CN101342600A - A device for continuously preparing nano-silver and a continuous preparation method for nano-silver - Google Patents
A device for continuously preparing nano-silver and a continuous preparation method for nano-silver Download PDFInfo
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Abstract
一种连续制备纳米银的装置和纳米银的连续制备方法,涉及一种纳米银的连续制备方法。提供一种连续制备纳米银的装置和纳米银的连续制备方法。设有2个恒流泵或注射泵、三通管、管式反应器和加热器。三通管的一端连接管式反应器的进口端,三通管的另二端分别连接2个恒流泵或注射泵,用于输送原料液至反应器,管式反应器置于加热器中。取樟科植物制取植物水提取液;配制银前驱体溶液;取等同体积的植物水提取液和银前驱体溶液,加入到反应装置中反应,所得反应液即纳米银溶胶。所制得的银纳米颗粒主要呈球形,平均粒径为3~80nm,颗粒分散性好。且原料来源广泛,不需外加其它化学还原剂,成本较低,易于实现工业化。
A device for continuously preparing nano-silver and a continuous preparation method for nano-silver, relating to a continuous preparation method for nano-silver. Provided are a device for continuously preparing nano-silver and a continuous preparation method for nano-silver. Equipped with 2 constant flow pumps or syringe pumps, tee pipe, tubular reactor and heater. One end of the three-way pipe is connected to the inlet end of the tubular reactor, and the other two ends of the three-way pipe are respectively connected to two constant flow pumps or injection pumps, which are used to transport the raw material liquid to the reactor, and the tubular reactor is placed in the heater . Take Lauraceae plants to prepare plant water extracts; prepare silver precursor solution; take equal volumes of plant water extracts and silver precursor solutions, add them to the reaction device for reaction, and the obtained reaction solution is nano-silver sol. The prepared silver nanoparticles are mainly spherical, the average particle diameter is 3-80nm, and the particle dispersibility is good. Moreover, the source of raw materials is extensive, no additional chemical reducing agent is needed, the cost is low, and industrialization is easy to realize.
Description
技术领域 technical field
本发明涉及一种纳米银的连续制备方法,尤其是涉及一种采用植物还原法连续制备纳米银的装置和纳米银的连续制备方法。The invention relates to a continuous preparation method of nano-silver, in particular to a device for continuously preparing nano-silver by a plant reduction method and the continuous preparation method of nano-silver.
背景技术 Background technique
纳米级的单质银颗粒因其独特的理化性质,在抗菌、催化、能源、磁性和防护材料等领域有着广泛的应用前景,其制备方法一般以物理法和化学法为主。尽管目前国内外对这两种方法的研究较为充分,工艺技术也较为成熟,但是它们存在着生产成本较高和易污染环境等缺点。生物还原法是近年来发展起来的一种用于制备金属纳米颗粒的一种方法,该方法具有诸多优点,如原料生物质来源广泛,环境友好且可再生,还原过程条件温和,不用外加其它化学还原剂,所获得的纳米颗粒稳定性好等等。生物还原法又分为微生物还原法和植物还原法。微生物法虽然能克服物理法和化学法生产成本较高,易污染环境等缺点,但是存在还原速度较慢,微生物的获得(通过发酵等)比较麻烦等缺点。植物还原法由于其生物质的来源广泛且简单,更加具有产业开发的价值。Due to its unique physical and chemical properties, nanoscale elemental silver particles have broad application prospects in the fields of antibacterial, catalysis, energy, magnetism, and protective materials. The preparation methods are generally based on physical and chemical methods. Although the research on these two methods is relatively sufficient at home and abroad, and the technology is relatively mature, they have disadvantages such as high production costs and easy pollution of the environment. The bioreduction method is a method developed in recent years for the preparation of metal nanoparticles. This method has many advantages, such as a wide range of raw material biomass sources, environmentally friendly and renewable, mild reduction process conditions, and no additional chemical reducing agent, the stability of the obtained nanoparticles and so on. Bioreduction is further divided into microbial reduction and plant reduction. Although the microbial method can overcome the shortcomings of physical and chemical methods with high production costs and easy pollution of the environment, it has the disadvantages of slow reduction and troublesome acquisition of microorganisms (by fermentation, etc.). The phytoreduction method is more valuable for industrial development because of its wide and simple sources of biomass.
目前已发现了可以利用紫花苜蓿等植物生物质来制备银纳米颗粒,如Shankar等(Biotechnol.Prog.2003,19,1627-1631)报道了利用天竺葵的煮液还原制备银纳米颗粒。Gardea-Torresdey等(Langmuir 2003,19,1357-1361)报道了利用紫花苜蓿活的植物或生物质来合成银纳米颗粒。Chandran等(Biotechnol.Prog.2006,22,577-583)报道了利用库拉索芦荟的煮液来还原制备银纳米颗粒。但已有的这些研究大多数只停留在简单的摇瓶间歇制备阶段,在间歇制备过程中,由于反应器内宏观液体的传质和传热效果较差,对纳米颗粒的制备有潜在的不利影响,而且随着反应器容积的增大,釜内温度和浓度的均一性更加难以实现。因此,利用间歇合成方式难以实现高质量纳米晶体的可控合成和大规模制备。It has been found that silver nanoparticles can be prepared by using plant biomass such as alfalfa, for example, Shankar et al. (Biotechnol.Prog. 2003, 19, 1627-1631) reported the preparation of silver nanoparticles by reducing boiling solution of geranium. Gardea-Torresdey et al. (Langmuir 2003, 19, 1357-1361) reported the use of live plants or biomass of alfalfa for the synthesis of silver nanoparticles. Chandran et al. (Biotechnol. Prog. 2006, 22, 577-583) reported the reduction preparation of silver nanoparticles by using the boiling liquid of Aloe vera. However, most of these existing studies only stay in the batch preparation stage of simple shake flasks. During the batch preparation process, due to the poor mass transfer and heat transfer effects of the macroscopic liquid in the reactor, there are potential disadvantages to the preparation of nanoparticles. Influence, and as the volume of the reactor increases, the uniformity of temperature and concentration in the kettle is more difficult to achieve. Therefore, it is difficult to realize the controllable synthesis and large-scale preparation of high-quality nanocrystals by batch synthesis.
发明内容 Contents of the invention
本发明的目的旨在提供一种连续制备纳米银的装置和纳米银的连续制备方法。所制得的银纳米颗粒主要呈球形,平均粒径为3~80nm,颗粒分散性好。The purpose of the present invention is to provide a device for continuously preparing nano-silver and a continuous preparation method for nano-silver. The prepared silver nanoparticles are mainly spherical, the average particle diameter is 3-80nm, and the particle dispersibility is good.
所述的连续制备纳米银的装置设有2个恒流泵或注射泵、三通管、管式反应器和加热器。三通管的一端连接管式反应器的进口端,三通管的另二端分别连接2个恒流泵或注射泵,用于输送原料液至反应器,管式反应器置于加热器中。The device for continuously preparing nano-silver is equipped with two constant flow pumps or injection pumps, a three-way pipe, a tubular reactor and a heater. One end of the three-way pipe is connected to the inlet end of the tubular reactor, and the other two ends of the three-way pipe are respectively connected to two constant flow pumps or injection pumps, which are used to transport the raw material liquid to the reactor, and the tubular reactor is placed in the heater .
三通管可为Y型或T型三通管,三通管的内径最好为0.05~5mm。The three-way pipe can be a Y-shaped or T-shaped three-way pipe, and the inner diameter of the three-way pipe is preferably 0.05-5mm.
管式反应器管径最好为0.01~5mm。The pipe diameter of the tubular reactor is preferably 0.01-5 mm.
所述的纳米银的连续制备方法包括以下步骤:The continuous preparation method of described nano-silver comprises the following steps:
1)取樟科植物制取植物水提取液;1) taking Lauraceae plants to produce plant water extract;
2)配制银前驱体溶液;2) preparing silver precursor solution;
3)取等同体积的植物水提取液和银前驱体溶液,加入到反应装置中反应,所得反应液即纳米银溶胶。3) Take an equal volume of plant water extract and silver precursor solution, add them into the reaction device for reaction, and the obtained reaction solution is nano-silver sol.
所述的樟科植物可选自芳樟、鳄梨、天竺桂等中的至少一种。植物水提取液的制取可采用浸取法或热煮法。植物水提取液的浓度最好为5~100g/L。The Lauraceae plant can be selected from at least one of camphor, avocado, laurel and the like. Plant water extracts can be prepared by leaching or boiling. The concentration of the plant water extract is preferably 5-100 g/L.
所述的银前驱体溶液为硝酸银或银氨溶液等。银前驱体溶液的浓度最好为0.001~0.1mol/L。所述反应的温度最好为30~100℃,反应流速最好为0.01~10.0mL/min。The silver precursor solution is silver nitrate or silver ammonia solution. The concentration of the silver precursor solution is preferably 0.001-0.1 mol/L. The temperature of the reaction is preferably 30-100°C, and the reaction flow rate is preferably 0.01-10.0 mL/min.
本发明通过将管式反应器应用于金属离子的植物生物质还原进行纳米颗粒的连续制备,不仅可以解决间歇制备过程中出现的传热、传质难控制的缺点,而且操作简单,银纳米颗粒在管式反应器中连续合成,通过增加管式反应器管子数量或延长运行时间即可实现较大规模的生产,有效避免了传统反应器在放大过程中出现的一系列问题。且生物质原料来源广泛、环境友好可再生,过程不需外加其它化学还原剂,成本较低,易于实现工业化。所制得的银纳米颗粒主要呈球形,平均粒径位于3~80nm,颗粒分散性好。In the present invention, the continuous preparation of nanoparticles by applying the tubular reactor to the plant biomass reduction of metal ions can not only solve the shortcomings of difficult control of heat transfer and mass transfer in the batch preparation process, but also is simple to operate, silver nanoparticles Continuous synthesis in a tubular reactor can achieve large-scale production by increasing the number of tubes in the tubular reactor or extending the operating time, effectively avoiding a series of problems in the scale-up process of traditional reactors. Moreover, the source of biomass raw materials is extensive, environmentally friendly and renewable, and the process does not need to add other chemical reducing agents, the cost is low, and it is easy to realize industrialization. The prepared silver nanoparticles are mainly spherical, the average particle size is 3-80nm, and the particle dispersibility is good.
附图说明 Description of drawings
图1为本发明实施例中制备纳米银的装置结构示意图。Fig. 1 is a schematic diagram of the device structure for preparing nano-silver in the embodiment of the present invention.
图2为实施例1制备的纳米银的TEM图,图中标尺为100nm。Fig. 2 is the TEM picture of the nano-silver prepared in Example 1, and the scale bar in the figure is 100nm.
具体实施方式 Detailed ways
下面通过实施例对本发明作进一步说明。Below by embodiment the present invention will be further described.
实施例1Example 1
参见图1,制备纳米银的装置包括2个恒流泵1、三通管2、管式反应器3和油浴加热器4。三通管2的一端连接管式反应器3的进口端,另二端通过硅胶管分别连接2个恒流泵1,2个恒流泵1的另一端通过硅胶管分别接到装有植物水提取液A和银前驱体溶液B的容器内,管式反应器3置于油浴加热器4中。恒流泵、三通管、管式反应器和加热器等均可采用现有的产品。Referring to FIG. 1 , the device for preparing nano silver includes two constant flow pumps 1 , a three-way pipe 2 , a tubular reactor 3 and an oil bath heater 4 . One end of the three-way pipe 2 is connected to the inlet end of the tubular reactor 3, and the other two ends are respectively connected to two constant-flow pumps 1 through silicone tubes. In the containers of the extract solution A and the silver precursor solution B, the tubular reactor 3 is placed in the oil bath heater 4 . Existing products can be used for constant flow pumps, tee pipes, tubular reactors and heaters.
将晒干后的芳樟叶粉碎并过20目筛制得芳樟叶干粉。称取4g芳樟叶干粉,加入200mL水,置于摇床(30℃、150rpm)中振荡1h后取出,用滤纸过滤,所得滤液即浓度为20g/L的芳樟水提取液。取200mL芳樟水提取液与200mL银氨溶液(0.001mol/L)分别装在容器A和B中,通过恒流泵将这两种溶液以0.5mL/min的流速持续输送到T型三通管(内径0.05mm)中混合后进入到不锈钢管式反应器中(内径0.5mm)反应,控制反应温度为60℃。在管式反应器出口处收集反应液C,所得反应液即纳米银溶胶。利用电镜对所得的纳米银的粒径和形貌进行观察,观察结果(参见图2)显示所得的纳米银颗粒均为近球形,大小均匀,粒径主要分布在3.3~5.7nm,平均粒径为4.3nm。The dried cinnamon leaves are pulverized and passed through a 20-mesh sieve to obtain cinnamon leaf dry powder. Weigh 4g of Cinnamomum camphora leaf dry powder, add 200mL of water, place it in a shaker (30°C, 150rpm) and vibrate for 1h, take it out, filter with filter paper, and the obtained filtrate is the Cinnamomum camphora water extract with a concentration of 20g/L. Take 200mL of Cinnamomum camphora water extract and 200mL of silver ammonia solution (0.001mol/L) and put them in containers A and B respectively, and continuously transport these two solutions to the T-shaped tee at a flow rate of 0.5mL/min through a constant flow pump After being mixed in a tube (0.05mm inner diameter), it enters into a stainless steel tubular reactor (0.5mm inner diameter) for reaction, and the reaction temperature is controlled at 60°C. The reaction solution C is collected at the outlet of the tubular reactor, and the resulting reaction solution is nano-silver sol. Utilize the electron microscope to observe the particle size and appearance of the obtained nano-silver, the observation result (referring to Fig. 2) shows that the obtained nano-silver particle is nearly spherical, uniform in size, and the particle diameter is mainly distributed in 3.3~5.7nm, and the average particle diameter 4.3nm.
实施例2Example 2
采用实施例1中的芳樟水提取液和200mL硝酸银溶液(0.001mol/L),通过恒流泵将这两种溶液以0.5mL/min的流速持续输送到Y型三通管(内径5mm)中混合后进入到玻璃管式反应器中(内径5mm)反应,反应温度为40℃。所得的纳米颗粒均为近球形,粒径主要分布在19~40nm,平均粒径为30.7nm。Adopt the camphora water extract in embodiment 1 and 200mL silver nitrate solution (0.001mol/L), these two kinds of solutions are continuously delivered to the Y-type tee pipe (inner diameter 5mm) with the flow velocity of 0.5mL/min by constant flow pump ) into a glass tube reactor (with an inner diameter of 5mm) for reaction at a temperature of 40°C. The obtained nanoparticles are all nearly spherical, the particle diameters are mainly distributed in the range of 19-40nm, and the average particle diameter is 30.7nm.
实施例3Example 3
采用实施例1中的芳樟水提取液与200mL硝酸银溶液(0.001mol/L),通过恒流泵将这两种溶液以0.5mL/min的流速持续输送到Y型三通管(内径5mm)中混合后进入到玻璃管式反应器中(内径5mm)反应,反应温度为60℃。所得的纳米颗粒均为近球形,粒径主要分布在20~80nm,平均粒径为42.2nm。Adopt the camphora water extract in the embodiment 1 and 200mL silver nitrate solution (0.001mol/L), these two kinds of solutions are continuously delivered to the Y-type tee pipe (inner diameter 5mm) with the flow rate of 0.5mL/min by the constant flow pump ) into a glass tube reactor (inner diameter 5mm) for reaction, and the reaction temperature is 60°C. The obtained nanoparticles are all nearly spherical, the particle diameters are mainly distributed in the range of 20-80nm, and the average particle diameter is 42.2nm.
实施例4Example 4
采用实施例1中的芳樟水提取液与200mL硝酸银溶液(0.001mol/L),通过恒流泵将这两种溶液以0.5mL/min的流速持续输送到Y型三通管(内径3mm)中混合后进入到玻璃管式反应器中反应(内径3mm),反应温度为90℃。所得的纳米颗粒均为近球形,粒径主要分布在5~26nm,平均粒径为16.0nm。Adopt the camphora water extract in the embodiment 1 and 200mL silver nitrate solution (0.001mol/L), these two kinds of solutions are continuously delivered to the Y-type tee pipe (inside diameter 3mm) with the flow rate of 0.5mL/min by the constant flow pump ) into the glass tube reactor (inner diameter 3mm) after mixing, and the reaction temperature is 90°C. The obtained nanoparticles are all nearly spherical, the particle diameters are mainly distributed in the range of 5-26nm, and the average particle diameter is 16.0nm.
实施例5Example 5
采用实施例1中的芳樟水提取液与200mL硝酸银溶液(0.001mol/L),通过恒流泵将这两种溶液以0.1mL/min的流率持续输送到硅胶管中,二者在Y型三通管(内径:3mm,材质:玻璃)中混合后进入到玻璃管中反应(内径:3mm),反应温度为90℃。所得的纳米颗粒均为近球形,粒径主要分布在23~39nm,平均粒径为26.4nm。Adopt the camphora water extract in embodiment 1 and 200mL silver nitrate solution (0.001mol/L), these two kinds of solutions are continuously transported in the silica gel tube with the flow rate of 0.1mL/min by constant flow pump, both in Y-shaped tee tube (inner diameter: 3mm, material: glass) is mixed and then enters the glass tube for reaction (inner diameter: 3mm), and the reaction temperature is 90°C. The obtained nanoparticles are all nearly spherical, the particle diameters are mainly distributed in the range of 23-39nm, and the average particle diameter is 26.4nm.
实施例6Example 6
采用实施例1中的芳樟水提取液与200mL硝酸银溶液(0.001mol/L)等体积通过恒流泵将这两种溶液以5.0mL/min的流速持续输送到Y型三通管(内径3mm)中混合后进入到玻璃管式反应器中反应(内径3mm),反应温度为90℃。所得的纳米颗粒均为近球形,粒径主要分布在24~46nm,平均粒径为32.2nm。Adopt the equal volume of cinnamon camphora water extract in embodiment 1 and 200mL silver nitrate solution (0.001mol/L) by constant flow pump these two kinds of solutions are continuously delivered to Y-shaped three-way pipe (internal diameter) with the flow velocity of 5.0mL/min 3mm) and mixed in a glass tube reactor (inner diameter 3mm), the reaction temperature is 90°C. The obtained nanoparticles are all nearly spherical, the particle diameters are mainly distributed in the range of 24-46nm, and the average particle diameter is 32.2nm.
实施例7Example 7
采用实施例1中的芳樟水提取液与200mL硝酸银溶液(0.001mol/L)等体积通过恒流泵将这两种溶液以10.0mL/min的流率持续输送到硅胶管中,二者在Y型三通管(内径:3mm)中混合后进入到玻璃管中反应(内径:3mm),反应温度为90℃。所得的纳米颗粒均为近球形,粒径主要分布在20~50nm,平均粒径为28.8nm。Adopt the equal volume of the cinnamon camphora water extract in the embodiment 1 and 200mL silver nitrate solution (0.001mol/L) by constant flow pump these two kinds of solutions are continuously delivered in the silica gel tube with the flow rate of 10.0mL/min, both After mixing in a Y-shaped tee tube (inner diameter: 3mm), it enters into a glass tube for reaction (inner diameter: 3mm), and the reaction temperature is 90°C. The obtained nanoparticles are all nearly spherical, the particle diameters are mainly distributed in the range of 20-50nm, and the average particle diameter is 28.8nm.
实施例8Example 8
采用实施例1中的芳樟水提取液与200mL硝酸银溶液(0.001mol/L)等体积通过恒流泵将这两种溶液以0.5mL/min的流速持续输送到Y型三通管(内径3mm)中混合后进入到聚四氟乙烯管式反应器中反应(内径2.5mm),反应温度为90℃。所得的纳米颗粒均为近球形,粒径主要分布在40~77nm,平均粒径为51.2nm。Adopt the equal volume of linoleum camphora water extract in embodiment 1 and 200mL silver nitrate solution (0.001mol/L) by constant flow pump these two kinds of solutions are continuously delivered to Y type tee pipe (inner diameter) with the flow rate of 0.5mL/min 3mm) and mixed in a polytetrafluoroethylene tubular reactor (inner diameter 2.5mm), the reaction temperature is 90°C. The obtained nanoparticles are all nearly spherical, the particle diameters are mainly distributed in the range of 40-77nm, and the average particle diameter is 51.2nm.
实施例9Example 9
按实施例1中的方法提取浓度为100g/L的芳樟水提取液。取200mL芳樟水提取液与200mL硝酸银溶液(0.01mol/L),通过恒流泵将上述两种溶液以0.5mL/min的流速持续输送到Y型三通管(内径3mm)中混合后进入到玻璃管式反应器中(内径3mm)反应,反应温度为90℃。所得的纳米颗粒均为近球形,粒径主要分布在25~54nm,平均粒径为36.4nm。Extract concentration by the method among the embodiment 1 and be the camphora water extract of 100g/L. Take 200mL of Cinnamomum camphora water extract and 200mL of silver nitrate solution (0.01mol/L), and continuously transport the above two solutions at a flow rate of 0.5mL/min to a Y-shaped three-way pipe (inner diameter 3mm) through a constant flow pump and mix them. Enter into a glass tube reactor (inner diameter 3mm) for reaction, and the reaction temperature is 90°C. The obtained nanoparticles are all nearly spherical, the particle diameters are mainly distributed in the range of 25-54nm, and the average particle diameter is 36.4nm.
实施例10Example 10
晒干后的鳄梨叶粉碎并过20目筛制得鳄梨干粉。称取4g鳄梨干粉,加入200mL水,煮沸5min后用滤纸过滤,所得滤液即浓度为20g/L的水提取液。取200mL水提取液和200mL硝酸银溶液(0.001mol/L),通过恒流泵将这两种溶液以0.5mL/min的流率持续输送到Y型三通管(内径3mm)中混合后进入到玻璃管式反应器中(内径3mm)反应,反应温度为90℃。所得的纳米颗粒均为近球形,粒径主要分布在14~23nm,平均粒径为18.8nm。The dried avocado leaves are pulverized and passed through a 20-mesh sieve to obtain avocado dry powder. Weigh 4g of avocado dry powder, add 200mL of water, filter with filter paper after boiling for 5min, and the obtained filtrate is the water extract with a concentration of 20g/L. Take 200mL of water extract and 200mL of silver nitrate solution (0.001mol/L), and continuously transport these two solutions to a Y-shaped tee (inner diameter 3mm) through a constant flow pump at a flow rate of 0.5mL/min. To react in a glass tube reactor (3mm inner diameter), the reaction temperature is 90°C. The obtained nanoparticles are all nearly spherical, the particle diameters are mainly distributed in the range of 14-23nm, and the average particle diameter is 18.8nm.
实施例11Example 11
晒干后的天竺桂粉碎并过20目筛制得天竺桂干粉。称取4g天竺桂干粉,加入200mL水,置于摇床(30℃、150rpm)中振荡1h后,用滤纸过滤,所得滤液即浓度为20g/L的水提取液。取200mL水提取液和200mL硝酸银溶液(0.001mol/L),通过恒流泵将这两种溶液以0.5mL/min的流率持续输送到Y型三通管(内径3mm)中混合后进入到玻璃管式反应器中(内径3mm)反应,反应温度为90℃。所得的纳米颗粒均为近球形,粒径主要分布在20~32nm,平均粒径为27.1nm。The dried Tianzhugui was crushed and passed through a 20-mesh sieve to obtain Tianzhugui dry powder. Weigh 4g of Tianzhu Gui dry powder, add 200mL of water, place in a shaker (30°C, 150rpm) and vibrate for 1 hour, then filter with filter paper, and the obtained filtrate is a water extract with a concentration of 20g/L. Take 200mL of water extract and 200mL of silver nitrate solution (0.001mol/L), and continuously transport these two solutions to a Y-shaped tee (inner diameter 3mm) through a constant flow pump at a flow rate of 0.5mL/min. To react in a glass tube reactor (3mm inner diameter), the reaction temperature is 90°C. The obtained nanoparticles are all nearly spherical, the particle diameters are mainly distributed in the range of 20-32nm, and the average particle diameter is 27.1nm.
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