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CN101320148A - Display substrate, manufacturing method thereof, and display having same - Google Patents

Display substrate, manufacturing method thereof, and display having same Download PDF

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CN101320148A
CN101320148A CNA2008101428980A CN200810142898A CN101320148A CN 101320148 A CN101320148 A CN 101320148A CN A2008101428980 A CNA2008101428980 A CN A2008101428980A CN 200810142898 A CN200810142898 A CN 200810142898A CN 101320148 A CN101320148 A CN 101320148A
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display
organic layer
base plate
composition
outer peripheral
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CN101320148B (en
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金炫荣
郑宽旭
太胜奎
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Samsung Display Co Ltd
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Abstract

显示基板包括基础基板,该基础基板具有显示区域和围绕显示区域的外围区域,形成在显示区域的像素电极,形成在外围区域的衬垫部分,形成在外围区域且具有多个形成在外围区域邻近衬垫部分区域的多个孔的粘结部分,和形成在衬垫部分和粘结部分上的导电粘结件,以电接触衬垫部分和集成电路终端。

Figure 200810142898

The display substrate includes a base substrate having a display area and a peripheral area surrounding the display area, a pixel electrode formed in the display area, a pad portion formed in the peripheral area, a pad portion formed in the peripheral area and having a plurality of The bonding portion of the plurality of holes in the area of the pad portion, and a conductive bonding member formed on the pad portion and the bonding portion to electrically contact the pad portion and the integrated circuit terminal.

Figure 200810142898

Description

显示基板及其制造方法以及具有该基板的显示器 Display substrate, manufacturing method thereof, and display having same

技术领域 technical field

本发明涉及一种显示基板,一种制造该显示基板的方法以及具有该显示基板的显示装置。尤其是,本发明涉及具有强可靠性的显示基板,制造该显示基板的方法以及具有该显示基板的显示装置。The present invention relates to a display substrate, a method for manufacturing the display substrate and a display device with the display substrate. In particular, the present invention relates to a display substrate having strong reliability, a method of manufacturing the display substrate, and a display device having the display substrate.

背景技术 Background technique

一般来说,显示器包括显示面板和驱动该显示面板的驱动电路。显示面板包括阵列基板。该阵列基板包括多条栅极线(gate line),多条数据线和多个由该栅极线和数据线限定的像素部分。驱动电路包括给该多条栅极线提供栅极信号的栅极驱动电路和给该多条数据线提供数据信号的源极驱动电路。In general, a display includes a display panel and a driving circuit for driving the display panel. The display panel includes an array substrate. The array substrate includes a plurality of gate lines, a plurality of data lines and a plurality of pixel portions defined by the gate lines and data lines. The drive circuit includes a gate drive circuit for supplying gate signals to the multiple gate lines and a source drive circuit for supplying data signals to the multiple data lines.

栅极驱动电路和源极驱动电路可以在一块芯片中安装在阵列基板上。目前通用实践中,栅极驱动电路直接形成在阵列基板上,以制造具有例如薄等需求特征的显示器。进一步,为了防止栅极驱动电路腐蚀,相当厚的有机层形成在阵列基板的栅极驱动电路上。The gate driving circuit and the source driving circuit can be mounted on the array substrate in one chip. In current general practice, the gate driving circuit is directly formed on the array substrate to manufacture a display with required features such as thinness. Further, in order to prevent corrosion of the gate driving circuit, a relatively thick organic layer is formed on the gate driving circuit of the array substrate.

为了在阵列基板上安装源极驱动电路,多个衬垫形成在阵列基板上。多个衬垫中的单独衬垫通过形成在有机层中的接触孔电连接到下金属层。In order to mount a source driving circuit on the array substrate, a plurality of pads are formed on the array substrate. Individual pads of the plurality of pads are electrically connected to the lower metal layer through contact holes formed in the organic layer.

在包括阵列基板的显示面板的面板坠落试验工序中,由于有机层和下金属层上的保护层之间的粘合力较弱,保护层由阵列基板脱落。另外,源极驱动电路沿保护层脱落。结果,接触缺陷形成在源极驱动电路和衬垫之间,从而降低了源极驱动电路的驱动可靠性。During the panel drop test process of the display panel including the array substrate, due to the weak adhesion between the organic layer and the protective layer on the lower metal layer, the protective layer is peeled off from the array substrate. In addition, the source driver circuit is peeled off along the protective layer. As a result, contact defects are formed between the source driving circuit and the pad, thereby reducing driving reliability of the source driving circuit.

发明内容 Contents of the invention

本发明提供具有强可靠性的显示基板,制造该显示基板的方法以及具有该显示基板的显示器。The present invention provides a display substrate with strong reliability, a method of manufacturing the display substrate, and a display having the display substrate.

在本发明的一典型实施例中,显示基板包括基础基板,其具有显示区域和围绕显示区域的外围区域;形成在显示区域上的像素电极;形成在外围区域的衬垫部分;形成在外围区域的粘结部分,且具有多个形成在外围区域上的邻近衬垫部分的区域内的孔,以及形成在衬垫部分和粘结部分上的导电粘结件,用以电接触衬垫部分和集成电路终端。In an exemplary embodiment of the present invention, a display substrate includes a base substrate having a display area and a peripheral area surrounding the display area; a pixel electrode formed on the display area; a pad portion formed on the peripheral area; and has a plurality of holes formed on the peripheral region adjacent to the area of the pad portion, and a conductive bond formed on the pad portion and the bonding portion for electrically contacting the pad portion and IC terminal.

显示基板进一步包括形成在像素电极下的有机层,形成在基础基板上的第一绝缘层和形成在第一绝缘层上的有机层。The display substrate further includes an organic layer formed under the pixel electrode, a first insulating layer formed on the base substrate, and an organic layer formed on the first insulating layer.

所述多个孔中的各个孔通过外围区域内的部分有机层形成,且导电粘结件粘结到通过各个孔曝露的第一绝缘层。Each of the plurality of holes is formed through a portion of the organic layer in the peripheral region, and a conductive adhesive is bonded to the first insulating layer exposed through the respective hole.

第二绝缘层形成在基础基板上。A second insulating layer is formed on the base substrate.

另外,所述多个孔中的各个孔可通过形成在外围区域内的第一绝缘层和有机层的部分形成,且导电粘结件可粘结到通过各个孔曝露的第二绝缘层。In addition, each of the plurality of holes may be formed through portions of the first insulating layer and the organic layer formed in the peripheral region, and the conductive adhesive may be bonded to the second insulating layer exposed through the respective holes.

可替换的,所述多个孔中的各个孔可通过形成在外围区域内的第一绝缘层和有机层的同步构图形成,且显示基板进一步包括通过各个孔曝露的虚拟构图(dummy pattern)。Alternatively, each of the plurality of holes may be formed by simultaneous patterning of the first insulating layer and the organic layer formed in the peripheral region, and the display substrate further includes a dummy pattern exposed through each hole.

显示基板进一步包括开关元件,包括电连接到由第一金属层形成的像素电极的沟道层,以及由第二金属层形成的源电极和漏电极。The display substrate further includes a switching element including a channel layer electrically connected to the pixel electrode formed of the first metal layer, and a source electrode and a drain electrode formed of the second metal layer.

虚拟构图由沟道层的构图形成,或者在可替换典型实施例中,通过第二金属层构图形成。The dummy patterning is formed by patterning the channel layer, or in an alternative exemplary embodiment, by patterning the second metal layer.

进一步,虚拟构图可为多层结构,通过沟道层构图和第二金属层构图形成。Further, the dummy patterning may be a multi-layer structure formed by patterning the channel layer and patterning the second metal layer.

显示基板进一步包括形成在基础基板上的阶梯补偿构图,其中阶梯补偿构图由第一金属层的构图形成。The display substrate further includes a step compensation pattern formed on the base substrate, wherein the step compensation pattern is formed by the patterning of the first metal layer.

所述多个孔中的各个孔通过形成在外围区域的部分有机层、第一绝缘层和第二绝缘层同时构图形成,且导电粘结件粘结到通过各个孔曝露的第二绝缘层。Each of the plurality of holes is formed by simultaneous patterning of part of the organic layer, the first insulating layer, and the second insulating layer formed in the peripheral region, and a conductive adhesive is bonded to the second insulating layer exposed through the respective holes.

像素电极包括透明电极和反射电极,且有机层可形成在反射电极上。The pixel electrode includes a transparent electrode and a reflective electrode, and an organic layer may be formed on the reflective electrode.

在可替换实施例中,有机层具有形成在其上的凹构图和凸构图。In an alternative embodiment, the organic layer has a concave pattern and a convex pattern formed thereon.

进一步的,具有第一厚度的第一部分有机层可形成在具有衬垫部分的外围区域内,具有第二厚度的有机层的第二部分可形成在其上形成有像素电极的显示区域内,且有机层的第二部分的第二厚度可大于第一部分有机层的第一厚度。Further, a first part of the organic layer having a first thickness may be formed in the peripheral region having the pad part, a second part of the organic layer having the second thickness may be formed in the display region on which the pixel electrode is formed, and The second thickness of the second portion of the organic layer may be greater than the first thickness of the first portion of the organic layer.

显示基板进一步包括形成在外围区域上的栅极电路部分,且形成在外围区域的部分有机层可覆盖该栅极电路部分。The display substrate further includes a gate circuit part formed on the peripheral area, and a part of the organic layer formed on the peripheral area may cover the gate circuit part.

在本发明的另一典型实施例中,显示基板包括基础基板,其具有显示区域和围绕显示区域的外围区域,形成在显示区域的像素电极,形成在外围区域的衬垫部分和形成在外围区域且具有多个在外围区域的邻近衬垫部分的区域内形成的多个孔的电路部分。该电路部分具有安装在电路部分的集成电路(“IC”)。In another exemplary embodiment of the present invention, a display substrate includes a base substrate having a display area and a peripheral area surrounding the display area, a pixel electrode formed in the display area, a pad portion formed in the peripheral area, and a peripheral area formed in the peripheral area. And a circuit portion having a plurality of holes formed in a region of the peripheral region adjacent to the pad portion. The circuit section has an integrated circuit ("IC") mounted on the circuit section.

显示基板进一步包括形成在基础基板上的第一绝缘层,形成在第一绝缘层上的有机层和形成在有机层和基础基板之间的第一绝缘层。The display substrate further includes a first insulating layer formed on the base substrate, an organic layer formed on the first insulating layer, and a first insulating layer formed between the organic layer and the base substrate.

多个孔中的每个孔通过外围区域内的部分有机层形成。Each of the plurality of holes is formed through a portion of the organic layer in the peripheral region.

第二绝缘层形成在基础基板上。A second insulating layer is formed on the base substrate.

所述多个孔中的各个孔通过形成在外围区域内的第一绝缘层和有机层的部分形成。Each of the plurality of holes is formed by portions of the first insulating layer and the organic layer formed in the peripheral region.

虚拟构图可通过每个孔曝露。A virtual composition can be exposed through each aperture.

显示基板进一步包括开关元件,该开关元件包括电连接到第一金属层形成的像素电极的沟道层,以及第二金属层形成的源电极和漏电极。The display substrate further includes a switching element including a channel layer electrically connected to the pixel electrode formed of the first metal layer, and a source electrode and a drain electrode formed of the second metal layer.

虚拟构图通过沟道层构图或第二金属层构图形成。The dummy patterning is formed by patterning the channel layer or patterning the second metal layer.

虚拟构图可以为多层结构,且可通过沟道层构图和第二金属层构图形成。The virtual patterning can be a multi-layer structure, and can be formed by patterning the channel layer and patterning the second metal layer.

显示基板进一步包括阶梯补偿构图,形成在基础基板上,由第一金属层构图形成。The display substrate further includes a step compensation pattern formed on the base substrate by patterning the first metal layer.

所述多个孔中的各个孔通过形成在外围区域的有机层、第一绝缘层和第二绝缘层同步构图形成。Each of the plurality of holes is formed by simultaneous patterning of the organic layer, the first insulating layer, and the second insulating layer formed in the peripheral region.

像素电极包括透明电极和反射电极,且有机层形成在反射电极上。The pixel electrode includes a transparent electrode and a reflective electrode, and an organic layer is formed on the reflective electrode.

有机层具有形成在其上的凹构图和凸构图。The organic layer has a concave pattern and a convex pattern formed thereon.

具有第一厚度的有机层的第一部分形成在具有衬垫部分的外围区域内,具有第二厚度的有机层的第二部分形成在其上形成有像素电极的显示区域内,有机层的第二部分的第二厚度大于第一部分有机层的第一厚度。A first part of the organic layer having a first thickness is formed in a peripheral region having a pad part, a second part of an organic layer having a second thickness is formed in a display region on which a pixel electrode is formed, and a second part of the organic layer The second thickness of the portion is greater than the first thickness of the first portion of the organic layer.

栅极电路部分可形成在外围区域。形成在外围区域的部分有机层覆盖栅极电路部分。A gate circuit portion may be formed in the peripheral region. A portion of the organic layer formed in the peripheral region covers the gate circuit portion.

在本发明的又一典型实施例中,在制造显示基板的方法中,形成基础基板,开关元件形成在基础基板的显示区域内且衬垫图案形成在围绕显示区域的外围区域内。然后,有机层形成在基础基板上且有机层构图以在邻近衬垫图案的区域内形成粘结部分。粘结部分具有多个形成在其中的孔。然后,像素电极形成且电连接到开关元件且衬垫电极电连接到衬垫图案。然后,导电粘结件形成在衬垫电极和粘结部分上。导电粘结件电接触衬垫电极和IC终端。In still another exemplary embodiment of the present invention, in a method of manufacturing a display substrate, a base substrate is formed, a switching element is formed in a display area of the base substrate and a pad pattern is formed in a peripheral area surrounding the display area. Then, an organic layer is formed on the base substrate and patterned to form a bonding portion in a region adjacent to the pad pattern. The bonding portion has a plurality of holes formed therein. Then, the pixel electrode is formed and electrically connected to the switching element and the pad electrode is electrically connected to the pad pattern. Then, a conductive adhesive is formed on the pad electrode and the adhesive portion. The conductive adhesive electrically contacts the pad electrodes and the IC terminals.

第一绝缘层可形成在基础基板上。A first insulating layer may be formed on the base substrate.

导电粘结件粘结到通过多个孔中的每个孔透露的第一绝缘层。A conductive adhesive is bonded to the first insulating layer revealed through each of the plurality of holes.

第二绝缘层形成在基础基板上。A second insulating layer is formed on the base substrate.

粘结部分的形成包括同步构图第一绝缘层和有机层。The forming of the bonding part includes simultaneously patterning the first insulating layer and the organic layer.

导电粘结件粘结到通过孔曝露的第二绝缘层。A conductive adhesive is bonded to the second insulating layer exposed through the hole.

栅极电路部分可形成在外围区域。A gate circuit portion may be formed in the peripheral area.

有机层形成步骤形成了部分有机层以覆盖栅极电路部分。The organic layer forming step forms a part of the organic layer to cover the gate circuit part.

在本发明另外一个典型实施例中,显示器包括显示面板。该显示面板包括:基础基板;形成在基础基板上且具有显示区域和外围区域的显示基板;面对显示基板的相对基板;形成在显示区域的像素电极;形成在外围区域的衬垫部分;粘结部分,形成在外围区域且具有多个在外围区域邻近衬垫部分的区域形成的孔。In another exemplary embodiment of the present invention, a display includes a display panel. The display panel includes: a base substrate; a display substrate formed on the base substrate and having a display area and a peripheral area; an opposite substrate facing the display substrate; a pixel electrode formed in the display area; a pad part formed in the peripheral area; A junction portion is formed in the peripheral region and has a plurality of holes formed in a region of the peripheral region adjacent to the pad portion.

显示器进一步包括形成在衬垫部分和粘结部分的导电元件和通过导电元件电连接到衬垫部分的集成电路。The display further includes a conductive member formed on the pad portion and the bonding portion, and an integrated circuit electrically connected to the pad portion through the conductive member.

显示基板进一步包括形成在基础基板上的第一绝缘层和形成在第一绝缘层上像素电极下的有机层的第一部分。The display substrate further includes a first insulating layer formed on the base substrate and a first portion of an organic layer formed under the pixel electrode on the first insulating layer.

所述多个孔中的各个孔通过部分有机层的第一部分形成在外围区域,导电粘结件粘结到通过各个孔曝露的第一绝缘层。Each of the plurality of holes is formed in the peripheral region through a portion of the first portion of the organic layer, and a conductive adhesive is bonded to the first insulating layer exposed through the respective hole.

第二绝缘层形成在基础基板上。A second insulating layer is formed on the base substrate.

所述多个孔中的各个孔通过外围区域内的部分有机层的第一部分和部分第一绝缘层形成,且导电粘结件粘结到通过各个孔曝露的第二绝缘层。Each of the plurality of holes is formed through a portion of the first portion of the organic layer and a portion of the first insulating layer in the peripheral region, and a conductive adhesive is bonded to the second insulating layer exposed through the respective hole.

孔可通过形成在外围区域内的第一绝缘层和有机层同步构图形成,且显示基板可进一步包括由各个孔的每个曝露的虚拟构图。The holes may be formed by simultaneous patterning of the first insulating layer and the organic layer formed in the peripheral region, and the display substrate may further include a dummy pattern exposed by each of the respective holes.

显示器可选一步包括开关元件,该开关元件包括电连接到第一金属层形成的像素电极的沟道层,以及由第二金属层形成的源电极和漏电极。The display optionally includes a switching element including a channel layer electrically connected to the pixel electrode formed of the first metal layer, and source and drain electrodes formed of the second metal layer.

虚拟构图由沟道层构图形成或由第二金属层构图形成。The dummy pattern is formed by patterning the channel layer or by patterning the second metal layer.

虚拟构图可为多层结构,通过沟道层和第二金属层构图形成。The virtual patterning can be a multi-layer structure formed by patterning the channel layer and the second metal layer.

阶梯补偿构图可形成在基础基板上。A step compensation pattern may be formed on the base substrate.

阶梯补偿构图可由第一金属层构图形成。The step compensation pattern may be formed by patterning the first metal layer.

各个孔中的每个由形成在外围区域的有机层、第一绝缘层和第二绝缘层同步构图形成,且导电粘结件粘结到通过各个孔曝露的第二绝缘层。Each of the respective holes is simultaneously patterned by the organic layer formed in the peripheral region, the first insulating layer, and the second insulating layer, and a conductive adhesive is bonded to the second insulating layer exposed through the respective holes.

像素电极包括透明电极和反射电极。有机层的第一部分可形成在反射电极上。The pixel electrodes include transparent electrodes and reflective electrodes. A first portion of the organic layer may be formed on the reflective electrode.

有机层的第一部分上可形成有凸构图和凹构图。A convex pattern and a concave pattern may be formed on the first portion of the organic layer.

滤色层中可形成有透光孔,其中透光孔形成在反射电极上。A light-transmitting hole may be formed in the color filter layer, wherein the light-transmitting hole is formed on the reflective electrode.

相对电极进一步包括第二有机层,其形成在位于显示基板的显示区域上的像素电极的反射电极之上。The opposite electrode further includes a second organic layer formed on the reflective electrode of the pixel electrode on the display area of the display substrate.

具有第一厚度的第一部分有机层的第一部分形成在具有衬垫部分的外围区域中,具有第二厚度的有机层的第二部分形成在其上形成有像素电极的显示区域中,且有机层的第二部分的第一部分的第二厚度大于第一部分有机层的第一部分的第一厚度。A first portion of the first portion of the organic layer having a first thickness is formed in the peripheral region having the pad portion, a second portion of the organic layer having a second thickness is formed in the display region on which the pixel electrode is formed, and the organic layer The second thickness of the first portion of the second portion is greater than the first thickness of the first portion of the first portion of the organic layer.

在显示基板,制造显示基板的方法和具有根据本发明典型实施例的显示基板的显示器中,粘结部分邻近衬垫部分形成,从而可加强衬垫部分和安装在衬垫部分上的IC终端之间的粘结力。In the display substrate, the method of manufacturing the display substrate, and the display having the display substrate according to an exemplary embodiment of the present invention, the bonding portion is formed adjacent to the pad portion, so that the gap between the pad portion and the IC terminal mounted on the pad portion can be reinforced. the bonding force between them.

附图说明 Description of drawings

通过根据相应附图进一步描述本发明的典型实施例,本发明的上述和其他方面、特征和优点将更清楚,其中:The above and other aspects, features and advantages of the present invention will be more apparent by further describing exemplary embodiments of the present invention with reference to the accompanying drawings, in which:

图1是根据本发明第一典型实施例的显示基板的平面图;1 is a plan view of a display substrate according to a first exemplary embodiment of the present invention;

图2是根据本发明第一典型实施例的的图1中的显示基板的部分截面图;2 is a partial cross-sectional view of the display substrate in FIG. 1 according to a first exemplary embodiment of the present invention;

图3A、3B和3C是说明根据本发明第一典型实施例的图2中显示基板的制造方法的部分截面图;3A, 3B and 3C are partial cross-sectional views illustrating a manufacturing method of the substrate shown in FIG. 2 according to a first exemplary embodiment of the present invention;

图4是根据本发明第二典型实施例的显示基板的部分截面图;4 is a partial cross-sectional view of a display substrate according to a second exemplary embodiment of the present invention;

图5A和5B是说明根据本发明第二典型实施例的图4中的显示基板制造方法的部分截面图;5A and 5B are partial cross-sectional views illustrating a method of manufacturing a display substrate in FIG. 4 according to a second exemplary embodiment of the present invention;

图6是根据本发明第三典型实施例的显示器的部分截面图;6 is a partial sectional view of a display according to a third exemplary embodiment of the present invention;

图7是根据本发明第四典型实施例的显示器的部分截面图;7 is a partial sectional view of a display according to a fourth exemplary embodiment of the present invention;

图8是根据本发明第五典型实施例的显示器的部分截面图;8 is a partial sectional view of a display according to a fifth exemplary embodiment of the present invention;

图9是根据本发明第六典型实施例的显示器的部分截面图;9 is a partial sectional view of a display according to a sixth exemplary embodiment of the present invention;

图10是根据本发明第七典型实施例的显示基板的部分截面图;10 is a partial cross-sectional view of a display substrate according to a seventh exemplary embodiment of the present invention;

图11是根据本发明第八典型实施例的显示基板的部分截面图;11 is a partial cross-sectional view of a display substrate according to an eighth exemplary embodiment of the present invention;

图12是根据本发明第九典型实施例的显示基板的部分截面图;12 is a partial cross-sectional view of a display substrate according to a ninth exemplary embodiment of the present invention;

图13是根据本发明第十典型实施例的显示基板的部分截面图;和13 is a partial sectional view of a display substrate according to a tenth exemplary embodiment of the present invention; and

图14是根据本发明第十一典型实施例的显示基板的部分截面图。14 is a partial cross-sectional view of a display substrate according to an eleventh exemplary embodiment of the present invention.

具体实施方式 Detailed ways

现在将根据显示本发明典型实施例的相应附图更充分地描述本发明。然而,本发明可包括多种不同形式而不应解释为限制于此处阐明的实施例。相反,提供这些实施例是为了这种公开充分和完整,且向本领域技术人员充分传达本发明的范围。同样的参考数字始终指示同样的元件。The present invention will now be described more fully with reference to the accompanying drawings showing exemplary embodiments of the invention. However, the invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like reference numerals designate like elements throughout.

可理解的是,当说一元件在另一元件之上时,它可直接在其他元件上或者中间存在插入元件。相应的,当说一个元件直接在另一元件上时,不存在插入元件。如此处所使用的,术语“和/或”包括一个或多个所列项的任一和所有组合。It will be understood that when an element is said to be on another element, it can be directly on the other element or intervening elements may be present therebetween. Accordingly, when one element is said to be directly on another element, there are no intervening elements present. As used herein, the term "and/or" includes any and all combinations of one or more of the listed items.

可以理解的是,尽管此处可使用术语“第一”、“第二”、“第三”等来描述各种元件、组件、区域、层和/或部分,这些元件、组件、区域、层和/或部分不应限制于这些术语。这些术语仅用来区分一个元件、组件、区域、层或部分与另一元件、组件、区域、层或部分。因此,在不脱离本发明教导的情况下,下面讨论的第一元件、组件、区域、层或部分可定义为第二元件、组件、区域、层或部分。It will be understood that although the terms "first", "second", "third" etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or parts should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present invention.

此处使用的术语仅用于描述特殊实施例而不是限制该发明。正如此处所用,单数形式“一”、“一个”和“该”也包括复数形式,除非上下文清楚的指示相反含义。可以理解的是,术语“包括”和/或“包含”在说明中使用时,说明存在规定的特征、区域、组件、整型、步骤、操作、元件和/或组件,但是并不排除一个或多个其他特征、区域、整型、步骤、操作、元件、组件和/或它们的组合的存在或增加。The terminology used herein is for describing particular embodiments only and is not intended to limit the invention. As used herein, the singular forms "a", "an" and "the" also include plural forms unless the context clearly dictates otherwise. It can be understood that when the terms "comprising" and/or "comprising" are used in the description, it indicates that there are specified features, regions, components, integers, steps, operations, elements and/or components, but does not exclude one or The presence or addition of multiple other features, regions, integers, steps, operations, elements, components and/or combinations thereof.

此外,这里可使用相关术语,例如“下部”或“底部”和“上部”或“顶部”以如图中所示描述一元件与其他元件的关系。可以理解的是,除了图中所示的方位相关术语也包含装置的其他方位。例如,如果一附图中的装置翻转,描述为在其他元件“下部”的元件可位于该元件的“上部”。因此依据图中特殊方位,典型术语“下部”包含“下部”和“上部”两方位。类似的,如果一幅图中的装置翻转,描述为在另一元件“下面”或“下部”的元件可位于另一元件的“上面”。因此,典型术语“下面”或“下部”可以因此包含上面和下面两种方位。Also, relative terms such as "lower" or "bottom" and "upper" or "top" may be used herein to describe an element's relationship to other elements as shown in the figures. It will be understood that other orientations of the device than those shown in the figures are encompassed by terms relative to the orientation. For example, if the device in one of the figures is turned over, elements described as "below" other elements would then be oriented "above" the elements. Therefore, the typical term "lower part" includes both "lower part" and "upper part" according to the particular orientation in the figure. Similarly, if the device in one of the figures is turned over, elements described as "below" or "beneath" other elements would then be oriented "above" the other elements. Thus, the exemplary terms "below" or "lower" can thus encompass both an orientation of above and below.

除非另外定义,这里采用的所有术语(包括技术的和科学的术语)具有本发明所属技术领域的普通技术人员通常理解的含义。进一步可以理解的是,这些术语,例如通用词典中定义的,应解释为与相关技术和本公开的上下文一致的含义,而不应解释为理想化的或过于正式的含义,除非此处明确的定义如此。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the meaning commonly understood by one of ordinary skill in the art to which this invention belongs. It can further be understood that these terms, such as those defined in general dictionaries, should be interpreted as meanings consistent with the relevant technologies and the context of the present disclosure, and should not be interpreted as idealized or overly formal meanings, unless explicitly stated herein so defined.

此处结合截面图描述本发明的典型实施例,其是本发明理想实施例的示意说明。同样的,可以预期图的形状的各种偏差,例如由于制造技术和/或公差造成。因此,本发明的实施例不能解释为限制于此处说明的区域的特殊形状,而应包括形状的偏离,例如由制造造成。例如,说明或描述为平面的区域,通常具有粗糙的和/或非线性特征。此外,描述的锐利的角度可以圆化。因此,附图中描述的区域本质上是示意性的,且它们的形状不是说明区域的准确形状且不是限制本发明的范围。Exemplary embodiments of the present invention are described herein with reference to cross-section illustrations that are schematic illustrations of idealized embodiments of the present invention. Likewise, various deviations from the shapes of the figures, eg, due to manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments of the invention should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, a region illustrated or described as planar, typically has rough and/or non-linear features. Furthermore, sharp angles described can be rounded. Thus, the regions depicted in the figures are schematic in nature and their shapes are not intended to illustrate the precise shape of a region and are not intended to limit the scope of the invention.

下文中,本发明的典型实施例可结合相应附图进一步详细的描述。Hereinafter, typical embodiments of the present invention will be described in further detail with reference to the corresponding drawings.

图1是根据本发明第一典型实施例的显示基板的平面图。FIG. 1 is a plan view of a display substrate according to a first exemplary embodiment of the present invention.

根据图1,显示基板包括显示区域DA和围绕显示区域DA的外围区域PA。多条栅极线GL和多条数据线DL形成在显示区域DA内。栅极线GL交叉数据线DL以限定基本上矩形的图案。在一个典型实施例中,栅极线GL和数据线DL在显示基板上限定多个像素部分P;然而,多个像素部分P可在替换典型实施例中以不同方式限定。According to FIG. 1 , the display substrate includes a display area DA and a peripheral area PA surrounding the display area DA. A plurality of gate lines GL and a plurality of data lines DL are formed in the display area DA. The gate lines GL cross the data lines DL to define a substantially rectangular pattern. In one exemplary embodiment, the gate lines GL and the data lines DL define a plurality of pixel portions P on the display substrate; however, the plurality of pixel portions P may be defined differently in alternative exemplary embodiments.

多个像素部分P的每个像素P包括电连接到多条栅极线GL中的各个栅极线GL和多条数据线DL中的各个数据线的开关元件TFT,和电连接到开关元件TFT的像素电极PE。Each pixel P of the plurality of pixel portions P includes a switching element TFT electrically connected to each of the plurality of gate lines GL and each of the plurality of data lines DL, and a switching element TFT electrically connected to the plurality of data lines DL. The pixel electrode PE.

外围区域PA包括设置在数据线DL端部的第一电路区域CA1和设置在栅极线GL端部的第二电路区域CA2。The peripheral area PA includes a first circuit area CA1 disposed at an end of the data line DL and a second circuit area CA2 disposed at an end of the gate line GL.

衬垫部分210和粘结部分220设置在第一电路区域CA1的表面上。衬垫部分210包括多个衬垫211。进一步,衬垫部分210包括电连接到源极集成电路(“IC”)(未示出)输入端的输入衬垫210a,和电连接到输出端(未示出)的输出衬垫210b。输出衬垫部分210b电连接到数据线DL以施加数据信号给数据线DL。The pad part 210 and the bonding part 220 are disposed on the surface of the first circuit area CA1. The pad part 210 includes a plurality of pads 211 . Further, the pad portion 210 includes an input pad 210a electrically connected to an input terminal of a source integrated circuit (“IC”) (not shown), and an output pad 210b electrically connected to an output terminal (not shown). The output pad part 210b is electrically connected to the data line DL to apply a data signal to the data line DL.

粘结部分220包括多个邻近衬垫部分210形成的孔。粘结部分220加强了衬垫部分210和源极IC(未示出)之间的粘结力且加强了源极IC和显示基板之间的粘结力。The bonding portion 220 includes a plurality of holes formed adjacent to the pad portion 210 . The bonding part 220 strengthens the bonding force between the pad part 210 and the source IC (not shown) and strengthens the bonding force between the source IC and the display substrate.

栅极电路部分230可直接形成在第二电路区域CA2内的显示基板上。栅极电路部分230可包括移位寄存器,具有彼此电连接的多个开关元件,且施加栅极信号给栅极线GL。The gate circuit part 230 may be directly formed on the display substrate in the second circuit area CA2. The gate circuit part 230 may include a shift register, have a plurality of switching elements electrically connected to each other, and apply a gate signal to the gate line GL.

图2是根据本发明第一典型实施例的图1中显示基板的部分截面图。FIG. 2 is a partial cross-sectional view of the substrate shown in FIG. 1 according to a first exemplary embodiment of the present invention.

根据图1和2,根据本发明第一典型实施例的显示基板100a包括基础基板101。显示基板100a进一步包括显示区域DA和外围区域PA,其围绕显示区域DA,如上所述。同样的,外围区域PA包括第一电路区域CA1和第二电路区域CA2。According to FIGS. 1 and 2 , a display substrate 100 a according to a first exemplary embodiment of the present invention includes a base substrate 101 . The display substrate 100a further includes a display area DA and a peripheral area PA surrounding the display area DA, as described above. Likewise, the peripheral area PA includes a first circuit area CA1 and a second circuit area CA2.

第一金属构图(未完全示出)形成在基础基板100a上。第一金属构图包括形成在显示区域DA内的多条栅极线GL,开关元件TFT的栅电极GE和形成在第二电路区域CA2的栅极电路部分230的栅极金属构图231。A first metal pattern (not fully shown) is formed on the base substrate 100a. The first metal pattern includes a plurality of gate lines GL formed in the display area DA, a gate electrode GE of the switching element TFT, and a gate metal pattern 231 formed in the gate circuit part 230 of the second circuit area CA2.

栅极绝缘层110形成在基础基板101上,其上形成有第一金属构图,沟道部分CH形成在栅电极GE的栅极绝缘层110上。沟道部分CH包括具有无定形硅(“a-Si”)的活化层,和具有n+无定形硅(“n+a-Si”)的欧姆接触层,它通过以较高浓度将n+杂质注入a-Si形成。第一孔H1形成在栅极金属构图231上的栅极绝缘层110内。A gate insulating layer 110 is formed on the base substrate 101 on which a first metal pattern is formed, and a channel portion CH is formed on the gate insulating layer 110 of the gate electrode GE. The channel portion CH includes an active layer having amorphous silicon ("a-Si"), and an ohmic contact layer having n+ amorphous silicon ("n+a-Si") obtained by implanting n+ impurities at a higher concentration a-Si formation. The first hole H1 is formed in the gate insulating layer 110 on the gate metal pattern 231 .

第二金属构图(未完全示出)形成在其上形成有沟道部分CH的基础基板101上。第二金属构图(未完全示出)包括形成在显示区域DA内的多条数据线DL,开关元件TFT的源电极SE,开关元件TFT的漏电极DE,形成在第一电路区域CA1内的衬垫构图211a,和形成在第二电路区域CA2内栅极电路部分230的源极金属构图232。源极金属构图232通过第一孔H1电接触栅极金属构图231。A second metal pattern (not fully shown) is formed on the base substrate 101 on which the channel portion CH is formed. The second metal pattern (not fully shown) includes a plurality of data lines DL formed in the display area DA, the source electrode SE of the switching element TFT, the drain electrode DE of the switching element TFT, and a liner formed in the first circuit area CA1. pad pattern 211a, and a source metal pattern 232 formed in the gate circuit part 230 in the second circuit area CA2. The source metal pattern 232 electrically contacts the gate metal pattern 231 through the first hole H1.

保护绝缘层120和有机层130形成在其上形成有第二金属构图的基础基板101上。有机层130形成在栅极电路部分230上,以防止栅极电路部分230的腐蚀,从而加强栅极电路部分230的驱动可靠性。A protective insulating layer 120 and an organic layer 130 are formed on the base substrate 101 on which the second metal pattern is formed. The organic layer 130 is formed on the gate circuit part 230 to prevent corrosion of the gate circuit part 230 , thereby enhancing driving reliability of the gate circuit part 230 .

曝露部分漏电极DE的第二孔H2形成在保护绝缘层120和有机层130上,形成粘结部分220的第三孔H3和曝露衬垫构图211a的第四孔H4形成在第一电路区域CA1。粘结部分220的第三孔H3可通过有机层130和保护绝缘层120的构图曝露栅极绝缘层110。在可替换实施例中,第三孔H3可通过仅构图有机层130曝露保护绝缘层120。进一步的,相应于第一电路区域CA1的第一部分有机层130可具有第一厚度,薄于相应于显示区域DA的有机层的第二部分130的第二厚度,以最小化第三孔H3和第四孔H4的阶梯部分。The second hole H2 exposing part of the drain electrode DE is formed on the protective insulating layer 120 and the organic layer 130, the third hole H3 forming the bonding portion 220 and the fourth hole H4 exposing the pad pattern 211a are formed on the first circuit area CA1 . The third hole H3 of the bonding part 220 may expose the gate insulating layer 110 through the patterning of the organic layer 130 and the protective insulating layer 120 . In an alternative embodiment, the third hole H3 may expose the protective insulating layer 120 by patterning only the organic layer 130 . Further, the first portion of the organic layer 130 corresponding to the first circuit area CA1 may have a first thickness, which is thinner than a second thickness of the second portion 130 of the organic layer corresponding to the display area DA, so as to minimize the third holes H3 and The stepped part of the fourth hole H4.

通过第二孔H2电连接到漏电极DE的像素电极PE形成在显示区域DA内,且通过第四孔H4电连接到衬垫构图211a的衬垫电极211b形成在第一电路区域CA1。包括衬垫构图211a和衬垫电极211b的衬垫211形成在第一电路区域CA1。A pixel electrode PE electrically connected to the drain electrode DE through the second hole H2 is formed in the display area DA, and a pad electrode 211b electrically connected to the pad pattern 211a through the fourth hole H4 is formed in the first circuit area CA1. A pad 211 including a pad pattern 211a and a pad electrode 211b is formed in the first circuit area CA1.

导电粘结件150形成在第一电路区域CA1内,其上安装有源极IC(未示出)且电连接到源极IC和衬垫部分210。导电粘结件150可包括,例如,各向异性导电膜(“ACF”),但不限制于此。导电粘结件150插入粘结部分220的多个第三孔H3,以直接接触栅极绝缘层110或保护绝缘层120。The conductive adhesive 150 is formed in the first circuit area CA1 on which the source IC (not shown) is mounted and is electrically connected to the source IC and the pad part 210 . The conductive adhesive 150 may include, for example, an anisotropic conductive film ("ACF"), but is not limited thereto. The conductive adhesive 150 is inserted into the plurality of third holes H3 of the adhesive part 220 to directly contact the gate insulating layer 110 or the protective insulating layer 120 .

因此,由于导电粘结件150通过粘结部分220的多个第三孔H3与基础基板101直接接触,导电粘结件150和基础基板101之间的粘结力加强。从而,防止了导电粘结件150从基础基板101脱落。结果,安装在第一电路区域CA1的源极IC和衬垫部分210之间的粘结力加强,从而改进驱动可靠性。Accordingly, since the conductive adhesive 150 is in direct contact with the base substrate 101 through the plurality of third holes H3 of the bonding portion 220, the adhesive force between the conductive adhesive 150 and the base substrate 101 is strengthened. Thus, the conductive adhesive 150 is prevented from coming off from the base substrate 101 . As a result, the adhesive force between the source IC mounted on the first circuit area CA1 and the pad portion 210 is strengthened, thereby improving driving reliability.

图3A,3B和3C是说明根据本发明第一典型实施例的图2中显示基板的制造方法的部分截面图。3A, 3B and 3C are partial cross-sectional views illustrating a method of manufacturing the substrate shown in FIG. 2 according to a first exemplary embodiment of the present invention.

根据图1、2和3A,包括栅极线GL、栅电极GE和栅极电路部分230的栅极金属构图231的第一金属构图(未完全示出)采用形成在基础基板101上的第一金属层形成在基础基板101上。然后,栅极绝缘层110形成在具有第一金属构图形成在其上的基础基板101上。1, 2 and 3A, the first metal pattern (not fully shown) of the gate metal pattern 231 including the gate line GL, the gate electrode GE and the gate circuit part 230 adopts the first metal pattern formed on the base substrate 101. A metal layer is formed on the base substrate 101 . Then, a gate insulating layer 110 is formed on the base substrate 101 having the first metal pattern formed thereon.

具有活化层和欧姆接触层的沟道层形成在具有栅极绝缘层110形成在其上的基础基板101上。活化层可包括a-Si。欧姆接触层可包括n+a-Si,其通过以高浓度向a-Si注入n+杂质形成。接下来,沟道层构图以形成沟道部分CH,覆盖栅极绝缘层110上的栅电极GE,如图3A所示。A channel layer having an active layer and an ohmic contact layer is formed on the base substrate 101 having a gate insulating layer 110 formed thereon. The active layer may include a-Si. The ohmic contact layer may include n+a-Si formed by implanting n+ impurities into a-Si at a high concentration. Next, the channel layer is patterned to form a channel portion CH covering the gate electrode GE on the gate insulating layer 110, as shown in FIG. 3A.

第一孔H1通过栅极绝缘层110构图形成在栅极金属构图231内。The first hole H1 is formed in the gate metal pattern 231 by patterning the gate insulating layer 110 .

现在根据图1,2和3B,包括数据线DL、源电极SE、漏电极DE、衬垫构图211a和栅极电路部分230的源极金属构图232的第二金属构图形成在基础基板101上,其具有采用第二金属层形成在基础基板101上的第一孔H1。Now according to FIGS. 1, 2 and 3B, a second metal pattern comprising the data line DL, the source electrode SE, the drain electrode DE, the pad pattern 211a and the source metal pattern 232 of the gate circuit portion 230 is formed on the base substrate 101, It has a first hole H1 formed on the base substrate 101 using a second metal layer.

栅极电路部分230的源极金属构图232通过第一孔H1电连接到栅极金属构图231。The source metal pattern 232 of the gate circuit part 230 is electrically connected to the gate metal pattern 231 through the first hole H1.

保护绝缘层120和有机层130顺序形成在其上形成有第二金属构图的基础基板101上。然后,保护层120和有机层130采用掩模250构图。A protective insulating layer 120 and an organic layer 130 are sequentially formed on the base substrate 101 on which the second metal pattern is formed. Then, the protective layer 120 and the organic layer 130 are patterned using the mask 250 .

掩模250包括曝露部分251、半曝露部分252和阻光部分253。曝露部分251设置在形成在显示区域DA上的第二孔H2上,且第三和第四孔H3和H4形成在第一电路区域CA1内。半曝露部分252设置在第一电路区域CA1上,且阻光部分253设置在有机层130区域上,如图3B所示。The mask 250 includes an exposed portion 251 , a half-exposed portion 252 and a light blocking portion 253 . The exposed portion 251 is disposed on the second hole H2 formed on the display area DA, and the third and fourth holes H3 and H4 are formed in the first circuit area CA1. The half-exposed portion 252 is disposed on the first circuit area CA1, and the light blocking portion 253 is disposed on the organic layer 130 area, as shown in FIG. 3B.

因此,在保护层120和有机层130采用掩模250的构图处理期间,曝露部分251清除了有机层130和保护绝缘层120以分别形成第二、第三和第四孔H2、H3和H4。随后,半曝露部分252在第一电路区域CA1上形成有机层130,其比形成在显示区域DA和第二电路区域CA2上的有机层130厚,如上所述。Accordingly, during the patterning process of the protective layer 120 and the organic layer 130 using the mask 250, the exposed portion 251 removes the organic layer 130 and the protective insulating layer 120 to form the second, third and fourth holes H2, H3 and H4, respectively. Subsequently, the half-exposed portion 252 forms the organic layer 130 on the first circuit area CA1, which is thicker than the organic layer 130 formed on the display area DA and the second circuit area CA2, as described above.

仍根据图1、2和3B,清除有机层130和保护绝缘层120,且曝露栅极绝缘层110以形成粘结部分220的孔。在本发明可替换实施例中,有机层130、绝缘层120和栅极绝缘层110可同时清除,然后曝露基础基板101以形成粘结部分220的孔。可替换的,可清除有机层130然后曝露保护绝缘层120以分别形成粘结部分220的第二、第三和第四孔H2、H3和H4。Still according to FIGS. 1 , 2 and 3B , the organic layer 130 and the protective insulating layer 120 are removed, and the gate insulating layer 110 is exposed to form holes for the bonding portion 220 . In an alternative embodiment of the present invention, the organic layer 130 , the insulating layer 120 and the gate insulating layer 110 may be removed simultaneously, and then the base substrate 101 is exposed to form the hole of the bonding portion 220 . Alternatively, the organic layer 130 may be removed and then the protective insulating layer 120 exposed to form the second, third and fourth holes H2, H3 and H4 of the bonding part 220, respectively.

根据图1、2和3C,透明导电层(未完全示出)形成在分别形成有第二到第四孔H2、H3到H4的基础基板101上。透明导电层构图以形成在显示区域DA通过第二孔H2电连接到漏电极DE的像素电极PE,且形成在第一电路区域CA1通过第四孔H4电连接到衬垫构图211a的衬垫电极211b。因此,形成衬垫211,其包括衬垫构图211a和衬垫电极211b。According to FIGS. 1, 2 and 3C, a transparent conductive layer (not fully shown) is formed on the base substrate 101 on which the second to fourth holes H2, H3 to H4 are respectively formed. The transparent conductive layer is patterned to form a pixel electrode PE electrically connected to the drain electrode DE in the display area DA through the second hole H2, and to form a pad electrode electrically connected to the pad pattern 211a in the first circuit area CA1 through the fourth hole H4. 211b. Thus, a pad 211 including a pad pattern 211a and a pad electrode 211b is formed.

导电粘结件150形成在其上形成有衬垫电极211b的第一电路区域CA1上。在典型实施例中,导电粘结件150电连接到安装到第一电路区域CA1的源极IC和衬垫电极211b。进一步的,导电粘结件150插入粘结部分220的第三孔H3以接触栅极绝缘层110。The conductive adhesive 150 is formed on the first circuit area CA1 on which the pad electrode 211b is formed. In an exemplary embodiment, the conductive adhesive 150 is electrically connected to the source IC and the pad electrode 211b mounted to the first circuit area CA1. Further, the conductive adhesive 150 is inserted into the third hole H3 of the adhesive part 220 to contact the gate insulating layer 110 .

相应的,基础基板101和导电粘结件150之间的粘结力,例如耦合力,防止例如保护绝缘层120和有机层130在外部作用下分离,但不限制于此。Correspondingly, the adhesive force between the base substrate 101 and the conductive adhesive 150 , such as a coupling force, prevents, for example, the protective insulating layer 120 and the organic layer 130 from being separated by external effects, but is not limited thereto.

图4是根据本发明第二典型实施例的显示基板的部分截面图。在下文中,同一参考数字用于指示与参考根据本发明第一典型实施例的显示基板100a描述的同样的组件,这里省略重复的描述。4 is a partial cross-sectional view of a display substrate according to a second exemplary embodiment of the present invention. Hereinafter, the same reference numerals are used to designate the same components as those described with reference to the display substrate 100a according to the first exemplary embodiment of the present invention, and repeated descriptions are omitted here.

根据图1和4,根据第二典型实施例的显示基板100b具有反射-透射结构。例如,显示区域DA可包括透射区域TA和反射区域RA。有机层130a形成在反射区域RA内。形成在显示区域DA内的像素电极PE包括形成在透射区域TA内的透明电极TE和形成在反射区域RA内的反射电极RE。According to FIGS. 1 and 4, the display substrate 100b according to the second exemplary embodiment has a reflective-transmissive structure. For example, the display area DA may include a transmissive area TA and a reflective area RA. The organic layer 130a is formed in the reflective area RA. The pixel electrode PE formed in the display area DA includes a transparent electrode TE formed in the transmissive area TA and a reflective electrode RE formed in the reflective area RA.

包括多个孔的粘结部分220和包括多个衬垫211的衬垫部分210形成在第一电路区域CA1内。粘结部分220和衬垫部分210通过有机层130a构图形成。反射区域RA内的部分有机层130a厚于第一电路区域CA1内的部分有机层130a,正如图4所示。A bonding portion 220 including a plurality of holes and a pad portion 210 including a plurality of pads 211 are formed in the first circuit area CA1. The bonding part 220 and the pad part 210 are formed by patterning the organic layer 130a. The part of the organic layer 130a in the reflective area RA is thicker than the part of the organic layer 130a in the first circuit area CA1, as shown in FIG. 4 .

粘结部分220包括多个第三孔H3。多个第三孔H3通过有机层130a和保护绝缘层120构图形成。在可替换实施例中,多个第三孔H3可通过仅构图有机层130a形成。The bonding part 220 includes a plurality of third holes H3. A plurality of third holes H3 are formed by patterning the organic layer 130 a and the protective insulating layer 120 . In an alternative embodiment, the plurality of third holes H3 may be formed by patterning only the organic layer 130a.

导电粘结层150形成在第一电路区域CA1内,且电连接到安装到第一电路区域CA1内衬垫211的源极IC(未示出)终端。导电粘结件150插入粘结部分220的多个第三孔H3,以接触栅极绝缘层110。The conductive adhesive layer 150 is formed in the first circuit area CA1, and is electrically connected to a source IC (not shown) terminal mounted to the pad 211 in the first circuit area CA1. The conductive adhesive 150 is inserted into the plurality of third holes H3 of the adhesive part 220 to contact the gate insulating layer 110 .

相应的,基础基板101和导电粘结层150之间的通过粘结部分220的粘结力加强了保护绝缘层120和有机层130a之间的粘结力。Accordingly, the adhesive force between the base substrate 101 and the conductive adhesive layer 150 through the adhesive portion 220 strengthens the adhesive force between the protective insulating layer 120 and the organic layer 130a.

栅极电路部分230形成在第二电路区域CA2。栅极电路部分230包括栅极金属构图231和形成在栅极金属构图231上的源极金属构图232。栅极金属构图231和源极金属构图232通过形成在栅极绝缘层110上的第一孔H1彼此电连接。有机层130a形成在栅极电路部分230以防止栅极电路部分230的腐蚀。The gate circuit part 230 is formed in the second circuit area CA2. The gate circuit part 230 includes a gate metal pattern 231 and a source metal pattern 232 formed on the gate metal pattern 231 . The gate metal pattern 231 and the source metal pattern 232 are electrically connected to each other through the first hole H1 formed on the gate insulating layer 110 . The organic layer 130 a is formed on the gate circuit part 230 to prevent corrosion of the gate circuit part 230 .

图5A和5B是说明根据本发明第二典型实施例的图4中的显示基板制造方法的部分截面图。5A and 5B are partial cross-sectional views illustrating a method of manufacturing the display substrate in FIG. 4 according to a second exemplary embodiment of the present invention.

根据图1、4、5A和5B,第一金属构图和第二金属构图形成在基础基板101上。栅极线GL、数据线DL和开关元件TFT形成在显示区域DA内,衬垫构图211a形成在第一电路区域CA1内,栅极电路部分230形成在第二电路区域CA2内。According to FIGS. 1 , 4 , 5A and 5B, a first metal pattern and a second metal pattern are formed on a base substrate 101 . The gate lines GL, data lines DL and switching elements TFT are formed in the display area DA, the pad pattern 211a is formed in the first circuit area CA1, and the gate circuit part 230 is formed in the second circuit area CA2.

保护绝缘层120和有机层130a顺序形成在具有第一和第二金属构图形成在其上的基础基板101上,然后采用掩模260构图保护绝缘层120和有机层130a。The protective insulating layer 120 and the organic layer 130 a are sequentially formed on the base substrate 101 having the first and second metal patterns formed thereon, and then the protective insulating layer 120 and the organic layer 130 a are patterned using the mask 260 .

掩模260包括曝露部分261,半曝露部分262和阻光部分263。曝露部分261设置在显示区域DA内的第二孔H2、显示区域DA的透射区域TA、第一电路区域DA内的第三孔H3和第四孔H4上。The mask 260 includes an exposed portion 261 , a half-exposed portion 262 and a light blocking portion 263 . The exposed portion 261 is disposed on the second hole H2 in the display area DA, the transmissive area TA of the display area DA, the third hole H3 and the fourth hole H4 in the first circuit area DA.

半曝露部分262设置在第一电路区域CA1内的有机层130a上,如图5A所示。阻光部分253设置在有机层130a的剩余区域上,例如,有机层130a的剩余区域在第二电路区域CA2内,但不限制于此。The half-exposed portion 262 is disposed on the organic layer 130a in the first circuit area CA1, as shown in FIG. 5A. The light blocking part 253 is disposed on the remaining area of the organic layer 130a, for example, the remaining area of the organic layer 130a is within the second circuit area CA2, but is not limited thereto.

因此,在保护层120和有机层130a采用掩模260构图处理期间,清除有机层130a和保护绝缘层120以分别形成第二到第四孔H2、H3和H4,且在透射区域TA内曝露栅极绝缘层120。Therefore, during the patterning process of the protective layer 120 and the organic layer 130a using the mask 260, the organic layer 130a and the protective insulating layer 120 are removed to form the second to fourth holes H2, H3 and H4, respectively, and the gate is exposed in the transmission area TA. Pole insulating layer 120.

由于半曝露部分252,相应于第一电路区域CA1的有机层130a的厚度薄于相应于显示区域DA和第二电路区域CA2的有机层130a的厚度。Due to the half-exposed portion 252, the thickness of the organic layer 130a corresponding to the first circuit area CA1 is thinner than that of the organic layer 130a corresponding to the display area DA and the second circuit area CA2.

根据图1、4和5B,反射金属层形成在分别具有第二到第四孔H2、H3和H4形成在其上的基础基板101上。反射金属层构图以在反射区域RA的有机层130a上形成像素电极PE的反射电极RE。反射电极RE通过第二孔H2电连接到漏电极DE,正如图5B所示。According to FIGS. 1, 4 and 5B, a reflective metal layer is formed on a base substrate 101 having second to fourth holes H2, H3 and H4 formed thereon, respectively. The reflective metal layer is patterned to form the reflective electrode RE of the pixel electrode PE on the organic layer 130a of the reflective area RA. The reflective electrode RE is electrically connected to the drain electrode DE through the second hole H2, as shown in FIG. 5B.

透明电极层形成在具有反射电极RE形成在其上的基础基板101上,然后构图透明电极层以形成像素电极PE的透射电极TE,和通过第四孔H4电连接到衬垫构图211a的衬垫电极211B。因此,形成包括衬垫构图211a和衬垫电极211b的衬垫211。The transparent electrode layer is formed on the base substrate 101 having the reflective electrode RE formed thereon, and then the transparent electrode layer is patterned to form the transmissive electrode TE of the pixel electrode PE, and the pad electrically connected to the pad pattern 211a through the fourth hole H4. Electrode 211B. Accordingly, a pad 211 including a pad pattern 211a and a pad electrode 211b is formed.

导电粘结件150(图4)形成在具有衬垫电极211b形成在其上的第一电路区域CA1上。导电粘结件150插入粘结部分220的第三孔H3以接触栅极绝缘层110。相应的,基础基板101和导电粘结件150之间通过粘结部分220的粘结力加强了保护绝缘层120和有机层130a之间的粘结力。The conductive adhesive 150 (FIG. 4) is formed on the first circuit area CA1 having the pad electrode 211b formed thereon. The conductive adhesive 150 is inserted into the third hole H3 of the adhesive part 220 to contact the gate insulating layer 110 . Accordingly, the bonding force between the base substrate 101 and the conductive bonding member 150 through the bonding portion 220 strengthens the bonding force between the protective insulating layer 120 and the organic layer 130a.

图6是根据本发明第三典型实施例的显示器的部分截面图。6 is a partial sectional view of a display according to a third exemplary embodiment of the present invention.

根据图1和6,根据第三典型实施例的显示器包括显示面板和源极IC600。According to FIGS. 1 and 6 , the display according to the third exemplary embodiment includes a display panel and a source IC 600 .

显示面板包括显示基板100a,面对显示基板100a的相对基板400a,插入显示基板100a和相对基板400a之间的液晶层500a。显示基板100a基本上与图2中显示基板相同。因此,可采用同样参考数字以指示与图2中描述的相同的组件,且涉及相同组件的任何重复性解释将在下面被省略。The display panel includes a display substrate 100a, an opposite substrate 400a facing the display substrate 100a, and a liquid crystal layer 500a interposed between the display substrate 100a and the opposite substrate 400a. The display substrate 100a is basically the same as the display substrate in FIG. 2 . Therefore, the same reference numerals may be used to denote the same components as those described in FIG. 2 , and any repetitive explanation related to the same components will be omitted below.

相对基板400a面对显示基板100a。相对基板400a和显示基板100a通过密封元件330组合以容纳液晶层500a。The opposite substrate 400a faces the display substrate 100a. The opposite substrate 400a and the display substrate 100a are combined by the sealing member 330 to accommodate the liquid crystal layer 500a.

相对基板400a包括阻光层410,滤色层420和公共电极层440。阻光层410可包括阻光材料。进一步的,阻光层410可形成在相应于显示区域DA的数据线DL和栅极线GL的区域以阻挡漏光,且可形成在邻近显示区域DA的外围区域PA以加强显示区域DA的可见度。The opposite substrate 400 a includes a light blocking layer 410 , a color filter layer 420 and a common electrode layer 440 . The light blocking layer 410 may include a light blocking material. Further, the light blocking layer 410 may be formed in an area corresponding to the data line DL and the gate line GL of the display area DA to block light leakage, and may be formed in a peripheral area PA adjacent to the display area DA to enhance visibility of the display area DA.

滤色层420形成在由部分显示区域DA限定的未被阻光层410覆盖的显示区域DA的像素区域中,以将透过光过滤为具有滤色片决定的颜色的光。The color filter layer 420 is formed in a pixel area of the display area DA defined by a portion of the display area DA and not covered by the light blocking layer 410 to filter transmitted light into light having a color determined by the color filter.

公共电极层440是面对显示基板100a的像素电极PE的电极,以在液晶层500a内形成电场。The common electrode layer 440 is an electrode facing the pixel electrode PE of the display substrate 100a to form an electric field in the liquid crystal layer 500a.

源极IC600包括驱动芯片(未示出)和用于安装驱动芯片的柔性印刷电路板(“FPCB”)(未示出)。源极IC600包括多个终端610。The source IC 600 includes a driving chip (not shown) and a flexible printed circuit board (“FPCB”) (not shown) for mounting the driving chip. Source IC 600 includes a plurality of terminals 610 .

源极IC600安装在显示基板100a的第一电路区域CA1上。形成在第一电路区域CA1内的导电粘结件150电连接到终端610和衬垫211。导电粘结件150可粘结到粘结部分220的第三孔H3,以加强源极IC600和衬垫211之间的粘结力。The source IC 600 is mounted on the first circuit area CA1 of the display substrate 100a. The conductive adhesive 150 formed in the first circuit area CA1 is electrically connected to the terminal 610 and the pad 211 . The conductive adhesive 150 may be bonded to the third hole H3 of the bonding part 220 to strengthen the bonding force between the source IC 600 and the pad 211 .

粘结部分220和导电粘结件150之间的粘结力防止例如保护绝缘层120和有机层130在外部作用下分离。因此,源极IC600和衬垫211之间的电接触缺陷可以有效防止或降低。The adhesive force between the adhesive part 220 and the conductive adhesive 150 prevents, for example, the protective insulating layer 120 and the organic layer 130 from being separated by external effects. Therefore, electrical contact defects between the source IC 600 and the pad 211 can be effectively prevented or reduced.

图7是根据本发明第四典型实施例的显示器的部分截面图。在下文中,用同样参考数字指示根据图6描述的第三典型实施例的同样的组件,且将忽略任何重复的描述。7 is a partial sectional view of a display according to a fourth exemplary embodiment of the present invention. Hereinafter, the same components according to the third exemplary embodiment described in FIG. 6 are denoted by the same reference numerals, and any repeated description will be omitted.

根据图1和7,根据第四典型实施例的显示器包括显示面板和源极IC600。According to FIGS. 1 and 7 , the display according to the fourth exemplary embodiment includes a display panel and a source IC 600 .

显示面板包括显示基板100b、面对显示基板100b的相对基板400b和插入显示基板100b和相对基板400b之间的液晶层500b。显示基板100b基本上与根据第二典型实施例的图4中的显示基板相同,因此任何重复解释将被忽略。相对基板400b设置为面对显示基板100b,且通过密封件330与显示基板100b组合以容纳液晶层500b。The display panel includes a display substrate 100b, an opposite substrate 400b facing the display substrate 100b, and a liquid crystal layer 500b interposed between the display substrate 100b and the opposite substrate 400b. The display substrate 100b is substantially the same as that in FIG. 4 according to the second exemplary embodiment, and thus any repeated explanation will be omitted. The opposite substrate 400b is disposed to face the display substrate 100b, and is combined with the display substrate 100b through the sealing member 330 to accommodate the liquid crystal layer 500b.

相对基板400b包括滤色层420a,其上形成有透光孔421以加强反射区域PA的颜色再现性。The opposite substrate 400b includes a color filter layer 420a on which a light-transmitting hole 421 is formed to enhance the color reproducibility of the reflective area PA.

液晶层500b具有相应于显示基板100b的反射区域RA的第一单元间隙d1,和显示基板100b的透射区域TA的第二单元间隙d2。The liquid crystal layer 500b has a first cell gap d1 corresponding to the reflective area RA of the display substrate 100b, and a second cell gap d2 corresponding to the transmissive area TA of the display substrate 100b.

在反射区域RA中,当第一光通过相对基板400b入射到第一单元间隙d1的液晶层500b时,第一光有双倍透射路径。更特殊地,透过第一单元间隙d1的液晶层500b的第一光被反射电极RE反射,然后第一光再次透过第一单元间隙d1的液晶层500b。In the reflective area RA, when the first light is incident to the liquid crystal layer 500b of the first cell gap d1 through the opposite substrate 400b, the first light has a double transmission path. More specifically, the first light transmitted through the liquid crystal layer 500b of the first cell gap d1 is reflected by the reflective electrode RE, and then the first light is transmitted again through the liquid crystal layer 500b of the first cell gap d1.

可替换的,在透射区域TA中,当第二光穿过显示基板100b透射进入第二单元间隙d2的液晶层500b内时,第二光具有单一透射路径。Alternatively, in the transmission area TA, when the second light passes through the display substrate 100b and is transmitted into the liquid crystal layer 500b of the second cell gap d2, the second light has a single transmission path.

第二单元间隙d2的长度为第一单元间隙d1的大概2倍。The length of the second cell gap d2 is approximately twice the length of the first cell gap d1.

源极IC600设置在显示基板100b的第一电路区域CA1上。导电粘结件150电连接到源极IC600终端610和衬垫211,且可粘结到粘结部分220的第三孔H3以加强源极IC600和衬垫211之间的粘结力。The source IC 600 is disposed on the first circuit area CA1 of the display substrate 100b. The conductive adhesive 150 is electrically connected to the terminal 610 of the source IC 600 and the pad 211 , and may be bonded to the third hole H3 of the bonding part 220 to strengthen the adhesive force between the source IC 600 and the pad 211 .

图8是根据本发明第五典型实施例的显示器的部分截面图。8 is a partial sectional view of a display according to a fifth exemplary embodiment of the present invention.

根据图1和8,根据第五典型实施例的显示器包括显示面板和源极IC600。According to FIGS. 1 and 8 , the display according to the fifth exemplary embodiment includes a display panel and a source IC 600 .

显示面板包括显示基板100c、相对基板400c和插入显示基板100c和相对基板400c之间的液晶层500b。The display panel includes a display substrate 100c, an opposite substrate 400c, and a liquid crystal layer 500b interposed between the display substrate 100c and the opposite substrate 400c.

显示基板100c包括有机层的第一部分130a和第二有机层130b。第二有机层130b具有形成在反射区域RA的交替的凹凸透镜图案(下文中全体指示浮雕图案)和形成在透射区域TA的平面图案,如图8所示。在可替换典型实施例中,第二有机层130b可从透射区域TA省去以曝露保护绝缘层120或栅极绝缘层110。The display substrate 100c includes a first portion 130a of organic layers and a second organic layer 130b. The second organic layer 130b has an alternating meniscus pattern (hereinafter collectively referred to as a relief pattern) formed in the reflective area RA and a planar pattern formed in the transmissive area TA, as shown in FIG. 8 . In alternative exemplary embodiments, the second organic layer 130 b may be omitted from the transmission area TA to expose the protective insulating layer 120 or the gate insulating layer 110 .

反射电极RE由反射区域RA内的反射金属层形成。透射电极TE由透射区域TA内的透明电极层形成。例如,透明电极层可电连接到开关元件TFT,然后反射电极RE形成在相应于反射区域RA的透明电极层上,但不限制于此。The reflective electrode RE is formed of a reflective metal layer in the reflective area RA. The transmissive electrode TE is formed of a transparent electrode layer within the transmissive area TA. For example, the transparent electrode layer may be electrically connected to the switching element TFT, and then the reflective electrode RE is formed on the transparent electrode layer corresponding to the reflective area RA, but is not limited thereto.

浮雕图案形成在反射电极RE下的第二有机层130b内。进一步的,浮雕图案形成在反射电极RE上以加强反射电极RE的反射率。A relief pattern is formed in the second organic layer 130b under the reflective electrode RE. Further, a relief pattern is formed on the reflective electrode RE to enhance the reflectivity of the reflective electrode RE.

相对基板400c包括具有多个透光孔421形成在其中的滤色层420a和第三有机层430。第三有机层430形成在反射区域RA上,从而液晶层500b有相应于反射区域RA的第一单元间隙d1和相应于透射区域TA的第二单元间隙d2。The opposite substrate 400c includes a color filter layer 420a having a plurality of light transmission holes 421 formed therein and a third organic layer 430 . The third organic layer 430 is formed on the reflective area RA such that the liquid crystal layer 500b has a first cell gap d1 corresponding to the reflective area RA and a second cell gap d2 corresponding to the transmissive area TA.

源极IC600安装在显示基板100c的第一电路区域CA1内。导电粘结层150将源极IC600的终端610电连接到衬垫211,且可粘结到粘结部分220的第三孔H3以加强源极IC600和衬垫211之间的粘结力。The source IC 600 is installed in the first circuit area CA1 of the display substrate 100c. The conductive adhesive layer 150 electrically connects the terminal 610 of the source IC 600 to the pad 211 , and may be bonded to the third hole H3 of the adhesive part 220 to strengthen the adhesive force between the source IC 600 and the pad 211 .

图9是根据本发明第六典型实施例的显示器的部分截面图。9 is a partial sectional view of a display according to a sixth exemplary embodiment of the present invention.

根据图1和9,显示器包括显示面板和源极IC600。显示面板包括显示基板100d,相对基板400和液晶层500。According to FIGS. 1 and 9 , the display includes a display panel and a source IC 600 . The display panel includes a display substrate 100 d , an opposite substrate 400 and a liquid crystal layer 500 .

显示基板100d包括基础基板101。第一金属构图由基础基板101上的第一金属层形成。第一金属构图包括多条形成在显示区域DA的栅极线GL和开关元件TFT的栅电极GE。The display substrate 100d includes a base substrate 101 . The first metal pattern is formed by a first metal layer on the base substrate 101 . The first metal pattern includes a plurality of gate lines GL formed in the display area DA and gate electrodes GE of the switching elements TFT.

栅极绝缘层110形成在具有第一金属构图形成在其上的基础基板101上,以及沟道层形成在栅极绝缘层110上,栅电极GE上。沟道层包括活化层和欧姆接触层。活化层包括a-Si。欧姆接触层包括n+a-Si,例如,掺杂有高浓度n型掺杂剂的a-Si。沟道层构图以在栅电极GE上形成开关元件TFT的沟道部分CH和在第一沟道区域CA1上形成虚拟构图DP。A gate insulating layer 110 is formed on the base substrate 101 having the first metal pattern formed thereon, and a channel layer is formed on the gate insulating layer 110, on the gate electrode GE. The channel layer includes an active layer and an ohmic contact layer. The active layer includes a-Si. The ohmic contact layer includes n+a-Si, for example, a-Si doped with a high concentration of n-type dopants. The channel layer is patterned to form a channel portion CH of the switching element TFT on the gate electrode GE and a dummy pattern DP on the first channel area CA1.

由第二金属层形成的第二金属构图形成在其上形成有沟道部分CH和虚拟构图DP的基础基板101上。第二金属构图包括多条数据线DL,形成在显示区域DA上的开关元件TFT的源电极SE和漏电极DE,且包括形成在第一电路区域CA1的衬垫构图211a和形成在第二电路区域CA2上的栅极电路部分230的源极金属构图232。源极金属构图232通过第一孔H1电连接到栅极金属构图231。A second metal pattern formed of a second metal layer is formed on the base substrate 101 on which the channel part CH and the dummy pattern DP are formed. The second metal pattern includes a plurality of data lines DL, the source electrode SE and the drain electrode DE of the switching element TFT formed on the display area DA, and includes a pad pattern 211a formed on the first circuit area CA1 and a pad pattern formed on the second circuit area CA1. The source metal pattern 232 of the gate circuit portion 230 on the area CA2. The source metal pattern 232 is electrically connected to the gate metal pattern 231 through the first hole H1.

保护绝缘层120和有机层130形成在具有第二金属构图形成在其上的基础基板101上。有机层130覆盖栅极电路部分230以防止栅极电路部分230腐蚀,从而加强驱动可靠性。A protective insulating layer 120 and an organic layer 130 are formed on the base substrate 101 having the second metal pattern formed thereon. The organic layer 130 covers the gate circuit part 230 to prevent corrosion of the gate circuit part 230, thereby enhancing driving reliability.

第二孔H2形成在保护绝缘层120和有机层130内,以曝露部分漏电极DE。像素电极PE通过第二孔H2形成在显示区域DA内,其电连接到漏电极DE。The second hole H2 is formed in the protective insulating layer 120 and the organic layer 130 to expose a portion of the drain electrode DE. The pixel electrode PE is formed in the display area DA through the second hole H2, which is electrically connected to the drain electrode DE.

粘结部分220的第三孔H3和曝露衬垫构图211a的第四孔H4形成在第一电路区域CA1内。粘结部分220的第三孔H3通过有机层130和保护绝缘层120构图来曝露虚拟构图DP。The third hole H3 of the bonding part 220 and the fourth hole H4 exposing the pad pattern 211a are formed in the first circuit area CA1. The third hole H3 of the bonding part 220 is patterned through the organic layer 130 and the protective insulating layer 120 to expose the dummy pattern DP.

在虚拟构图DP形成前,保护绝缘层120蚀刻处理期间,栅极绝缘层110过蚀刻以形成粘结部分220的第三孔H3。更特殊地,大约700

Figure A20081014289800231
栅极绝缘层110通过蚀刻处理清除。因此,虚拟构图DP相应于其上形成有第三孔H3的区域形成,以防止在保护绝缘层120蚀刻期间栅极绝缘层的过蚀刻。虚拟构图DP的厚度厚于过蚀刻的厚度。例如,虚拟构图DP1的厚度可大约为700
Figure A20081014289800232
到15,000
Figure A20081014289800233
,但并不限制于此。During the etching process of the protective insulating layer 120 before the formation of the dummy pattern DP, the gate insulating layer 110 is over-etched to form the third hole H3 of the bonding part 220 . More specifically, about 700
Figure A20081014289800231
The gate insulating layer 110 is removed by an etching process. Accordingly, the dummy pattern DP is formed corresponding to the region on which the third hole H3 is formed to prevent over-etching of the gate insulating layer during etching of the protective insulating layer 120 . The thickness of the virtual patterning DP is thicker than that of the overetching. For example, the thickness of the virtual composition DP1 may be about 700
Figure A20081014289800232
to 15,000
Figure A20081014289800233
, but not limited to this.

虚拟构图DP防止栅极绝缘层110的蚀刻和保护绝缘层120的蚀刻从而导电粘结件150在第三孔H3接触虚拟构图DP1从而粘结到保护绝缘层120和有机层130。因此,显示基板100d和导电粘结件150之间的粘结力加强。结果,安装在第一电路区域CA1内的源极IC600和衬垫211之间的粘结力加强,从而改进驱动可靠性。The dummy patterning DP prevents etching of the gate insulating layer 110 and etching of the protective insulating layer 120 such that the conductive adhesive 150 contacts the dummy patterning DP1 at the third hole H3 to be bonded to the protective insulating layer 120 and the organic layer 130 . Therefore, the adhesive force between the display substrate 100d and the conductive adhesive member 150 is strengthened. As a result, the adhesive force between the source IC 600 mounted in the first circuit area CA1 and the pad 211 is strengthened, thereby improving driving reliability.

衬垫电极211b通过第四孔H4形成,且电连接到衬垫构图211a。因此,包括衬垫构图211a和衬垫电极211b的衬垫211形成在第一电路区域CA1上。The pad electrode 211b is formed through the fourth hole H4, and is electrically connected to the pad pattern 211a. Accordingly, the pad 211 including the pad pattern 211a and the pad electrode 211b is formed on the first circuit area CA1.

相应于第一电路区域CA1的有机层130的厚度可薄于形成在显示区域DA的有机层130的厚度,如图9所示,从而第三和第四孔H3和H4之间的高度阶梯可最小化。The thickness of the organic layer 130 corresponding to the first circuit area CA1 may be thinner than that of the organic layer 130 formed in the display area DA, as shown in FIG. 9, so that the height steps between the third and fourth holes H3 and H4 may be minimize.

相对基板400包括阻光层410,滤色层420和公共电极层440。The opposite substrate 400 includes a light blocking layer 410 , a color filter layer 420 and a common electrode layer 440 .

阻光层410可包括阻光材料。而且,阻光层410可形成在相应于显示区域DA的数据线DL和栅极线GL的区域内,以阻挡漏光,且同时形成在邻近显示区域DA的外围区域PA以加强显示区域DA的可视性。The light blocking layer 410 may include a light blocking material. Also, the light blocking layer 410 may be formed in an area corresponding to the data line DL and the gate line GL of the display area DA to block light leakage, and at the same time be formed in the peripheral area PA adjacent to the display area DA to enhance the reliability of the display area DA. visibility.

滤色层420形成在显示区域DA的由部分显示区域DA限定而未被阻光层410覆盖的像素区域内,以将透射光过滤成具有由滤色片确定的颜色的光。公共电极层440是面对显示基板100d的像素电极PE的电极,以在液晶层500形成电场。The color filter layer 420 is formed in a pixel area of the display area DA defined by a portion of the display area DA and not covered by the light blocking layer 410 to filter transmitted light into light having a color determined by the color filter. The common electrode layer 440 is an electrode facing the pixel electrode PE of the display substrate 100 d to form an electric field in the liquid crystal layer 500 .

源极IC600包括驱动芯片(未示出)以及用于安装驱动芯片的FPCB(未示出)。源极IC600包括多个终端610。The source IC 600 includes a driver chip (not shown) and an FPCB (not shown) for mounting the driver chip. Source IC 600 includes a plurality of terminals 610 .

源极IC600安装在显示基板100d的第一电路区域CA1上。形成在第一电路区域CA1的导电粘结层150电连接到终端610和衬垫211。导电粘结件150粘结到粘结部分220的第三孔H3,以加强源极IC600和衬垫211之间的粘结力,如上所述。The source IC 600 is mounted on the first circuit area CA1 of the display substrate 100d. The conductive adhesive layer 150 formed at the first circuit area CA1 is electrically connected to the terminal 610 and the pad 211 . The conductive adhesive 150 is bonded to the third hole H3 of the bonding part 220 to strengthen the bonding force between the source IC 600 and the pad 211 as described above.

因此,粘结部分220和导电粘结件150之间的粘结力以防止例如保护绝缘层120和有机层130在外部作用下分离。因此,可有效防止或降低源极IC600和衬垫211之间的电接触缺陷。Therefore, the adhesive force between the bonding part 220 and the conductive bonding member 150 prevents, for example, the protective insulating layer 120 and the organic layer 130 from being separated by external effects. Therefore, electrical contact defects between the source IC 600 and the pad 211 can be effectively prevented or reduced.

图10是根据本发明第七典型实施例的显示器的部分截面图。10 is a partial sectional view of a display according to a seventh exemplary embodiment of the present invention.

根据图9和10,显示基板100e可进一步包括形成在虚拟构图DP1下的阶梯补偿构图SP。阶梯补偿构图SP由第一金属层形成且阶梯补偿构图SP包含在第一金属构图中。阶梯补偿构图SP减少了形成在第三孔H3上的有机层130的阶梯高度。According to FIGS. 9 and 10, the display substrate 100e may further include a step compensation pattern SP formed under the dummy pattern DP1. The step compensation pattern SP is formed of the first metal layer and the step compensation pattern SP is included in the first metal pattern. The step compensation patterning SP reduces the step height of the organic layer 130 formed on the third hole H3.

有机层130的阶梯高度由阶梯补偿构图SP补偿,从而虚拟构图DP1和导电粘结件150之间通过第三孔H3的粘结力可加强。The step height of the organic layer 130 is compensated by the step compensation pattern SP, so that the adhesive force between the dummy pattern DP1 and the conductive adhesive member 150 through the third hole H3 may be strengthened.

图11是根据本发明第八典型实施例的显示器的部分截面图。11 is a partial sectional view of a display according to an eighth exemplary embodiment of the present invention.

根据图1和11,包括第三孔H3的粘结部分220形成在显示基板100f的第一电路区域CA1。粘结部分220的第三孔H3通过保护绝缘层120和有机层130构图形成,以曝露虚拟构图DP2。虚拟构图DP2通过第二金属层形成,从而第二金属构图包括虚拟构图DP2。According to FIGS. 1 and 11, the bonding part 220 including the third hole H3 is formed at the first circuit area CA1 of the display substrate 100f. The third hole H3 of the bonding part 220 is formed by patterning the protective insulating layer 120 and the organic layer 130 to expose the dummy pattern DP2. The dummy pattern DP2 is formed through the second metal layer, so that the second metal pattern includes the dummy pattern DP2.

导电粘结层150通过粘结部分220的第三孔H3粘结到虚拟构图DP2,保护绝缘层120和有机层130,以加强导电粘结层150和基础基板101之间的粘结力。进一步的,第二金属层形成的虚拟构图DP2和导电粘结件150之间的粘结力可以很大,由于金属材料和有机材料之间的粘结力特性很好。相应的,有机层130和保护绝缘层120之间粘结力加强。The conductive adhesive layer 150 is bonded to the dummy pattern DP2 through the third hole H3 of the bonding part 220 , protecting the insulating layer 120 and the organic layer 130 to strengthen the adhesive force between the conductive adhesive layer 150 and the base substrate 101 . Further, the adhesive force between the dummy pattern DP2 formed by the second metal layer and the conductive adhesive member 150 can be very large, because the adhesive force characteristic between the metal material and the organic material is very good. Correspondingly, the adhesion between the organic layer 130 and the protective insulating layer 120 is strengthened.

结果,安装在第一电路区域CA1的源极IC(未示出)和衬垫211之间的粘结力加强,从而改善驱动可靠性。As a result, an adhesive force between a source IC (not shown) mounted on the first circuit area CA1 and the pad 211 is strengthened, thereby improving driving reliability.

图12是根据本发明第九典型实施例的显示器的部分截面图。12 is a partial sectional view of a display according to a ninth exemplary embodiment of the present invention.

根据图11和12,显示基板100g进一步包括形成在虚拟构图DP2下的阶梯补偿构图SP。According to FIGS. 11 and 12, the display substrate 100g further includes a step compensation pattern SP formed under the dummy pattern DP2.

阶梯补偿构图SP包括在第一金属层形成的第一金属构图内。阶梯补偿构图SP减少了形成在第三孔H3内的有机层130的阶梯高度。有机层130的阶梯高度由阶梯补偿构图SP补偿,从而虚拟构图DP2和导电粘结层150之间通过第三孔H3的粘结力进一步加强。The step compensation pattern SP is included in the first metal pattern formed by the first metal layer. The step compensation patterning SP reduces the step height of the organic layer 130 formed in the third hole H3. The step height of the organic layer 130 is compensated by the step compensation pattern SP, so that the adhesive force between the dummy pattern DP2 and the conductive adhesive layer 150 through the third hole H3 is further strengthened.

图13是根据本发明第十典型实施例的显示器的部分截面图。13 is a partial sectional view of a display according to a tenth exemplary embodiment of the present invention.

根据图1和13,包括第三孔H3的粘结部分220形成在显示基板100h的第一电路区域CA1内。粘结部分220的第三孔H3通过保护绝缘层120和有机层130构图形成以曝露虚拟构图DP3。虚拟构图DP3有多层结构,包括第一虚拟构图DP1和形成在第一虚拟构图DP1上的第二虚拟构图DP2。第一虚拟构图DP1由沟道层形成。第二虚拟构图DP2由第二金属层形成。虚拟构图DP3通过采用沟道层和第二金属层的掩模同步构图形成。According to FIGS. 1 and 13, the bonding part 220 including the third hole H3 is formed in the first circuit area CA1 of the display substrate 100h. The third hole H3 of the bonding part 220 is formed by patterning the protective insulating layer 120 and the organic layer 130 to expose the dummy pattern DP3. The virtual composition DP3 has a multi-layer structure including a first virtual composition DP1 and a second virtual composition DP2 formed on the first virtual composition DP1. The first dummy pattern DP1 is formed of a channel layer. The second dummy pattern DP2 is formed of the second metal layer. The dummy pattern DP3 is formed by simultaneous patterning using masks of the channel layer and the second metal layer.

因此,导电粘结层150粘结到虚拟构图DP3的第二虚拟构图DP2,然后粘结到保护绝缘层120和有机层130。进一步的,如上面所述,由于金属材料和有机材料之间的粘结力的较好特性,第二金属层形成的第二虚拟构图DP2和导电粘结件150之间的粘结力较大。相应的,有机层130和保护绝缘层120之间的粘结力加强。Accordingly, the conductive adhesive layer 150 is bonded to the second dummy pattern DP2 of the dummy pattern DP3 , and then bonded to the protective insulating layer 120 and the organic layer 130 . Further, as mentioned above, due to the better characteristics of the bonding force between the metal material and the organic material, the bonding force between the second virtual pattern DP2 formed by the second metal layer and the conductive bonding member 150 is relatively large. . Correspondingly, the adhesion between the organic layer 130 and the protective insulating layer 120 is strengthened.

结果,安装在第一电路区域CA1的源极IC(未示出)和衬垫211之间的粘结力加强,从而改进驱动可靠性。As a result, an adhesive force between a source IC (not shown) mounted on the first circuit area CA1 and the pad 211 is strengthened, thereby improving driving reliability.

数据线DL,形成在显示基板100h的显示区域DA内的开关元件TFT的源电极DI和漏电极DE,通过采用掩模构图沟道层和第二金属层形成。因此,数据线DL、源电极SE和漏电极DE有多层结构,包括沟道层和形成在沟道层上的第二金属层。The data line DL, the source electrode DI and the drain electrode DE of the switching element TFT formed in the display area DA of the display substrate 100h are formed by patterning the channel layer and the second metal layer using a mask. Therefore, the data line DL, the source electrode SE, and the drain electrode DE have a multilayer structure including a channel layer and a second metal layer formed on the channel layer.

图14是根据本发明第十一典型实施例的显示器的部分截面图。14 is a partial sectional view of a display according to an eleventh exemplary embodiment of the present invention.

根据图13和14,显示基板100i可进一步包括形成在虚拟构图DP3下的阶梯补偿构图SP。阶梯补偿构图SP包含在由第一金属层形成的第一金属构图内。阶梯补偿构图SP减少了形成在第三孔H3内的有机层130的阶梯高度。有机层130的阶梯高度通过阶梯补偿构图SP补偿,从而虚拟构图DP3和导电粘结层150之间通过第三孔H3的粘结力进一步加强。According to FIGS. 13 and 14, the display substrate 100i may further include a step compensation pattern SP formed under the dummy pattern DP3. The step compensation pattern SP is included in the first metal pattern formed of the first metal layer. The step compensation patterning SP reduces the step height of the organic layer 130 formed in the third hole H3. The step height of the organic layer 130 is compensated by the step compensation pattern SP, so that the adhesive force between the dummy pattern DP3 and the conductive adhesive layer 150 through the third hole H3 is further strengthened.

最后,如图9到14所示,虚拟构图和阶梯补偿构图可在根据本发明第二到第五典型实施例的显示器中使用,如上面根据图4到8所述。Finally, as shown in FIGS. 9 to 14 , virtual composition and step compensation composition can be used in displays according to second to fifth exemplary embodiments of the present invention, as described above with reference to FIGS. 4 to 8 .

根据此处描述的本发明典型实施例,包括多个孔的粘结部分邻近衬垫部分形成,从而通过衬垫部分和粘结件电连接的IC的粘结力加强。According to the exemplary embodiments of the present invention described herein, the bonding portion including the plurality of holes is formed adjacent to the pad portion, so that the adhesive force of the ICs electrically connected by the pad portion and the bonding member is enhanced.

本发明不应解释为限制于此处阐明的典型实施例。相反,提供这些典型实施例从而这些公开将充分和完整,且可以将本发明的范围充分的传达给本领域技术人员。The invention should not be construed as limited to the exemplary embodiments set forth herein. Rather, these exemplary embodiments are provided so that these disclosures will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

例如,显示基板的下部绝缘层例如栅极绝缘层或保护绝缘层可通过粘结部分接触导电粘结层,从而加强有机层和保护绝缘层之间的粘结力。因此,由有机层与保护绝缘层分离导致的IC和衬垫部分之间的电接触缺陷可有效降低或阻止。For example, a lower insulating layer of the display substrate, such as a gate insulating layer or a protective insulating layer, may contact the conductive adhesive layer through the bonding portion, thereby strengthening the adhesive force between the organic layer and the protective insulating layer. Therefore, electrical contact defects between the IC and the pad portion caused by separation of the organic layer from the protective insulating layer can be effectively reduced or prevented.

尽管根据典型实施例,本发明已经特殊显示和描述,本领域普通技术人员可以理解,在不脱离本发明主旨和由下面的如权利要求限定的范围的情况下,这里可作出形式和细节上的各种变化和修改。While the invention has been particularly shown and described in terms of exemplary embodiments, it will be understood by those skilled in the art that changes may be made in form and detail without departing from the spirit and scope of the invention as defined in the following claims. Various changes and modifications.

Claims (65)

1, a kind of display base plate comprises:
Base substrate has the viewing area and around the outer peripheral areas of viewing area;
Be formed on the pixel electrode of viewing area;
Be formed on the liner part of outer peripheral areas;
Adhesive segment is formed on outer peripheral areas and has the formation of a plurality of holes and is close in the zone of liner part on outer peripheral areas; With
The conduction bonding piece is formed on liner part and the adhesive segment, to electrically contact liner part and ic terminal.
2,, wherein, further comprise as the display base plate in the claim 1:
Be formed on first insulation course on the base substrate; With
Be formed on the organic layer on first insulation course.
3, as the display base plate in the claim 2, each hole in wherein said a plurality of holes by the part organic layer outer peripheral areas form and
The conduction bonding piece is bonded to first insulation course that exposes to the open air by each hole.
4,, wherein, further comprise second insulation course that is formed on the base substrate as the display base plate in the claim 2.
5, as the display base plate in the claim 4, each hole in wherein said a plurality of holes by being formed on outer peripheral areas first insulation course and the part of organic layer forms and
The conduction bonding piece is bonded to second insulation course that exposes to the open air by each hole.
6, as the display base plate in the claim 4, each hole in wherein said a plurality of holes by being formed on outer peripheral areas first insulation course and the synchronous composition of organic layer forms and
Display base plate further comprises the virtual composition that is exposed to the open air by each hole.
7, as the display base plate in the claim 6, wherein, further comprise on-off element, it comprises the channel layer of the pixel electrode that is electrically connected to the first metal layer formation and source electrode and the drain electrode that second metal level forms.
8, as the display base plate in the claim 7, wherein virtual composition forms by the channel layer composition.
9, as the display base plate in the claim 7, wherein virtual composition forms by the second metal level composition.
10, as the display base plate in the claim 7, wherein virtual composition is a sandwich construction, forms by the channel layer composition and the second metal level composition.
11,, wherein, further comprise the ladder compensation composition that is formed on the base substrate as the display base plate in the claim 7.
12, as the display base plate in the claim 11, wherein ladder compensation composition forms by the first metal layer composition.
13, as the display base plate in the claim 4, each hole in wherein said a plurality of holes form by the synchronous composition of the part organic layer, first insulation course and second insulation course that are formed on outer peripheral areas and
The conduction bonding piece is bonded to second insulation course that exposes to the open air by each hole.
14, as the display base plate in the claim 2, wherein pixel electrode comprises transparency electrode and reflecting electrode.
15, as the display base plate in the claim 14, wherein organic layer is formed on the reflecting electrode.
16, as the display base plate in the claim 15, wherein organic layer has formation recessed composition and protruding composition thereon.
17, as the display base plate in the claim 2, wherein:
First's organic layer with first thickness is formed on the outer peripheral areas with liner part,
Second portion with organic layer of second thickness be formed on have pixel electrode form thereon the viewing area and
Second thickness of the second portion of organic layer is greater than first thickness of first's organic layer.
18,, wherein, further comprise the grid circuit part that is formed on outer peripheral areas as the display base plate in the claim 2.
19,, wherein be formed on the part organic layer cover gate circuit part of outer peripheral areas as the display base plate in the claim 18.
20, a kind of display base plate comprises:
Base substrate has the viewing area and around the outer peripheral areas of viewing area;
Be formed on the pixel electrode on the viewing area;
Be formed on the liner part on the outer peripheral areas;
Circuit part is formed on outer peripheral areas and has the formation of a plurality of holes in the zone of the contiguous liner part of outer peripheral areas; With
Be installed in the integrated circuit on the circuit part.
21,, wherein, further comprise as the display base plate in the claim 20:
Be formed on first insulation course on the base substrate; With
Be formed on the organic layer on first insulation course.
22, as the display base plate in the claim 21, each hole in wherein said a plurality of holes forms in outer peripheral areas by the part organic layer.
23,, wherein, further comprise second insulation course that is formed on the base substrate as the display base plate in the claim 21.
24, as the display base plate in the claim 23, each hole in wherein said a plurality of holes by being formed on outer peripheral areas first insulation course and the part of organic layer form.
25,, wherein, further comprise the virtual composition that exposes to the open air by each hole as the display base plate in the claim 24.
26, as the display base plate in the claim 25, wherein, further comprise on-off element, this on-off element comprises the channel layer of the pixel electrode that is electrically connected to the first metal layer formation and source electrode and the drain electrode that second metal level forms.
27, as the display base plate in the claim 26, wherein virtual composition is formed by the channel layer composition.
28, as the display base plate in the claim 26, wherein virtual composition is formed by the second metal level composition.
29, as the display base plate in the claim 26, wherein virtual composition has sandwich construction, and is formed by the channel layer composition and the second metal level composition.
30,, wherein, further comprise the ladder compensation composition that is formed on the base substrate as the display base plate in the claim 26.
31, as the display base plate in the claim 30, wherein ladder compensation composition is formed by the first metal layer composition.
32, as the display base plate in the claim 23, each hole in wherein said a plurality of holes forms by the synchronous composition of the organic layer, first insulation course and second insulation course that are formed on outer peripheral areas.
33, as the display base plate in the claim 21, wherein pixel electrode comprises transparency electrode and reflecting electrode.
34, as the display base plate in the claim 33, wherein organic layer is formed on the reflecting electrode.
35, as the display base plate in the claim 34, wherein organic layer has formation recessed composition and protruding composition thereon.
36, as the display base plate in the claim 21, wherein:
First's organic layer with first thickness is formed on the outer peripheral areas with liner part,
Second portion with organic layer of second thickness form the viewing area be formed with pixel electrode thereon and
Second thickness of the second portion of organic layer is greater than first thickness of first's organic layer.
37,, wherein, further comprise the grid circuit part that is formed on the outer peripheral areas as the display base plate in the claim 21.
38,, wherein be formed on the part organic layer cover gate circuit part of outer peripheral areas as the display base plate in the claim 37.
39, the manufacture method of display base plate, this method comprises:
Form base substrate;
In the viewing area of base substrate, form on-off element;
In the outer peripheral areas of the viewing area that centers on base substrate, form the liner composition;
On base substrate, form organic layer;
The composition organic layer is to form adhesive segment on the part outer peripheral areas of contiguous liner composition, this adhesive segment has a plurality of holes and forms within it;
On base substrate, form pixel electrode;
Pixel electrode is electrically connected to on-off element and the pad electrode that is electrically connected to the liner composition; With
Form the conduction bonding piece on pad electrode and adhesive segment, this conduction bonding piece is electrically connected to pad electrode and ic terminal.
40,, wherein, further be included in and form first insulation course on the base substrate as the method in the claim 39.
41, as the method in the claim 40, the bonding piece of wherein conducting electricity is bonded to first insulation course that exposes to the open air by each hole in described a plurality of holes.
42,, wherein, further be included in and form second insulation course on the base substrate as the method in the claim 40.
43, as the method in the claim 42, wherein the formation of adhesive segment comprises synchronous composition first insulation course and organic layer.
44, as the method in the claim 43, the bonding piece of wherein conducting electricity is bonded to second insulation course that exposes to the open air by the hole.
45,, wherein, further be included in outer peripheral areas and form the grid circuit part as the method in the claim 40.
46, as the method in the claim 45, wherein the formation of organic layer has formed the organic layer of part cover gate circuit part.
47, a kind of display comprises:
Display panel comprises:
Base substrate;
Be formed on the base substrate and have the viewing area and the display base plate of outer peripheral areas;
Relative substrate towards display base plate;
Be formed on the pixel electrode on the viewing area;
Be formed on the liner part of outer peripheral areas; With
Adhesive segment is formed on the outer peripheral areas and has a plurality of holes in the zone of the contiguous liner part of the outer peripheral areas of being formed on;
Be formed on the conducting element of liner part and adhesive segment; With
Be electrically connected to the integrated circuit of liner part by conducting element.
48, as the display in the claim 47, wherein display base plate further comprises:
Be formed on first insulation course on the base substrate; With
Be formed on the first of the organic layer on first insulation course.
49, as the display in the claim 48, each hole in wherein said a plurality of holes forms by the first of the part organic layer of outer peripheral areas, and the conduction bonding piece is bonded to first insulation course that exposes to the open air by each hole.
50,, wherein, further comprise second insulation course that is formed on the base substrate as the display in the claim 48.
51, as the display in the claim 50, each hole in wherein said a plurality of holes forms by the first and part first insulation course of the part organic layer of outer peripheral areas, and
The conduction bonding piece is bonded to second insulation course that exposes to the open air by each hole.
52, as the display in the claim 50, its mesopore constitutes by first insulation course and the synchronous composition of organic layer that is formed on outer peripheral areas, and
Display base plate further comprises the virtual composition that exposes to the open air by each hole.
53, as the display in the claim 52, wherein, further comprise on-off element, it comprises the channel layer of the pixel electrode that is electrically connected to the first metal layer formation and source electrode and the drain electrode that second metal level forms.
54, as the display in the claim 53, wherein virtual composition forms by the channel layer composition.
55, as the display in the claim 53, wherein virtual composition forms by the second metal level composition.
56, as the display in the claim 53, wherein virtual composition is a sandwich construction, and forms by the channel layer and the second metal level composition.
57,, wherein, further comprise the ladder compensation composition that is formed on the base substrate as the display in the claim 53.
58, as the display in the claim 57, wherein ladder compensation composition forms by the first metal layer composition.
59, as the display in the claim 50, each hole in wherein said a plurality of holes by be formed on the synchronous composition of organic layer, first insulation course and second insulation course in the outer peripheral areas and form and
The conduction bonding piece is bonded to second insulation course that exposes to the open air by each hole.
60, as the display in the claim 48, wherein pixel electrode comprises transparency electrode and reflecting electrode.
61, as the display in the claim 60, wherein the first of organic layer is formed on the reflecting electrode.
62,, wherein be formed with recessed composition and protruding composition in the first of organic layer as the display in the claim 61.
63, as the display in the claim 60, wherein be formed with light hole in the colour filter, wherein light hole is formed on the reflecting electrode.
64, as the display in the claim 63, wherein, relatively substrate further comprises second organic layer, is formed on the reflecting electrode of the pixel electrode on the viewing area of display base plate.
65, as the display in the claim 48, wherein:
First with first's organic layer of first thickness is formed on the outer peripheral areas with liner part,
Second portion with organic layer of second thickness be formed on have that pixel electrode forms in thereon the viewing area and
Second thickness of the first of the second portion of organic layer is greater than first thickness of the first of first's organic layer.
CN2008101428980A 2007-02-22 2008-02-22 Display substrate, method of manufacturing the same and display device having the display substrate Active CN101320148B (en)

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