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CN101364007B - Display device capable of reducing visibility of scratch and manufacturing method thereof - Google Patents

Display device capable of reducing visibility of scratch and manufacturing method thereof Download PDF

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CN101364007B
CN101364007B CN2008102114834A CN200810211483A CN101364007B CN 101364007 B CN101364007 B CN 101364007B CN 2008102114834 A CN2008102114834 A CN 2008102114834A CN 200810211483 A CN200810211483 A CN 200810211483A CN 101364007 B CN101364007 B CN 101364007B
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polarizing film
prism
display device
quadrant
guide plate
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CN101364007A (en
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梅光华
林士斌
陈柏宏
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AUO Corp
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Abstract

本发明公开了一种显示装置及其制造方法。该显示装置包含导光板、光源、棱镜式增光片及反射式偏光增光片。导光板的第一边沿第一方向延伸,而光源则邻近于导光板的第二边配置,且第一边与第二边相邻。棱镜式增光片设置于导光板上,且其上具有多个棱柱沿第二方向延伸,其自第一方向逆时针旋转0°至90°的方向。反射式偏光增光片具有沿第三方向延伸的穿透轴,其亦自第一方向逆时针旋转0°至90°的方向。

Figure 200810211483

The invention discloses a display device and a manufacturing method thereof. The display device includes a light guide plate, a light source, a prism type light enhancement sheet and a reflective polarized light enhancement sheet. The first side of the light guide plate extends along the first direction, and the light source is arranged adjacent to the second side of the light guide plate, and the first side is adjacent to the second side. The prism-type brightness enhancement sheet is arranged on the light guide plate, and there are a plurality of prisms extending along the second direction on it, and the prisms rotate counterclockwise from the first direction in a direction of 0° to 90°. The reflective polarizer has a transmission axis extending along the third direction, which is also rotated counterclockwise from the first direction in a direction of 0° to 90°.

Figure 200810211483

Description

可降低刮痕可见度的显示装置及其制造方法 Display device capable of reducing visibility of scratches and manufacturing method thereof

技术领域technical field

本发明是关于一种显示装置及其制造方法;具体而言,本发明是关于一种可降低刮痕可见度的显示装置及其制造方法。The present invention relates to a display device and a manufacturing method thereof; in particular, the present invention relates to a display device capable of reducing the visibility of scratches and a manufacturing method thereof.

背景技术Background technique

液晶显示装置已被广泛地应用在如液晶电视、计算机、行动电话及个人数字助理(Personal Digital Assistant,PDA)等各式电子产品上。拥有轻薄、省电、低辐射等优点的液晶显示装置,由于尺寸越做越大、产品规格越来越好,市场应用范围得以不断地扩大。然而,由于液晶显示装置里的液晶材料,其本身并不具有发光性,因此需要藉助背光模块提供光线,来达到显示效果,故背光模块实为液晶显示装置中,最重要的零组件之一。随着液晶显示装置,其面板尺寸的差异性及应用层面不断地扩大,更可预期背光模块的产业趋势长期向上发展。特别是近年来液晶显示装置的市场需求大幅成长,为配合液晶显示装置在功能上及外观上的要求,液晶显示装置所使用的背光模块设计也日趋多元化。Liquid crystal display devices have been widely used in various electronic products such as liquid crystal televisions, computers, mobile phones and personal digital assistants (Personal Digital Assistant, PDA). Liquid crystal display devices with the advantages of lightness, lightness, power saving, low radiation, etc., have been continuously expanded in market application scope due to the size becoming larger and the product specifications getting better and better. However, since the liquid crystal material in the liquid crystal display device itself does not have luminescence, it is necessary to provide light through the backlight module to achieve the display effect, so the backlight module is actually one of the most important components in the liquid crystal display device. With the continuous expansion of differences in panel size and application levels of liquid crystal display devices, the industry trend of backlight modules can be expected to develop in the long term. In particular, in recent years, the market demand for liquid crystal display devices has grown significantly. In order to meet the functional and appearance requirements of liquid crystal display devices, the designs of backlight modules used in liquid crystal display devices are also increasingly diversified.

如图1a所示,现有的液晶显示装置包含导光板13、光源15、棱镜式增光片31、反射式偏光增光片33及显示面板20。光源15设置对应于导光板13的端缘,以朝导光板13内入射光线。光线经导光板13传导后向上进入棱镜式增光片31。棱镜式增光片31上形成有棱镜37,可将大角度入射的光线回收再利用,以达光线集中增亮的效果。光线接着进入反射式偏光增光片33;反射式偏光增光片33具有穿透轴35,可允许穿透轴35方向的偏极光通过,但将非穿透轴35方向的偏极光反射回收再利用。在现有的设计中,穿透轴35一般均垂直于棱镜37的走向。通过的光线最后进入显示面板20中,并于显示面板20协助显像。As shown in FIG. 1 a , a conventional liquid crystal display device includes a light guide plate 13 , a light source 15 , a prism-type brightness enhancement film 31 , a reflective polarizer-type brightness enhancement film 33 and a display panel 20 . The light source 15 is disposed corresponding to an end edge of the light guide plate 13 to incident light into the light guide plate 13 . The light passes through the light guide plate 13 and enters the prism-type brightness enhancement sheet 31 upwards. A prism 37 is formed on the prism-type brightness enhancement sheet 31 , which can recycle and reuse the incident light at a large angle, so as to achieve the effect of concentrating the light and increasing the brightness. The light then enters the reflective polarizer brightness enhancement sheet 33; the reflective polarizer brightness enhancement sheet 33 has a transmission axis 35, which allows the polarized light in the direction of the transmission axis 35 to pass through, but reflects and recycles the polarized light in the direction of the non-transmission axis 35. In the existing design, the penetration axis 35 is generally perpendicular to the direction of the prism 37 . The passing light finally enters the display panel 20 and assists in displaying images on the display panel 20 .

上述现有的液晶显示装置,其辉度表现会随着观察方向及视角的改变而有所不同。其中,视角表示观察者偏离面板中心轴的角度。如图1b所示,在圆周上30°—210°的观察方向上,随着视角自中央0°向两旁20°、40°、60°等视角移动时,液晶显示装置的辉度亦随之降低。然而在圆周上120°-300°的观察方向上,则如图1c的实心曲线所示,随着视角(横轴)自中央0°向两旁20°、40°、60°、90°等视角移动时,液晶显示装置的辉度(纵轴)先由200逐渐降低至50左右;但在视角超过60°后,辉度却先明显地增强后再降低,约在视角70°时形成另一辉度峰值90。The luminance performance of the above-mentioned conventional liquid crystal display devices varies with changes in viewing directions and viewing angles. Wherein, the viewing angle represents the angle at which the observer deviates from the central axis of the panel. As shown in Figure 1b, in the observation direction of 30°-210° on the circumference, as the viewing angle moves from 0° in the center to 20°, 40°, 60°, etc. on both sides, the brightness of the liquid crystal display device also changes accordingly. reduce. However, in the observation direction of 120°-300° on the circumference, as shown by the solid curve in Figure 1c, as the viewing angle (horizontal axis) goes from the central 0° to the sides of 20°, 40°, 60°, 90°, etc. When moving, the luminance (vertical axis) of the liquid crystal display device first gradually decreases from 200 to about 50; but when the viewing angle exceeds 60°, the luminance first increases obviously and then decreases, and another luminance is formed when the viewing angle is about 70°. Brightness peak 90.

由于反射式偏光增光片33的硬度较低,往往会于生产或组装过程中形成刮痕。如图1c的虚线部分所示,其显示通过刮痕部分的光线辉度,其分布会随着视角的增加而逐渐下降。由于实线所示的整体辉度分布曲线,其在大视角上的辉度峰值有显著的上升,故会超出虚线所示的刮痕部分的视角辉度。因此,刮痕部分的整体光学表现与未刮伤的正常部分光学表现明显不一致,使得使用者于观察时容易发现刮痕部分的存在。Due to the low hardness of the reflective polarizer 33 , scratches are often formed during production or assembly. As shown by the dotted line in Figure 1c, it shows the luminance of the light passing through the scratched part, and its distribution will gradually decrease with the increase of the viewing angle. Due to the overall luminance distribution curve shown by the solid line, the luminance peak at a large viewing angle increases significantly, so the viewing angle luminance of the scratched part shown by the dotted line will exceed. Therefore, the overall optical appearance of the scratched part is obviously inconsistent with the optical appearance of the unscratched normal part, so that the user can easily find the existence of the scratched part when observing.

发明内容Contents of the invention

本发明的目的在于提供一种显示装置及其制造方法,可降低反射式偏光增光片刮痕的可见度。The object of the present invention is to provide a display device and a manufacturing method thereof, which can reduce the visibility of scratches on a reflective polarizer.

本发明的另一目的在于提供一种显示装置及其制造方法,可提高整体影像的表现。Another object of the present invention is to provide a display device and a manufacturing method thereof, which can improve the performance of the overall image.

显示装置包含背光模块及设置于背光模块上的显示面板。背光模块包含导光板、光源及数片光学膜片。导光板具有相邻的第一边与第二边;其中第一边沿第一方向延伸。光源邻近于导光板的第二边配置。光学膜片包含相叠合的第一棱镜式增光片及反射式偏光增光片。第一棱镜式增光片设置于导光板上,且其上具有多个棱柱并列平行设置。棱柱的走向沿第二方向延伸,而第二方向则为自第一方向逆时针旋转介于0°至90°间的第一角度。反射式偏光增光片设置于第一棱镜式增光片上,且具有穿透轴。穿透轴沿第三方向延伸,而第三方向则为自第一方向逆时针旋转介于0°至90°间的第二角度。The display device includes a backlight module and a display panel arranged on the backlight module. The backlight module includes a light guide plate, a light source and several optical films. The light guide plate has a first side and a second side adjacent to each other; wherein the first side extends along a first direction. The light source is arranged adjacent to the second side of the light guide plate. The optical film includes a superimposed first prism-type brightness enhancement sheet and a reflective polarizer-type brightness enhancement sheet. The first prism-type brightness enhancement sheet is arranged on the light guide plate, and a plurality of prisms are arranged side by side and parallel thereon. The direction of the prism extends along the second direction, and the second direction is a first angle between 0° and 90° counterclockwise from the first direction. The reflective polarizer is arranged on the first prism-type brightness enhancement and has a transmission axis. The penetration axis extends along a third direction, and the third direction is a second angle between 0° and 90° counterclockwise from the first direction.

藉由组合上述第一棱镜式增光片的棱柱走向及反射式偏光增光片的穿透轴走向,得以使大视角状况下的辉度增强现象降低。由于大视角上的辉度峰值降低,因此整体分布曲线较可接近刮痕部分视角辉度的分布趋势。如此,刮痕部分的整体光学表现与未刮伤的正常部分光学表现接近,使得使用者于观察时较不易发现刮痕部分的存在。By combining the orientation of the prisms of the first prism-type enhancement sheet and the orientation of the transmission axis of the reflective polarizing enhancement sheet, the phenomenon of brightness enhancement at large viewing angles can be reduced. Since the luminance peak at a large viewing angle is reduced, the overall distribution curve can be closer to the distribution trend of the luminance at the viewing angle of the scratched part. In this way, the overall optical performance of the scratched part is close to that of the unscratched normal part, making it difficult for the user to find the existence of the scratched part when observing.

显示装置的制造方法包含下列步骤:提供一导光板,其可依序区分为第一象限、第二象限、第三象限及第四象限;提供光源,并使其邻近于导光板的第三象限与第四象限;设置第一棱镜式增光片于导光板上,并使其上的棱柱沿第二象限与第四象限的方向延伸;设置反射式偏光增光片于导光板上,并使其穿透轴沿第二象限与第四象限的方向延伸;以及设置显示面板于反射式偏光增光片上。The manufacturing method of the display device includes the following steps: providing a light guide plate, which can be divided into a first quadrant, a second quadrant, a third quadrant and a fourth quadrant in sequence; providing a light source and making it adjacent to the third quadrant of the light guide plate and the fourth quadrant; set the first prism type light enhancement film on the light guide plate, and make the prisms on it extend along the direction of the second quadrant and the fourth quadrant; set the reflective polarizing light enhancement film on the light guide plate, and make it pass through The transmission axis extends along the direction of the second quadrant and the fourth quadrant; and the display panel is arranged on the reflective polarizer.

附图说明Description of drawings

图1a为现有液晶显示装置的组件分解示意图;FIG. 1a is an exploded schematic diagram of components of a conventional liquid crystal display device;

图1b为现有液晶显示装置的辉度分布示意图;Figure 1b is a schematic diagram of the luminance distribution of a conventional liquid crystal display device;

图1c为现有液晶显示装置在120°-300°观察方向上的辉度分布示意图;Figure 1c is a schematic diagram of the luminance distribution of the existing liquid crystal display device in the viewing direction of 120°-300°;

图2为本发明显示装置的第一实施例的组件分解示意图;FIG. 2 is an exploded schematic view of the components of the first embodiment of the display device of the present invention;

图3a为图2第一棱镜式增光片的配向示意图;Fig. 3a is a schematic diagram of the alignment of the first prism-type brightness enhancement sheet in Fig. 2;

图3b为图2反射式偏光增光片的配向示意图;Figure 3b is a schematic diagram of the alignment of the reflective polarizer in Figure 2;

图4a为图2显示装置的辉度分布示意图;Figure 4a is a schematic diagram of the luminance distribution of the display device in Figure 2;

图4b为图2显示装置在60°-240°观察方向上的辉度分布示意图;Figure 4b is a schematic diagram of the luminance distribution of the display device in Figure 2 in the viewing direction of 60°-240°;

图4c为显示装置刮痕部分视角辉度分布示意图;Fig. 4c is a schematic diagram of the viewing angle luminance distribution of the scratched part of the display device;

图5a为本发明显示装置之第二实施例的剖面示意图;5a is a schematic cross-sectional view of a second embodiment of the display device of the present invention;

图5b为图5a所示显示装置的辉度分布示意图;Fig. 5b is a schematic diagram of the luminance distribution of the display device shown in Fig. 5a;

图5c为图5a所示显示装置在60°-240°观察方向上的辉度分布示意图;Fig. 5c is a schematic diagram of the luminance distribution of the display device shown in Fig. 5a in the viewing direction of 60°-240°;

图6为本发明显示装置的第三实施例的剖面示意图;6 is a schematic cross-sectional view of a third embodiment of the display device of the present invention;

图7为本发明显示装置的第四实施例的剖面示意图;7 is a schematic cross-sectional view of a fourth embodiment of the display device of the present invention;

图8a为本发明显示装置的第五实施例的组件分解示意图;FIG. 8a is an exploded schematic diagram of components of a fifth embodiment of the display device of the present invention;

图8b为图8a所示显示装置的剖面示意图;Fig. 8b is a schematic cross-sectional view of the display device shown in Fig. 8a;

图9为本发明显示装置的制造方法流程图;9 is a flowchart of a manufacturing method of a display device of the present invention;

图10为本发明显示装置的组件分解示意图。FIG. 10 is an exploded schematic view of the components of the display device of the present invention.

【主要组件符号说明】[Description of main component symbols]

100背光模块100 backlight modules

111系统壳体111 system housing

130导光板130 light guide plate

131第一边131 first side

132第二边132 second side

150光源150 light source

170光学膜片170 optical film

200显示面板200 display panels

201上基板201 upper substrate

203下基板203 lower substrate

210显示面210 display surface

310第一棱镜式增光片310 first prism type brightness enhancement film

311棱柱311 prism

320第二棱镜式增光片320 second prism type brightness enhancement film

321棱柱321 prism

330反射式偏光增光片330 reflective polarizing film

331穿透轴331 penetrating shaft

333表面层333 surface layer

335光学层335 optical layers

350下偏光膜Polarizing film under 350

351凸出结构351 Protruding Structures

370上偏光膜Polarizing film on 370

390扩散膜390 diffusion film

510第一方向510 First Direction

520第二方向520 Second Direction

530第三方向530 third direction

700棱镜式增光片700 prism type brightness enhancement film

710棱柱710 Prisms

750直下式背光源750 direct type backlight

755发光二极管755 LEDs

具体实施方式Detailed ways

本发明提供一种显示装置。以较佳实施例而言,本发明的显示装置为液晶显示装置,包括家用的液晶电视、个人计算机及膝上型计算机的液晶监视器、行动电话及数字相机的液晶显示屏等电子产品所使用的液晶显示装置。The invention provides a display device. In a preferred embodiment, the display device of the present invention is a liquid crystal display device, including household liquid crystal televisions, liquid crystal monitors of personal computers and laptop computers, liquid crystal displays of mobile phones and digital cameras, and other electronic products. liquid crystal display device.

在图2所示的实施例中,显示装置包含背光模块100及显示面板200。显示面板200设置于背光模块100上,且其背面对应于背光模块100的出光面。背光模块100自出光面输出光线进入显示面板200,以协助显示面板200的显示面210显示影像。In the embodiment shown in FIG. 2 , the display device includes a backlight module 100 and a display panel 200 . The display panel 200 is disposed on the backlight module 100 , and its back surface corresponds to the light emitting surface of the backlight module 100 . The backlight module 100 outputs light from the light emitting surface into the display panel 200 to assist the display surface 210 of the display panel 200 to display images.

如图2所示,背光模块100包含导光板130、光源150及多个片光学膜片170。导光板130可为一矩形或一不规则多边形,且具有相邻的第一边131与第二边132。第一边131沿第一方向510延伸,而第二边132可垂直于第一边131,或可与第一边131夹一特定角度,或可透过一斜边与第一边131相接。在此实施例中,第一边131为矩形导光板130的短边,而第二边132则为矩形导光板130的长边;然而在不同实施例中,亦可作相反或其它的设置。光源150邻近于导光板130的第二边132配置,且可平行于导光板130的第二边132。上述光源150邻近于导光板130的第二边132配置,并非专指光源150需固定于导光板130上。光源150亦可固定于系统壳体或其它电路板上,而与导光板130的第二边132维持适当之间隔,仅需以光源150发光的部分朝向导光板130的第二边132即可。As shown in FIG. 2 , the backlight module 100 includes a light guide plate 130 , a light source 150 and a plurality of optical films 170 . The light guide plate 130 can be a rectangle or an irregular polygon, and has adjacent first sides 131 and second sides 132 . The first side 131 extends along the first direction 510, and the second side 132 can be perpendicular to the first side 131, or can form a specific angle with the first side 131, or can meet the first side 131 through a hypotenuse . In this embodiment, the first side 131 is the short side of the rectangular light guide plate 130 , and the second side 132 is the long side of the rectangular light guide plate 130 ; however, in different embodiments, the opposite or other settings can also be made. The light source 150 is disposed adjacent to the second side 132 of the light guide plate 130 and may be parallel to the second side 132 of the light guide plate 130 . The above-mentioned light source 150 is disposed adjacent to the second side 132 of the light guide plate 130 , and does not specifically mean that the light source 150 needs to be fixed on the light guide plate 130 . The light source 150 can also be fixed on the system case or other circuit boards, while maintaining a proper distance from the second side 132 of the light guide plate 130 , only the light emitting part of the light source 150 faces the second side 132 of the light guide plate 130 .

在较佳实施例中,光源150为灯管式光源,并沿第二边132延伸;然而在不同实施例中,光源150亦可为多个发光二极管直线或交错排列所形成的光条(light bar),此时多个发光二极管则沿第二边132分布。光源150朝导光板130发出光线,且光线主要沿第一方向510自导光板130的第二边132入射至导光板130内。光源150的光线进入导光板130后,即经由导光板130内部的光学反射及折射效应,传递分布于导光板130的各部分,并自导光板130的出光面输出至光学膜片170。In a preferred embodiment, the light source 150 is a tube-type light source and extends along the second side 132; however, in different embodiments, the light source 150 can also be a light strip formed by a plurality of LEDs arranged in a straight line or in a staggered manner. bar), at this time, a plurality of LEDs are distributed along the second side 132 . The light source 150 emits light toward the light guide plate 130 , and the light mainly enters the light guide plate 130 from the second side 132 of the light guide plate 130 along the first direction 510 . After the light from the light source 150 enters the light guide plate 130 , it passes through the internal optical reflection and refraction effects of the light guide plate 130 , is transmitted and distributed to various parts of the light guide plate 130 , and is output from the light-emitting surface of the light guide plate 130 to the optical film 170 .

在图2所示的实施例中,光学膜片170包含相叠合的第一棱镜式增光片310及反射式偏光增光片330。第一棱镜式增光片310设置于导光板130上,且其上具有多个棱柱311并列平行设置。棱柱311可为透光的三角柱体,且平躺设置于第一棱镜式增光片310的主体上;然而于不同实施例中,棱柱311亦可为梯形柱或其它剖面的透镜柱体。藉由棱柱311的设置,第一棱镜式增光片310得以将来自导光板130大角度的入射光回收再利用,以增加光线利用效率。如图3a所示,棱柱311的走向沿第二方向520延伸,而第二方向520则为自第一方向510逆时针旋转第一角度θ1。第一角度θ1的范围可介于0°与90°之间;换言之,若以导光板130的第二边132为X轴,第一边131为Y轴,则棱柱311的走向具有负的斜率,且沿第二象限-第四象限的走向延伸。然而在较佳实施例中,第一角度θ1的范围可进一步限制介于34°与67°之间,如图10所示。In the embodiment shown in FIG. 2 , the optical film 170 includes a stacked first prism-type brightness enhancement film 310 and a reflective polarizer-type brightness enhancement film 330 . The first prism-type brightness enhancement sheet 310 is disposed on the light guide plate 130 and has a plurality of prisms 311 arranged side by side in parallel. The prism 311 can be a light-transmitting triangular prism, and is disposed flat on the main body of the first prism-type enhancement sheet 310; however, in different embodiments, the prism 311 can also be a trapezoidal prism or a lens column with other cross-sections. With the arrangement of the prisms 311 , the first prism-type brightness enhancement sheet 310 can recycle and reuse the incident light from the light guide plate 130 at a large angle, so as to increase light utilization efficiency. As shown in FIG. 3 a , the orientation of the prism 311 extends along the second direction 520 , and the second direction 520 is rotated counterclockwise from the first direction 510 by a first angle θ 1 . The range of the first angle θ1 can be between 0° and 90°; in other words, if the second side 132 of the light guide plate 130 is used as the X axis, and the first side 131 is used as the Y axis, then the direction of the prism 311 has a negative direction. slope, and extend along the second quadrant-fourth quadrant. However, in a preferred embodiment, the range of the first angle θ1 can be further limited between 34° and 67°, as shown in FIG. 10 .

如图2所示,反射式偏光增光片330设置于第一棱镜式增光片310上,且具有穿透轴331。藉由穿透轴331的设计,反射式偏光增光片330得以允许穿透轴331方向的偏极光通过,而将非穿透轴331方向的偏极光反射回第一棱镜式增光片310与导光板130后再利用。如图3b所示,穿透轴331沿第三方向530延伸,而第三方向530则为自第一方向510逆时针旋转第二角度θ2。第二角度θ2的范围可介于0°与90°之间;换言之,若以导光板130之第二边132为X轴,第一边131为Y轴,则穿透轴331的走向具有负的斜率,且沿第二象限-第四象限的走向延伸,如图10所示。然而在较佳实施例中,第二角度θ2的范围可进一步限制介于43°与47°之间。此外,第二方向520与第三方向530间的夹角θ3的范围可介于0°与42°之间。As shown in FIG. 2 , the reflective polarizing enhancement sheet 330 is disposed on the first prism-type enhancement sheet 310 and has a transmission axis 331 . Through the design of the transmission axis 331, the reflective polarizing enhancement film 330 allows the polarized light in the direction of the transmission axis 331 to pass through, and reflects the polarized light in the direction of the non-transmission axis 331 back to the first prism type enhancement film 310 and the light guide plate 130 and then reuse. As shown in FIG. 3 b , the penetration shaft 331 extends along a third direction 530 , and the third direction 530 is rotated counterclockwise from the first direction 510 by a second angle θ 2 . The range of the second angle θ2 can be between 0° and 90°; in other words, if the second side 132 of the light guide plate 130 is used as the X axis, and the first side 131 is used as the Y axis, then the direction of the penetration axis 331 has Negative slope, and extending along the direction from the second quadrant to the fourth quadrant, as shown in Figure 10. However, in a preferred embodiment, the range of the second angle θ2 can be further limited between 43° and 47°. In addition, the range of the included angle θ3 between the second direction 520 and the third direction 530 may be between 0° and 42°.

藉由组合上述第一棱镜式增光片310的棱柱311走向及反射式偏光增光片330的穿透轴331走向,得以使大视角状况下的辉度增强现象降低。如图4a所示,当以大于60°的大视角观察时(最外圈部分),在60°-240°观察方向上的辉度增强现象已有显著降低及和缓。如图4b所示,取60°-240°观察方向上的辉度线来观察,可发现原本在大于60°的大视角上的辉度峰值均已较习知背光模块之峰值显著降低。由于大视角上的辉度峰值降低,因此整体分布曲线较接近图4c中于虚线所示的刮痕部分视角辉度分布趋势。如此刮痕部分的整体光学表现与未刮伤的正常部分光学表现较为接近,使得使用者于观察时较不易发现刮痕部分的存在。By combining the orientation of the prism 311 of the first prism-type enhancement sheet 310 and the orientation of the transmission axis 331 of the reflective polarizer enhancement sheet 330 , the phenomenon of brightness enhancement at a large viewing angle can be reduced. As shown in Figure 4a, when observing at a large viewing angle greater than 60° (the outermost circle), the luminance enhancement phenomenon in the viewing direction of 60°-240° has been significantly reduced and moderated. As shown in Fig. 4b, by observing the luminance line in the viewing direction of 60°-240°, it can be found that the peak luminance at a large viewing angle greater than 60° has been significantly lower than that of the conventional backlight module. Since the luminance peak at large viewing angles decreases, the overall distribution curve is closer to the luminance distribution trend of the viewing angle of the scratched part shown by the dotted line in FIG. 4c. In this way, the overall optical performance of the scratched part is closer to the optical performance of the unscratched normal part, making it difficult for the user to find the existence of the scratched part when observing.

在图5a所示的实施例中,显示装置并包含有下偏光膜350设置于反射式偏光增光片330之上。下偏光膜350可设置于显示面板200的下基板203底面,以将自背光模块100输出的光线偏极化。下偏光膜350具有一偏光轴,其走向可平行于反射式偏光增光片330的穿透轴331走向。如图5a所示,下偏光膜350朝反射式偏光增光片330的一面具有多个凸出结构351。凸出结构351与反射式偏光增光片330的表面接触,且凸出结构351的硬度大于反射式偏光增光片330的表面硬度。In the embodiment shown in FIG. 5 a , the display device includes a lower polarizing film 350 disposed on the reflective polarizer 330 . The lower polarizing film 350 can be disposed on the bottom surface of the lower substrate 203 of the display panel 200 to polarize the light output from the backlight module 100 . The lower polarizing film 350 has a polarization axis, which can be parallel to the transmission axis 331 of the reflective polarizer 330 . As shown in FIG. 5 a , the side of the lower polarizing film 350 facing the reflective polarizer 330 has a plurality of protruding structures 351 . The protruding structure 351 is in contact with the surface of the reflective polarizer 330 , and the hardness of the protruding structure 351 is greater than the surface hardness of the reflective polarizer 330 .

如图5a所示,反射式偏光增光片330较佳具有二表面层333及多个层光学层335。表面层333通常具有较为平滑的表面,且可视设计需求而具有一定的雾度。光学层335夹设于表面层333间,而受表面层333的保护。以铅笔实验而言,表面层333的硬度建议可接近于4B,而下偏光膜350的凸出结构351则建议可接近于3H左右。因此,当凸出结构351与表面层333接触时,易造成表面层333的刮伤。然而藉由配合第一棱镜式增光片310的棱柱311走向及反射式偏光增光片330的穿透轴331走向,可降低刮伤部分被大视角被观察到的可能性。As shown in FIG. 5 a , the reflective polarizer 330 preferably has two surface layers 333 and multiple optical layers 335 . The surface layer 333 generally has a relatively smooth surface, and may have a certain degree of haze depending on design requirements. The optical layer 335 is interposed between the surface layers 333 and is protected by the surface layer 333 . According to the pencil experiment, the hardness of the surface layer 333 is suggested to be close to 4B, and the hardness of the protrusion structure 351 of the lower polarizing film 350 is suggested to be close to about 3H. Therefore, when the protruding structure 351 is in contact with the surface layer 333 , it is easy to cause scratches on the surface layer 333 . However, by coordinating the orientation of the prism 311 of the first prism-type enhancement sheet 310 and the orientation of the transmission axis 331 of the reflective polarization enhancement sheet 330 , the possibility of the scratched portion being observed at a large viewing angle can be reduced.

加设下偏光膜350可进一步改变显示装置的光学性质。如图5b所示,当以大于60°的大视角观察时(最外圈部分),在60°-240°的观察方向上的辉度增强现象已趋于消失。如图5c所示,取60°-240°观察方向上的辉度线来观察,可发现原本在60°至90°的大视角上的辉度峰值亦已平缓化,使得刮伤部分的痕迹不易在大视角观察时被发觉。Adding the lower polarizing film 350 can further change the optical properties of the display device. As shown in FIG. 5b, when observing at a large viewing angle greater than 60° (the outermost circle portion), the luminance enhancement phenomenon in the viewing direction of 60°-240° tends to disappear. As shown in Figure 5c, taking the luminance line in the viewing direction of 60°-240° to observe, it can be found that the luminance peak at the large viewing angle of 60° to 90° has also been smoothed, making the traces of the scratched part It is not easy to be found when observing from a large viewing angle.

在图6所示的实施例中,显示装置并包含有第二棱镜式增光片320。第二棱镜式增光片320设置于第一棱镜式增光片310与导光板130之间。在较佳实施例中,第二棱镜式增光片320上具有多个棱柱321并列平行设置。棱柱321可为透光的三角柱体,且平躺设置于第二棱镜式增光片320的主体上;然而于不同实施例中,棱柱321亦可为梯形柱或其它剖面的透镜柱体。藉由棱柱321的设置,第二棱镜式增光片320得以将来自导光板130大角度的入射光回收再利用,以增加光线利用效率。第二棱镜式增光片320上的棱柱321可与第一棱镜式增光片310上的棱柱311走向垂直,以对应不同方向的入射光线。In the embodiment shown in FIG. 6 , the display device also includes a second prism type enhancement sheet 320 . The second prism-type brightness enhancement sheet 320 is disposed between the first prism-type brightness enhancement sheet 310 and the light guide plate 130 . In a preferred embodiment, the second prism-type brightness enhancement sheet 320 has a plurality of prisms 321 arranged in parallel. The prism 321 can be a light-transmitting triangular prism, and is disposed flat on the main body of the second prism-type enhancement sheet 320 ; however, in different embodiments, the prism 321 can also be a trapezoidal prism or a lens column with other cross-sections. With the arrangement of the prisms 321 , the second prism-type brightness enhancement sheet 320 can recycle and reuse the incident light from the light guide plate 130 at a large angle, so as to increase light utilization efficiency. The prisms 321 on the second prism-type enhancement sheet 320 can be perpendicular to the prisms 311 on the first prism-type enhancement sheet 310 to correspond to incident light from different directions.

在图7所示的实施例中,显示装置并包含有上偏光膜370及扩散膜390。上偏光膜370设置于显示面板200的上基板201表面上;换言之,显示面板200夹设于上偏光膜370与下偏光膜350之间。扩散膜390则设置于导光板130与第一棱镜式增光片310或第二棱镜式增光片320之间。如图7所示,扩散膜390可设置于导光板130上,并位于第二棱镜式增光片320下方。然而在不同实施例中,亦可仅设有扩散膜390而无第二棱镜式增光片320。In the embodiment shown in FIG. 7 , the display device also includes an upper polarizing film 370 and a diffusion film 390 . The upper polarizing film 370 is disposed on the surface of the upper substrate 201 of the display panel 200 ; in other words, the display panel 200 is sandwiched between the upper polarizing film 370 and the lower polarizing film 350 . The diffusion film 390 is disposed between the light guide plate 130 and the first prism-type enhancement sheet 310 or the second prism-type enhancement sheet 320 . As shown in FIG. 7 , the diffusion film 390 may be disposed on the light guide plate 130 and located below the second prism-type brightness enhancement sheet 320 . However, in different embodiments, only the diffusion film 390 may be provided without the second prism-type brightness enhancement film 320 .

图8a与图8b所示为显示装置的另一实施例。如图8a与图8b所示,显示装置包含棱镜式增光片700、反射式偏光增光片330、下偏光膜350及显示面板200。棱镜式增光片700上具有多个棱柱710并列平行设置。棱柱710可为透光的三角柱,其轴心间距的范围可介于40微米(μm)与50微米(μm)之间,而剖面顶角的角度则可为90°;然而在不同的实施例中,棱柱710亦可为梯形柱或其它形状的透光柱体。反射式偏光增光片330设置于棱镜式增光片700上,且具有穿透轴331。藉由穿透轴331的设计,反射式偏光增光片330得以允许穿透轴331方向的偏极光通过,而将非穿透轴331方向的偏极光反射回背光模块再利用。棱柱710的走向与穿透轴331的走向间具有夹角α,且夹角α的范围介于0°与42°之间。然而在较佳实施例中,夹角α亦可进一步限定介于12°与22°之间。8a and 8b show another embodiment of the display device. As shown in FIG. 8 a and FIG. 8 b , the display device includes a prism-type brightness enhancement film 700 , a reflective polarization enhancement film 330 , a lower polarizer film 350 and a display panel 200 . The prism-type brightness enhancement sheet 700 has a plurality of prisms 710 arranged in parallel. The prism 710 can be a light-transmitting triangular prism, the distance between its axes can range between 40 micrometers (μm) and 50 micrometers (μm), and the angle of the top angle of the section can be 90°; however, in different embodiments Among them, the prism 710 can also be a trapezoidal column or a light-transmitting column of other shapes. The reflective polarization enhancement film 330 is disposed on the prism type enhancement film 700 and has a transmission axis 331 . Through the design of the transmission axis 331 , the reflective polarizer 330 can allow the polarized light in the direction of the transmission axis 331 to pass through, and reflect the polarized light in the direction of the non-transmission axis 331 back to the backlight module for reuse. There is an angle α between the direction of the prism 710 and the direction of the penetration axis 331 , and the range of the angle α is between 0° and 42°. However, in a preferred embodiment, the included angle α can be further limited between 12° and 22°.

如图8b所示,下偏光膜350设置于反射式偏光增光片330上,而显示面板200设置于下偏光膜350上。在较佳实施例中,下偏光膜350形成于显示面板200的下基板203底面,且对应于反射式偏光增光片330。下偏光膜350具有一偏光轴,偏光轴的走向可平行于反射式偏光增光片330的穿透轴331走向。下偏光膜350朝反射式偏光增光片330的一面具有多个凸出结构351。凸出结构351与反射式偏光增光片330的表面接触,且凸出结构351的硬度大于反射式偏光增光片330的表面硬度。此外,在此实施例中,显示装置包含有发光二极管755形成的直下式背光源750;然而在不同实施例中,亦可改用灯管形成的直下式背光源或侧入式背光源。As shown in FIG. 8 b , the lower polarizing film 350 is disposed on the reflective polarizer 330 , and the display panel 200 is disposed on the lower polarizing film 350 . In a preferred embodiment, the lower polarizer film 350 is formed on the bottom surface of the lower substrate 203 of the display panel 200 and corresponds to the reflective polarizer 330 . The lower polarizing film 350 has a polarization axis, and the direction of the polarization axis can be parallel to the direction of the transmission axis 331 of the reflective polarizer 330 . The lower polarizing film 350 has a plurality of protruding structures 351 on a side facing the reflective polarizer 330 . The protruding structure 351 is in contact with the surface of the reflective polarizer 330 , and the hardness of the protruding structure 351 is greater than the surface hardness of the reflective polarizer 330 . In addition, in this embodiment, the display device includes a direct-type backlight 750 formed by LEDs 755; however, in different embodiments, a direct-type backlight or an edge-type backlight formed by lamp tubes can also be used instead.

图9为本发明显示装置制造方法的实施例流程图。步骤910包含提供一导光板。如图10所示,导光板可依序区分为第一象限I、第二象限II、第三象限III及第四象限IV。以图10观察之角度,即以导光板130长边的右侧为X轴的正向,且以短边的远程为Y轴的正向。以右上角部分为第一象限I、左上角为第二象限II、左下角为第三象限III、右下角为第四象限IV。上述的第一象限I、第二象限II、第三象限III及第四象限IV代表导光板130上的区块,但不表示有实体的分割或区隔结构。FIG. 9 is a flow chart of an embodiment of a method for manufacturing a display device of the present invention. Step 910 includes providing a light guide plate. As shown in FIG. 10 , the light guide plate can be sequentially divided into a first quadrant I, a second quadrant II, a third quadrant III, and a fourth quadrant IV. From the perspective of FIG. 10 , the right side of the long side of the light guide plate 130 is the positive direction of the X-axis, and the far side of the short side is the positive direction of the Y-axis. The upper right corner is the first quadrant I, the upper left corner is the second quadrant II, the lower left corner is the third quadrant III, and the lower right corner is the fourth quadrant IV. The first quadrant I, the second quadrant II, the third quadrant III, and the fourth quadrant IV above represent the blocks on the light guide plate 130 , but do not represent any physical division or partition structure.

步骤930包含提供光源150,并使其邻近于导光板130的第三象限III与第四象限IV。如图10所示,光源150设置对应于导光板130的底边,且平行于X轴方向。因此光源150的一端对应于第三象限III,而另一端则对应于第四象限IV。上述光源150邻近于导光板130的第三象限III与第四象限IV,并非限定光源150需固定于导光板130上。光源150亦可固定于系统壳体111或其它电路板上,而与导光板130的第二边132维持适当的间隔,仅需以发光的部分朝向导光板130的第三象限III与第四象限IV即可。Step 930 includes providing the light source 150 adjacent to the third quadrant III and the fourth quadrant IV of the light guide plate 130 . As shown in FIG. 10 , the light source 150 is disposed corresponding to the bottom of the light guide plate 130 and parallel to the X-axis direction. Therefore, one end of the light source 150 corresponds to the third quadrant III, and the other end corresponds to the fourth quadrant IV. The above-mentioned light source 150 is adjacent to the third quadrant III and the fourth quadrant IV of the light guide plate 130 , and it is not limited that the light source 150 needs to be fixed on the light guide plate 130 . The light source 150 can also be fixed on the system housing 111 or other circuit boards, and maintain an appropriate distance from the second side 132 of the light guide plate 130, and only need to direct the light-emitting part toward the third quadrant III and the fourth quadrant of the light guide plate 130 IV will do.

步骤950包含设置第一棱镜式增光片310于导光板130上。如图10所示,第一棱镜式增光片310具有多个棱柱311,且棱柱311沿第二象限II与第四象限IV的方向延伸。换言之,棱柱311在此一坐标系中的斜率为负值。步骤970包含设置反射式偏光增光片330于导光板130上。如图10所示,反射式偏光增光片330具有穿透轴331,且穿透轴331沿第二象限II与第四象限IV的方向延伸。换言之,穿透轴331在此一坐标系中的斜率为负值。在较佳实施例中,此步骤中可进一步使穿透轴331与棱镜311走向间的夹角α介于0°至42°之间。Step 950 includes disposing the first prismatic enhancement sheet 310 on the light guide plate 130 . As shown in FIG. 10 , the first prism type enhancement sheet 310 has a plurality of prisms 311 , and the prisms 311 extend along the directions of the second quadrant II and the fourth quadrant IV. In other words, the slope of the prism 311 in this coordinate system is negative. Step 970 includes disposing the reflective polarizer 330 on the light guide plate 130 . As shown in FIG. 10 , the reflective polarizer 330 has a transmission axis 331 , and the transmission axis 331 extends along the directions of the second quadrant II and the fourth quadrant IV. In other words, the slope of the penetration axis 331 in this coordinate system is a negative value. In a preferred embodiment, in this step, the angle α between the penetration axis 331 and the direction of the prism 311 can be further set to be between 0° and 42°.

步骤990包含设置显示面板200于反射式偏光增光片330上。藉由配合第一棱镜式增光片310的棱柱311走向及反射式偏光增光片330的穿透轴331走向,可降低刮伤被大视角被观察到的可能性。此外,在不同实施例中,亦可加设第二棱镜式增光片320于第一棱镜式增光片310与导光板130之间,如图6或图7所示;或加设下偏光膜350于反射式偏光增光片330与显示面板200间,如图5a、图6、图7或图8b所示。藉由不同的光学膜片设置,以调整产生符合产品需求的光学特性。Step 990 includes disposing the display panel 200 on the reflective polarizer 330 . By coordinating the orientation of the prism 311 of the first prism-type enhancement sheet 310 and the orientation of the transmission axis 331 of the reflective polarization enhancement sheet 330 , the possibility of scratches being observed at a large viewing angle can be reduced. In addition, in different embodiments, a second prism-type brightness enhancement sheet 320 can also be added between the first prism-type brightness enhancement sheet 310 and the light guide plate 130, as shown in FIG. 6 or FIG. 7 ; or a lower polarizing film 350 can be added. Between the reflective polarizer 330 and the display panel 200 , as shown in FIG. 5 a , FIG. 6 , FIG. 7 or FIG. 8 b . With different optical film settings, it can be adjusted to produce optical characteristics that meet product requirements.

虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art can make various corresponding modifications according to the present invention without departing from the spirit and essence of the present invention. Changes and deformations, but these corresponding changes and deformations should fall within the scope of protection of the appended claims of the present invention.

Claims (12)

1.一种显示装置,其特征在于,包含:1. A display device, characterized in that it comprises: 一导光板,具有相邻的一第一边与一第二边,该第一边沿一第一方向延伸;A light guide plate has a first side and a second side adjacent to each other, and the first side extends along a first direction; 一光源,邻近于该第二边配置,且可发出沿该第一方向入射至该第二边的光线;a light source, disposed adjacent to the second side, and capable of emitting light incident on the second side along the first direction; 一第一棱镜式增光片,设置于该导光板上,该第一棱镜式增光片具有多个沿一第二方向延伸的棱柱,该第二方向自该第一方向逆时针旋转一第一角度,该第一角度的范围介于0°与90°之间;以及A first prism-type brightness enhancement sheet is arranged on the light guide plate, the first prism-type brightness enhancement sheet has a plurality of prisms extending along a second direction, and the second direction rotates counterclockwise from the first direction by a first angle , the range of the first angle is between 0° and 90°; and 一反射式偏光增光片,设置于该第一棱镜式增光片上,该反射式偏光增光片具有一穿透轴,该穿透轴沿一第三方向延伸,该第三方向自该第一方向逆时针旋转一第二角度,该第二角度的范围介于0°与90°之间;A reflective polarizer, which is arranged on the first prism-type brightness enhancement. The reflective polarizer has a transmission axis, and the transmission axis extends along a third direction, and the third direction is opposite from the first direction. the hour hand rotates a second angle, and the range of the second angle is between 0° and 90°; 一下偏光膜,设置于该反射式偏光增光片上,该下偏光膜朝反射式偏光增光片的一面具有多个凸出结构,该些凸出结构与该反射式偏光增光片的表面接触;以及The lower polarizing film is arranged on the reflective polarizing film, and the lower polarizing film has a plurality of protruding structures on the side facing the reflective polarizing film, and these protruding structures are in contact with the surface of the reflective polarizing film; and 一显示面板,设置于该下偏光膜上;A display panel, arranged on the lower polarizing film; 其中,该第二方向与该第三方向间具有一夹角,该夹角的范围介于12°与42°之间。Wherein, there is an included angle between the second direction and the third direction, and the range of the included angle is between 12° and 42°. 2.如权利要求1所述的显示装置,其特征在于,该些凸出结构的硬度大于该反射式偏光增光片的表面硬度。2. The display device as claimed in claim 1, wherein the hardness of the protruding structures is greater than the surface hardness of the reflective polarizer. 3.如权利要求1所述的显示装置,其特征在于,还包含一上偏光膜,配置于该显示面板上,且该显示面板夹于该上偏光膜与该下偏光膜之间。3. The display device according to claim 1, further comprising an upper polarizing film disposed on the display panel, and the display panel is sandwiched between the upper polarizing film and the lower polarizing film. 4.如权利要求1所述的显示装置,其特征在于,另包含一第二棱镜式增光片,设置于该第一棱镜式增光片与该导光板之间。4. The display device according to claim 1, further comprising a second prism-type brightness enhancement sheet disposed between the first prism-type brightness enhancement sheet and the light guide plate. 5.如权利要求1所述的显示装置,其特征在于,包含一扩散膜,设置于该第一棱镜式增光片与该导光板之间。5 . The display device as claimed in claim 1 , comprising a diffusion film disposed between the first prism-type brightness enhancement sheet and the light guide plate. 6.如权利要求1所述的显示装置,其特征在于,该第一角度的范围介于34°与67°之间。6. The display device as claimed in claim 1, wherein the range of the first angle is between 34° and 67°. 7.如权利要求1所述的显示装置,其特征在于,该第二角度的范围介于43°与47°之间。7. The display device as claimed in claim 1, wherein the second angle ranges between 43° and 47°. 8.如权利要求1所述的显示装置,其特征在于,该反射式偏光增光片另包含多个光学层与两表面层,该些光学层夹于该两表面层之间。8 . The display device according to claim 1 , wherein the reflective polarizer further comprises a plurality of optical layers and two surface layers, and the optical layers are sandwiched between the two surface layers. 9.一种显示装置,其特征在于,包含:9. A display device, characterized in that it comprises: 一棱镜式增光片,具有多个棱柱;以及A prismatic enhancement sheet having a plurality of prisms; and 一反射式偏光增光片,设置于该棱镜式增光片上,该反射式偏光增光片具有一穿透轴,该些个棱柱的走向与该穿透轴的走向间具有一夹角,且该夹角的范围介于12°与42°之间;A reflective polarized light enhancement film is arranged on the prism type light enhancement film. The reflective polarized light enhancement film has a transmission axis, and there is an included angle between the direction of the prisms and the direction of the transmission axis, and the included angle ranges between 12° and 42°; 一下偏光膜,设置于该反射式偏光增光片上,该下偏光膜朝反射式偏光增光片的一面具有多个凸出结构,该些凸出结构与该反射式偏光增光片的表面接触,且该凸出结构的硬度大于该反射式偏光增光片的表面硬度;以及The lower polarizing film is arranged on the reflective polarizing film, and the lower polarizing film has a plurality of protruding structures on the side facing the reflective polarizing film, and these protruding structures are in contact with the surface of the reflective polarizing film, and the The hardness of the protrusion structure is greater than the surface hardness of the reflective polarizer; and 一显示面板,设置于该下偏光膜上。A display panel is arranged on the lower polarizing film. 10.如权利要求9所述的显示装置,其特征在于,该夹角的范围介于12°与22°之间。10. The display device as claimed in claim 9, wherein the range of the included angle is between 12° and 22°. 11.一种显示装置之制造方法,其特征在于,包含下列步骤:11. A method of manufacturing a display device, comprising the following steps: 提供一导光板,可依逆时针方向依序区分为一第一象限、一第二象限、一第三象限与一第四象限;A light guide plate is provided, which can be divided into a first quadrant, a second quadrant, a third quadrant, and a fourth quadrant in a counterclockwise direction; 提供一光源,使其邻近于该第三象限与该第四象限;providing a light source adjacent to the third quadrant and the fourth quadrant; 设置一第一棱镜式增光片于该导光板上,该第一棱镜式增光片具有多个棱柱,且该棱柱沿该第二象限与该第四象限的方向延伸;A first prism-type brightness enhancement sheet is disposed on the light guide plate, the first prism-type brightness enhancement sheet has a plurality of prisms, and the prisms extend along the direction of the second quadrant and the fourth quadrant; 设置一反射式偏光增光片于该第一棱镜式增光片上,该反射式偏光增光片具有一穿透轴,且该穿透轴沿该第二象限与该第四象限的方向延伸;A reflective polarizer is arranged on the first prism-type brightness enhancement, the reflective polarizer has a transmission axis, and the transmission axis extends along the direction of the second quadrant and the fourth quadrant; 设置一下偏光膜于该反射式偏光增光片上,该下偏光膜朝反射式偏光增光片的一面具有多个凸出结构,该些凸出结构与该反射式偏光增光片的表面接触;以及Setting a lower polarizing film on the reflective polarizer, the lower polarizing film has a plurality of protruding structures on the side facing the reflective polarizing film, and these protruding structures are in contact with the surface of the reflective polarizing film; and 设置一显示面板于该下偏光膜上;setting a display panel on the lower polarizing film; 其中,该些棱柱的走向与该穿透轴的走向间具有一夹角,且该夹角的范围介于12°与42°之间。Wherein, there is an included angle between the direction of the prisms and the direction of the penetration axis, and the range of the included angle is between 12° and 42°. 12.如权利要求11所述的制造方法,其特征在于,该夹角的范围介于12°与22°之间。12. The manufacturing method according to claim 11, wherein the range of the included angle is between 12° and 22°.
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