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CN101315497B - Display panel and method for manufacturing the same - Google Patents

Display panel and method for manufacturing the same Download PDF

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Publication number
CN101315497B
CN101315497B CN2008101316063A CN200810131606A CN101315497B CN 101315497 B CN101315497 B CN 101315497B CN 2008101316063 A CN2008101316063 A CN 2008101316063A CN 200810131606 A CN200810131606 A CN 200810131606A CN 101315497 B CN101315497 B CN 101315497B
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substrate
display panel
location
location structure
structures
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CN101315497A (en
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谢明哲
朱智伟
王世育
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AUO Corp
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AU Optronics Corp
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Abstract

The invention provides a display panel and a manufacturing method thereof. The display panel comprises a first substrate, a second substrate, a liquid crystal layer, a plurality of positioning structures and a plurality of spacing balls. The second substrate is arranged in parallel with the first substrate. The liquid crystal layer is arranged between the first substrate and the second substrate. The plurality of positioning structures are arranged on the first substrate in an array manner. The spacing balls are distributed between the first substrate and the second substrate, are adjacent to the positioning structures, and are contacted with the first substrate and the second substrate so as to space the first substrate and the second substrate at a preset gap. Wherein the spacing between adjacent locating structures is less than the diameter of each spacer ball. According to the display panel and the manufacturing method thereof, the positioning structure is arranged, so that in the drying process of the liquid and the spacing balls, the liquid drives the spacing balls to gather towards the positioning structure through surface tension. The spacer balls can be accurately arranged in the shading area, and the production yield of the display panel is greatly increased.

Description

显示面板及其制造方法 Display panel and manufacturing method thereof

技术领域technical field

本发明是有关于一种显示面板及其制造方法,且特别是有关于一种液晶显示面板及其制造方法。The present invention relates to a display panel and its manufacturing method, and in particular to a liquid crystal display panel and its manufacturing method.

背景技术Background technique

随着平面显示科技的发展,液晶显示面板越来越广泛应用于各式电子产品中。请参照图1,其绘示一种传统液晶显示面板900的示意图。液晶显示面板900包括薄膜晶体管基板910、彩色滤光片基板920、液晶层930及数个间隔球950。液晶层930及间隔球950是设置于薄膜晶体管基板910及彩色滤光片基板920之间。由于液晶层930是为软性材质,而间隔球950可由硬性材质,或是其他略软材质所构成,通过间隔球950的支撑,可以使得薄膜晶体管基板910及彩色滤光片基板920在各个位置均维持于一预定间隙。With the development of flat panel display technology, liquid crystal display panels are more and more widely used in various electronic products. Please refer to FIG. 1 , which shows a schematic diagram of a conventional liquid crystal display panel 900 . The liquid crystal display panel 900 includes a thin film transistor substrate 910 , a color filter substrate 920 , a liquid crystal layer 930 and several spacer balls 950 . The liquid crystal layer 930 and the spacer balls 950 are disposed between the TFT substrate 910 and the color filter substrate 920 . Since the liquid crystal layer 930 is made of a soft material, the spacer ball 950 can be made of a hard material or other slightly soft material. With the support of the spacer ball 950, the thin film transistor substrate 910 and the color filter substrate 920 can be positioned at various positions. are maintained at a predetermined interval.

由于间隔球950将会影响光线折射方向,因此间隔球950较佳是设置于液晶显示面板900的遮光区A91内,而亦可设置于显示区A92内较不影响显示的区域。以图1为例,部分的间隔球950已超出遮光区A91之外,改变预定间隙,将影响液晶显示面板900的显示品质。因此,如何将间隔球950精准地设置于遮光区A91内已成为长久以来一项严苛的挑战。Since the spacer balls 950 will affect the direction of light refraction, the spacer balls 950 are preferably disposed in the light-shielding area A91 of the liquid crystal display panel 900 , and may also be disposed in an area that does not affect the display in the display area A92 . Taking FIG. 1 as an example, part of the spacer balls 950 have exceeded the light-shielding area A91 , changing the predetermined gap will affect the display quality of the liquid crystal display panel 900 . Therefore, how to precisely place the spacer balls 950 in the light-shielding area A91 has become a long-standing severe challenge.

发明内容Contents of the invention

本发明是有关于一种显示面板及其制造方法,是透过定位结构的设置,使得液体与间隔球在干燥过程中,液体将带动间隔球朝向定位结构聚集。不仅可精准地将间隔球设置于遮光区内,更大幅增加显示面板的生产良率。The invention relates to a display panel and a manufacturing method thereof. Through the setting of the positioning structure, the liquid will drive the spacer balls to gather towards the positioning structure during the drying process of the liquid and the spacer balls. Not only can the spacer balls be accurately placed in the light-shielding area, but also the production yield of the display panel can be greatly increased.

根据本发明的目的提出一种显示面板。显示面板包括一第一基板、一第二基板、一液晶层、数个定位结构及数个间隔球。第二基板是与第一基板平行设置。液晶层是设置于第一基板及第二基板之间。所述多个定位结构是阵列式排列设置于第一基板上。所述多个间隔球是分布于第一基板及第二基板之间且邻近于所述多个定位结构,并接触于第一基板及第二基板,以间隔第一基板及第二基板于一预定间隙。其中,各所述定位结构的宽度小于各所述间隔球的直径,相邻的定位结构的间距小于各个间隔球的直径。According to the object of the present invention, a display panel is proposed. The display panel includes a first substrate, a second substrate, a liquid crystal layer, several positioning structures and several spacer balls. The second substrate is arranged parallel to the first substrate. The liquid crystal layer is arranged between the first substrate and the second substrate. The plurality of positioning structures are arranged in an array on the first substrate. The plurality of spacer balls are distributed between the first substrate and the second substrate and are adjacent to the plurality of positioning structures, and are in contact with the first substrate and the second substrate, so as to space the first substrate and the second substrate in one Book a gap. Wherein, the width of each positioning structure is smaller than the diameter of each spacer ball, and the distance between adjacent positioning structures is smaller than the diameter of each spacer ball.

根据本发明的目的另提出一种显示面板的制造方法。显示面板的制造方法包括以下步骤:提供一第一基板;形成数个定位结构,所述多个定位结构是阵列式排列设置于第一基板上;喷洒一液体及数个间隔球于第一基板上,其中各所述定位结构的宽度小于各所述间隔球的直径,相邻的所述多个定位结构的间距小于各个间隔球的直径;干燥第一基板,以挥发液体,并使所述多个间隔球聚集于所述多个定位结构的附近。成对组合第一基板及一第二基板,其中所述多个间隔球接触于第一基板及第二基板,以间隔第一基板及第二基板于一预定间隙。According to the purpose of the present invention, another method for manufacturing a display panel is provided. The manufacturing method of the display panel includes the following steps: providing a first substrate; forming several positioning structures, and the plurality of positioning structures are arranged in an array on the first substrate; spraying a liquid and several spacer balls on the first substrate above, wherein the width of each of the positioning structures is smaller than the diameter of each of the spacer balls, and the distance between the adjacent positioning structures is smaller than the diameter of each of the spacer balls; dry the first substrate to volatilize the liquid, and make the A plurality of spacer balls are gathered near the plurality of positioning structures. Combining the first substrate and a second substrate in pairs, wherein the plurality of spacer balls are in contact with the first substrate and the second substrate to separate the first substrate and the second substrate at a predetermined gap.

本发明的显示面板及其制造方法,是透过定位结构的设置,使得液体与间隔球在干燥过程中,液体将通过表面张力带动间隔球朝向定位结构聚集。不仅可精准地将间隔球设置于遮光区内,更大幅增加显示面板的生产良率。In the display panel and its manufacturing method of the present invention, through the arrangement of the positioning structure, during the drying process of the liquid and the spacer balls, the liquid will drive the spacer balls to accumulate toward the positioning structure through surface tension. Not only can the spacer balls be accurately placed in the light-shielding area, but also the production yield of the display panel can be greatly increased.

附图说明Description of drawings

图1绘示一种传统液晶显示面板的示意图;FIG. 1 shows a schematic diagram of a conventional liquid crystal display panel;

图2绘示本发明第一实施例的显示面板的侧视图;FIG. 2 shows a side view of a display panel according to a first embodiment of the present invention;

图3绘示图2的第一基板及定位结构的示意图;FIG. 3 shows a schematic diagram of the first substrate and the positioning structure of FIG. 2;

图4绘示喷洒液体及间隔球于图3的第一基板及定位结构上的示意图;FIG. 4 shows a schematic diagram of spraying liquid and spacer balls on the first substrate and positioning structure of FIG. 3;

图5绘示图4的液体干燥后的示意图;FIG. 5 shows a schematic diagram of the dried liquid in FIG. 4;

图6绘示图4的定位结构与间隔球的放大示意图;FIG. 6 shows an enlarged schematic diagram of the positioning structure and spacer balls in FIG. 4;

图7绘示图3的定位结构的制造方法的流程图;Fig. 7 depicts a flowchart of a manufacturing method of the positioning structure of Fig. 3;

图8A~图8F绘示图7各步骤的示意图;8A to 8F are schematic diagrams illustrating the steps in FIG. 7;

图9绘示第二实施例的第一基板及定位结构的示意图;9 shows a schematic diagram of a first substrate and a positioning structure of a second embodiment;

图10绘示第三实施例的第一基板及定位结构的示意图;FIG. 10 shows a schematic diagram of a first substrate and a positioning structure of a third embodiment;

图11绘示第四实施例的第一基板及定位结构的示意图;FIG. 11 shows a schematic diagram of a first substrate and a positioning structure of a fourth embodiment;

图12绘示图11的定位结构的放大图;Fig. 12 depicts an enlarged view of the positioning structure of Fig. 11;

图13绘示第五实施例的定位结构的形成方法的流程图;FIG. 13 shows a flowchart of a method for forming a positioning structure of a fifth embodiment;

图14A~图14G绘示图13各步骤的示意图;14A to 14G are schematic diagrams illustrating the steps in FIG. 13;

图15绘示第六实施例的定位结构的形成方法的流程图;FIG. 15 shows a flow chart of a method for forming a positioning structure of the sixth embodiment;

图16A~图16G绘示图15各步骤的示意图;16A to 16G are schematic diagrams illustrating the steps in FIG. 15;

图17绘示第七实施例的定位结构的形成方法的流程图;以及FIG. 17 shows a flow chart of the method for forming the positioning structure of the seventh embodiment; and

图18A~图18E绘示图17各步骤的示意图。18A to 18E are schematic diagrams of the steps in FIG. 17 .

附图标号:Figure number:

100:显示面板100: display panel

110、210、310、410、510、610、710:第一基板110, 210, 310, 410, 510, 610, 710: first substrate

110a、210a、310a、410a:第一基板的表面110a, 210a, 310a, 410a: surface of the first substrate

120:第二基板120: second substrate

130、930:液晶层130, 930: liquid crystal layer

140、240、340、440、540、640、740:定位结构140, 240, 340, 440, 540, 640, 740: positioning structure

150:间隔球150: spacer ball

160:液体160: Liquid

171、571、671:第一金属线路171, 571, 671: first metal line

172、572、672:第二金属线路172, 572, 672: second metal line

172’:柱状凸块172': Stud bump

173、573、673:绝缘层173, 573, 673: insulating layer

174、574、674、774:保护层174, 574, 674, 774: protective layer

175、575、675、775:透明电极层175, 575, 675, 775: transparent electrode layer

210b:凹槽210b: Groove

574’、674’:凹洞574', 674': pits

780:黑色遮光矩阵780: black shading matrix

791:红色光刻胶材料791: Red photoresist material

792:绿色光刻胶材料792: Green photoresist material

793:蓝色光刻胶材料793: blue photoresist material

790:彩色光刻胶材料790: Color photoresist material

900:液晶显示面板900: Liquid crystal display panel

910:薄膜晶体管基板910: thin film transistor substrate

920:彩色滤光片基板920: Color filter substrate

950:间隔球950: spacer ball

A11、A91:遮光区A11, A91: shading area

A12、A92:显示区A12, A92: display area

B11:间隔球的直径B11: Diameter of spacer ball

B12:间隔球的半径B12: Radius of spacer ball

D11:相邻两个定位结构的间距D11: Distance between two adjacent positioning structures

D41:定位结构的宽度D41: Width of positioning structure

H11:定位结构的高度H11: Height of the positioning structure

H41:定位结构的深度H41: Depth of positioning structure

L11、L31、L41:第一直线L11, L31, L41: first straight line

L12、L32、L42:第二直线L12, L32, L42: second straight line

W11:定位结构的宽度W11: Width of the positioning structure

W41:相邻两个定位结构的间距W41: Distance between two adjacent positioning structures

具体实施方式Detailed ways

为让本发明的上述内容能更明显易懂,下文特举较佳实施例,并配合所附图式,作详细说明如下:In order to make the above content of the present invention more obvious and understandable, the following preferred embodiments are specifically cited below, and in conjunction with the accompanying drawings, the detailed description is as follows:

第一实施例first embodiment

请参照图2,其绘示本发明第一实施例的显示面板100的侧视图。显示面板100包括第一基板110、第二基板120、液晶层130、数个定位结构140及数个间隔球150。第一基板110例如是薄膜晶体管基板(Thin Film TransistorSubstrate,TFT Substrate),且第二基板120例如是彩色滤光片基板(Color FilterSubstrate)。第一基板110与第二基板120平行设置,且液晶层130是设置于第一基板110及第二基板120之间。所述多个间隔球150是分布于第一基板110及第二基板120之间,且邻近于所述多个定位结构140,并接触于第一基板110及第二基板120,以间隔第一基板110及第二基板120于一预定间隙。其中所述多个定位结构140较佳是设置于显示面板100的遮光区A11中,以使间隔球150聚集于遮光区A11内,而不会偏移至显示区A12内。Please refer to FIG. 2 , which shows a side view of the display panel 100 according to the first embodiment of the present invention. The display panel 100 includes a first substrate 110 , a second substrate 120 , a liquid crystal layer 130 , several positioning structures 140 and several spacer balls 150 . The first substrate 110 is, for example, a thin film transistor substrate (Thin Film Transistor Substrate, TFT Substrate), and the second substrate 120 is, for example, a color filter substrate (Color Filter Substrate). The first substrate 110 and the second substrate 120 are arranged in parallel, and the liquid crystal layer 130 is arranged between the first substrate 110 and the second substrate 120 . The plurality of spacer balls 150 are distributed between the first substrate 110 and the second substrate 120, and are adjacent to the plurality of positioning structures 140, and are in contact with the first substrate 110 and the second substrate 120 to space the first substrate 110 and the second substrate 120. The substrate 110 and the second substrate 120 are at a predetermined gap. The plurality of positioning structures 140 are preferably disposed in the light-shielding area A11 of the display panel 100 , so that the spacer balls 150 gather in the light-shielding area A11 and do not shift into the display area A12 .

请参照图3,其绘示图2的第一基板110及定位结构140的示意图。如图3所示,定位结构140是阵列式排列设置于第一基板110上。定位结构140例如是凸块,凸块可以是直立式柱状凸块、平躺式长条状凸块、半圆形凸块或锥状凸块。在本实施例中,定位结构140是以直立式柱状凸块为例作说明。Please refer to FIG. 3 , which shows a schematic diagram of the first substrate 110 and the positioning structure 140 in FIG. 2 . As shown in FIG. 3 , the positioning structures 140 are arranged in an array on the first substrate 110 . The positioning structure 140 is, for example, a protrusion, which may be an upright columnar protrusion, a flat elongated protrusion, a semicircular protrusion or a tapered protrusion. In this embodiment, the positioning structure 140 is illustrated by taking an upright columnar bump as an example.

如图3所示,每一个定位结构140是凸出于第一基板110的表面110a。部分的定位结构140是沿相互平行的数个第一直线L11排列,部分的定位结构140是沿相互平行的数个第二直线L12排列。其中,各条第一直线L11实质上垂直于各条第二直线L12,第一直线L11及第二直线L12交错成直角阵列结构。所述多个定位结构140则实质上位于第一直线L11及第二直线L12的各个交点,而形成点状阵列。As shown in FIG. 3 , each positioning structure 140 protrudes from the surface 110 a of the first substrate 110 . Part of the positioning structures 140 are arranged along several first straight lines L11 parallel to each other, and part of the positioning structures 140 are arranged along several second straight lines L12 parallel to each other. Wherein, each first straight line L11 is substantially perpendicular to each second straight line L12, and the first straight line L11 and the second straight line L12 are interlaced to form a right-angle array structure. The plurality of positioning structures 140 are substantially located at intersections of the first straight line L11 and the second straight line L12 , forming a dotted array.

请参照图4,其绘示喷洒液体160及间隔球150于图3的第一基板110及定位结构140上的示意图。当液体160及间隔球150一起喷洒于第一基板110及定位结构140上时,由于液体160容易与定位结构140形成表面张力差异,因此在液体160干燥过程中,液体160将带动间隔球150朝向定位结构140聚集。Please refer to FIG. 4 , which shows a schematic diagram of spraying the liquid 160 and the spacer balls 150 on the first substrate 110 and the positioning structure 140 in FIG. 3 . When the liquid 160 and the spacer balls 150 are sprayed together on the first substrate 110 and the positioning structure 140, since the liquid 160 easily forms a surface tension difference with the positioning structure 140, the liquid 160 will drive the spacer balls 150 toward The positioning structures 140 are clustered.

请参照图5,其绘示图4的液体160干燥后的示意图。当液体160完全干燥后,间隔球150则聚集于定位结构140附近。Please refer to FIG. 5 , which shows a schematic view of the dried liquid 160 in FIG. 4 . When the liquid 160 is completely dry, the spacer balls 150 gather near the positioning structure 140 .

请参照图6,其绘示图4的定位结构140与间隔球150的放大示意图。定位结构140的间距D11满足下列关系式(1),相邻的两个定位结构140的间距D11小于各个间隔球150的直径B11。相邻两个定位结构150的间距D11恰可容纳一个间隔球150,使得间隔球150不会在两个定位结构140之间来回移动。因此,在液体160干燥过程中,更可使未定位的间隔球150通过液体160的表面张力差异朝向已定位的间隔球150聚集。Please refer to FIG. 6 , which shows an enlarged schematic view of the positioning structure 140 and the spacer ball 150 in FIG. 4 . The spacing D11 of the positioning structures 140 satisfies the following relationship (1), and the spacing D11 of two adjacent positioning structures 140 is smaller than the diameter B11 of each spacer ball 150 . The distance D11 between two adjacent positioning structures 150 can just accommodate one spacer ball 150 , so that the spacer ball 150 will not move back and forth between the two positioning structures 140 . Therefore, during the drying process of the liquid 160 , the unpositioned spacer balls 150 can be gathered toward the positioned spacer balls 150 due to the surface tension difference of the liquid 160 .

D11<B11…………………………………………(1)D11<B11…………………………………(1)

另外,定位结构140的高度H11满足于下列关系式(2)及(3)时,定位结构的高度H11以间隔球150的直径B11的二十分之一作为下限,即可使已定位的间隔球150不容易跨越定位结构140。再者,定位结构140的高度H11以间隔球150的直径B11作为上限,且定位结构140的宽度W11以间隔球150的直径B11作为上限,且较佳是小于间隔球150的半径B12,可使已定位的间隔球150与未定位的间隔球150直接接触,以保持良好的聚集效果。In addition, when the height H11 of the positioning structure 140 satisfies the following relational expressions (2) and (3), the height H11 of the positioning structure takes one-twentieth of the diameter B11 of the spacer ball 150 as the lower limit, so that the positioned space The ball 150 does not easily span the locating structure 140 . Furthermore, the height H11 of the positioning structure 140 takes the diameter B11 of the spacer ball 150 as the upper limit, and the width W11 of the positioning structure 140 takes the diameter B11 of the spacer ball 150 as the upper limit, and is preferably smaller than the radius B12 of the spacer ball 150, so that The positioned spacer balls 150 are in direct contact with the unpositioned spacer balls 150 to maintain a good aggregation effect.

B11×1/20<H11<B11…………………………(2)B11×1/20<H11<B11………………………(2)

W11<B12…………………………………………(3)W11<B12…………………………………(3)

经实验结果,定位结构140的高度H11满足下列关系式(4)时,可以使已定位的间隔球150更不容易跨越定位结构140。并且,定位结构140的高度H11小于各个间隔球150的半径B12时,实验结果亦显示更可使已定位的间隔球150与未定位的间隔球150直接接触,以保持良好的聚集效果。According to the experimental results, when the height H11 of the positioning structure 140 satisfies the following relationship (4), the positioned spacer balls 150 are less likely to cross the positioning structure 140 . Moreover, when the height H11 of the positioning structure 140 is smaller than the radius B12 of each spacer ball 150 , the experimental results also show that the positioned spacer balls 150 can be directly contacted with the unpositioned spacer balls 150 to maintain a good aggregation effect.

B11×1/10<H11<B12…………………………(4)B11×1/10<H11<B12……………………(4)

其中,如图2所示,定位结构140是设置于显示面板100的遮光区A11内,显示面板110的遮光区A11例如是设置金属线路的区域或设置黑色遮光矩阵(Black Matrix)的区域。在本实施例中,定位结构140是设置于共同电极线路(Common Line)的区域内。为了清楚说明本实施例的定位结构140的制造方法,以下更以一流程图搭配数张示意图说明如下。Wherein, as shown in FIG. 2 , the positioning structure 140 is arranged in the light-shielding area A11 of the display panel 100, and the light-shielding area A11 of the display panel 110 is, for example, an area where metal lines are arranged or a black matrix (Black Matrix) is arranged. In this embodiment, the positioning structure 140 is disposed in the area of the common electrode line (Common Line). In order to clearly illustrate the manufacturing method of the positioning structure 140 of this embodiment, a flow chart and several schematic diagrams are used below to illustrate.

请同时参照图7及图8A~图8F,图7绘示图3的定位结构140的制造方法的流程图,图8A~图8F绘示图7各步骤的示意图。Please refer to FIG. 7 and FIGS. 8A-8F at the same time. FIG. 7 shows a flow chart of the manufacturing method of the positioning structure 140 in FIG. 3 , and FIGS. 8A-8F show schematic diagrams of each step in FIG. 7 .

首先,如图8A所示,在步骤S11中,提供第一基板110。First, as shown in FIG. 8A , in step S11 , a first substrate 110 is provided.

接着,如图8B所示,在步骤S12中,形成第一金属线路171于第一基板110上。在本实施例中,第一金属线路171是为共同电极线路(Common Line)。Next, as shown in FIG. 8B , in step S12 , a first metal circuit 171 is formed on the first substrate 110 . In this embodiment, the first metal line 171 is a common electrode line (Common Line).

然后,如图8C所示,在步骤S13中,形成绝缘层173于第一金属线路171上。Then, as shown in FIG. 8C , in step S13 , an insulating layer 173 is formed on the first metal line 171 .

接着,如图8D所示,在步骤S14中,形成第二金属线路172于第一金属线路之上。在此步骤同时,更形成数个与第二金属线路172材质相同的柱状凸块172’于第一金属线路171之上,其中所述多个柱状凸块172’是以图3的阵列方式排列设置于第一基板110上。Next, as shown in FIG. 8D , in step S14 , a second metal line 172 is formed on the first metal line. At the same time as this step, several stud bumps 172' of the same material as the second metal line 172 are formed on the first metal line 171, wherein the plurality of stud bumps 172' are arranged in an array as shown in FIG. 3 disposed on the first substrate 110 .

然后,如图8E所示,在步骤S15中,形成保护层174于第二金属线路172及柱状凸块172’上。Then, as shown in FIG. 8E , in step S15, a protection layer 174 is formed on the second metal line 172 and the stud bump 172'.

接着,如图8F所示,在步骤S16中,形成透明电极层175于保护层174上。至此柱状凸块172’、保护层174及透明导电层175即堆叠成数个定位结构140。Next, as shown in FIG. 8F , in step S16 , a transparent electrode layer 175 is formed on the passivation layer 174 . So far, the stud bumps 172', the protective layer 174 and the transparent conductive layer 175 are stacked to form several positioning structures 140.

虽然第一实施例的定位结构140的结构与形成方法是以上述实施方式为例作说明,然而定位结构140的结构与形成方法并不局限于上述内容,例如是以下第二~第七实施例所述的内容。兹简要整理以下实施例所述的内容如下:Although the structure and forming method of the positioning structure 140 in the first embodiment are described by taking the above-mentioned embodiment as an example, the structure and forming method of the positioning structure 140 are not limited to the above content, for example, the following second to seventh embodiments said content. The contents described in the following examples are hereby briefly organized as follows:

定位结构140除了可以凸出于第一基板110的表面110a外,定位结构140亦可以设置于第一基板110的凹槽内,请参照以下第二实施例所述的内容。In addition to the positioning structure 140 protruding from the surface 110 a of the first substrate 110 , the positioning structure 140 can also be disposed in a groove of the first substrate 110 , please refer to the content described in the second embodiment below.

此外,定位结构140除了可以是直立式的柱状凸块以外,亦可以是平躺式的长条状凸块,请参照以下第三实施例所述的内容。In addition, the positioning structure 140 may not only be an upright columnar protrusion, but also a flat elongated protrusion, please refer to the content described in the third embodiment below.

再者,定位结构140除了可以是凸块以外,亦可以是凹洞,请参照以下第四实施例所述的内容。Furthermore, the positioning structure 140 can be not only a bump, but also a concave hole, please refer to the content described in the fourth embodiment below.

此外,定位结构140的材质除了可由含有金属材料的柱状凸块172’所构成以外,亦可以由保护层174的凹洞所构成,请参照以下第五实施例及第六实施例所述的内容。In addition, the material of the positioning structure 140 can be formed not only by the stud bumps 172' containing metal materials, but also by the recesses of the protection layer 174. Please refer to the content described in the fifth and sixth embodiments below. .

再者,定位结构140除了可以形成于共同电极线路上以外,亦可以形成于栅极线路(Gate Line)上,请参照以下第六实施例所述的内容。Furthermore, the positioning structure 140 can be formed not only on the common electrode line, but also on the gate line (Gate Line), please refer to the content described in the sixth embodiment below.

并且,用以设置定位结构140的第一基板110除了可以是薄膜晶体管基板以外,第一基板110亦可以是彩色滤光片基板。对应地,定位结构140则由含有彩色光刻胶材料的凸块所构成,请参照以下第七实施例所述的内容。Moreover, in addition to the thin film transistor substrate, the first substrate 110 used for disposing the positioning structure 140 may also be a color filter substrate. Correspondingly, the positioning structure 140 is formed by bumps containing a colored photoresist material, please refer to the content described in the seventh embodiment below.

第二实施例second embodiment

请参照图9,其绘示第二实施例的第一基板210及定位结构240的示意图。本实施例与第一实施例不同之处在于:本实施例的第一基板210具有凹槽210b,各个定位结构240是设置于凹槽210b内,其余相同之处不再重述。Please refer to FIG. 9 , which shows a schematic diagram of the first substrate 210 and the positioning structure 240 of the second embodiment. The difference between this embodiment and the first embodiment lies in that the first substrate 210 of this embodiment has a groove 210b, and each positioning structure 240 is disposed in the groove 210b, and the rest of the similarities will not be repeated.

如图9所示,定位结构210不一定要设置于第一基板210的表面210a上,设计者亦可以依据产品需求,将定位结构240以阵列式排列设置于凹槽210b内。当液体160及间隔球150喷洒于第一基板210及定位结构240上时(液体160及间隔球150是绘示于图4中),由于液体160容易与定位结构240及凹槽210b形成表面张力,因此在液体160干燥过程中,液体160将带动间隔球150朝向定位结构240及凹槽210b聚集。As shown in FIG. 9 , the positioning structure 210 does not have to be disposed on the surface 210 a of the first substrate 210 , and the designer can also arrange the positioning structures 240 in an array in the groove 210 b according to product requirements. When the liquid 160 and the spacer ball 150 are sprayed on the first substrate 210 and the positioning structure 240 (the liquid 160 and the spacer ball 150 are shown in FIG. 4 ), since the liquid 160 easily forms surface tension with the positioning structure 240 and the groove 210b , therefore, during the drying process of the liquid 160, the liquid 160 will drive the spacer balls 150 to accumulate towards the positioning structure 240 and the groove 210b.

第三实施例third embodiment

请参照图10,其绘示第三实施例的第一基板310及定位结构340的示意图。本实施例与第一实施例不同之处在于:各个定位结构340是为长条状凸块,其余相同之处不再重述。Please refer to FIG. 10 , which shows a schematic diagram of the first substrate 310 and the positioning structure 340 of the third embodiment. The difference between this embodiment and the first embodiment lies in that each positioning structure 340 is a strip-shaped protrusion, and the rest of the similarities will not be repeated.

如图10所示,各个定位结构340是凸出于第一基板310的表面310a。且部分的定位结构340是沿相互平行的数个第一直线L31排列,部分的定位结构340是沿相互平行的数个第二直线L32排列。所述多个定位结构340实质上沿着第一直线L31及第二直线L32交织成一网状阵列。当液体160及间隔球150喷洒于第一基板310及定位结构340上时(液体160及间隔球150是绘示于图4中),由于液体160容易与定位结构340所交织成的网状阵列形成表面张力,因此在液体160干燥过程中,液体160将带动间隔球150朝向定位结构340所交织成的网状阵列聚集。As shown in FIG. 10 , each positioning structure 340 protrudes from the surface 310 a of the first substrate 310 . And part of the positioning structures 340 are arranged along several first straight lines L31 parallel to each other, and part of the positioning structures 340 are arranged along several second straight lines L32 parallel to each other. The plurality of positioning structures 340 are substantially interwoven along the first straight line L31 and the second straight line L32 to form a mesh array. When the liquid 160 and the spacer balls 150 are sprayed on the first substrate 310 and the positioning structure 340 (the liquid 160 and the spacer balls 150 are shown in FIG. 4 ), since the liquid 160 is easily interwoven with the positioning structure 340 into a network array Surface tension is formed, so during the drying process of the liquid 160 , the liquid 160 will drive the spacer balls 150 to gather towards the network array formed by the positioning structures 340 .

第四实施例Fourth embodiment

请参照图11,其绘示第四实施例的第一基板410及定位结构440的示意图。本实施例与第一实施例不同之处在于:各个定位结构440是为凹洞,其余相同之处不再重述。Please refer to FIG. 11 , which shows a schematic diagram of the first substrate 410 and the positioning structure 440 of the fourth embodiment. The difference between this embodiment and the first embodiment lies in that each positioning structure 440 is a concave hole, and the rest of the similarities will not be repeated.

如图11所示,每一个定位结构440均由第一基板410的表面410a向下凹陷的矩形凹洞所构成,且部分的定位结构440是沿相互平行的数个第一直线L41排列,部分的定位结构440是沿相互平行的数个第二直线L42排列。所述多个定位结构440实质上沿着第一直线L41及第二直线L42交织成一阵列。As shown in FIG. 11 , each positioning structure 440 is formed by a downwardly recessed rectangular cavity on the surface 410a of the first substrate 410, and part of the positioning structures 440 are arranged along several first straight lines L41 parallel to each other. Part of the positioning structures 440 are arranged along several second straight lines L42 parallel to each other. The plurality of positioning structures 440 are substantially interwoven into an array along the first straight line L41 and the second straight line L42 .

请参照图12,其绘示图11的定位结构440的放大图。其中,定位结构440的宽度D41满足下列关系式(5)时各个定位结构440的宽度D41小于各个间隔球150的直径B11,即可使每一定位结构440仅可容纳一个间隔球150,使得间隔球150不会在定位结构440之内移动。因此,在液体160干燥过程中,更可使未定位的间隔球150通过液体160的表面张力差异朝向已定位的间隔球150聚集。Please refer to FIG. 12 , which shows an enlarged view of the positioning structure 440 in FIG. 11 . Wherein, when the width D41 of positioning structure 440 satisfies the following relationship (5), the width D41 of each positioning structure 440 is less than the diameter B11 of each spacer ball 150, so that each positioning structure 440 can only accommodate one spacer ball 150, so that the spacer Ball 150 will not move within positioning structure 440 . Therefore, during the drying process of the liquid 160 , the unpositioned spacer balls 150 can be gathered toward the positioned spacer balls 150 due to the surface tension difference of the liquid 160 .

D41<B11…………………………………………(5)D41<B11…………………………………(5)

另外,定位结构440的深度H41满足于下列关系式(6)及(7)时,定位结构的深度H41以间隔球150的直径B11的二十分之一作为下限,即可使已定位的间隔球150不容易跨越定位结构440的内壁。再者,定位结构440的深度H41以间隔球150的直径B11作为上限,且相邻两个定位结构440的间距W41以间隔球150的直径B11作为上限,且较佳是小于间隔球150的半径B12,可使已定位的间隔球150与未定位的间隔球150直接接触,以保持良好的聚集效果。In addition, when the depth H41 of the positioning structure 440 satisfies the following relational expressions (6) and (7), the depth H41 of the positioning structure takes one-twentieth of the diameter B11 of the spacer ball 150 as the lower limit, so that the positioned space The ball 150 does not easily cross the inner wall of the positioning structure 440 . Furthermore, the depth H41 of the positioning structure 440 takes the diameter B11 of the spacer ball 150 as the upper limit, and the distance W41 between two adjacent positioning structures 440 takes the diameter B11 of the spacer ball 150 as the upper limit, and is preferably smaller than the radius of the spacer ball 150 B12, the positioned spacer balls 150 can be directly contacted with the unpositioned spacer balls 150 to maintain a good aggregation effect.

B11×1/20<H41<B11…………………………(6)B11×1/20<H41<B11………………………(6)

W41<B12…………………………………………(7)W41<B12…………………………………(7)

经实验结果,定位结构440的深度H41满足下列关系式(8)时,可以使已定位的间隔球150更不容易跨越定位结构440的内壁。并且,定位结构440的深度H41小于各个间隔球150的半径B12时,实验结果亦显示更可使已定位的间隔球150与未定位的间隔球150直接接触,以保持良好的聚集效果。According to the experimental results, when the depth H41 of the positioning structure 440 satisfies the following relationship (8), it is less likely for the positioned spacer balls 150 to cross the inner wall of the positioning structure 440 . Moreover, when the depth H41 of the positioning structure 440 is smaller than the radius B12 of each spacer ball 150 , the experimental results also show that the positioned spacer balls 150 can be directly contacted with the unpositioned spacer balls 150 to maintain a good aggregation effect.

B11×1/10<H41<B12…………………………(8)B11×1/10<H41<B12……………………(8)

第五实施例fifth embodiment

请同时参照图13及图14A~图14G,图13绘示第五实施例的定位结构540的形成方法的流程图,图14A~图14G绘示图13各步骤的示意图。本实施例与第一实施例不同之处在于:定位结构540的形成方式是采用刻蚀保护层574的方式,并且定位结构540是采用第四实施例的结构,其余相同之处不再重述。Please refer to FIG. 13 and FIGS. 14A to 14G at the same time. FIG. 13 is a flow chart of the method for forming the positioning structure 540 of the fifth embodiment, and FIGS. 14A to 14G are schematic diagrams of each step in FIG. 13 . The difference between this embodiment and the first embodiment is that the positioning structure 540 is formed by etching the protection layer 574, and the positioning structure 540 adopts the structure of the fourth embodiment, and the rest of the similarities will not be repeated. .

首先,如图14A所示,在步骤S51中,提供第一基板510。First, as shown in FIG. 14A, in step S51, a first substrate 510 is provided.

接着,如图14B所示,在步骤S52中,形成第一金属线路571于第一基板510上。在本实施例中,第一金属线路571是为共同电极线路。Next, as shown in FIG. 14B , in step S52 , a first metal circuit 571 is formed on the first substrate 510 . In this embodiment, the first metal line 571 is a common electrode line.

然后,如图14C所示,在步骤S53中,形成绝缘层573于第一金属线路571上。Then, as shown in FIG. 14C , in step S53 , an insulating layer 573 is formed on the first metal line 571 .

接着,如图14D所示,在步骤S54中,形成第二金属线路572于第一金属线路571之上。Next, as shown in FIG. 14D , in step S54 , a second metal line 572 is formed on the first metal line 571 .

然后,如图14E所示,在步骤S55中,形成保护层574于第二金属线路572上。Then, as shown in FIG. 14E , in step S55 , a protection layer 574 is formed on the second metal line 572 .

接着,如图14F所示,在步骤S56中,刻蚀保护层574,以形成数个矩形凹洞574’。所述多个矩形凹洞574’例如是采用第四实施例的排列方式。Next, as shown in FIG. 14F , in step S56, the protection layer 574 is etched to form several rectangular cavities 574'. The plurality of rectangular cavities 574', for example, adopts the arrangement of the fourth embodiment.

然后,如图14G所示,在步骤S57中,形成透明电极层575于保护层574及其矩形凹洞574’上。至此,对应于矩形凹洞574’的凹陷处即形成定位结构540。Then, as shown in FIG. 14G , in step S57, a transparent electrode layer 575 is formed on the protective layer 574 and its rectangular cavity 574'. So far, the positioning structure 540 is formed at the depression corresponding to the rectangular cavity 574'.

第六实施例Sixth embodiment

请同时参照图15及图16A~图16G,图15绘示第六实施例的定位结构640的形成方法的流程图,图16A~图16G绘示图15各步骤的示意图。本实施例与第一实施例不同之处在于:第一金属线路671是作为栅极线路且定位结构640是形成于作为栅极线路的第一金属线路671之上,其余相同之处不再重述。Please refer to FIG. 15 and FIGS. 16A-16G at the same time. FIG. 15 shows a flow chart of the method for forming the positioning structure 640 of the sixth embodiment, and FIGS. 16A-16G show schematic diagrams of the steps in FIG. 15 . The difference between this embodiment and the first embodiment is that the first metal line 671 is used as a gate line and the positioning structure 640 is formed on the first metal line 671 as a gate line, and the rest of the same points are not repeated. stated.

首先,如图16A所示,在步骤S61中,提供第一基板610。First, as shown in FIG. 16A, in step S61, a first substrate 610 is provided.

首先,如图16B所示,在步骤S62中,形成第一金属线路671于第一基板610上。在本实施例中,第一金属线路671是为栅极线路。First, as shown in FIG. 16B , in step S62 , a first metal circuit 671 is formed on the first substrate 610 . In this embodiment, the first metal line 671 is a gate line.

然后,如图16C所示,在步骤S63中,形成绝缘层673于第一金属线路671上。Then, as shown in FIG. 16C , in step S63 , an insulating layer 673 is formed on the first metal line 671 .

接着,如图16D所示,在步骤S64中,形成第二金属线路672于第一金属线路673之上。Next, as shown in FIG. 16D , in step S64 , a second metal line 672 is formed on the first metal line 673 .

然后,如图16E所示,在步骤S65中,形成保护层674于第二金属线路672上。Then, as shown in FIG. 16E , in step S65 , a protection layer 674 is formed on the second metal line 672 .

接着,如图16F所示,在步骤S66中,刻蚀保护层674,以形成数个矩形凹洞674’。所述多个矩形凹洞674’的排列方式是可采用第四实施例的排列方式。Next, as shown in FIG. 16F , in step S66, the protective layer 674 is etched to form several rectangular cavities 674'. The arrangement of the plurality of rectangular cavities 674' can adopt the arrangement of the fourth embodiment.

然后,如图16G所示,在步骤S67中,形成透明电极层675于保护层674及其矩形凹洞674’上。Then, as shown in FIG. 16G , in step S67, a transparent electrode layer 675 is formed on the protective layer 674 and its rectangular cavity 674'.

至此,即对应于矩形凹洞674’处的凹陷处即形成了定位结构640。So far, the positioning structure 640 is formed at the depression corresponding to the rectangular cavity 674'.

第七实施例Seventh embodiment

请同时参照图17及图18A~图18E,图17绘示第七实施例的定位结构740的形成方法的流程图,图18A~图18E绘示图17各步骤的示意图。本实施例与第一实施例不同之处在于:第一基板710是为彩色滤光片基板、定位结构740的材质是为彩色光刻胶材料790且定位结构740是设置于黑色遮光矩阵780之上,其余相同之处不再重述。Please refer to FIG. 17 and FIGS. 18A-18E at the same time. FIG. 17 shows a flow chart of the method for forming the positioning structure 740 of the seventh embodiment, and FIGS. 18A-18E show schematic diagrams of each step in FIG. 17 . The difference between this embodiment and the first embodiment is that the first substrate 710 is a color filter substrate, the material of the positioning structure 740 is a color photoresist material 790 and the positioning structure 740 is arranged on the black light-shielding matrix 780 above, the rest of the similarities will not be repeated.

首先,如图18A所示,在步骤S71中,提供第一基板710。First, as shown in FIG. 18A, in step S71, a first substrate 710 is provided.

接着,如图18B所示,在步骤S72中,形成黑色遮光矩阵(Black Matrix)780于第一基板710之上。Next, as shown in FIG. 18B , in step S72 , a black light-shielding matrix (Black Matrix) 780 is formed on the first substrate 710 .

然后,如图18C所示,在步骤S73中,形成多个彩色光刻胶材料790于第一基板710之上。在本实施例中,是分三次步骤形成三种原色光刻胶材料(或称为滤光材料)790(例如是红色光刻胶材料791、绿色光刻胶材料792及蓝色光刻胶材料793)。在此步骤的同时,是堆叠红色光刻胶材料791、绿色光刻胶材料792及蓝色光刻胶材料793于黑色遮光矩阵780之上。Then, as shown in FIG. 18C , in step S73 , a plurality of colored photoresist materials 790 are formed on the first substrate 710 . In this embodiment, three primary color photoresist materials (or called filter materials) 790 (such as red photoresist material 791, green photoresist material 792 and blue photoresist material) are formed in three steps. 793). At the same time of this step, the red photoresist material 791 , the green photoresist material 792 and the blue photoresist material 793 are stacked on the black light-shielding matrix 780 .

然后,如图18D所示,在步骤S74中,形成保护层774于彩色光刻胶材料790上。Then, as shown in FIG. 18D , in step S74 , a protection layer 774 is formed on the color photoresist material 790 .

接着,如图18E所示,在步骤S75中,形成透明电极层775于保护层774上。至此,对应于堆叠的红色光刻胶材料791、绿色光刻胶材料792及蓝色光刻胶材料793处,即形成定位结构740。Next, as shown in FIG. 18E , in step S75 , a transparent electrode layer 775 is formed on the protective layer 774 . So far, corresponding to the stacked red photoresist material 791 , green photoresist material 792 and blue photoresist material 793 , the positioning structure 740 is formed.

本发明上述实施例所揭露的显示面板及其制造方法,是透过定位结构的设置,使得液体与间隔球在干燥过程中,液体将通过表面张力带动间隔球朝向定位结构聚集。不仅可精准地将间隔球设置于遮光区内,更大幅增加显示面板的生产良率。In the display panel and its manufacturing method disclosed in the above-mentioned embodiments of the present invention, through the arrangement of the positioning structure, during the drying process of the liquid and the spacer balls, the liquid will drive the spacer balls to accumulate towards the positioning structure through surface tension. Not only can the spacer balls be accurately placed in the light-shielding area, but also the production yield of the display panel can be greatly increased.

综上所述,虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明。本发明所属技术领域中相关人员,在不脱离本发明的精神和范围内,当可作各种的更动与润饰。因此,本发明的保护范围当视所附的权利要求书所界定者为准。To sum up, although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Relevant persons in the technical field to which the present invention belongs may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be defined by the appended claims.

Claims (25)

1. a display panel is characterized in that, described display panel comprises:
One first substrate;
One second substrate be arranged in parallel with described first substrate;
One liquid crystal layer is to be arranged between described first substrate and described second substrate;
A plurality of location structures are that the array arrangement is arranged on described first substrate; And
A plurality of separating balls are to be distributed between described first substrate and described second substrate and to be adjacent to described a plurality of location structure, and are contacted with described first substrate and described second substrate, with described first substrate and described second substrate at interval in a predetermined gap;
Wherein, the width of each described location structure is less than the diameter of each described separating ball, and the spacing of adjacent described a plurality of location structures is less than the diameter of each described separating ball.
2. display panel as claimed in claim 1 is characterized in that, described a plurality of location structures comprise three at least.
3. display panel as claimed in claim 1 is characterized in that, described a plurality of separating balls are to be distributed in the shading region.
4. display panel as claimed in claim 1 is characterized in that, the height of each described location structure is greater than 1/20th of the diameter of each described separating ball.
5. display panel as claimed in claim 1 is characterized in that the height of each described location structure is less than the diameter of each described separating ball.
6. display panel as claimed in claim 1 is characterized in that, described a plurality of location structures comprise a plurality of projections.
7. display panel as claimed in claim 6 is characterized in that, each described location structure comprises a column-like projection block.
8. display panel as claimed in claim 6 is characterized in that, each described location structure comprises a strip projection.
9. display panel as claimed in claim 6 is characterized in that, each described location structure is the surface that protrudes from described first substrate.
10. display panel as claimed in claim 6 is characterized in that, described first substrate has at least one groove, and each described location structure is to be arranged in the described groove.
11. display panel as claimed in claim 1 is characterized in that, described a plurality of location structures comprise a plurality of potholes.
12. display panel as claimed in claim 1 is characterized in that, described a plurality of location structures of part are along a plurality of first line spread that are parallel to each other, and described a plurality of location structures of part are along a plurality of second line spread that are parallel to each other.
13. display panel as claimed in claim 12 is characterized in that, described a plurality of first straight lines are in fact perpendicular to described a plurality of second straight lines.
14. display panel as claimed in claim 12 is characterized in that, described a plurality of location structures are to be column-like projection block, and described a plurality of location structure is positioned at the intersection point of described a plurality of first straight line and described a plurality of second straight lines in fact.
15. display panel as claimed in claim 12 is characterized in that, described a plurality of location structures are to be the strip projection, and described a plurality of location structure is woven into a mesh array along described a plurality of first straight lines and described a plurality of second straight line in fact.
16. display panel as claimed in claim 1 is characterized in that, described first substrate is to be thin film transistor base plate, and described display panel comprises many grid circuits, and described a plurality of location structures are to be arranged on described a plurality of grid circuit.
17. display panel as claimed in claim 1 is characterized in that, described first substrate is to be thin film transistor base plate, and described display panel comprises many common electrode circuits, and described a plurality of location structures are to be arranged on described many common electrode circuits.
18. display panel as claimed in claim 1 is characterized in that, described first substrate is to be colored filter substrate, and described display panel comprises a plurality of black shading matrixs, and each described location structure is to be arranged on described a plurality of black shading matrix.
19. display panel as claimed in claim 1 is characterized in that, the material of described a plurality of location structures comprises metal material.
20. display panel as claimed in claim 1 is characterized in that, the material of described a plurality of location structures comprises colored photoetching glue material.
21. display panel as claimed in claim 1 is characterized in that, the material of described a plurality of location structures comprises insulating material.
22. the manufacture method of a display panel is characterized in that, described method comprises:
One first substrate is provided;
Form a plurality of location structures, described a plurality of location structures are that the array arrangement is arranged on described first substrate;
Spray a liquid and a plurality of separating ball on described location structure, wherein the width of each described location structure is less than the diameter of each described separating ball, and the spacing of adjacent described a plurality of location structures is less than the diameter of each described separating ball;
Dry described first substrate, with the described liquid that volatilizees, and make described a plurality of separating ball be gathered in described a plurality of location structures near; And
In pairs described first substrate of combination and one second substrate, wherein said a plurality of separating balls are contacted with described first substrate and described second substrate, with described first substrate and described second substrate at interval in a predetermined gap.
23. the manufacture method of display panel as claimed in claim 22 is characterized in that, described first substrate is to be a thin film transistor base plate, and the step that forms described location structure comprises:
Form one first metallic circuit on described first substrate;
Form one second metallic circuit and several projections on described first metallic circuit, the material of wherein said second metallic circuit is identical with the material of described a plurality of projections;
Form a protective seam on described second metallic circuit and described a plurality of projection; And
Form a transparent electrode layer on described protective seam.
24. the manufacture method of display panel as claimed in claim 22 is characterized in that, described first substrate is to be a thin film transistor base plate, and the step that forms described location structure comprises:
Form one first metallic circuit on described first substrate;
Form one second metallic circuit on described first substrate;
Form a protective seam on described second metallic circuit and described first metallic circuit;
The described protective seam of etching is to form several potholes; And
Form a transparent electrode layer on described protective seam and pothole thereof.
25. the manufacture method of display panel as claimed in claim 22 is characterized in that, described first substrate is to be a colored filter substrate, and the step that forms described location structure comprises:
Form a black shading matrix on described first substrate;
Form a plurality of colored photoetching glue materials on described first substrate, some of described a plurality of colored photoetching glue materials are to be stacked on the described black shading matrix and to form several projections; And
Form a transparent electrode layer on described a plurality of colored photoetching glue materials and described a plurality of projection.
CN2008101316063A 2008-07-16 2008-07-16 Display panel and method for manufacturing the same Expired - Fee Related CN101315497B (en)

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