CN101337378A - Ingot type glazed roof tile automatic production device - Google Patents
Ingot type glazed roof tile automatic production device Download PDFInfo
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- CN101337378A CN101337378A CNA2007101365703A CN200710136570A CN101337378A CN 101337378 A CN101337378 A CN 101337378A CN A2007101365703 A CNA2007101365703 A CN A2007101365703A CN 200710136570 A CN200710136570 A CN 200710136570A CN 101337378 A CN101337378 A CN 101337378A
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- blank
- tile
- watt
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- glazed tiles
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000033001 locomotion Effects 0.000 claims abstract description 46
- 239000011449 brick Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 abstract description 4
- 238000011112 process operation Methods 0.000 abstract 1
- 208000037805 labour Diseases 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000033764 rhythmic process Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
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- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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Abstract
A blank-type glazed tile automation production machine mainly comprises a control box, a position sensor, a basic frame, a tile manufacturing mechanical hand and a tile press. The tile manufacturing mechanical hand assembled by a plane motion bottom frame, a material cutting machine and a vacuum grip device is arranged on the basic frame. The tile manufacturing mechanical hand can automatically complete the process operations of cutting off a blank, taking a blank sheet, carrying the blank sheet, putting the blank sheet on a lower tile die of the tile press and taking out a pressed glazed tile product after the glazed tile product is pressed through the tile press.
Description
Technical field
The present invention is a kind of device of producing glazed tiles, belongs to the machine of producing construction material.
Background technology
It is that widely used artificial glazed tiles are produced machine that known glazed tiles are produced machine, be equipped with several direct labors by a tile press and produce, need ceaselessly to carry out cutting off blank during production and obtain blank sheet, carrying blank sheet, blank sheet is put into the lower brick mould of tile press, the technological operation of pressing watt, taking out the glazed tiles stampings by size with artificial priority.There is the blank sheet size de-stabilising effect product quality of manually cutting in this generic operation, labor strength is big, work rhythm is fast, produce dangerous, the workman must stretch into both hands in the tile press aborning could take out the glazed tiles stampings, just in case maloperation on watt mould is depressed fast, workman's permanent disability be will cause, extremely serious personal injury and economic loss brought to party and manufacturing enterprise.
Summary of the invention
The direct labor's labour intensity that has the existence of glazed tiles production machine now is big, work rhythm fast, the work dangerous defects in order to overcome, the invention provides a kind of ingot type glazed roof tile automatic production device, utilize this machine can carry out safe, continuous automated production, the glazed tiles stampings of output dimensionally stable have guaranteed the quality of final glazed tiles product.
Technical scheme of the present invention is: utilize machine that blank carries out glazed roof tile automatic production to become an organic whole by control section, system watt part and tile press part with mechanical attachment by electric.Control section: formed by control cabinet and position sensor; System watt part: by basic frame and be installed into parallel planes motion thereon and (be horizontal movement and move both vertically, a system watt manipulator down together) is formed, the basis frame mainly is made up of fixed frame, horizontal movement axis of an orbit, horizontal movement three position cylinder, horizontal movement frame, the axis of an orbit that moves both vertically, the cylinder that moves both vertically, the plane motion underframe just is installed on the axis of an orbit that moves both vertically, system watt manipulator by a plane motion underframe, one be used to cut off the blank device of blank, the vacuum cup that picks and places blank sheet and pick and place the glazed tiles stampings is assembled; Tile press part is made up of tile press, Shang watt mould and lower brick mould.This system watt manipulator can automatically be finished continuously and cut off the technological operation that blank obtains blank sheet, carrying blank sheet, blank sheet is put on the lower brick mould of tile press, takes out the glazed tiles stampings after tile press is pressed watt; With the technological operation coordinated movement of various economic factors control that control section system watt manipulator and tile press are pressed watt, realize motion with operate accurate corresponding.
The relation of each several part was when the machine operation was produced: control cabinet receives the signal of telecommunication of each position sensor feedback, send corresponding work step level after the processing, horizontal movement three position cylinder and move both vertically cylinder separately by corresponding work step level action drives robot movement, the work step level operation that tile press on watt mould is sent according to control cabinet; To the time control cabinet provide vacuum to vacuum cup by work step, realize to inhale, put blank sheet and glazed tiles stampings.(system watt manipulator is horizontal 1 to machine in the horizontal direction when initial position; A system watt manipulator is in vertical position 1 in vertical direction; Shang watt mould is in the position 1) just can enter the operation of working cycles.Concrete work step is: one, machine is in initial position, and a system watt manipulator moves vertically downward, and when arriving upright position 2, the blank device cuts off blank by measured length and obtains blank sheet (blank is provided by constant speed by other machine), opens the vacuum of vacuum cup simultaneously; Two, the glazed tiles stampings of blank sheet and last working cycles compacting are held to move vertically upward by vacuum cup and return; Three., when rising turn back to the system watt manipulator upright position 1, the system watt manipulator finish simultaneously the lifting of blank sheet and the taking-up of glazed tiles stampings; Four, system watt manipulator is by horizontal level 1, through horizontal level 2, to horizontal level 3 motions, motion stops when arriving horizontal level 3, vacuum is closed, pick and place the vacuum cup of blank sheet and the vacuum cup that picks and places the glazed tiles stampings because of no vacuum, blank sheet is fallen lower brick mould and glazed tiles stampings by let-down under the effect of gravity; Five, system watt manipulator is returned to horizontal level 2 motions by horizontal level 3; Six, time motion stops when a system watt robot movement turns back to horizontal level 2, and is accessible in the space between this moment Shang watt mould and the lower brick mould, tile press go up watt mould from the position 1 to the position 2 move both vertically blank sheet pressed watt; Eight, press bricklayer to finish, Shang watt mould carry out by position 2 to the position 1 motion return, put in place when last watt mould moves to return when turning back to position 1, it is accessible to make watt robot movement space; Nine, system watt manipulator is returned to horizontal level 1 motion by horizontal level 2, returns when arriving horizontal level 1 and puts in place, and complete machine enters original state, then begins the working cycles of next round.
The invention has the beneficial effects as follows: make realization automation from blank to the production of glazed tiles stampings, make system bricklayer people break away from heavy and nervous work, for glazed tiles manufacturing enterprise realizes production safety, efficient raising, benefit increases and good quality of product provides strong support.
Description of drawings
The present invention is further illustrated below in conjunction with drawings and Examples:
Fig. 1 is the front view of ingot type glazed roof tile automatic production device.
Fig. 2 is that the system watt manipulator of production machine shown in Figure 1 is horizontal 1 work operation vertical view.
Fig. 3 is that the system watt manipulator of production machine shown in Figure 1 is horizontal 2 work operation vertical view.
Fig. 4 is that the system watt manipulator of production machine shown in Figure 1 is horizontal 3 work operation vertical view.
Fig. 5 is the work operation left view that the Shang watt mould of production machine shown in Figure 1 is in position 1.
Fig. 6 is that the Shang watt mould of production machine shown in Figure 1 is in position 2 work operation left views.
Fig. 7 is that the system watt manipulator of production machine shown in Figure 1 is in vertical position 2 system watt part work operation left view.
Fig. 8 is the electrical connection diagram of ingot type glazed roof tile automatic production device.
Fig. 9 is the vacuum and the pneumatic connection layout of ingot type glazed roof tile automatic production device.
1. control cabinets among the figure, 2. position sensor, 3. fixed frame, 4. horizontal movement axis of an orbit, 5. horizontal movement frame, 6. horizontal movement three position cylinder, 7 axis of an orbit that move both vertically, 8. plane motion underframe, cylinder 9. moves both vertically, 10. vacuum cup, 11. tile presses, 12. on watt moulds, 13. lower brick mould, 14. the blank device, 15. blank sheets, 16 glazed tiles stampings.
The specific embodiment
Electric, vacuum is connected with compressed-air actuated: control cabinet (1) carries out separately be electrically connected (seeing accompanying drawing 8) with 6 position sensors (2) with the 24V direct current respectively; Control cabinet (1) is electrically connected (seeing accompanying drawing 8) with the 24V direct current respectively with horizontal movement three position cylinder (6) and the cylinder that moves both vertically (9); Control cabinet (1) is electrically connected (seeing accompanying drawing 8) with tile press (11) with the 24V direct current; Control cabinet (1) is directly with vacuum and connect 16 vacuum cups (10) (seeing accompanying drawing 9); Compressed air and horizontal movement three position cylinder (6) and the cylinder that moves both vertically (9) also connect (seeing accompanying drawing 9).Being connected and installed of machinery (see accompanying drawing 1 to accompanying drawing 7): go up at fixed frame (3) two horizontal movement axis of an orbit (4) are installed, go up installation horizontal movement frame (5) at horizontal movement axis of an orbit (4), go up installation two axis of an orbit that move both vertically (7) in horizontal movement frame (5), go up mounting plane motion underframe (8) at the axis of an orbit that moves both vertically (7), the blank device (14) that cut blanks is used is installed respectively on plane motion underframe (8), pick and place 8 vacuum cups (10) of blank sheet (15), pick and place 8 vacuum cups (10) of glazed tiles stampings (16), be assembled into system watt manipulator, manipulator comprises: a plane motion underframe (8), a blank device (14) and 16 vacuum cups (10).This system watt manipulator can carry out plane motion at the track on horizontal movement axis of an orbit (4) and the axis of an orbit that moves both vertically (7); Tile press (11) is equipped with a watt mould (12) and lower brick mould (13); (6) one of horizontal movement three position cylinder are connected with fixed frame (3), and the other end is connected with horizontal movement frame (5), for the horizontal movement of system watt manipulator provides power; (9) one in the cylinder of moving both vertically is connected with horizontal movement frame (5), and the other end is connected with plane motion underframe (7), for moving both vertically of watt manipulator of system provides power.
Claims (3)
1. machine that utilizes blank to produce glazed tiles mainly is made up of control cabinet, position sensor, basic frame, system watt manipulator, tile press, Shang watt mould, lower brick mould.It is characterized in that: the system watt manipulator that is assembled by a plane motion underframe, blank device and vacuum cup is installed on a basic frame, and this system watt manipulator can automatically be finished continuously and cut off blank and obtain blank sheet, carrying blank sheet, blank sheet is put into suppresses the technological operation of taking out the glazed tiles stampings behind the glazed tiles stampings on the lower brick mould of tile press, through tile press.
2. the machine of production glazed tiles according to claim 1 is characterized in that: basic frame mainly is made up of a fixed frame, two horizontal movement axis of an orbit, a horizontal movement cylinder, a horizontal movement frame, two axis of an orbit that move both vertically, the cylinder that moves both vertically.
3. the machine of production glazed tiles according to claim 1 is characterized in that: with the technological operation coordinated movement of various economic factors control that control cabinet and position sensor system watt manipulator and tile press are pressed watt, realize the accurate corresponding of motion and technological operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101365703A CN101337378A (en) | 2007-07-07 | 2007-07-07 | Ingot type glazed roof tile automatic production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101365703A CN101337378A (en) | 2007-07-07 | 2007-07-07 | Ingot type glazed roof tile automatic production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101337378A true CN101337378A (en) | 2009-01-07 |
Family
ID=40211616
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007101365703A Pending CN101337378A (en) | 2007-07-07 | 2007-07-07 | Ingot type glazed roof tile automatic production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101337378A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104339442A (en) * | 2013-08-04 | 2015-02-11 | 郎洪明 | Formwork of fixed type magnesite roof board production equipment |
| CN110978226A (en) * | 2019-11-01 | 2020-04-10 | 郑素青 | Manufacturing device for water-dropping type glazed tile blank |
-
2007
- 2007-07-07 CN CNA2007101365703A patent/CN101337378A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104339442A (en) * | 2013-08-04 | 2015-02-11 | 郎洪明 | Formwork of fixed type magnesite roof board production equipment |
| CN104339442B (en) * | 2013-08-04 | 2016-06-08 | 郎洪明 | Fixed magnesite room plate produces equipment template |
| CN110978226A (en) * | 2019-11-01 | 2020-04-10 | 郑素青 | Manufacturing device for water-dropping type glazed tile blank |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20090107 |