CN101336793A - Manufacturing method of single-color or multi-color plastic ground cushion capable of composing arbitrary pattern and product thereof - Google Patents
Manufacturing method of single-color or multi-color plastic ground cushion capable of composing arbitrary pattern and product thereof Download PDFInfo
- Publication number
- CN101336793A CN101336793A CNA2008100634073A CN200810063407A CN101336793A CN 101336793 A CN101336793 A CN 101336793A CN A2008100634073 A CNA2008100634073 A CN A2008100634073A CN 200810063407 A CN200810063407 A CN 200810063407A CN 101336793 A CN101336793 A CN 101336793A
- Authority
- CN
- China
- Prior art keywords
- plastic
- monofilament
- polychrome
- plastic floor
- pattern
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L23/00—Cleaning footwear
- A47L23/22—Devices or implements resting on the floor for removing mud, dirt, or dust from footwear
- A47L23/26—Mats or gratings combined with brushes ; Mats
- A47L23/266—Mats
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/26—Tufting machines with provision for producing patterns
- D05C15/34—Tufting machines with provision for producing patterns by inserting loops of different nature or colour
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Floor Finish (AREA)
Abstract
A production method for a plastic ground cushion with optional monocolor or multicolor pattern and the product thereby belong to the technical field of ground cushion. The invention method is characterized by extrusion spinning of plastic monofilament from thermoplastic plastic materials on the press in a manner of hot extrusion, loading a plurality of monocolor or multicolor plastic monofilaments onto a tufting machine or a computerized jacquard, and then weaving the plastic monofilaments onto the base cloth of the plastic ground cushion according to pattern and color. The plastic ground cushion with optional monocolor or multicolor pattern comprising a base cloth is characterized by weaving the monocolor or multicolor plastic monofilaments onto the base cloth of the plastic ground cushion according to pattern and color by a tufting machine or a computerized jacquard. According to the present invention, not only the plastic cushion with monocolor stereo pattern but also flat or stereo PVC plastic cushion with multiple colors and multiple patterns can be produced.
Description
Technical field
The invention belongs to the plastic floor technical field, but be specifically related to the manufacture method and the product of the plastic floor of a kind of monochrome or polychrome composing arbitrary pattern.
Background technology
Existing plastic floor, PVC plastic floor particularly, its manufacture method is that raw material mixing plasticizing in extruder enters die cavity, be extruded into plastic removal glue monofilament by rectangle porous spinning filament plate, plastic cement monofilament in a row directly falls into the cooling pond, form the ring-type filament and pile up mutually again and twine silk layer in blocks, be transferred on the conveyer belt by the transmission roller again.Subsequent processing is decided on the requirement to plastic floor, and as directly doing plastic floor with the silk layer, the silk layer that then will be transferred on the conveyer belt drenches the glue oven dry, and cooling is advanced cutting by the plastic floor specification then.Want compound base wad as plastic floor, the silk layer that then will be transferred on the conveyer belt drenches glue continuously, and with the base wad of processing rolling carry out continuously compound, continuous drying, cooling is advanced cutting by the plastic floor specification at last.Though make plastic floor production efficiency height with said method, color is single, pattern is single, and product does not have aesthetic feeling.In order to overcome above-mentioned disadvantage, it is that 02241261.1 " manufacturing installation with ground cushion of colour mixture effect ", number of patent application are 200710020279.X technical schemes such as " a kind of manufacture methods of PVC mosaic floor " that people have proposed such as the patent No., but the former technical scheme only is to increase several one-tenth pieces or staggered different color on plastic floor; And can not make rich color, pattern is the plastic floor of tissue arbitrarily, more can not make the plastic floor with space pattern.And the latter will pass through complicated process routes such as PVC curled hair layer → cutting die die cut → exchange picture mosaic → configuration bottom → ultrasonic wire bonding piece → hot melt adhesive → post processing, and in addition, it is texture pattern arbitrarily.
Summary of the invention
But the objective of the invention is to provide the manufacture method and the product of the plastic floor of a kind of monochrome or polychrome composing arbitrary pattern, it not only can make the plastic floor of monochromatic plane, three-dimensional pattern; And can make rich color, and pattern can be organized arbitrarily, and pattern can be that the plane also can be three-dimensional plastic floor.
Above-mentioned goal of the invention is achieved through the following technical solutions:
But the manufacture method of the plastic floor of a kind of monochrome or polychrome composing arbitrary pattern, its main points are at first to squeeze with the hot extrusion mode on extruder with thermoplastic plastic's material and spin the plastic cement monofilament, the plastic cement monofilament of many monochromes or polychrome is contained on tufting machine or the computer jacquard, then by pattern, the color requirement is with the plastic cement filament cluster or carry on the base cloth of plastic floor.
It is compound with the base wad of it and plastic floor by compounding machine that but the manufacture method of the above-mentioned a kind of monochrome or the plastic floor of polychrome composing arbitrary pattern, one of its method are the base cloths that will bunch have by pattern, color requirement or carry the plastic cement monofilament.
But the manufacture method of the above-mentioned a kind of monochrome or the plastic floor of polychrome composing arbitrary pattern, one of its method are the plastic cement monofilament to be made with PVC or EVA plastics.
But the manufacture method of the above-mentioned a kind of monochrome or the plastic floor of polychrome composing arbitrary pattern, one of its method are the base cloths of plastic floor to be adopted nonwoven or makes with the PP plastics, and base wad employing PVC or EVA plastics are made.
But the manufacture method of the above-mentioned a kind of monochrome or the plastic floor of polychrome composing arbitrary pattern, one of its method is to squeeze spun plastic cement monofilament with the hot extrusion mode with thermoplastic plastic's material on extruder at first it to be rolled into plastic cement monofilament ingot, then plastic cement monofilament ingot is contained on the ingot frame of tufting machine or computer jacquard, again by pattern, the color requirement is with the plastic cement filament cluster or carry on the base cloth of plastic floor.
But the plastic floor of a kind of monochrome or polychrome composing arbitrary pattern, it comprises base cloth, its main points are it by monochrome or polychrome plastic cement monofilament, by tufting machine or computer jacquard by pattern, color requirement bunch or carry on the base cloth of plastic floor.
But the plastic floor of above-mentioned monochrome or polychrome composing arbitrary pattern, one of its structure are the base cloth bottoms is compounded with base wad.
But the plastic floor of above-mentioned monochrome or polychrome composing arbitrary pattern, one of its structure are the plastic cement monofilament to be made with PVC or EVA plastics.
But the plastic floor of above-mentioned monochrome or polychrome composing arbitrary pattern, one of its structure are the base cloths of plastic floor to be adopted nonwoven or makes with the PP plastics, and base wad employing PVC or EVA plastics are made.
The present invention is because be at first to spin plastic cement monofilament with the hot extrusion mode is crowded with thermoplastic plastic's material on extruder, so it can squeeze the plastic cement monofilament that spins various different colors; The plastic cement monofilament of different color can be rolled into it plastic cement monofilament ingot earlier, refill on the ingot frame of tufting machine or computer jacquard, by pattern, the color requirement is with the plastic cement filament cluster or carry on the base cloth of plastic floor, so it can make plastic floor, particularly with the silk layer of the plastic floor of PVC or EVA plastic production, shape is multiple, can be straight shape, also can be ring-type; Rich color can be monochromatic, also can be polychrome; Pattern is ever-changing, and Protean pattern not only can be the plane, and tufting machine or computer jacquard can put on an arrow or put on the plastic cement monofilament of different length at base cloth, thereby can make plastic floor have three-dimensional pattern.
Description of drawings
But plastic floor embodiment one-polychrome PVC plastic floor of monochrome of the present invention or polychrome composing arbitrary pattern
The front view of Fig. 1: embodiment one
The upward view of Fig. 2: Fig. 1
Among Fig. 1-2,1-polychrome PVC plastic floor, 2-silk layer, 3-base cloth, the blue PVC monofilament of 4-, the yellow PVC monofilament of 5-, the orange PVC monofilament of 6-, the green PVC monofilament of 7-, the red PVC monofilament of 8-
But plastic floor embodiment two-monochromatic anaglyph case PVC plastic floor of monochrome of the present invention or polychrome composing arbitrary pattern
The front view of Fig. 3: embodiment two
The A-A cutaway view of Fig. 4: Fig. 3
Among Fig. 3-4,9-monochromatic anaglyph case PVC plastic floor, 10-silk layer, 11-base cloth, the high monofilament of 12-base wad 13-PVC, the short monofilament of 14-PVC
The specific embodiment
But the manufacture method embodiment of the plastic floor of monochrome of the present invention or polychrome composing arbitrary pattern:
At first use indigo plant, Huang, orange, green, red PVC plastic granule respectively on five extruders, or on same extruder, divide successively and to squeeze the PVC monofilament that spins five kinds of colors for five times with the hot extrusion mode; The PVC monofilament that transfers out from the baking oven of extruder directly is rolled into PVC monofilament ingot; PVC monofilament ingots blue, yellow, orange, green, red five kinds of colors are contained on the ingot frame of tufting machine; On 60 * 80 centimeters base cloths of making of nonwoven, design the printed words of " wish you safety ", the design of color is: " indigo plant " look is the background color of plastic floor, " wish " word " Huang " look, " you " word " orange " look, " putting down " word " green " look, " peace " word " red " look; According to above-mentioned pattern, it is 2 millimeters tufting machine eedle that operating personnel adopt pin hole, operates tufting machine then, with the PVC filament cluster of blue, yellow, orange, green, red five kinds of colors on base cloth; With the above-mentioned base cloth that processes with compounding machine with it with make with the PVC plastics, 60 * 80 centimeters base wads are compound.
Method by the foregoing description has promptly produced " indigo plant " end, and " wish you safety " font pattern adopts the PVC plastic floor of Huang, orange, green, red four kinds of colors respectively.This be the background technology introduction existing PVC plastic floor manufacture method can't finish.
But plastic floor embodiment one-polychrome PVC plastic floor of monochrome of the present invention or polychrome composing arbitrary pattern
A kind of polychrome PVC plastic floor 1, it comprises silk layer 2 and base cloth 3, silk layer 2 is carried on base cloth 3 by computer jacquard by blue PVC monofilament 4, yellow PVC monofilament 5, orange PVC monofilament 6, green PVC monofilament 7, red PVC monofilament 8, and form background color by blue PVC monofilament 4, yellow PVC monofilament 5 is formed " wishing " word, orange PVC monofilament 6 is formed " you " word, and green PVC monofilament 7 is formed " putting down " word, and red PVC monofilament 8 is formed " peace " word; Base cloth 3 usefulness nonwoven are made.
But plastic floor embodiment two-monochromatic anaglyph case PVC plastic floor of monochrome of the present invention or polychrome composing arbitrary pattern
A kind of monochromatic anaglyph case PVC plastic floor comprises silk layer 10, base cloth 11, base wad 12, silk layer 10 by the short monofilament 14 usefulness tufting machines of the high monofilament 13 of PVC, PVC of monochrome bunch on the base cloth on 11; Base cloth 11 usefulness nonwoven are made, and base wad 12 usefulness PVC plastics are made; Bunch in the draw font pattern of " welcome " of the short monofilament 14 of PVC on the base cloth 11 structure from the high monofilament 13 of PVC bunch on base cloth 11.
Claims (14)
1. but the manufacture method of the plastic floor of monochrome or polychrome composing arbitrary pattern, it is characterized in that at first on extruder, squeezing and spin the plastic cement monofilament with the hot extrusion mode with thermoplastic plastic's material, the plastic cement monofilament of many monochromes or polychrome is contained on tufting machine or the computer jacquard, then by pattern, the color requirement is with the plastic cement filament cluster or carry on the base cloth of plastic floor.
2. but the manufacture method of the plastic floor of a kind of monochrome according to claim 1 or polychrome composing arbitrary pattern is characterized in that the base cloth that will bunch have by pattern, color requirement or carry the plastic cement monofilament is compound with the base wad of it and plastic floor by compounding machine.
3. but the manufacture method of the plastic floor of a kind of monochrome according to claim 1 and 2 or polychrome composing arbitrary pattern is characterized in that the plastic cement monofilament makes with PVC or EVA plastics.
But 4. the manufacture method of the plastic floor of a kind of monochrome according to claim 1 and 2 or polychrome composing arbitrary pattern, the base cloth that it is characterized in that plastic floor adopts nonwoven or makes with the PP plastics, and base wad employing PVC or EVA plastics are made.
But 5. the manufacture method of the plastic floor of a kind of monochrome according to claim 3 or polychrome composing arbitrary pattern, the base cloth that it is characterized in that plastic floor with adopt spin cloth or with the PP plastics make, base wad adopts PVC or EVA plastics to make.
6. but the manufacture method of the plastic floor of a kind of monochrome according to claim 1 and 2 or polychrome composing arbitrary pattern, it is characterized in that squeezing spun plastic cement monofilament with the hot extrusion mode with thermoplastic plastic's material on extruder at first is rolled into it plastic cement monofilament ingot, then plastic cement monofilament ingot is contained on the ingot frame of tufting machine or computer jacquard, again by pattern, the color requirement is with the plastic cement filament cluster or carry on the base cloth of plastic floor.
7. but the manufacture method of the plastic floor of a kind of monochrome according to claim 3 or polychrome composing arbitrary pattern, it is characterized in that squeezing spun plastic cement monofilament with the hot extrusion mode with thermoplastic plastic's material on extruder at first is rolled into it plastic cement monofilament ingot, then plastic cement monofilament ingot is contained on the ingot frame of tufting machine or computer jacquard, again by pattern, the color requirement is with the plastic cement filament cluster or carry on the base cloth of plastic floor.
8. but the manufacture method of the plastic floor of a kind of monochrome according to claim 4 or polychrome composing arbitrary pattern, it is characterized in that squeezing spun plastic cement monofilament with the hot extrusion mode with thermoplastic plastic's material on extruder at first is rolled into it plastic cement monofilament ingot, then plastic cement monofilament ingot is contained on the ingot frame of tufting machine or computer jacquard, again by pattern, the color requirement is with the plastic cement filament cluster or carry on the base cloth of plastic floor.
9. but the manufacture method of the plastic floor of a kind of monochrome according to claim 5 or polychrome composing arbitrary pattern, it is characterized in that squeezing spun plastic cement monofilament with the hot extrusion mode with thermoplastic plastic's material on extruder at first is rolled into it plastic cement monofilament ingot, then plastic cement monofilament ingot is contained on the ingot frame of tufting machine or computer jacquard, again by pattern, the color requirement is with the plastic cement filament cluster or carry on the base cloth of plastic floor.
But 10. the plastic floor of monochrome or polychrome composing arbitrary pattern, it comprises base cloth, it is characterized in that it by monochrome or polychrome plastic cement monofilament, by tufting machine or computer jacquard by pattern, color requirement bunch or carry on the base cloth of plastic floor.
11. but the plastic floor of monochrome according to claim 10 or polychrome composing arbitrary pattern is characterized in that the base cloth bottom is compounded with base wad.
12. but according to the plastic floor of claim 10 or 11 described monochromes or polychrome composing arbitrary pattern, it is characterized in that the plastic cement monofilament makes with PVC or EVA plastics.
But 13. according to the plastic floor of claim 10 or 11 described monochromes or polychrome composing arbitrary pattern, it is characterized in that the base cloth of plastic floor adopts nonwoven or PP plastics to make, base wad adopts PVC or EVA plastics to make.
But 14. the plastic floor of monochrome according to claim 12 or polychrome composing arbitrary pattern is characterized in that the base cloth of plastic floor adopts nonwoven or PP plastics to make, base wad is made with PVC or EVA plastics.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100634073A CN101336793A (en) | 2008-08-01 | 2008-08-01 | Manufacturing method of single-color or multi-color plastic ground cushion capable of composing arbitrary pattern and product thereof |
| PCT/CN2009/072297 WO2010012180A1 (en) | 2008-08-01 | 2009-06-16 | Manufacturing method of singlecolor or multicolor plastic ground cushion capable of composing arbitrary pattern and product thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100634073A CN101336793A (en) | 2008-08-01 | 2008-08-01 | Manufacturing method of single-color or multi-color plastic ground cushion capable of composing arbitrary pattern and product thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101336793A true CN101336793A (en) | 2009-01-07 |
Family
ID=40211075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008100634073A Pending CN101336793A (en) | 2008-08-01 | 2008-08-01 | Manufacturing method of single-color or multi-color plastic ground cushion capable of composing arbitrary pattern and product thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN101336793A (en) |
| WO (1) | WO2010012180A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010012180A1 (en) * | 2008-08-01 | 2010-02-04 | Zong Changui | Manufacturing method of singlecolor or multicolor plastic ground cushion capable of composing arbitrary pattern and product thereof |
| CN106868899A (en) * | 2017-01-26 | 2017-06-20 | 浙江熙家橡塑科技有限公司 | A kind of production technology of PVC spinnerets stamp ground cushion |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102015100326A1 (en) * | 2015-01-12 | 2016-07-14 | Protektorwerk Florenz Maisch Gmbh & Co. Kg | Method, suturing device and combined extrusion and suturing device for suturing tissue to an extrudate |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IL132776A (en) * | 1999-11-05 | 2003-06-24 | Caesarea Wardinon Ind Ltd | Reversible cotton bathroom rug and method of manufacture |
| US6884493B2 (en) * | 2000-06-13 | 2005-04-26 | Milliken & Company | Patterned carpet and method |
| CN2556225Y (en) * | 2002-07-05 | 2003-06-18 | 姚聪明 | Apparatus for the manufacture of floor mats with mixed-color effects |
| US20080041286A1 (en) * | 2006-06-07 | 2008-02-21 | Suzanne Tick | Patterning technique for textiles |
| CN101336793A (en) * | 2008-08-01 | 2009-01-07 | 宗产贵 | Manufacturing method of single-color or multi-color plastic ground cushion capable of composing arbitrary pattern and product thereof |
| CN201230801Y (en) * | 2008-08-01 | 2009-05-06 | 宗产贵 | Plastic floor mat with silk layer cluster on base cloth |
-
2008
- 2008-08-01 CN CNA2008100634073A patent/CN101336793A/en active Pending
-
2009
- 2009-06-16 WO PCT/CN2009/072297 patent/WO2010012180A1/en active Application Filing
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010012180A1 (en) * | 2008-08-01 | 2010-02-04 | Zong Changui | Manufacturing method of singlecolor or multicolor plastic ground cushion capable of composing arbitrary pattern and product thereof |
| CN106868899A (en) * | 2017-01-26 | 2017-06-20 | 浙江熙家橡塑科技有限公司 | A kind of production technology of PVC spinnerets stamp ground cushion |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2010012180A1 (en) | 2010-02-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103710783B (en) | The method of polyester staple fiber produced by waste polyester bottle | |
| CN1109727A (en) | Color cushion outside door and method and apparatus for production same | |
| CN1141234A (en) | Molded surface fastener | |
| CN102560787A (en) | Production method of bi-component composite fibers | |
| CN104562243A (en) | Preparation method of multi-component complex fibers | |
| CN101336793A (en) | Manufacturing method of single-color or multi-color plastic ground cushion capable of composing arbitrary pattern and product thereof | |
| CN101165231A (en) | Thin denier flat polyester filament and producing method thereof | |
| CN102839435B (en) | Straight saw-toothed polyester fiber and preparation method thereof | |
| CN210856853U (en) | Multi-plate type three-layer structure 6-8-color imitated natural artificial lawn | |
| CN201230801Y (en) | Plastic floor mat with silk layer cluster on base cloth | |
| CN109853136A (en) | A kind of color method of two-component spun-bonded non-woven fabrics | |
| CN205758257U (en) | A kind of carpet and the equipment of manufacture thereof | |
| CN205767572U (en) | Plastic lawn production line | |
| CN202412657U (en) | Double-channel special profile mold | |
| CN102251347A (en) | Double-color non-woven fabric and making process thereof | |
| CN202007312U (en) | Bicolor non-woven fabric | |
| CN201001602Y (en) | Floor pad with plastic pattern | |
| CN216639739U (en) | Production equipment for rice-shaped polyester-nylon composite filaments | |
| CN101979727B (en) | Process for preparing figured superfine sea-island staple fibers for synthetic leather | |
| CN211566852U (en) | Production facility of polychrome water proof ground mat | |
| CN106400132A (en) | Processing technology of veneer two-tone polypropylene filament yarn | |
| CN102605500A (en) | Colorful fiber | |
| CN103862788A (en) | Producing method of waterproof nonwoven fabric | |
| CN202378263U (en) | Two-sided co-extruded embossed irregular section die | |
| CN101836775A (en) | Method for producing simulation plants by utilizing non-woven cloth |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20090107 |