测装置19a~19n测量该透过水的浊质状态。A membrane damage detection method in the case of using the
将与测量值变得异常的浊质检测装置19对应的膜模块确定为损伤膜。确定后的运转操作与图3所说明的顺序相同。本实施例中使用的浊质检测装置19a~19n,若设膜模块数为N,在膜损伤检测模式44中的高浊质化原水与由原水供给装置2供给的原水的浊质浓度之比为M时,相对于浊质检测器30的检测灵敏度D可以取D×N×M的灵敏度,适用非常便宜的方式。因此,可以不耗费设备费用容易确定出损伤的膜模块。The membrane module corresponding to the turbidity detection device 19 whose measurement value becomes abnormal is determined as a damaged membrane. The operation operation after determination is the same as the sequence explained in FIG. 3 . For the
【实施例3】[Example 3]
图6是说明膜损伤检测模式执行时的实施例3的图。本实施例虽然与图1所示的实施例具有同样的结构,但是在本实施例中,在过滤水管7的过滤水槽3侧设置浊质检测器30,在过滤水管7的另一端设置开闭阀25。开闭阀25设置在与开闭阀22相反方向上的透过水汇合点下游的过滤水管7上,将通过了开闭阀25的过滤水排出到管外。FIG. 6 is a diagram illustrating Example 3 when the membrane damage detection mode is executed. Although this embodiment has the same structure as the embodiment shown in FIG.
在这种结构中,膜损伤检测模式44按图7所示的顺序进行实施。向膜损伤检测模式44的切换,模式内的剥离、透过、检测、处理工序56的内容,虽然与图2及图3相同,但不同点是追加了过滤水切换工序I61和过滤水切换工序II63及逆洗工序62。In this structure, the membrane
过滤水切换工序I61在执行剥离工序54,或透过、检测工序55前,通过控制设备34执行关闭开闭阀22,打开开闭阀25的控制。通过该切换操作,透过、检测工序55中的来自各膜模块的透过水,不送向过滤水槽3,而被排出到系统外。逆洗工序52为关闭开闭阀22,打开开闭阀25的状态,其它执行与图1所示的实施例说明的逆洗工序52相同的操作。实施了规定时间的该逆洗工序52后,实施切换到关闭开闭阀25、打开开闭阀22的过滤水切换工序II63。在本实施例中,在执行了过滤水切换工序II63后,返回通常过滤模式42的洗涮洗净工序53。In the filtered water switching process I61, before the
如此,可以使从损伤了的膜模块漏出的浊质全都进入过滤水槽3中,可以维持安全且澄清的过滤水。In this way, all the turbidity leaked from the damaged membrane module can be taken into the filtered
【实施例4】【Example 4】
在通常过滤模式42的过滤工序51中,显示出任意的浊质检测装置19a~19n的测量值在规定值以上的、或缓缓增加的倾向,图8表示存在异常或损伤的可能性的情况下的实施例4。In the
图8图示了膜模块1b的周围。如图8所示的膜模块1b在透过水管7b上设置开闭阀18b,在该开闭阀18b与浊质检测装置19b间连接分支管7b’并配置开闭阀18b’,分支管7b’与排出水管9连接的点与图6所示的实施例的构成不同。其它的膜模块也是与膜模块1b相同的结构。Fig. 8 illustrates the surroundings of the
膜损伤检测模式44以图3所示的流程进行实施,但是按图7所示的流程,在膜模块1b的浊质检测装置19b显示异常值的情况下,以显示了异常值的膜模块1b为对象,其他的正常的膜模块继续执行通常过滤模式。对于膜模块1b,在剥离工序54中关闭开闭阀16b、18b,打开开闭阀15b、17b,使空气供给装置5工作来剥离附着浊质从而生成高浑浊度化的原水。在透过、检测工序55中,关闭开闭阀15b,打开开闭阀18b’使高浊度化原水透过,由浊质检测装置19b测量透过水的浊质状态。在测量值显示与图4所示的损伤膜相同的变化的情况下,判断为膜损伤。因为也确定了膜模块,所以以后不执行通常过滤模式,实施更换以及修复作业。Membrane
根据这样的顺序,可以不用中断正常的膜模块的过滤水制造,正确地检测确定的膜模块的损伤。另外,只要向确定的膜模块供给空气即可,可以降低运转成本。According to such a procedure, it is possible to accurately detect damage to a specific membrane module without interrupting the normal production of filtered water by the membrane module. In addition, it is only necessary to supply air to a certain membrane module, so that the running cost can be reduced.
以上,虽然对各实施例进行了说明,但将膜损伤检测模式44的剥离工序54设为在空气中的洗净,但是也可以在空气洗净中暂时供给逆洗洗净水。另外,虽然在透过、检测工序55中使用了空气,但也可以供给原水。并且,在各实施例中,原水及洗净水供给装置是泵,开闭阀是电磁阀或空气动作阀。In the foregoing, each embodiment has been described, but the peeling
【实施例5】【Example 5】
结合图9至图11对本发明的实施例5进行说明。图9是本实施例的膜过滤装置的结构图。
本实施例表示了使用外压型的中空线膜模块的例子,如图9所示,膜过滤处理设备40以膜模块1、原水供给装置2、过滤槽3、洗净水供给装置4及空气供给装置5为主要的构成要素。This embodiment has shown the example of using the hollow fiber membrane module of external pressure type, as shown in Figure 9, membrane
膜模块1上部设置过滤水室13,下方设置原水室12。在原水室12设置安装了数千条中空线膜的过滤膜,中空线膜的一端侧以朝过滤水室13开口的方式被安装,通过过滤膜11及固定壁14分成原水室12与过滤水室13。因此,通过内置的过滤膜11使液体可在原水室12与过滤水室13间透过。The upper part of the
在原水室12的下方连接供给管70,供给管70的一端通过开闭阀22与原水供给装置2连接,另一端通过开闭阀23与空气供给装置3连接,可由原水供给装置2供给原水,由空气供给装置3供给空气。Connect the
在原水室12的上方连接有设置了开闭阀28的排出管71。在过滤水室13通过开闭阀29与洗净水供给装置4连接,在洗净供给装置4通过洗净水管72与过滤水槽3连接。另外,过滤水室13与浊质监视装置21连接,通过设置了开闭阀27的过滤水管7,向过滤槽3的上部引导过滤水。过滤槽3与净水管73连接。A
对这样构成的膜过滤处理设备40的通常的运转操作进行说明。运转操作如图10的通常过滤模式42所示,反复实施过滤工序51、逆洗工序52、冲洗工序53这三个工序。The normal operation of the membrane
在过滤工序51中,打开开闭阀22与开闭阀27,关闭其它的开闭阀,使原水供给装置2工作,包含浊质的原水通过供给管70供给至膜模块。被供给的原水在原水室12侧的过滤膜11表面捕捉除去浊质,透过到过滤膜的内部。透过了过滤膜的原水变为澄清的过滤水,通过与过滤室13连接的过滤水管7以一定量储存在过滤水槽3中,溢流了的过滤水经过净水管73被实施消毒处理等而变为净水。In the
过滤工序51运转设定时间后进入逆洗工序52。在逆洗工序52中,停止原水供给装置2,打开开闭阀23、开闭阀28及开闭阀29,关闭其它的开闭阀,使空气供给装置5与洗净水供给装置4工作。通过空气供给装置5的工作,加压空气通过供给管70被供给至膜模块1的原水室12,从上方的排出管71排出。另外,通过洗净水供给装置4的工作,在过滤水槽3中储存了一定量的过滤水作为洗净水通过洗净水管72被供给至膜模块1的过滤水室13,从过滤膜11的内部向原水室侧透过,与空气一起从排出管71排出。After the
被供给到原水室12的空气剥离捕捉、附着在膜表面的浊质,从膜内部向原水室12透过的洗净水,在透过过程中同时排除进入膜内的浊质,在原水室12侧的膜表面促进捕捉、附着的浊质的剥离。被剥离的浊质与空气及透过洗净水一起作为清洗排水从排出管71向膜模块系统外排出。The air supplied to the
洗涮工序53在逆洗工序52结束后,停止空气供给装置3与洗净水供给装置5,打开开闭阀22与开闭阀28,关闭其它的开闭阀使原水供给装置2工作。供给至原水室12的原水不透过过滤膜,从排出管71排出,洗净原水室12及原水室侧的膜表面,同时排除原水室12的剩余空气。After the
从过滤工序51到洗涮工序53为一个循环,在洗涮工序53结束后,进入下一次循环的过滤工序51。这些操作称为通常运转模式,从输入装置60输入的各工序所需要的时间及各供给装置的工作、停止和各开闭阀的工作时刻从诊断装置50被指示到控制设备70,而被执行。诊断装置50具有计时器功能,计数各处理工序的执行时间并决定进入下一工序及下一循环。It is a cycle from the
下面对膜损伤检测方法进行说明。在通常运转模式中,由浊质监视装置21测量过滤工序51中的过滤水的浊质状态,若测量值异常则可以判断为膜发生损伤。但是,根据浊质监视装置21的测量灵敏度或原水的浓度、膜模块的规格等明确地判断膜损伤非常困难。The membrane damage detection method will be described below. In the normal operation mode, the turbidity state of the filtered water in the
浊质监视装置21是可表示到小数点后4位即0.0001度的超高灵敏度浊质计,以作为原水浑浊度通常的河川表流水具有的1度,中空线数为1万条的膜模块为例,计算中空线数1条损伤时的过滤水浓度时,根据简单地计算为0.0001度。损伤部若考虑无膜阻抗而容易漏出,则变成小数点第四位的浑浊度变化。在以多个膜模块为对象的浊质监视装置21中,其变化进一步变小,检测变得非常困难。The
本实施例中的膜损伤检测根据浊质监视装置21的测量值、或从输入装置60输入的设定信息插入到通常运转模式中执行。插入的运转是从间接法、间接法与直接法的并用法、从并用法到直接法这三个阶段,分别称作第一插入运转模式100、第二插入运转模式110、第三插入运转模式120。其顺序与内容如图10所示。The membrane damage detection in the present embodiment is performed in the normal operation mode based on the measurement value of the
通过诊断装置50的插入执行指令,进入第一插入运转模式,按预先设定的顺序通过控制装置70对膜过滤处理装置40进行操作。According to the interrupt execution command of the diagnosis device 50, the first interrupt operation mode is entered, and the membrane
在第一插入运转模式100中,通常运转模式42的过滤工序51中,或在过滤工序51后先执行:打开开闭阀23及开闭阀28,关闭其它的开闭阀,使空气供给装置5工作规定时间的高浑浊度化工序101。通过该高浑浊度化工序101,向原水室12供给加压空气。虽然原水室12是满水状态,但因为上方的开闭阀28开放,所以上升的空气从排出管71被排出。该上升空气流具有剥离捕捉、附着在原水室12的过滤膜11的表面的浊质,使剥离浊质均匀地混合在剩余的原水中的效果。根据本发明人的实验结论,高浑浊度化工序101中的空气洗净可以在1分以下。In the first plug-in
原水室12的原水虽然减少了与固定壁14及排出管71的积水相当的容积量,但是大部分残留在原水室12内,变为高浑浊度水。其比例大致为过滤工序51中的过滤水量与原水室容积的比。例如,在膜面积为25m2,原水室容积为10L的膜模块,以过滤流流速为2m/d运转1小时的情况下,高浑浊度水的浑浊度变为原水的约200倍。高浑浊度化工序101虽然也可以不是空洗,打开开闭阀28与开闭阀29,使洗净水供给装置4运转规定时间生成高浑浊度水,但是由于洗净水的稀释作用浑浊度低下,效果不明显。Although the raw water in the
在高浑浊度水过滤工序101中,与通常的过滤工序51一样,打开开闭阀22及开闭阀27,使原水供给装置2运转。通过该操作,高浑浊度水初次进行过滤处理,若生成膜损伤,则被包含于过滤水的浊质增加。In the high turbidity
在判定工序A103中,根据浊质监视装置21的测量值判定有无损伤,根据该判定结果指示下次的运转。判定例如当之前的通常运转模式42中的过滤工序51的浊质监视装置21的测量值与高浑浊度水过滤工序102的测量值的偏差为α,在设定三个基准值为α 1<α 2<α 3时,若α<α 1则判定为无损伤,返回通常运转模式42。若α 1<α<α 2则判定发生损伤的可能性很大,执行后述的第二插入运转模式110。在α>α 3的情况下,很明确地判断发生了损伤,停止膜过滤处理装置40,向输出装置80输出警报及损伤发生信息。In the determination step A103, the presence or absence of damage is determined based on the measurement value of the
基准值可以这样设定:α 1是与浊质监视装置21的测量值相同等级的位数,α 2变化1位,α 3变化2位。高浑浊度水过滤工序102设定为成为高浑浊度水的影响表现在过滤水上的运转条件,例如,高浑浊度水的一半(原水室容积的一半)左右被过滤的时间、或过滤水流量。The reference value can be set as follows: α1 is the number of digits at the same level as the measured value of the
在第一插入运转模式100中,若判定为无膜损伤,则由于将在高浑浊度水过滤工序102得到的过滤水判断为与通常运转模式42一样安全,作为净水利用,所以不会导致造水效率下降的问题。In the first interrupt
并且,作为向高浑浊度水过滤工序102的原水室12的供给源,通过用空气代替原水,可以不稀释生成的高浑浊度水而进行过滤处理,所以可进一步提高损伤时的过滤水浊质灵敏度。另外,若在高浑浊度水过滤工序102中将过滤流流速设定低,则可以提高过滤水浊质的灵敏度及使其变化时间进一步继续,具有提高膜损伤时的检测精度的效果。In addition, as the source of supply to the
在第一插入运转模式100中判定发生膜损伤的可能性大的情况下,执行第二插入运转模式110。在第二插入运转模式110中,打开开闭阀23及开闭阀27,使空气供给装置5运转,执行利用空气的压入压力进行过滤处理的空气供给过滤工序111。随着空气供给过滤工程111的进行,由供给的空气在原水室12的上部形成的空气层的容积增加,原水层减少。在空气层的下部比损伤位置低的情况下,来自原水层的过滤水及来自损伤部的漏出空气流入过滤水室13,气液混合的过滤水流入过滤水管7。When it is determined in the first interrupt
因为浊质监视装置21是将液体中的空气气泡也作为浊质进行测量,所以没有特别限定,可以利用超声波、光电、声音及电阻等传感器。判定工序B112求出浊质监视装置21的测量值的拐点及其出现时间,进而拐曲后的测量值的上升速度,根据这些计算值诊断膜损伤位置和损伤的大小,停止膜过滤处理装置40,并向输出装置80输出显示警报或其诊断结果。并且,无论是否有膜损伤的可能性,在空气供给过滤工序中确定测量值的拐点或测量值上升的情况下,执行第三插入运转模式120。Since the
第三插入运转模式120在将原水室12的原水全部过滤后,实施停止空气供给并密封原水室12的空气封入工序121。图11表示了空气封入工序121的装置结构。In the third interrupt operation mode 120 , after filtering all the raw water in the
与图9所示的装置结构的不同点在于:在膜模块1与开闭阀27之间的过滤水管7上设置有过滤水的流量监视装置26,在膜模块1与开闭阀28之间的排出管71上配置有压力监视装置25。The difference with the device structure shown in FIG. 9 is that a
在第二插入运转模式110中,打开开闭阀23及开闭阀27,由来自空气供给装置5的空气得到过滤水。若继续供给空气,则原水室12中原水全部过滤而消失,变为空气层。此时,流量监视装置26的测量值变为0,判断出原水室12全部被置换为空气,关闭开闭阀23,停止空气供给装置5。该工序称作空气封入工序121。In the second interrupt operation mode 110 , the on-off
在空气封入工序121中,开闭阀27为打开状态,在膜损伤的情况下,原水室12内的空气从损伤部漏出并从过滤水管7排出,封入空气压力降低。在没有损伤的正常的膜的情况下,原水室12内的空气不向过滤水室13侧漏出,空气压力无变化。在判定工序C122中,根据将原水室12作为测量对象的压力监视装置25的压力测量值,由诊断装置50诊断是否有损伤产生及损伤的程度。In the
是否有损伤可由压力是否下降来诊断,损伤的程度由对应于损伤面积而变化的压力下降速度来诊断。这些诊断结果被输出显示于输出装置80。并且,在压力没有下降的情况下,可以诊断为浊质监视装置21为异常等。The presence or absence of damage can be diagnosed by whether the pressure drops, and the degree of damage can be diagnosed by the pressure drop speed which varies corresponding to the damage area. These diagnostic results are output and displayed on the output device 80 . In addition, when the pressure does not drop, it can be diagnosed that the
这样,在第三插入运转模式120中,即使在第一插入运转模式100中存在膜损伤的可能性,在第二插入运转模式110中膜损伤的有无及损伤程度不明确的情况下,也可以正确地把握,不必担心,可以提高安全性。另外,因为膜模块充满压力空气的插入运转是最终的模式,所以可以尽可能地抑制加在过滤膜上的应力。In this way, in the third cut-off operation mode 120, even if there is a possibility of membrane damage in the first cut-off
【实施例6】[Example 6]
结合图12、图13对本发明的实施例6进行说明。图12是本实施例的膜过滤装置的结构图。
与图9所示的实施例5的不同点在于:在原水供给装置2的上游侧设置测量供给的原水的浊质浓度的浊质监视装置24,在过滤水管7上设置过滤水的流量监视装置26。The difference from
本实施例根据浊质监视装置24的测量值等,把握高浑浊度水的生成状态,由生成的高浑浊度水提前判定是否可以把握产生膜损伤的有无,设定有效的插入运转模式。In this embodiment, based on the measurement value of the
首先,预先将适用的膜模块1的原水室12的容积V、中空线数的条数和内外径等的规格、成为浊质监视装置21的测量灵敏度及测量对象的损伤程度所需的必要高浑浊度水(例如,浑浊度目标值Dm)由输入装置60设定在诊断装置50中。浑浊度目标值Dm可采用流体式而容易进行运算,可以使用假设的损伤状态的膜模块的实验结果进行设定。First, the volume V of the
在诊断装置50中,使用浊质监视装置24的原水浑浊度d、流量监视装置26的过滤水量q、存储在诊断装置50中的通常运转下的过滤处理工序的运转时间设定值tm等,通过式1、式2对高浑浊度水的形成浑浊度值Du进行运算。In the diagnostic device 50, the raw water turbidity d of the
(式1)(Formula 1)
Du=k·d·q·tm/V …(1)Du=k·d·q·tm/V …(1)
在此,k(=~1.0)是高浑浊度化系数。Here, k (=~1.0) is a high turbidity conversion coefficient.
另外,在诊断装置50中,使高浑浊度水的浑浊度值Du成为目标值Dm所需的过滤处理时间tn由式2求出。In addition, in the diagnostic device 50 , the filtration treatment time tn required to bring the turbidity value Du of the high-turbidity water to the target value Dm is obtained from
(式2)(Formula 2)
tn=Dm·V/k·d·q …(2)tn=Dm·V/k·d·q …(2)
图13表示了本实施例中的插入运转顺序及内容。在进行与实施例5相同的插入运转指令的情况下,诊断装置50一边执行通常运转模式42,一边事先在判定工序104中,若Dm≤Du,则在预先确定的条件下,在通常运转的过滤工序51之后进入第一插入运转模式100。若Dm>Du,则以必要的过滤处理时间tn及设定值tm的比率C(=tn/tm)改变运转。Fig. 13 shows the sequence and contents of the interrupt operation in this embodiment. In the case of performing the same interrupt operation command as in
运转改变例如在比率C在设定值Cm(<1.0~5.0)以下的情况下,由于若延长过滤处理时间则可得到目标的高浑浊度水,所以将在进入插入运转前的通常运转中的过滤工序51的时间从tm改变为tn,在过滤处理时间tn后进入第一插入运转模式100。For example, when the ratio C is below the set value Cm (<1.0~5.0), the target high turbidity water can be obtained if the filtration treatment time is extended, so the normal operation before the interrupt operation is changed. The time of the
在C>Cm的情况下,判断出即使延长过滤工序51的时间也得不到目标的高浑浊度水,不执行第一插入运转模式100,从第二插入运转模式110开始实施。在这种情况下,第三插入运转模式120确认出在第二插入运转模式110中变化为浊质监视装置21的测量值,在漏出气泡造成的拐点或增加倾向不明确的情况下实施。在第二插入运转模式110及第三插入运转模式120中向判定工序B112及判定工序C122的输出装置80的输出信息,与实施例5相同。并且,第一插入运转100的变更信息也在输出装置80输出显示。In the case of C>Cm, it is determined that the target high turbidity water cannot be obtained even if the time of the
根据这样的顺序,可以有效利用膜模块1的浊质来检测膜损伤。另外,在即使利用捕捉浊质也无法得到期待的效果的情况下,虽然在过滤膜上施加应力,但通过从空气供给过滤方式进行实施,具有可以根据净水工艺所必需的早期检测来确保安全的效果。According to such a procedure, the turbidity of the
另外,通常不使用新的浊质源,通过有效地利用膜模块内的浊质,可以提高过滤水浊质灵敏度,可以容易把握是否产生膜损伤。在该检测过程中存在产生膜损伤的可能性的情况下,首先利用空气执行膜损伤的详细判定,因为过程处理的停止是最终时的直接法时,所以可以最大限度抑制净水制造效率的降低。In addition, usually without using a new source of turbidity, by effectively utilizing the turbidity in the membrane module, the sensitivity to the turbidity of filtered water can be improved, and whether or not membrane damage has occurred can be easily ascertained. If there is a possibility of membrane damage during this detection process, the detailed judgment of membrane damage is first performed using air, and since the stop of the process treatment is the final direct method, it is possible to minimize the decrease in water purification production efficiency .
图14表示了第一插入运转模式100中的一个例子。使用的膜模块是实施例5中说明的适于实际工艺(実プロセス)的大型的种类。损伤膜在长度方向的大致中间部的一条中空线损伤,正常的膜模块与高浑浊度水供给过滤工序的结果进行比较。损伤膜的过滤水浑浊度与正常膜相比变化很大。另外,损伤膜的过滤水浑浊度,在供给空气及原水的工序中也增加了高浑浊度水,在高浑浊度水过滤工序102也可以容易地确认、评价损伤膜。另外,相对于损伤膜的高浑浊度水对过滤水的影响,在空气及原水供给时也在短时间内有表现。FIG. 14 shows an example of the first interrupt
这样,通过使原水室高浑浊度化,过滤该高浑浊度水,不管损伤位置在哪过滤水都会受到影响,可知能够提前把握是否有膜损伤产生。In this way, by increasing the turbidity of the raw water chamber and filtering the high turbidity water, the filtered water is affected regardless of the location of the damage, and it can be known whether or not the membrane damage occurs can be ascertained in advance.
图15表示了第二插入运转模式110中的一个例子。与实施例5一样,是损伤膜与正常膜的、在过滤水流量与在过滤水漏出的空气量的空气供给过滤工序111中的比较结果。过滤水流量在继续供给空气时由于膜过滤面积的减少而降低。损伤膜与正常膜的过滤水流量很难看出不同,但是可以明确地确认漏出的空气量不同。An example of the second interrupt operation mode 110 is shown in FIG. 15 . As in Example 5, it is the comparison result of the damaged membrane and the normal membrane in the air
正常膜即使在过滤水流量为零时,也不会露出空气。损伤膜在空气层达到损伤部的中间附近时产生空气的漏出。即使空气开始漏出,因为在损伤部的原水室下方剩余有原水,所以直到原水消失为止都是气液共存的过滤水。这样的气液混合水,可以由利用超声波、光电、声音、电阻等原理的传感器容易地检测。Normal membranes do not expose air even when the filtered water flow is zero. In the damaged film, air leakage occurs when the air layer reaches the vicinity of the middle of the damaged portion. Even if the air starts to leak out, since the raw water remains under the raw water chamber of the damaged part, it is filtered water that coexists with air and liquid until the raw water disappears. Such gas-liquid mixed water can be easily detected by sensors utilizing the principles of ultrasonic waves, photoelectricity, sound, and resistance.
并且,过滤水流量由水用流量监视装置25测量,但是在损伤膜中原水全部被排除,不管漏出空气是否排出,流量都变为零。由此,可知水用流量监视装置25没有测量空气流量。In addition, the filtered water flow rate is measured by the water flow
并且,原水及洗净水供给装置是泵,空气供给装置是空气用泵,开闭阀是电磁阀或空气动作阀。另外,这些供给装置及开闭阀可进行流量的自动调节,特别是在第二插入运转及第三插入运转时的空气供给过滤工序及空气封入工序结束后,不一口气开放排出的开闭阀,通过在规定的时间内操作可以防止向过滤膜施加应力。In addition, the raw water and washing water supply device is a pump, the air supply device is an air pump, and the on-off valve is a solenoid valve or an air-operated valve. In addition, these supply devices and on-off valves can automatically adjust the flow rate, especially the on-off valve that does not open and discharge at a stretch after the air supply filtration process and air sealing process in the second and third insertion operations. , can prevent stress from being applied to the filter membrane by operating within the specified time.
并且,各实施例虽然以外压型的膜模块为对象进行说明,但是本发明人确认了即使在内压型膜模块中也能得到同样的效果,也可以无障碍地适用于内压型膜模块。In addition, each embodiment is described for an external pressure type membrane module, but the present inventors have confirmed that the same effect can be obtained even in an internal pressure type membrane module, and can be applied to an internal pressure type membrane module without hindrance. .
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