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CN101372815B - Method for separating lignose and cellulose in licorice waste slag by means of ultrasonic technology - Google Patents

Method for separating lignose and cellulose in licorice waste slag by means of ultrasonic technology Download PDF

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CN101372815B
CN101372815B CN2008101517325A CN200810151732A CN101372815B CN 101372815 B CN101372815 B CN 101372815B CN 2008101517325 A CN2008101517325 A CN 2008101517325A CN 200810151732 A CN200810151732 A CN 200810151732A CN 101372815 B CN101372815 B CN 101372815B
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lignin
cellulose
ultrasonic
licorice
waste residue
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CN101372815A (en
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张黎明
季佳佳
赵希
高文远
曹宇
尹东剑
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Tianjin University of Science and Technology
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Abstract

The invention relates to a method for separating lignin and cellulose from the wastes generated during the processes of extracting flavone, glycyrrhizic acid or polyoses from the traditional Chinese herb of liquorice. The method includes the following steps: (1) the waste residue of liquorice is added into the mixed solvent of methyl isopropyl ketone-ethanol-water and is manufactured into a turbid liquid; (2) the turbid liquid is treated by ultrasonic and then is stood for a certain period of time and filtered to obtain the filtrate and filter residues; (3) after the filtrate is condensed in vacuum and the solvent is recycled, a crystal is obtained; then the obtained filtrate is filtered and dried to obtain the lignin; the filter residues are directly dried to obtain the cellulose. The method for separating lignin and cellulose from the waste residue of the liquorice by utilizing the ultrasonic technology can overcome the defects of environment pollution and resource wasting caused bya soda boiling method and sulphite as well as the defect of high energy consumption caused by a high-boiling alcohol solvent method. The method creates a new approach for the comprehensive utilization of the waste residues of the liquorice.

Description

利用超声波技术分离甘草废渣中木质素和纤维素的方法 Method for Separating Lignin and Cellulose in Licorice Waste Residue Using Ultrasonic Technology

一、技术领域1. Technical field

本发明涉及由我国传统中草药甘草提取黄酮、甘草酸或多糖过程中所产生的废弃物分离木质素和纤维素的方法。The invention relates to a method for separating lignin and cellulose from waste produced in the process of extracting flavonoids, glycyrrhizic acid or polysaccharides from traditional Chinese herbal medicine licorice.

二、背景技术2. Background technology

甘草是豆科甘草属植物的根和根状茎,是常用的中药品种。目前我国中西部地区有关甘草中有效成分的提取生产的厂家较多,对提取后剩余的大量甘草废渣作为废料扔掉或烧毁。我国每年耗6×104吨干草,可回收利用纯木质素1.2×104~1.5×104吨,纤维素1.8×104~2.0×104吨,是一笔巨大的财富。因此,甘草废渣的利用应该引起人们的重视。甘草废渣中富含木质素和纤维素,如果能利用它替代木材生产附加值较高的木质素和纤维素,不仅为甘草废渣的系统利用提供一条新途径,而且还能创造较高的经济效益。Licorice is the root and rhizome of the leguminous Glycyrrhiza plant, and it is a commonly used species in traditional Chinese medicine. At present, there are many manufacturers in the central and western regions of my country related to the extraction and production of active ingredients in licorice, and a large amount of licorice waste residue remaining after extraction is thrown away or burned as waste. China consumes 6×10 4 tons of hay every year, and can recycle 1.2×10 4 to 1.5×10 4 tons of pure lignin and 1.8×10 4 to 2.0×10 4 tons of cellulose, which is a huge fortune. Therefore, the utilization of licorice residue should attract people's attention. Licorice residue is rich in lignin and cellulose. If it can be used to replace wood to produce lignin and cellulose with higher added value, it will not only provide a new way for the systematic utilization of licorice residue, but also create higher economic benefits .

在甘草废渣中,纤维素与木质素和半纤维素一起构成超分子体系,木质素和半纤维素形成牢固结合层,包围着纤维素。所以,欲分离甘草废渣中的纤维素,首先应考虑溶解与纤维素伴生的木质素和半纤维素。In licorice residue, cellulose forms a supramolecular system together with lignin and hemicellulose, and lignin and hemicellulose form a firm bonded layer surrounding cellulose. Therefore, in order to separate the cellulose in the licorice residue, the first consideration should be to dissolve the lignin and hemicellulose associated with the cellulose.

1997年2月19日由中国专利局公告了一种“甘草中黄酮类化合物、木质素及纤维素的提取工艺”,申请号为95109065.8,其特点是用Ca(OH)2转化甘草中的木质素,生成木质素钙沉淀,再用Na2CO3转化木质素钙沉淀得碱木质素或用酸沉淀分离的纯木质素。该法采用强碱沉淀和溶解木质素,反应过程中使用大量强碱Ca(OH)2和Na2CO3,对设备有强的腐蚀作用,且产生废渣和废碱液,很容易造成二次环境污染。On February 19, 1997, the China Patent Office announced a "extraction process of flavonoids, lignin and cellulose in licorice", the application number is 95109065.8, which is characterized in that Ca(OH) lignin to generate calcium lignin precipitate, and then use Na 2 CO 3 to convert lignin calcium precipitate to obtain alkali lignin or pure lignin separated by acid precipitation. This method uses strong alkali to precipitate and dissolve lignin, and a large amount of strong alkali Ca(OH) 2 and Na 2 CO 3 are used in the reaction process, which has a strong corrosion effect on the equipment, and produces waste residue and waste lye, which is easy to cause secondary environmental pollution.

利用有机溶剂法溶解木质素,由于所用溶剂具有良好的溶解性和易挥发性,所以产生的废液可以通过减压浓缩回收有机溶剂,达到循环利用的目的,是较理想的分离木质素、纤维素的方法。如2003年6月18日由中国专利局公告了一种“高沸醇溶剂制备纤维素及木质素的方法”,申请号为02157689.0。其缺点是反应过程需要高温高压,耗能高,而且仅用有机溶剂脱木质素后,所得纤维素纯度不高。Using the organic solvent method to dissolve lignin, because the solvent used has good solubility and volatility, the waste liquid generated can be concentrated under reduced pressure to recover the organic solvent to achieve the purpose of recycling, which is an ideal separation of lignin and fiber prime method. A kind of " method for preparing cellulose and lignin with high boiling alcohol solvent " was announced by the Chinese Patent Office on June 18, 2003, and the application number is 02157689.0. Its disadvantages are that the reaction process requires high temperature and high pressure, high energy consumption, and the purity of the obtained cellulose is not high after only using organic solvents for delignification.

根据“超声波法从罗汉果渣中提取碱木质素的研究”(《林产化学与工业》杂志2004年第24卷第4期第73页)文献报道,超声波辅助碱法提取木质素,提取率将得到明显改善。但是,采用超声波辅助有机溶剂法脱木质素未见相关报道。针对传统分离木质素和纤维素工艺多用碱蒸煮法和亚硫酸盐法造成环境污染和资源浪费及高沸醇溶剂法的耗能的问题,发明一种低耗能的、条件温和又高效的分离甘草废渣木质素、纤维素的方法是本领域研究的主攻方向。According to the literature report of "Research on Extracting Alkali Lignin from Luo Han Guo Pomace by Ultrasonic Method" ("Forest Products Chemistry and Industry" magazine, 2004, Volume 24, No. 4, Page 73), the ultrasonic-assisted alkaline method extracts lignin, and the extraction rate will be obtained. Significant improvement. However, there is no relevant report on the use of ultrasonic-assisted organic solvent delignification. Aiming at the problems of environmental pollution and resource waste caused by the traditional lignin and cellulose separation process using alkali cooking method and sulfite method, and energy consumption of high boiling alcohol solvent method, a low energy consumption, mild and efficient separation method is invented. The method of licorice waste residue lignin and cellulose is the main direction of research in this field.

三、发明内容3. Contents of the invention

本发明选用有机介质和水,利用超声波的特殊效应(空化作用、机械作用和热效应)辅助分离甘草废渣中的木质素和纤维素,其原理在于:在超声波作用下,连接在木质素结构单元间的β-O-4键以及木质素与半纤维素之间的α-O-4醚键发生断裂,木质素分子溶于有机相中实现与纤维素的分离。The present invention selects organic medium and water, and utilizes the special effects of ultrasonic waves (cavitation, mechanical and thermal effects) to assist in the separation of lignin and cellulose in licorice waste residue. The β-O-4 bond between lignin and hemicellulose and the α-O-4 ether bond between lignin and hemicellulose are broken, and the lignin molecules dissolve in the organic phase to separate from the cellulose.

本发明具体技术方案如下:Concrete technical scheme of the present invention is as follows:

(1)向甘草废渣A中加入一定量的甲基异丙酮(MIPK)-乙醇-水混合溶剂MIPK∶乙醇∶水=50∶30∶20制成混浊液,料液比为1∶10g/mL;(1) Add a certain amount of methyl isopropyl ketone (MIPK)-ethanol-water mixed solvent MIPK:ethanol:water=50:30:20 into licorice waste residue A to make a turbid liquid, and the ratio of solid to liquid is 1:10g/mL ;

(2)用超声波处理该混浊液,所用的超声波作用装置为超声波清洗仪,超声波作用时间30~120min,温度20~50℃,所用超声波的功率100~950W,超声波的频率20~60kHz;(2) process the turbid liquid with ultrasonic waves, the ultrasonic wave action device used is an ultrasonic cleaner, the ultrasonic action time is 30~120min, the temperature is 20~50°C, the power of the ultrasonic waves used is 100~950W, and the frequency of the ultrasonic waves is 20~60kHz;

(3)在40℃温度保温静置2~5h,待沉淀完全后离心分离得上清液B和滤渣C;(3) Insulate and stand at 40°C for 2 to 5 hours, and centrifuge to obtain supernatant B and filter residue C after the precipitation is complete;

(4)向上清液B中加水,上清液B与加水量的比例为1∶1.4(体积比),使不溶性的MIPK产生两相分层:分离上层为MIPK相,真空浓缩回收MIPK,得到结晶,经过滤、洗涤、干燥后得到木质素;下层为水合相,浓缩、结晶得半纤维素和可溶性糖;(4) Add water to the supernatant B, the ratio of the supernatant B to the amount of water added is 1: 1.4 (volume ratio), so that the insoluble MIPK produces two-phase stratification: the upper layer is separated into the MIPK phase, and the MIPK is recovered by vacuum concentration to obtain Crystallization, lignin is obtained after filtration, washing and drying; the lower layer is the hydrated phase, which is concentrated and crystallized to obtain hemicellulose and soluble sugar;

(5)滤渣C在80℃的温度下干燥3~5h,得到纤维素D。(5) The filter residue C is dried at a temperature of 80°C for 3-5 hours to obtain cellulose D.

有益效果:在甲基异丙酮-乙醇-水混合溶剂体系中,超声波优先断开木质素之间及其与纤维素之间连接的键;由于超声波作用的条件温和,作用时间短,可以避免其对纤维素的降解。木质素在超声波的作用下降解成碎片后,溶于甲基异丙酮相中,从而与纤维素分离,可获得比单用有机溶剂提取更高产量及纯度的纤维素。Beneficial effect: in the mixed solvent system of methyl isopropyl ketone-ethanol-water, ultrasonic wave preferentially breaks the bond between lignin and cellulose; due to the mild condition and short action time of ultrasonic wave, it can avoid degradation of cellulose. After the lignin is degraded into fragments under the action of ultrasonic waves, it is dissolved in the phase of methyl isopropyl ketone to separate from the cellulose, and the cellulose with higher yield and purity can be obtained than that extracted with organic solvent alone.

四、具体实施方式4. Specific implementation

以下结合实施例对本发明作进一步的说明,但本发明也不仅限于实施例的内容。The present invention will be further described below in conjunction with the examples, but the present invention is not limited to the contents of the examples.

实施例1Example 1

准确称取甘草废渣20.0g,加入200mL的甲基异丙酮(MIPK)-乙醇-水混合溶剂MIPK∶乙醇∶水=50∶30∶20制成混浊液。在30℃的温度下,超声波处理时间60min,所用超声波功率950W,超声波频率20kHz。超声波处理完毕将盛处理液容器转移到40℃恒温水浴中保温2h,待沉淀完全后抽滤。向滤液中加入280mL水,分离MIPK相,经旋转蒸发回收MIPK,浸膏干燥可以得到木质素3.1g。滤饼在80℃真空干燥4小时,得到7.6g纤维素。Accurately weigh 20.0 g of licorice waste residue, add 200 mL of methyl isopropyl ketone (MIPK)-ethanol-water mixed solvent MIPK:ethanol:water=50:30:20 to make a cloudy solution. At a temperature of 30° C., the ultrasonic treatment time is 60 min, the ultrasonic power used is 950 W, and the ultrasonic frequency is 20 kHz. After the ultrasonic treatment, transfer the container containing the treatment solution to a constant temperature water bath at 40°C for 2 hours, and suction filter after the precipitation is complete. Add 280 mL of water to the filtrate, separate the MIPK phase, recover MIPK by rotary evaporation, and dry the extract to obtain 3.1 g of lignin. The filter cake was vacuum dried at 80°C for 4 hours to obtain 7.6 g of cellulose.

实施例2Example 2

准确称取甘草废渣20.0g,加入200mL的甲基异丙酮(MIPK)-乙醇-水混合溶剂MIPK∶乙醇∶水=50∶30∶20制成混浊液。在40℃的温度下,超声波处理时间90min,所用超声波功率700W,超声波频率20kHz。超声波处理完毕将盛处理液容器转移到40℃恒温水浴中保温5h,待沉淀完全后抽滤。向滤液中加入280mL水,分离MIPK相,经旋转蒸发回收MIPK,浸膏干燥可以得到木质素3.5g。滤饼在80℃真空干燥5小时,得到纤维素7.8g。Accurately weigh 20.0 g of licorice waste residue, add 200 mL of methyl isopropyl ketone (MIPK)-ethanol-water mixed solvent MIPK:ethanol:water=50:30:20 to make a cloudy solution. At a temperature of 40° C., the ultrasonic treatment time is 90 minutes, the ultrasonic power used is 700 W, and the ultrasonic frequency is 20 kHz. After the ultrasonic treatment, transfer the container containing the treatment solution to a constant temperature water bath at 40°C for 5 hours, and suction filter after the precipitation is complete. Add 280 mL of water to the filtrate, separate the MIPK phase, recover the MIPK by rotary evaporation, and dry the extract to obtain 3.5 g of lignin. The filter cake was vacuum-dried at 80° C. for 5 hours to obtain 7.8 g of cellulose.

实施例3Example 3

准确称取甘草废渣20.0g,加入200mL的甲基异丙酮(MIPK)-乙醇-水混合溶剂MIPK∶乙醇∶水=50∶30∶20制成混浊液。在50℃的温度下,超声波处理时间120min,所用超声波功率600W,超声波频率40kHz。超声波处理完毕将处理液转移到40℃恒温水浴中保温3h,待沉淀完全后抽滤,向滤液中加入280mL水,分离MIPK相,经旋转蒸发回收MIPK,浸膏干燥可以得到木质素4.0g。滤饼在80℃真空干燥3小时,得到7.9g纤维素。Accurately weigh 20.0 g of licorice waste residue, add 200 mL of methyl isopropyl ketone (MIPK)-ethanol-water mixed solvent MIPK:ethanol:water=50:30:20 to make a cloudy solution. At a temperature of 50° C., the ultrasonic treatment time is 120 min, the ultrasonic power used is 600 W, and the ultrasonic frequency is 40 kHz. After the ultrasonic treatment, transfer the treatment liquid to a constant temperature water bath at 40°C for 3 hours. After the precipitation is complete, filter with suction, add 280 mL of water to the filtrate, separate the MIPK phase, recover MIPK by rotary evaporation, and dry the extract to obtain 4.0 g of lignin. The filter cake was vacuum dried at 80°C for 3 hours to obtain 7.9 g of cellulose.

实施例4Example 4

准确称取甘草废渣20.0g,加入200mL的甲基异丙酮(MIPK)-乙醇-水混合溶剂MIPK∶乙醇∶水=50∶30∶20制成混浊液。在40℃的温度下,超声波处理时间50min,所用超声波功率500W,超声波频率40kHz。超声波处理完毕将处理液转移到40℃恒温水浴中保温4h,待沉淀完全后抽滤,向滤液中加入280mL水,分离MIPK相,经旋转蒸发回收MIPK,浸膏干燥可以得到木质素3.7g。滤饼在80℃真空干燥3小时,得到7.2g纤维素。Accurately weigh 20.0 g of licorice waste residue, add 200 mL of methyl isopropyl ketone (MIPK)-ethanol-water mixed solvent MIPK:ethanol:water=50:30:20 to make a cloudy solution. At a temperature of 40° C., the ultrasonic treatment time is 50 minutes, the ultrasonic power used is 500 W, and the ultrasonic frequency is 40 kHz. After the ultrasonic treatment, transfer the treatment solution to a constant temperature water bath at 40°C for 4 hours. After the precipitation is complete, filter with suction, add 280 mL of water to the filtrate, separate the MIPK phase, recover MIPK by rotary evaporation, and dry the extract to obtain 3.7 g of lignin. The filter cake was vacuum dried at 80°C for 3 hours to obtain 7.2 g of cellulose.

实施例5Example 5

准确称取甘草废渣20.0g,加入200mL的甲基异丙酮(MIPK)-乙醇-水混合溶剂MIPK∶乙醇∶水=50∶30∶20制成混浊液。在50℃的温度下,超声波处理时间50min,所用超声波功率350W,超声波频率60kHz。超声波处理完毕将处理液转移到40℃恒温水浴中保温2.5h,待沉淀完全后抽滤。向滤液中加入280mL水,分离MIPK相,经旋转蒸发回收MIPK,浸膏干燥可以得到木质素3.2g。滤饼在80℃真空干燥4小时,得到6.7g纤维素。Accurately weigh 20.0 g of licorice waste residue, add 200 mL of methyl isopropyl ketone (MIPK)-ethanol-water mixed solvent MIPK:ethanol:water=50:30:20 to make a cloudy solution. At a temperature of 50° C., the ultrasonic treatment time is 50 minutes, the ultrasonic power used is 350 W, and the ultrasonic frequency is 60 kHz. After the ultrasonic treatment, the treatment solution was transferred to a constant temperature water bath at 40°C for 2.5 hours, and then suction filtered after the precipitation was complete. Add 280 mL of water to the filtrate, separate the MIPK phase, recover MIPK by rotary evaporation, and dry the extract to obtain 3.2 g of lignin. The filter cake was vacuum dried at 80°C for 4 hours to obtain 6.7 g of cellulose.

实施例6Example 6

准确称取甘草废渣20.0g,加入200mL的甲基异丙酮(MIPK)-乙醇-水混合溶剂MIPK∶乙醇∶水=50∶30∶20制成混浊液。在20℃的温度下,超声波处理时间30min,所用超声波功率100W,超声波频率60kHz。超声波处理完毕将处理液转移到40℃恒温水浴中保温2h,待沉淀完全后抽滤。向滤液中加入280mL水,分离MIPK相,经旋转蒸发回收MIPK,浸膏干燥可以得到木质素2.5g。滤饼在80℃真空干燥5小时,得到5.9g纤维素。Accurately weigh 20.0 g of licorice waste residue, add 200 mL of methyl isopropyl ketone (MIPK)-ethanol-water mixed solvent MIPK:ethanol:water=50:30:20 to make a cloudy solution. At a temperature of 20° C., the ultrasonic treatment time is 30 minutes, the ultrasonic power used is 100 W, and the ultrasonic frequency is 60 kHz. After the ultrasonic treatment, the treatment solution was transferred to a constant temperature water bath at 40°C for 2 hours, and then suction filtered after the precipitation was complete. Add 280 mL of water to the filtrate, separate the MIPK phase, recover MIPK by rotary evaporation, and dry the extract to obtain 2.5 g of lignin. The filter cake was vacuum dried at 80°C for 5 hours to obtain 5.9 g of cellulose.

Claims (3)

1.一种利用超声波技术分离甘草废渣中木质素和纤维素的方法,其特征在于,包括下述步骤:1. a method utilizing ultrasonic technology to separate lignin and cellulose in Radix Glycyrrhizae waste residue, is characterized in that, comprises the following steps: (1)向甘草废渣A中加入一定量的甲基异丙酮(MIPK)-乙醇-水混合溶剂MIPK∶乙醇∶水=50∶30∶20制成混浊液,料液比为1∶10g/mL;(1) Add a certain amount of methyl isopropyl ketone (MIPK)-ethanol-water mixed solvent MIPK:ethanol:water=50:30:20 into licorice waste residue A to make a turbid liquid, and the ratio of solid to liquid is 1:10g/mL ; (2)用超声波处理该混浊液,所用的超声波作用装置为超声波清洗仪,超声波作用时间30~120min,温度20~50℃,所用超声波的功率100~950W,超声波的频率20~60kHz;(2) process the turbid liquid with ultrasonic waves, the ultrasonic wave action device used is an ultrasonic cleaner, the ultrasonic action time is 30~120min, the temperature is 20~50°C, the power of the ultrasonic waves used is 100~950W, and the frequency of the ultrasonic waves is 20~60kHz; (3)在40℃温度保温静置2~5h,待沉淀完全后离心分离得上清液B和滤渣C;(3) Insulate and stand at 40°C for 2 to 5 hours, and centrifuge to obtain supernatant B and filter residue C after the precipitation is complete; (4)向上清液B中加水,上清液B与加水量的比例为1∶1.4(体积比),使不溶性的MIPK产生两相分层:分离上层为MIPK相,真空浓缩回收MIPK,得到结晶,经过滤、洗涤、干燥后得到木质素;下层为水合相,浓缩、结晶得半纤维素和可溶性糖;(4) Add water to the supernatant B, the ratio of the supernatant B to the amount of water added is 1: 1.4 (volume ratio), so that the insoluble MIPK produces two-phase stratification: the upper layer is separated into the MIPK phase, and the MIPK is recovered by vacuum concentration to obtain Crystallization, lignin is obtained after filtration, washing and drying; the lower layer is the hydrated phase, which is concentrated and crystallized to obtain hemicellulose and soluble sugar; (5)滤渣C在80℃的温度下干燥3~5h,得到纤维素D。(5) The filter residue C is dried at a temperature of 80°C for 3-5 hours to obtain cellulose D. 2.根据权利要求1所述利用超声波技术分离甘草废渣中木质素和纤维素的方法,其特征在于步骤(1)的甘草废渣为提取甘草黄酮后的甘草废渣、提取甘草酸后的甘草废渣、提取甘草次酸后的甘草废渣、提取甘草多糖后的甘草废渣中的任一种。2. according to the method for claim 1 utilizing ultrasonic technology to separate lignin and cellulose in licorice waste residue, it is characterized in that the licorice waste residue of step (1) is the licorice waste residue after extracting licorice flavonoids, the licorice waste residue after extracting glycyrrhizic acid, Any of licorice waste residue after extraction of glycyrrhetinic acid and licorice waste residue after extraction of licorice polysaccharide. 3.根据权利要求1所述利用超声波技术分离甘草废渣中木质素和纤维素的方法,其特征在于步骤(2)在使用甲基异丙酮(MIPK)-乙醇-水混合溶剂分离木质素和纤维素的过程中施加超声波场以强化木质素的溶解。3. according to claim 1, utilize ultrasonic technology to separate the method for lignin and cellulose in Radix Glycyrrhizae waste residue, it is characterized in that step (2) is separating lignin and fiber in using methyl isopropyl ketone (MIPK)-ethanol-water mixed solvent During the lignin process, an ultrasonic field was applied to enhance the dissolution of lignin.
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