CN101319540A - Polystyrene insulating brick and its production method and use method - Google Patents
Polystyrene insulating brick and its production method and use method Download PDFInfo
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- CN101319540A CN101319540A CNA2008101264798A CN200810126479A CN101319540A CN 101319540 A CN101319540 A CN 101319540A CN A2008101264798 A CNA2008101264798 A CN A2008101264798A CN 200810126479 A CN200810126479 A CN 200810126479A CN 101319540 A CN101319540 A CN 101319540A
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- insulating brick
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- building block
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Abstract
The invention discloses a polystyrene insulating brick, a manufacturing method and an application method. The insulating brick is completely made from a polystyrene material, and is of a stereostructure; moreover, the insulating brick is provided with at least one stand column through hole from an upper surface to a lower surface and at least one transverse threading hole from a left side face to a right side face; the upper surface and the lower surface of the insulating brick are respectively provided with a convex building block spigot and a concave building block spigot which are corresponding to each other; and the left surface and the right surface of the insulating brick are respectively provided with a convex building block spigot and a concave building block spigot which are corresponding to each other. The manufacturing method manufactures the polystyrene insulating brick by means of a one-step forming mould; moreover, the polystyrene insulating brick can be used in the wall body of a less-than-five-story building, and has simple manufacturing technique, thereby reaching ideal effects in energy conservation and emission reduction; in addition, the polystyrene insulating brick has low cost, convenient construction and excellent heat insulation effect.
Description
Technical field
The present invention relates to a kind of polystyrene insulating brick and manufacture method and using method.
Background technology
China is a resource big country, and vast territory and abundant resources, aboundresources.And China also is a populous nation, has just embodied the few thing in ground and lack in face of numeral per capita, and therefore scarcity of resources economizes on resources and utilizing again of resource caused people's great attention.In China's building construction material 70% is wall body building material, wherein the loam brick dominate is produced the annual clay resource billion cubic meter more than 10 that consumes of loam brick, is equivalent to damage 500,000 mu in field approximately, simultaneously, the annual loam brick of producing of China consumes more than 7,000 ten thousand tons of standard coals.If the continued growth of solid clay brick output not only increases the energy consumption of wall body building material, and cause the heating of new building and air conditioning energy consumption to increase considerably, will seriously aggravate energy supply and demand contradiction.Therefore advance the reform of wall body building material imperative, novel wall body building material is more met improve the level of resources utilization and protection environment requirement.
Traditional loam brick clay that has drawn from, need the professional to construct, the big rapid heat dissipation of coefficient of thermal conductivity and reduce heat-insulating property, in coal-fired process, can produce toxic and harmful and materials such as dust, sulfide simultaneously, energy-saving efficiency is low, therefore, innovating the product of a kind of low energy consumption, high insulation, is the market inevitable choice.
The patent No. is 95112073.5; denomination of invention is that the Chinese patent of thermal insulation brick made of polystyrene foam plastics and manufacture method discloses a kind of thermal insulation brick made of polystyrene foam plastics and manufacture method; this invention thermal insulation brick made of polystyrene foam plastics is by polystyrene foam plastics; fibrous material; glue; air entrained agent; cement; early strength admixture; water reducing agent is formed; its manufacture method is to be about to polystyrene foam plastics; fibrous raw material is pulverized and cutting; take by weighing each component material by proportioning; the mixing plant of packing into adds water and stirs into slip; slip injects many types of chamber stock mould or big die cavity stock mould; health in the mould then; after the demoulding, dry curing.Its advantage is to utilize discarded polystyrene foam plastics to be aggregate, and cost is low, protection against the tide, freeze thawing resistance, high insulating effect, and manufacture method is rationally advanced, and is easy to operate, the efficient height.
But still there is complex manufacturing technology in this patent, and defectives such as cost height have much room for improvement.
Summary of the invention
The technical issues that need to address of the present invention just are to overcome the defective of prior art, a kind of polystyrene insulating brick and manufacture method and using method are provided, it utilizes one-time-shaped mould to produce polystyrene insulating brick, can be used as building masonry wall below 5 layers uses, production technology is simple, reach the good result of energy-saving and emission-reduction, and cost is low, easy construction, high insulating effect.
For addressing the above problem, the present invention adopts following technical scheme:
A kind of polystyrene insulating brick of the present invention, described insulating brick all is a polystyrene material, described insulating brick is a stereochemical structure, be provided with at least one column through hole from upper surface to soffit, be provided with at least one horizontal through wires hole from left surface to right flank, protruding, recessed building block seam is arranged on the upper and lower surface of insulating brick correspondence respectively, and the left and right surfaces of insulating brick correspondence respectively is arranged to protruding, recessed building block seam.
Described column through hole is circle or polygon.
Described polystyrene is foaming flame retardant type or extrusion molding flame-retardant polystyrene.
The present invention discloses a kind of manufacture method of described polystyrene insulating brick, with the polystyrene is raw material, the blowing agent and the various pigment of freon that adds French chalk, the 15-20% of mixture, the 0.0015-0.004% of the ketone of organic acid, 0.005-0.01% of sodium acid carbonate, the 0.001-0.005% of 0.001-0.008% and alcohols by weight injects the heating of insulating brick mould, the extruding one-shot forming manufactures polystyrene insulating brick after preparing burden.
The invention also discloses a kind of using method of described polystyrene insulating brick, it is bonding that described insulating brick need not cement concrete, directly build by laying bricks or stones by protruding, the recessed building block seam of insulating brick, in the column through hole, pour into steel concrete, laterally running through reinforcing bar in the through wires hole, be used to build building masonry wall below 5 layers or 5 layers.
The present invention utilizes one-time-shaped mould to produce polystyrene insulating brick, and technology is simple, and cost is low, reaches the good result of energy-saving and emission-reduction, the insulating brick quality of producing is light, intensity height, high insulating effect, build by laying bricks or stones conveniently, easy construction can be built building masonry wall below 5 layers or 5 layers.
It is that raw material adds auxiliary material and polymer that the present invention adopts polystyrene, by heating, the while injecting catalyst, make foaming flame retardant type polystyrene (EPS) or extrusion molding flame retardant type polystyrene (XPS) through foaming or extrusion technique, when the present invention is incubated fragment of brick and builds by laying bricks or stones, on it, a lower surface and a left side, right side protruding, the corresponding overlap joint of recessed building block seam, need not bonding building by laying bricks or stones, and in fragment of brick column through hole, plug cement column or metal upright post, improve the support strength of insulating brick and the bearing capacity of fragment of brick,, have high compressive strength because brick body density of material is 25 kilograms/cubic metre, coefficient of thermal conductivity is low to be 0.027w/mk, heat radiation is slow, the heat-insulating property height is 20 times of common brick, and water absorption rate is low, nontoxic, thus solved make its need not the bonding build by laying bricks or stones, the intensity height, the technical problem of good heat preservation performance and environmental protection.
Advantage of the present invention is as follows:
1, the present invention need not clay, draws materials conveniently, and protection land resources after building builds up, need not to do inner thermal insulating layer and external thermal insulation again.
2, construction technology of the present invention is simple, cubical contraction is little, intensity is high, no hollowing cracking phenomena, and the little heat radiation of coefficient of thermal conductivity is slow, has promoted heat-insulating property; Simultaneously weatherability and easy application property height, in the construction the little difficult contraction of bounce-back property dry and cracked, guaranteed wall quality.
3, the present invention adopts the electric energy manufacturing, and Nonpoisonous, non-environmental-pollution is pollution-free, integrates functions such as the moistureproof sound-absorbing of heat insulation heat preservation energy-saving, is widely used in factory building, storehouse, freezer, workshop, private residence, villa and public lavatory etc., and the tool practicality.
The present invention has realized full cast-in-situ concrete shear wall, strong antidetonation, and body of wall is firmer, and building costs is lower than frame construction external wall outer insulation and other traditional building energy conservation modes.Insulation layer of the present invention and body of wall are integrated, realize the no any heat bridge of inside and outside insulation, thereby have reached the purpose of building energy conservation, low energy consumption.
The specific embodiment
Embodiment 1 insulating brick structure
A kind of polystyrene insulating brick of the present invention, described insulating brick all is a polystyrene material, described insulating brick is a stereochemical structure, be provided with at least one column through hole from upper surface to soffit, be provided with at least one horizontal through wires hole from left surface to right flank, protruding, recessed building block seam is arranged on the upper and lower surface of insulating brick correspondence respectively, and the left and right surfaces of insulating brick correspondence respectively is arranged to protruding, recessed building block seam.
Described column through hole is circle or polygon.
Described polystyrene is foaming flame retardant type or extrusion molding flame-retardant polystyrene.
The manufacturing of embodiment 2 insulating bricks
With the polystyrene is raw material, the blowing agent and the various pigment of freon that adds French chalk, the 15-20% of mixture, the 0.0015-0.004% of the ketone of organic acid, 0.005-0.01% of sodium acid carbonate, the 0.001-0.005% of 0.001-0.008% and alcohols by weight injects the heating of insulating brick mould, the extruding one-shot forming manufactures polystyrene insulating brick after preparing burden.
The use of embodiment 3 insulating bricks
It is bonding that the insulating brick made from embodiment 2 need not cement concrete, directly builds by laying bricks or stones by protruding, the recessed building block seam of insulating brick, pours into steel concrete in the column through hole, runs through reinforcing bar in horizontal through wires hole, is used to build building masonry wall below 5 layers or 5 layers.
The present invention utilizes one-time-shaped mould to produce polystyrene insulating brick, and technology is simple, and cost is low, reaches the good result of energy-saving and emission-reduction, the insulating brick quality of producing is light, intensity height, high insulating effect, build by laying bricks or stones conveniently, easy construction can be built building masonry wall below 5 layers or 5 layers.
It is that raw material adds auxiliary material and polymer that the present invention adopts polystyrene, by heating, the while injecting catalyst, make foaming flame retardant type polystyrene (EPS) or extrusion molding flame retardant type polystyrene (XPS) through foaming or extrusion technique, when the present invention is incubated fragment of brick and builds by laying bricks or stones, on it, a lower surface and a left side, right side protruding, the corresponding overlap joint of recessed building block seam, need not bonding building by laying bricks or stones, and in fragment of brick column through hole, plug cement column or metal upright post, improve the support strength of insulating brick and the bearing capacity of fragment of brick, because brick body density of material is 25 kilograms/cubic metre, has high compressive strength, if can also be as the product that can be recycled with metal upright post.Coefficient of thermal conductivity is low, and heat radiation is slow, heat-insulating property is high, is 20 times of common brick, and water absorption rate is low, and is nontoxic, thus solved make its need not to bond build by laying bricks or stones, the technical problem of intensity height, good heat preservation performance and environmental protection.
Polystyrene insulating brick that the present invention makes and domestic external wall outer insulation K value are relatively
Unit: W/m
2.K
What utilize that polystyrene insulating brick of the present invention builds up is 100% adiabatic house, and energy-conservation 70% (German energy conservation standard) is higher than domestic energy-conservation 50% and the standard of Beijing energy-conservation 65%.
It should be noted that at last: above embodiment only in order to the explanation the present invention and and unrestricted technical scheme described in the invention; Therefore, although this manual has been described in detail the present invention with reference to each above-mentioned embodiment,, those of ordinary skill in the art should be appreciated that still and can make amendment or be equal to replacement the present invention; And all do not break away from the technical scheme and the improvement thereof of the spirit and scope of the present invention, all should be encompassed in the claim scope of the present invention.
Claims (5)
1, a kind of polystyrene insulating brick, it is characterized in that: described insulating brick all is a polystyrene material, described insulating brick is a stereochemical structure, be provided with at least one column through hole from upper surface to soffit, be provided with at least one horizontal through wires hole from left surface to right flank, protruding, recessed building block seam is arranged on the upper and lower surface of insulating brick correspondence respectively, and the left and right surfaces of insulating brick correspondence respectively is arranged to protruding, recessed building block seam.
2, polystyrene insulating brick as claimed in claim 1 is characterized in that: described column through hole is circle or polygon.
3, polystyrene insulating brick as claimed in claim 1 is characterized in that: described polystyrene is foaming flame retardant type or extrusion molding flame-retardant polystyrene.
4, a kind of manufacture method of the arbitrary described polystyrene insulating brick as claim 1-3, it is characterized in that: be raw material with the polystyrene, the blowing agent and the various pigment of freon that adds French chalk, the 15-20% of mixture, the 0.0015-0.004% of the ketone of organic acid, 0.005-0.01% of sodium acid carbonate, the 0.001-0.005% of 0.001-0.008% and alcohols by weight injects the heating of insulating brick mould, the extruding one-shot forming manufactures polystyrene insulating brick after preparing burden.
5, as the using method of arbitrary described polystyrene insulating brick of claim 1-3, it is characterized in that: it is bonding that described insulating brick need not cement concrete, directly build by laying bricks or stones by protruding, the recessed building block seam of insulating brick, in the column through hole, pour into steel concrete, laterally running through reinforcing bar in the through wires hole, be used to build building masonry wall below 5 layers or 5 layers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101264798A CN101319540A (en) | 2008-07-04 | 2008-07-04 | Polystyrene insulating brick and its production method and use method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101264798A CN101319540A (en) | 2008-07-04 | 2008-07-04 | Polystyrene insulating brick and its production method and use method |
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| CN101319540A true CN101319540A (en) | 2008-12-10 |
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| CNA2008101264798A Pending CN101319540A (en) | 2008-07-04 | 2008-07-04 | Polystyrene insulating brick and its production method and use method |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102011458A (en) * | 2010-11-23 | 2011-04-13 | 沈阳建筑大学 | Heat bridge-free lattice type self-insulation building block |
| CN103042649A (en) * | 2012-12-24 | 2013-04-17 | 舒阳 | Method and system for filling polystyrene foam material in hollow brick |
| CN103435291A (en) * | 2013-07-16 | 2013-12-11 | 汪永辉 | Fire retardant foam wall body insulation board and preparation method thereof |
| CN103450578A (en) * | 2013-07-16 | 2013-12-18 | 汪永辉 | Thermal insulation particle fireproof insulation board and preparation method of same |
| CN104558875A (en) * | 2014-12-26 | 2015-04-29 | 神盾防火科技有限公司 | Non-combustible grade-A polystyrene roof insulation material |
| CN104563381A (en) * | 2014-12-26 | 2015-04-29 | 济南大学 | Preparation method for extruded polystyrene (XPS)-foaming cement composite self-thermal-insulation vertical wall building block |
| CN104592661A (en) * | 2014-12-26 | 2015-05-06 | 神盾防火科技有限公司 | Preparation method of polystyrene light-weight thermal-insulation sound-insulation wall building block and building block prepared by same |
| CN104610676A (en) * | 2014-12-26 | 2015-05-13 | 神盾防火科技有限公司 | Polystyrene color steel sandwich panel |
| CN104610675A (en) * | 2014-12-26 | 2015-05-13 | 神盾防火科技有限公司 | Polystyrene class A non-flammable micro-foam ceiling |
| CN104693632A (en) * | 2014-12-26 | 2015-06-10 | 神盾防火科技有限公司 | A-level non-combustible external wall insulation board |
| CN105569254A (en) * | 2015-10-08 | 2016-05-11 | 尹胜次 | Retardant insulation block and a method of manufacturing the one-piece |
-
2008
- 2008-07-04 CN CNA2008101264798A patent/CN101319540A/en active Pending
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102011458A (en) * | 2010-11-23 | 2011-04-13 | 沈阳建筑大学 | Heat bridge-free lattice type self-insulation building block |
| CN103042649A (en) * | 2012-12-24 | 2013-04-17 | 舒阳 | Method and system for filling polystyrene foam material in hollow brick |
| CN103435291A (en) * | 2013-07-16 | 2013-12-11 | 汪永辉 | Fire retardant foam wall body insulation board and preparation method thereof |
| CN103450578A (en) * | 2013-07-16 | 2013-12-18 | 汪永辉 | Thermal insulation particle fireproof insulation board and preparation method of same |
| CN103435291B (en) * | 2013-07-16 | 2016-02-03 | 汪永辉 | A kind of Fire retardant foam wall body insulation board and preparation method thereof |
| CN103450578B (en) * | 2013-07-16 | 2015-12-09 | 汪永辉 | A kind of heat-insulating granules fireproof heated board and preparation method thereof |
| CN104610675A (en) * | 2014-12-26 | 2015-05-13 | 神盾防火科技有限公司 | Polystyrene class A non-flammable micro-foam ceiling |
| CN104610676A (en) * | 2014-12-26 | 2015-05-13 | 神盾防火科技有限公司 | Polystyrene color steel sandwich panel |
| CN104592661A (en) * | 2014-12-26 | 2015-05-06 | 神盾防火科技有限公司 | Preparation method of polystyrene light-weight thermal-insulation sound-insulation wall building block and building block prepared by same |
| CN104693632A (en) * | 2014-12-26 | 2015-06-10 | 神盾防火科技有限公司 | A-level non-combustible external wall insulation board |
| CN104563381A (en) * | 2014-12-26 | 2015-04-29 | 济南大学 | Preparation method for extruded polystyrene (XPS)-foaming cement composite self-thermal-insulation vertical wall building block |
| CN104558875A (en) * | 2014-12-26 | 2015-04-29 | 神盾防火科技有限公司 | Non-combustible grade-A polystyrene roof insulation material |
| CN104558875B (en) * | 2014-12-26 | 2017-10-17 | 神盾防火科技有限公司 | The non-ignitable roof insulation material of A grades of polystyrene |
| CN104610676B (en) * | 2014-12-26 | 2017-11-21 | 神盾防火科技有限公司 | A kind of polystyrene chromatic steel sandwich plate |
| CN104693632B (en) * | 2014-12-26 | 2017-11-21 | 神盾防火科技有限公司 | A kind of non-ignitable external wall insulation of A levels |
| CN104592661B (en) * | 2014-12-26 | 2017-11-21 | 神盾防火科技有限公司 | The preparation method of polystyrene light insulating sound deafening wall block and gained building block |
| CN104610675B (en) * | 2014-12-26 | 2017-11-21 | 神盾防火科技有限公司 | A kind of non-ignitable microvesicle ceiling of polystyrene A levels |
| CN105569254A (en) * | 2015-10-08 | 2016-05-11 | 尹胜次 | Retardant insulation block and a method of manufacturing the one-piece |
| CN105569254B (en) * | 2015-10-08 | 2017-04-26 | 尹胜次 | Retardant insulation block and a method of manufacturing the one-piece |
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