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CN101365552B - Lost-wax method associated with piezocrystallisation and a device for carrying out said method - Google Patents

Lost-wax method associated with piezocrystallisation and a device for carrying out said method Download PDF

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Publication number
CN101365552B
CN101365552B CN2006800525520A CN200680052552A CN101365552B CN 101365552 B CN101365552 B CN 101365552B CN 2006800525520 A CN2006800525520 A CN 2006800525520A CN 200680052552 A CN200680052552 A CN 200680052552A CN 101365552 B CN101365552 B CN 101365552B
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CN
China
Prior art keywords
wax
casting mold
canister
pressure
melt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2006800525520A
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Chinese (zh)
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CN101365552A (en
Inventor
V·V·穆欣
A·A·博加耶夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Borovichsky Kombinat Ogneuporov OAO
Novosibirsky Zavod Khimkontsentratov OAO
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Borovichsky Kombinat Ogneuporov OAO
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Publication of CN101365552A publication Critical patent/CN101365552A/en
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Publication of CN101365552B publication Critical patent/CN101365552B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • B22C9/04Use of lost patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/02Pressure casting making use of mechanical pressure devices, e.g. cast-forging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
  • Casting Devices For Molds (AREA)
  • Measuring Fluid Pressure (AREA)
  • Continuous Casting (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)

Abstract

The invention relates to a lost-wax casting method associated with piezocrystallisation, which comprises pressing a melt from a metal receiver into the cavity of a shaped investment mould at a temperature which is greater than a liquidus line and a pressure which enables a maximum splash-free liquid metal flow and which is increasable along with the melt crystallisation to a pressure sufficient for filling the mould to a quantity of a casting shrinkage volume. The inventive device for carrying out said method comprises a metal receiver embodied in the form of a removable cylinder, which is coated inside thereof and provided with an annular flange, and a container which, comprises the shaped investment mould and whose hollow throat is provided with a removable fire-resistant sleeve. The flange is mounted in such a way that the internal diameter thereof mates with the external diameter of the sleeve, wherein the internal diameter of the flange is smaller than the internal diameter of the cylinder.

Description

The method of lost-wax casting and the equipment that is used to implement this method under the pressure crystallization condition
Technical field
The present invention relates to the method for lost-wax casting under a kind of pressure crystallization condition and the equipment that is used to implement this method.
Background technology
Under the situation of pressure crystallization, be expressed into the method for casting in the mould by patent Nr.2015829 is known by metal, wherein when steel is higher than liquidus line 30 to 60 and spends with melt cast to an extruding cavity in and extruding before when constituting the metallic crystal shell on the wall at extruding cavity, be held.In this method disadvantageously, the solid-liquid that may form melt in the time of in metal remains on extruding cavity mixes phase.Known when liquid phase pressure work best.Pressure validity reduces when the metal that will cool off already is poured in the mould (further crystallization taking place at this mould) by extruding cavity.This may can not meet the cast(ing) surface that quality ground is made the thin portion section of foundry goods and constituted waveform because the loss of thin fluids show as, and perhaps owing to lack when supplying with that liquid phase causes because the error that contraction causes, and obviously influences casting quality generally.
Refer to a method of under the situation of pressure crystallization, carrying out lost-wax casting below according to patent Nr.2048954, the wax-pattern casting mold (Maskenform) of moulding is fixed on the workbench on top of canister top and melt is extruded by means of a push rod before one of them, wherein under the temperature that the alloy crystallization begins and be applied on the melt at 0.3 pressure between 0.5MPa the time begin to extrude, until foundry goods sclerosis, and poring rate and regulating by the mass flow of the melt between 2 to 5kg/s the duration of pouring.
The shortcoming of this known method is the lower intensity of ceramic wax-pattern casting mold, and it is generally used for freely pouring into a mould, and is not used in compression casting.The intensity of wax-pattern casting mold and therefore the operating pressure of maximum possible depend on the material of quantity, application of layer coated when making multiple layers of molds and binding agent, keep condition, casting dimension and casting material, pouring condition and other the core data of operational data, its moulding in the cast container working strictness when making.More difficultly calculate wax-pattern casting mold pressure inside in theory at this, thereby when utilizing casting method to make new product, all need the Asia to leave for the pressure that test is taked at every turn from the actual strength of wax-pattern casting mold.May form micro-crack on mold shell in the manufacture process of wax-pattern casting mold or during its calcining, it can not damage the quality of cast article when freely casting for this reason, but may cause the fracture of mould during compression casting.
By the known a kind of equipment of casting when the pressure crystallization of patent Nr.2116865, it comprises a canister, the arrangement container on workbench that is installed in top on the workbench that is arranged on the bottom, this arrangement container has a wax-pattern casting mold, wherein canister constitutes by a base and a removable cup, a heat insulation layer is set between their bottom, and settles container to constitute by a housing, a cover plate and a neck.In its underpart, has the opening that is used to discharge gas at this removable cup.
In this known equipment disadvantageously, begin to constitute the alloy-layer (metallic crystal shell) of crystallization in the canister on the whole height of back at its sidewall at casting of metals, it stops punch die to move in canister and melt enters in the mould via the neck of settling container, this self may cause defective, as the filling of mould deficiency.In this structure of equipment, the metallic crystal shell works during at melt crystallization after mould is filled melt especially unfriendly, wherein the metallic crystal shell stops during growth on the operating path of punch die and the contraction after the crystallization of foundry goods finishes in canister the metal in the remaining die-casting material is expressed in the mould, to be used to supply with foundry goods.This has damaged the quality of cast article and the advantage of compression casting has been reduced to minimum, acts on because pressure no longer acts on the melt on the metallic crystal shell in the canister.
Summary of the invention
Of the present invention group common technical purpose is, improve the quality of cast article, so that high pressure can be acted on the melt in the wax-pattern casting mold of reinforcing, this wax-pattern casting mold obtains by being reduced at the same time under the situation of the adverse influence of the crystallization process of the metallic crystal shell of canister formation in melt layer that is positioned on its inwall (metal shell) of formation during the crystallization, and described metallic crystal shell prevention is expressed into melt in the wax-pattern casting mold.A common technical result is, when realizing of the present invention group, it relates to a kind of method, this method so realizes, promptly under a temperature that is positioned on the liquidus line and the cavity that under a pressure, melt is expressed into the wax-pattern casting mold of a moulding, at the flow of guaranteeing under the described pressure during wax-pattern casting mold filler to splash in the nothing of the maximum of liquid metals, wherein after filling melt for the wax-pattern casting mold, the pressure in the cavity of wax-pattern casting mold is maintained on the value, reach in the crystallization time of this value melt layer on the wall that abuts in the wax-pattern casting mold when extruding, and and then in the crystallization time of the whole melt in the wax-pattern casting mold pressure is increased to gradually a value, this value is enough to make the amount of contraction of the follow-up filling foundry goods of wax-pattern casting mold.
Common technique effect is so realized at realization device of the present invention, promptly settle the outer surface of the neck of container to be provided with a removable fire-resistant sleeve, and the flange of the annular of a lining is set on the edge that opens wide of the cup of canister, the overall diameter of the interior diameter of this flange and fire-resistant sleeve is suitable, and wherein the interior diameter of the flange of lining is less than the interior diameter of the cup of lining.On radial dimension, surpass the gross thickness of one-sided melt layer in the difference of the interior diameter of the interior diameter of the cup of lining and fire-resistant ring, described melt layer cast and keep when crystallization finishes crystallization already on the wall of the cup of lining with the wall of fire-resistant sleeve on.
These feature groups are for summary of the invention " method " and Yan Shixin's and owing to following reason has the invention practicality.Under the temperature that is positioned on the liquidus line, melt is expressed into the cavity of an in type wax-pattern casting mold, thereby guarantee the contacting of wall of favourable wash and melt and wax-pattern casting mold, so that under the situation that constitutes metallic envelope on the inner surface of wax-pattern casting mold, provide favourable heat transfer conditions.Definite pressure that sets out thus, promptly the liquid metals of casting mold is filled with the speed of a regulation does not have realization with splashing.The flow of the maximum of liquid metals and therefore maximum poring rate can theoretically calculate (Borissow, G.P. " Dawlenie w uprawlenii litejnyzmiprozessami " (pressure in the casting process control), Kiew, Verl.Nauk.Dumka, 1988, S.121, Formel IV-18).This theoretical pressure can (when for example using liquid driving device) be monitored according to the adjusting of equipment and technology ground and according to the manometric demonstration of the liquid driving device of the displacement that is used for canister in the practice.Mould is filled fast to be needed, so that can obtain the homogeneous thickness of the metallic envelope that constitutes after on the inner surface of the wax-pattern casting mold of pottery.After filling melt, on the height that the pressure in its cavity reaches when maintaining and extruding to mould.As long as metallic envelope is formed on the inner surface of ceramic wax-pattern casting mold, the wax-pattern casting mold that will satisfy during the crystallization of the melt layer on the wall that abuts in the wax-pattern casting mold pottery prevents broken minimum requirement.The thickness of metallic envelope and the crystallization time of foundry goods is proportional and for the layer that reclines be 5% to 10% with respect to the crystallization time of the thinnest part of foundry goods.Then the remaining crystallization time internal pressure at the whole melt of wax-pattern casting mold rises to a value gradually, and this value is enough for the amount of contraction of giving the follow-up additional foundry goods of wax-pattern casting mold.The risk of breakage of the mould of pottery reduces when pressure rises gradually.At this pressure is enough, guarantees the amount of contraction when supplying with crystallization to foundry goods in the die casting clout of canister under this pressure.Amount of contraction is a known value for the casting alloy of most use.During crystallization, obtain enough pressure with respect to move (this moves with amount of contraction proportional) of wax-pattern casting mold, perhaps according to when casting quality is controlled, lacking to determine described enough pressure by what amount of contraction caused according to canister.Metallic envelope on the inner surface of wax-pattern casting mold allows to improve operating pressure generally, also guarantees the quality of the improvement of foundry goods at this.
The general characteristic of the scheme of being implemented (it relates to the equipment of content of the present invention) is new and sets out thus and have practicality, promptly settle the outer surface of the neck of container to be provided with a removable fire-resistant sleeve, it is positioned at canister like this, makes it not contact with the wall of the cup that is filled with melt of lining.Melt layer in this crystallization that constitutes on the cold wall of the cup of lining and fire-resistant sleeve in when cast does not stop their relative motion, when having a gap between them.This gap constitutes by the flange of the lining that is provided with on the top edge of the cup of removable lining, and its interior diameter is less than the interior diameter of the cup of lining.The overall diameter of fire-resistant sleeve self is suitable according to the overall diameter of the flange of matched in clearance and lining, forms the space of a sealing thus when melt being expressed in the wax-pattern casting mold.The size in this gap is tentatively from the acquisition until crystallization finishes of the casting process when keeping for a long time.Determining a gap in the radial direction, it surpasses the gross thickness of one-sided melt layer, this melt layer cast and keep when crystallization finishes crystallization on the wall of the cup of lining and crystallization on the wall of fire-resistant sleeve.The melt layer of crystallization has worth mentioning resistance for motion below the lower flat of the flange of lining, because it does not have carrier.Fire-resistant sleeve constitutes removable, and it is booked in the side by the remaining mould material that hardens because finish the back at casting process, takes off and is retained in the canister from the neck of settling container together with canister when the workbench in the bottom descends.Correspondingly the feature of equipment guarantee in different quick working methods and when guaranteeing inactive state canister in the expedite motion of settling internal tank, thereby on the inner surface of the wax-pattern casting mold of pottery, constitute the purpose that other metallic envelope realizes reinforcing the wax-pattern casting mold during melt layer crystallization on the inner surface of the wax-pattern casting mold by abutting in sleeve at one.
Description of drawings
Fig. 1 illustrates a kind of equipment that is used for lost-wax casting under the pressure crystallization condition, utilizes this equipment to implement the casting method of being advised.
The specific embodiment
The equipment that is used for lost-wax casting under the pressure crystallization condition comprises a pillar 1, its have a fixed-site top workbench 2 and position is movable, the workbench 3 by liquid driving device 4 drivable bottoms.Arrangement container 5 with a wax-pattern casting mold 6 that utilizes the packing material moulding is rigidly connected with the workbench 2 on top.Place a removable fire-resistant sleeve 8 on the neck 7 of container 5 settling, this sleeve fixedly remains on by means of a closure member 9 in the plane of a bottom of neck 7.Closure member 9 also is responsible for for the running channel of settling container 5 interior packing materials and to have the opening in wax-pattern casting mold 6.On the workbench 3 of bottom, there is a canister 11, in the groove 13 of base 12, reserving under the situation in gap of an assurance that can take out, as to have airtight liner 15 cup 14 is set with base 12.Closure member 9 and liner 15 can be made of core material or waterglass mixture.In the top of the housing of the cup 14 that can take out, be provided for the opening 16 that gas is discharged.A flange 18 is set on the top edge of the cup 14 that can take out, and this flange is lining on the side of its cavity.The centre bore of the fire-resistant sleeve 8 and the flange 18 of lining constitutes the engagement unit with matched in clearance respectively on its outside and inner face.For with the flange 18 of lining and fire-resistant sleeve 8 relative centering, they are provided with the importing groove.The big or small E that illustrates in the drawings surpasses the gross thickness of one-sided melt layer, described melt layer in cast with when keeping until crystallization at the end on the wall at the cup 14 of lining and crystallization on the wall of fire-resistant sleeve 8.The workbench 3 of bottom lean against fluid drive apparatus 4 with pillar 1 rigidly connected bar on.
This device is equipped with the operational data that is used for automation control and adjusts liquid driving device 4 such as path, time, the speed of service of bar, the standard set-up (not shown) of pressure in addition.
Implement best mode of the present invention
Next be described in detail with reference to the attached drawings a specific embodiment of above-mentioned method and apparatus.
Make the wax-pattern casting mold 6 of pottery, calcine the wax-pattern casting mold and then settle adding packing material in the container 5, make the edge at sprue gate 10 be positioned on the height of the neck 7 of settling container 5 one according to known technology.On neck 7, place a fire-resistant sleeve 8, and neck 7 distolateral enters in reservation under the situation of inlet at sprue gate 10 by means of waterglass mixture at the situation compacted under that constitutes closure member 9.Settle container 5 so to be fixed on the workbench 2 on top of pillar 1, making that neck 7 is coaxial extends in canister 11.
Place on the base 12 of canister 11 at the cup 14 that can take out before, the cavity of the inside of cup 14 utilizes the waterglass mixture lining.On the upper surface of the cup 14 that can take out, fix a flange 18 that utilizes the waterglass mixture lining.Place the cup that takes out 14 on the base 12 to feel relieved with respect to neck 7.
By means of liquid driving device, from the melt flow 7 of theory to 8kg/s, set up one 0.15 and 0.2m/s between poring rate and one 0.2 and 0.3MPa between pressure.
Cast a kind of austenitic corrosion resistant steel.Melt is poured in the canister 11 under the situation that is higher than 25 ℃ ± 1 ℃ of liquidus line, until the plane that is poured near the lining of flange 18, this realizes in the following way, promptly connects fluid drive apparatus 4 forthwith and liquid metals is poured in the wax-pattern casting mold 6 by canister 11.After filling wax-pattern casting mold 6, the superposed position of the bar of fluid drive apparatus 4.From this moment, melt was kept 6 to 8 seconds under 0.2 to 0.3Mpa the pressure of setting up.And then within 1.3 to 1.5 minutes remaining times of crystallization fully, improve pressure, in the casting process simulation of a computer support, reach 5 to 6MPa value equably by means of liquid driving device.Bar is with less amount motion in this time, this amount is 2 to 2.5% with the ratio of the amount of contraction of metal, wherein when giving the foundry goods feed, under the situation of high relatively pressure, suppress the error that causes by contraction, give high density and mechanical property and therefore guarantee the high-quality of foundry goods at last through calculating this motion.
Described equipment has following working method.
Before cast, will settle the container 5 (the wax-pattern casting mold 6 and the fire-resistant sleeve 8 that places on the neck 7 that comprise moulding within it) and the workbench 2 on the top of pillar 1 to be rigidly connected.Settle the packing material of container 5 and fire-resistant sleeve 8 to fix maintenance at this by means of closure member 9.On the workbench 3 of bottom will before the cup 14 of lining insert in the groove 13 of base 12 of canisters 11.The flange 18 of lining is installed on the upper surface of cup 14.After connecting liquid driving device 4, canister 11 moves upward until the neck 7 with fire-resistant sleeve 8, and sleeve is felt relieved by cup 14 moving in a horizontal plane with respect to the flange 18 (because the gap in the groove 13 of base 12 of guaranteeing) of lining.Then canister 11 is walked downwards, so that get back to initial position.This equipment can have been used.
Liquid metals is poured in the canister 11, roughly until the lower plane of flange lining.Connect liquid driving device 4.Canister 11 lifts with its cup 14 and feeds in the fire-resistant sleeve 8 of necks 7 with the flange 18 of its lining, and this sleeve is expressed into liquid metals in the wax-pattern casting mold 6 via sprue gate 10.Set out to pass its big envelope and set out by wax-pattern casting mold 6 at this gas and pass its airtight lining and be extruded by cup 14.After liquid metals being poured in the wax-pattern casting mold 6, the superposed position of the bar of liquid driving device more than 4 seconds.Liquid metals is at canister 11 intercrystallines, and on the wall of the lining 15 of cup 4, on the lining of flange 18 and be provided with on the neck 7 of fire-resistant sleeve 8 and constitute a layer.After maintenance, the pressure in the liquid driving device 4 rises to work numerical value, finishes until the whole volume intercrystalline of liquid metals at foundry goods.Because at the difference E of the interior diameter of the cup 14 of lining and flange 18, thus the metal level that they can not be hardened when keeping catch, thereby the bar of liquid driving device 4 can move and thus foundry goods finish until crystallization by canister 11 feed fluid metals.
Finish back liquid driving device 4 in crystallization and switch to counter-rotating.Its initial position is walked and got back to canister 11 downwards, and it is owing to the metal of crystallization on fire-resistant sleeve drives sleeve 8.On the lower surface of neck 7 because the lining of the weakness of closure member 9 helps peeling off easily of compression casting waste material.Settle container 5 and the workbench 2 of the foundry goods of making to remove, so that can take out foundry goods from the top of pillar 1.The cup 14 of canister 11 is disassembled, so that reline more.The group that is made of the cup 14 of settling container (placing a fire-resistant sleeve 8 on its neck) and canister is being set on the equipment.Circulation continues.
The present invention is applied in the foundry and is used for lost-wax casting under the pressure crystallization condition, is advantageously used in the manufacturing metal product.

Claims (3)

1. the method for lost-wax casting under the pressure crystallization condition, comprise with melt by one add the canister that is lined with refractory material be expressed into one in type, in the cavity of the wax-pattern casting mold that above canister, is provided with and remain under the pressure and finish until crystallization, it is characterized in that, under the temperature that is positioned on the liquidus line and the cavity that under one first pressure, melt is expressed into described in type wax-pattern casting mold, the filler of wax-pattern casting mold is realized under the flow that the nothing of the maximum of liquid metals is splashed under described first pressure, wherein after filling melt for the wax-pattern casting mold, maintain on the value in the crystallization time with the melt layer of second pressure in the cavity of wax-pattern casting mold on a wall that abuts in the wax-pattern casting mold, this value equals first force value when described extruding, and and then in the remaining crystallization time of the whole melt in the wax-pattern casting mold second pressure is increased to a value gradually, this value is enough to make the amount of contraction of the follow-up filling foundry goods of wax-pattern casting mold.
2. be used to implement the equipment of lost-wax casting method under the pressure crystallization condition according to claim 1, comprise a canister, this canister is arranged on the workbench of a bottom and has base, this canister also has removable cup at inner lining, is provided with a heat insulation layer between cup and base; Arrangement container with in type wax-pattern casting mold, this arrangement container be fixed on the workbench on top of canister top and constitute have lid and with the housing of the neck of canister axis coaxle, it is characterized in that, settle the outer surface of the neck of container to be provided with a removable fire-resistant sleeve, and the flange of the annular of a lining is set on the edge that opens wide of the cup of canister, the overall diameter of the interior diameter of this flange and described fire-resistant sleeve is suitable, and the interior diameter of the flange of wherein said lining is less than the interior diameter of the cup of described lining.
3. equipment as claimed in claim 2, it is characterized in that, on radial dimension, surpass the gross thickness of one-sided melt layer in the difference of the interior diameter of the interior diameter of the cup of lining and fire-resistant described flange, described melt layer cast and keep when crystallization finishes crystallization already on the wall of the cup of lining with the wall of fire-resistant sleeve on.
CN2006800525520A 2006-02-09 2006-08-29 Lost-wax method associated with piezocrystallisation and a device for carrying out said method Expired - Fee Related CN101365552B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
RU2006103902/02A RU2312738C1 (en) 2006-02-09 2006-02-09 Investment casting method at pressure crystallization and apparatus for performing the same
RU2006103902 2006-02-09
PCT/RU2006/000452 WO2007091915A1 (en) 2006-02-09 2006-08-29 Lost-wax method associated with piezocrystallisation and a device for carrying out said method

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CN101365552A CN101365552A (en) 2009-02-11
CN101365552B true CN101365552B (en) 2011-03-09

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US (1) US20090218067A1 (en)
JP (1) JP2009525878A (en)
KR (1) KR101302637B1 (en)
CN (1) CN101365552B (en)
DE (1) DE112006003535B4 (en)
GB (1) GB2448847A (en)
RU (1) RU2312738C1 (en)
UA (1) UA87085C2 (en)
WO (1) WO2007091915A1 (en)

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CN102179497B (en) * 2011-04-13 2013-01-02 清华大学 Process for performing casting under negative pressure condition
GB201314444D0 (en) * 2013-08-13 2013-09-25 Maher Ltd Method for hip can manufaturing and can
JP6775780B2 (en) * 2016-07-22 2020-10-28 株式会社アクセル技研 Hot metal holding furnace for low pressure casting
DE102019209389A1 (en) * 2019-06-27 2020-12-31 Fraunhofer Gesellschaft zur Förderung der angewandten Forschung e.V. Arrangement for the low pressure casting of refractory metals
CN110328351B (en) * 2019-08-13 2021-06-04 西安西工大超晶科技发展有限责任公司 Water glass sand-free molding process method for anti-gravity pouring investment casting

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CN101365552A (en) 2009-02-11
KR101302637B1 (en) 2013-09-04
JP2009525878A (en) 2009-07-16
US20090218067A1 (en) 2009-09-03
RU2006103902A (en) 2007-08-20
GB2448847A (en) 2008-10-29
GB0815680D0 (en) 2008-10-08
DE112006003535T5 (en) 2009-02-12
DE112006003535B4 (en) 2010-11-25
KR20080104295A (en) 2008-12-02
RU2312738C1 (en) 2007-12-20
WO2007091915A1 (en) 2007-08-16
UA87085C2 (en) 2009-06-10
WO2007091915A8 (en) 2008-09-12

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