CN101342659A - Composite guide rails - Google Patents
Composite guide rails Download PDFInfo
- Publication number
- CN101342659A CN101342659A CNA2008100417673A CN200810041767A CN101342659A CN 101342659 A CN101342659 A CN 101342659A CN A2008100417673 A CNA2008100417673 A CN A2008100417673A CN 200810041767 A CN200810041767 A CN 200810041767A CN 101342659 A CN101342659 A CN 101342659A
- Authority
- CN
- China
- Prior art keywords
- guide rail
- roller guide
- guide
- guide rails
- crossbeam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000002131 composite material Substances 0.000 title claims description 12
- 239000000945 filler Substances 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 5
- 230000035945 sensitivity Effects 0.000 abstract description 4
- 238000013016 damping Methods 0.000 abstract description 3
- 238000005520 cutting process Methods 0.000 abstract description 2
- 150000001875 compounds Chemical class 0.000 abstract 3
- 238000007730 finishing process Methods 0.000 abstract 1
- 238000002156 mixing Methods 0.000 abstract 1
- 239000004033 plastic Substances 0.000 description 8
- 229920003023 plastic Polymers 0.000 description 8
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 8
- 239000004810 polytetrafluoroethylene Substances 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 8
- 230000002706 hydrostatic effect Effects 0.000 description 4
- -1 polytetrafluoroethylene Polymers 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Images
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- Machine Tool Units (AREA)
- Bearings For Parts Moving Linearly (AREA)
Abstract
The invention relates to a compound guide rail which comprises a body (9). An upper roller guide rail (3) and a lower roller guide rail (8) are installed at the two ends of the body (9), and a roller screw rod (5) is installed in the middle. A tightness adjusting device is also installed on the body (9) between the upper roller guide rail (3) and the lower roller guide rail (8). A crossbeam supporting device (2) and a vertical adjusting device (4) are installed on the upper roller guide rail (3) and the lower roller guide rail (8). The compound guide rail greatly improves the sensitivity, rigidity, antivibration force, carrying capacity and blending moment resistance ability of the relative movement between the crossbeam and a sliding saddle. Therefore, the compound guide rail is simple and reliable; ensures that moving parts not only respond sensitively, but also have high rigidity and good vibration damping property; and can meet the need of different processing environment such as heavy cutting and finishing process and so on.
Description
Technical field
The invention belongs to the Digit Control Machine Tool field of components, particularly relate to a kind of guide rail.
Background technology
The most important performance characteristic of lathe is exactly precision, rigidity, stability and service life.And guide rail is in important position to Effect on Performance always, present technology of Machine Tool field, there is multiple new structure to occur, as from the extensive use of spherical guide, roller guide several years ago, inlay strip structure, new working media and the research of lubriation material to up-to-date automatic adjustment degree of tightness, gap.As the guide rail of machine tool functional component, the structure which type of selects for use is being brought into play very important effect to realizing lathe function.
Guide rail must have higher guiding accuracy, high rigidity, high-wearing feature, characteristic such as lathe does not vibrate when high speed feed, do not creep during the low speed feeding.The guide rail of Digit Control Machine Tool use at present mainly contains 3 kinds: plastics rail plate, rolling guide and hydrostatic slideway.
1, plastics rail plate
At present, the employed rail plate material of Digit Control Machine Tool is a cast iron to plastics or edge steel to the plastics rail plate.Guide rail plastics polytetrafluoroethylene (PTFE) guide-soft-band commonly used and wear-resisting guide rail coating two classes of epoxy type.
(1) characteristics of polytetrafluoroethylene (PTFE) guide-soft-band
1) frictional behavior is good: the sound friction factor of metal-polytetrafluoroethylene (PTFE) guide-soft-band is constant substantially.
2) antiwear characteristic is good:
3) vibration damping is good: the damping capacity of plastics is good, and the better performances of its effectiveness in vibration suppression, noise elimination helps improving movement velocity.
4) good manufacturability: can reduce hardness and surface quality requirement, and plastics are easy to processing (mill, dig,, scrape), make the good surface quality of guideway contact-making surface acquisition to the metallic matrix of pasting plastics.
But rail plate is not lubricated smooth, and load is more greatly the phenomenon that may occur creeping, so the polytetrafluoroethylene (PTFE) guide-soft-band is widely used in the motion guide rail of middle-size and small-size Digit Control Machine Tool.
2. rolling guide
(1) structure of straight-line rolling guide set and characteristics rolling guide have following characteristics as a class of rolling friction pair: 1. friction factor little (0.003-0.005), motion are flexibly; 2. dynamic and static friction factor is basic identical, thereby starting reactance is little, creeps and be difficult for producing; 3. can pretension, the rigidity height; 4. the life-span is long; 5. precision height; 6. lubricated convenient, can adopt grease lubrication, once to load, oil lubrication also can be adopted regularly, quantitatively be carried out to long-term the use; 7. produce by the special manufacturer, can outsourcing select for use.Therefore rolling guide-rail pairs is widely used on precision machine tool, Digit Control Machine Tool and the measuring machine.
The major defect of rolling guide-rail pairs is that the ability of resistance to shock loads and antidetonation is relatively poor, and rolling guide-rail pairs is responsive to dust bits end etc., and the favorable protection cover should be arranged.
3. hydrostatic slideway
To be the fluid that will have a certain pressure be transported to the oil pocket of guide pass through flow controller to hydrostatic slideway, forms the carrying oil film, and the metal surface that is in contact with one another is separated, and realizes fluid friction.The friction factor of this guide rail little (about 0.0005), the mechanical efficiency height: owing between guide pass one deck oil film is arranged, absorbing is good; Guide pass is not in contact with one another, and can not wear and tear, and the life-span is long, and operation also is difficult for producing creeping under low speed.
But the hydrostatic slideway complex structure, the pressure adjustment bothers relatively, and is that higher to the lathe requirement of shelter, total manufacturing cost is higher.
Summary of the invention
Technical problem to be solved by this invention provides a kind of simple, reliable, make moving-member not only respond sensitivity, and rigidity is strong, and shock absorption is good, satisfies the composite guide rails of different processing environment needs such as heavy cut and fine finishining.
A kind of composite guide rails, comprise body (9), two of body (9) be equipped with respectively roller guide (3) and, following roller guide (8), roller screw mandrel (5) is equipped with in the centre, be positioned on the described body (9) between roller guide (3) and the following roller guide (8) slack adjuster also is housed, described going up on roller guide (3) and the following roller guide (8) is equipped with crossbeam holding device (2) and vertical adjusting device (4).
Described crossbeam holding device (2) is a briquetting.
Described vertical adjusting device (4) is an adjusting pad.
Described slack adjuster is by filler rod (6) and adjust screw (7) formation.
Beneficial effect
Crossbeam of the present invention will relatively move with saddle, effectively utilized and be the function that the linear roller guide of the big specification of vertically arranged two groups is born guiding, off-load and born live load, ball-screw transmits moment of torsion, and uses the filler rod between two roller guides and adjust secondary vibration resistance, rigidity and the operating load ability of strengthening of rail plate that screw is formed.With vertically arranged linear roller guide rail is that the basis adds filler rod and adjusts the secondary composite guide rails of forming of rail plate that screw is formed, and improves sensitivity, rigidity, antivibration power, load force and the bending resistance square ability of relative motion between crossbeam and the saddle greatly; So the present invention is simple, reliable, make moving-member not only respond sensitivity, and rigidity is strong, shock absorption is good, satisfies the needs of different processing environments such as heavy cut and fine finishining.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
As shown in Figure 1, a kind of composite guide rails, comprise body 9, two of body 9 be equipped with respectively roller guide 3 and, roller guide 8 down, roller screw mandrel 5 is equipped with in the centre, roller screw mandrel 5 is equipped with in the centre, filler rod 6 also is housed between last roller guide 3 and following roller guide 8 on the described body 9 and adjusts screw 7, and described going up on roller guide 3 and the following roller guide 8 is equipped with briquetting 2 and adjusting pad 4.
The composite guide rails installation steps are as follows:
1) with crossbeam 1 horizontal positioned, adjusts level, guide rail is placed on the side group face of datum level near the lathe assembly surface, aim at screw, load onto guide rail is fixed with bolt lightly;
2) tighten the briquetting 2 of guide rail side, make the guide rail reference side tightly by pasting the side of crossbeam;
3) press the reference value of guide rail producer and screw moment, tighten the mounting screw of guide rail with torque spanner; Begin to tighten to two ends from the centre by chi sequence.Another group guide rail according to said method is installed;
4) after guide rail installs, with regard to trial assembly saddle 10, with adjusting pad 4 repairs, make lathe each can both be vertical mutually, and respectively organize smooth and easy being screwed into of line rail top shoe screw energy;
5) about filler rod 6 has each one, scrape contact-making surface, have sufficient contact area and count after, go processing oil groove, with the adjustment screw 7 adjust to suitable elasticity;
6) connect lubricatedly, treat that other parts finish, test-run a machine is seen motor load situation and the cutting vibration situation that this is axial, adjusts the degree of tightness of filler rod 6, guarantees must not filling in of 0.02mm.
Claims (5)
1. composite guide rails, it is characterized in that: comprise body (9), two of body (9) be equipped with respectively roller guide (3) and, following roller guide (8), roller screw mandrel (5) is equipped with in the centre, be positioned on the described body (9) between roller guide (3) and the following roller guide (8) slack adjuster also is housed, described going up on roller guide (3) and the following roller guide (8) is equipped with crossbeam holding device (2) and vertical adjusting device (4).
2. composite guide rails as claimed in claim 1 is characterized in that: described crossbeam holding device (2) is a briquetting.
3. composite guide rails as claimed in claim 1 or 2 is characterized in that: described vertical adjusting device (4) is an adjusting pad.
4. composite guide rails as claimed in claim 1 or 2 is characterized in that: described slack adjuster is by filler rod (6) and adjust screw (7) formation.
5. composite guide rails as claimed in claim 3 is characterized in that: described slack adjuster is by filler rod (6) and adjust screw (7) formation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100417673A CN101342659A (en) | 2008-08-15 | 2008-08-15 | Composite guide rails |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100417673A CN101342659A (en) | 2008-08-15 | 2008-08-15 | Composite guide rails |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101342659A true CN101342659A (en) | 2009-01-14 |
Family
ID=40244840
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008100417673A Pending CN101342659A (en) | 2008-08-15 | 2008-08-15 | Composite guide rails |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101342659A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103028946A (en) * | 2012-12-27 | 2013-04-10 | 重庆机床(集团)有限责任公司 | Combined guide rail mechanism for gear hobbing machine sliding plate |
| CN103317352A (en) * | 2013-05-29 | 2013-09-25 | 宁波海天精工股份有限公司 | Novel Z-shaped cross beam structure of fixed-beam gantry pentahedron |
| CN103753231A (en) * | 2013-11-28 | 2014-04-30 | 芜湖恒升重型机床股份有限公司 | A vertical lathe beam linear guide |
| CN111561518A (en) * | 2020-06-17 | 2020-08-21 | 陈冬发 | Can bear heavily loaded linear bearing rail |
| CN115179054A (en) * | 2022-07-05 | 2022-10-14 | 吉林大学 | Unloading device and unloading method for gantry machining center cross beam guide rail |
| RU2796581C1 (en) * | 2022-05-19 | 2023-05-25 | Российская Федерация, от имени которой выступает Министерство промышленности и торговли Российской Федерации (Минпромторг России) | ”эа-2594” mark electrode for welding high-strength pearlitic and austenite-ferritic steel |
-
2008
- 2008-08-15 CN CNA2008100417673A patent/CN101342659A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103028946A (en) * | 2012-12-27 | 2013-04-10 | 重庆机床(集团)有限责任公司 | Combined guide rail mechanism for gear hobbing machine sliding plate |
| CN103317352A (en) * | 2013-05-29 | 2013-09-25 | 宁波海天精工股份有限公司 | Novel Z-shaped cross beam structure of fixed-beam gantry pentahedron |
| CN103317352B (en) * | 2013-05-29 | 2016-09-07 | 宁波海天精工股份有限公司 | One determines beam gantry pentahedron Z beam structure |
| CN103753231A (en) * | 2013-11-28 | 2014-04-30 | 芜湖恒升重型机床股份有限公司 | A vertical lathe beam linear guide |
| CN111561518A (en) * | 2020-06-17 | 2020-08-21 | 陈冬发 | Can bear heavily loaded linear bearing rail |
| RU2796581C1 (en) * | 2022-05-19 | 2023-05-25 | Российская Федерация, от имени которой выступает Министерство промышленности и торговли Российской Федерации (Минпромторг России) | ”эа-2594” mark electrode for welding high-strength pearlitic and austenite-ferritic steel |
| CN115179054A (en) * | 2022-07-05 | 2022-10-14 | 吉林大学 | Unloading device and unloading method for gantry machining center cross beam guide rail |
| CN115179054B (en) * | 2022-07-05 | 2024-04-12 | 吉林大学 | A unloading device and unloading method for a crossbeam guide rail of a gantry machining center |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20090114 |