CN101314724B - Combined catalytic conversion method for biological oil and fat and mineral oil - Google Patents
Combined catalytic conversion method for biological oil and fat and mineral oil Download PDFInfo
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Abstract
一种生物油脂和矿物油组合催化转化方法,生物油脂和矿物油在复合反应器内与含改性的β沸石的催化剂接触以进行催化裂解反应,然后将反应产物与待生催化剂分离,分离出的待生催化剂经过汽提、烧焦再生后返回反应器内循环使用,分离出的反应产物从所述反应器中引出,经分馏而得到目的产物低碳烯烃和汽油、柴油、重油。该方法采用改性β沸石和具有MFI结构的沸石为必要活性组分的催化剂,获得更高的低碳烯烃特别是丙烯的产率,基于碳平衡的C2~C4烯烃的总收率超过40重%,丙烯的收率高达21重%以上。
A combined catalytic conversion method of bio-grease and mineral oil, in which the bio-grease and mineral oil are contacted with a catalyst containing modified β zeolite in a composite reactor to carry out a catalytic cracking reaction, and then the reaction product is separated from the unborn catalyst, and the The spent catalyst is stripped, burnt and regenerated, and then returned to the reactor for recycling. The separated reaction product is drawn from the reactor and subjected to fractional distillation to obtain the target products of low-carbon olefins, gasoline, diesel, and heavy oil. The method uses modified β zeolite and zeolite with MFI structure as the catalyst of the necessary active components to obtain higher yields of low-carbon olefins, especially propylene, and the total yield of C2-C4 olefins based on carbon balance exceeds 40 wt. %, the yield of propylene is as high as 21% by weight or more.
Description
技术领域 technical field
本发明关于一种生物油脂和矿物油组合催化转化方法,更具体地说,关于一种通过催化转化生物油脂和矿物油组合来高选择性地生产低碳烯烃的方法。The present invention relates to a method for combined catalytic conversion of bio-grease and mineral oil, more specifically, a method for producing low-carbon olefins with high selectivity through catalytic conversion of bio-grease and mineral oil.
背景技术 Background technique
植物油脂、动物油脂的主要成分是甘油三脂肪酸脂,主要含有碳、氢、氧元素,硫、氮含量很少,是一种绿色环保、可再生资源,而且随着转基因技术的应用,植物油脂、动物油脂的产量快速增长。早期的研究主要将植物油脂、动物油脂进行热裂解,生产燃料,但目的产品选择性低。而通过催化裂化方法将植物油脂、动物油脂转化为燃料,目的产品的选择性将有所提高。The main components of vegetable oils and animal oils are triglyceride fatty acid lipids, which mainly contain carbon, hydrogen, and oxygen elements, and the content of sulfur and nitrogen is very small. It is a green and renewable resource. With the application of transgenic technology, vegetable oil , The output of animal fat increased rapidly. Early studies mainly used vegetable oil and animal oil to pyrolyze to produce fuel, but the selectivity of the target product was low. However, by converting vegetable oil and animal oil into fuel through catalytic cracking, the selectivity of the target product will be improved.
US2006/0151357A1公开了一种处理有机废物的方法,该方法通过多段工艺处理,将有机废物转化为燃料。首先将有机废物干燥,将其水分降低至15%以下,再在一定温度和压力下,将干燥的有机废物在有机溶剂中通过多步热解反应,热解产物进行分离得到轻质燃料产品。US2006/0151357A1 discloses a method for treating organic waste, which converts organic waste into fuel through multi-stage processing. Firstly, the organic waste is dried to reduce its moisture to below 15%, and then the dried organic waste is subjected to multi-step pyrolysis reaction in an organic solvent under a certain temperature and pressure, and the pyrolysis product is separated to obtain a light fuel product.
US2006/0186020A1公开了一种植物油和矿物油混合加氢转化的方法。通过植物油和矿物油的混合,利用该方法可以得到高品质的柴油。US2006/0186020A1 discloses a method for mixed hydroconversion of vegetable oil and mineral oil. By mixing vegetable oil and mineral oil, high-quality diesel oil can be obtained by using this method.
US2007/0015947A1公开了一种利用可再生原料生产烯烃的方法。该方法首先将原料如植物油进行预处理,通过与酸性离子交换树脂接触,脱除其中的碱金属等杂质。精制原料在566~630℃,表压在138~240kPa,剂油比为5~20的条件下,在催化裂化提升管反应器中发生转化生成C2~C5的烯烃、汽油等产品。US2007/0015947A1 discloses a method for producing olefins from renewable raw materials. In this method, raw materials such as vegetable oil are firstly pretreated, and impurities such as alkali metals are removed by contacting with acidic ion exchange resins. The refined raw material is converted into C2-C5 olefins, gasoline and other products in the catalytic cracking riser reactor under the conditions of 566-630°C, gauge pressure of 138-240kPa, and catalyst-to-oil ratio of 5-20.
现有技术主要将植物油脂、动物油脂转化为烃类燃料,没有充分、有效地利用植物油脂、动物油脂中的直链烃基。The prior art mainly converts vegetable oils and animal oils into hydrocarbon fuels, but does not fully and effectively utilize the straight-chain hydrocarbon groups in vegetable oils and animal oils.
发明内容 Contents of the invention
本发明的目的是提供一种生物油脂和矿物油组合催化转化方法,以获取大量低碳烯烃。The purpose of the present invention is to provide a combined catalytic conversion method of bio-grease and mineral oil to obtain a large amount of low-carbon olefins.
本发明提供的方法包括:生物油脂和矿物油在复合反应器内与含改性的β沸石的催化剂接触以进行催化裂解反应,然后将反应产物与待生催化剂分离,分离出的待生催化剂经过汽提、烧焦再生后返回反应器内循环使用,分离出的反应产物从所述反应器中引出,经分馏而得到目的产物低碳烯烃和汽油、柴油、重油。The method provided by the invention comprises: biogrease and mineral oil are contacted with the catalyst containing the modified β zeolite in the compound reactor to carry out the catalytic cracking reaction, then the reaction product is separated from the raw catalyst, and the separated raw catalyst is passed through After stripping and coke regeneration, it is returned to the reactor for recycling, and the separated reaction product is drawn out from the reactor, and subjected to fractional distillation to obtain the target products of low-carbon olefins, gasoline, diesel oil, and heavy oil.
在本发明上下文中,除非有特殊的说明,术语“低碳烯烃”均指C2~C4烯烃。In the context of the present invention, unless otherwise specified, the term "low-carbon olefins" refers to C2-C4 olefins.
本发明所述的生物油脂原料是或包含甘油三酸酯、游离的脂肪酸中的一种或一种以上的混合物,选自但并不限于植物油脂、动物油脂、微生物油脂、废弃的食用油、植物油皂脚中的一种或一种以上的混合物;其中甘油三酸酯和游离的脂肪酸分子中与羰基碳相连的链状取代烷基的碳数为5~25。The bio-oil raw material described in the present invention is or contains one or more mixtures of triglycerides and free fatty acids, selected from but not limited to vegetable oils, animal oils, microbial oils, waste edible oils, A mixture of one or more kinds of vegetable oil soapstock; wherein the carbon number of the chain-like substituted alkyl group connected to the carbonyl carbon in the triglyceride and free fatty acid molecules is 5-25.
所述植物油脂选自但并不限于棕榈油、椰子油、大豆油、菜籽油、麻疯树种仁油、蓖麻油、棉籽油、玉米油、橄榄油、葵花籽油、亚麻油、桐油、芝麻油、花生油中的一种或一种以上的混合物。所述动物油脂选自但并不限于鱼油、猪脂、牛脂、羊脂中的一种或一种以上的混合物。The vegetable oil is selected from but not limited to palm oil, coconut oil, soybean oil, rapeseed oil, jatropha seed oil, castor oil, cottonseed oil, corn oil, olive oil, sunflower oil, linseed oil, tung oil, One or a mixture of sesame oil and peanut oil. The animal fat is selected from, but not limited to, one or a mixture of fish oil, lard, tallow, suet.
所述矿物油选自C4烃类、汽油、柴油、加氢尾油、减压瓦斯油、渣油、原油中的一种或几种。所述C4烃类、汽油、柴油可以是装置本身的产物。The mineral oil is selected from one or more of C4 hydrocarbons, gasoline, diesel oil, hydrogenated tail oil, vacuum gas oil, residual oil, and crude oil. The C4 hydrocarbons, gasoline and diesel may be the products of the device itself.
在本发明提供的生物油脂和矿物油组合催化转化方法中,所述的生物油脂与所述矿物油的重量比为0.1~10:1,优选0.2~8:1。In the combined catalytic conversion method of bio-oil and mineral oil provided by the present invention, the weight ratio of the bio-oil to the mineral oil is 0.1-10:1, preferably 0.2-8:1.
所述复合反应器是由一个以上的提升管反应器与流化床反应器构成的复合反应器,或者是由提升管反应器与下行式输送线反应器构成的复合反应器,或者是由两个或两个以上的提升管反应器构成的复合反应器,或者是由两个或两个以上的流化床反应器构成的复合反应器,或者是由两个或两个以上的下行式输送线反应器构成的复合反应器,或者是由两个或两个以上的移动床反应器构成的复合反应器。另外,上述每种反应器可以根据需要分成两个或两个以上的反应区。优选的反应器是由一个以上的提升管反应器与流化床反应器构成的复合反应器,更优选的反应器是由两个提升管反应器与流化床反应器构成的复合反应器。The composite reactor is a composite reactor composed of more than one riser reactor and a fluidized bed reactor, or a composite reactor composed of a riser reactor and a descending conveyor line reactor, or a composite reactor composed of two A composite reactor composed of one or more riser reactors, or a composite reactor composed of two or more fluidized bed reactors, or a composite reactor composed of two or more A composite reactor composed of line reactors, or a composite reactor composed of two or more moving bed reactors. In addition, each of the above-mentioned reactors can be divided into two or more reaction zones as required. A preferred reactor is a composite reactor composed of more than one riser reactor and a fluidized bed reactor, and a more preferred reactor is a composite reactor composed of two riser reactors and a fluidized bed reactor.
其中,所述的提升管选自等直径提升管反应器、等线速提升管反应器和变直径提升管反应器中的一种或几种。所述流化床反应器选自固定流化床反应器、散式流化床反应器、鼓泡床反应器、湍动床反应器、快速床反应器、输送床反应器和密相流化床反应器中的一种或几种。Wherein, the riser is selected from one or more of riser reactors with equal diameters, riser reactors with constant linear velocity and riser reactors with variable diameters. The fluidized bed reactor is selected from a fixed fluidized bed reactor, a dispersed fluidized bed reactor, a bubbling bed reactor, a turbulent bed reactor, a fast bed reactor, a transport bed reactor and a dense phase fluidized One or more of the bed reactors.
其中所述含改性的β沸石的催化剂,以催化剂的总重量为基准,其含有1%~60%的沸石混合物、5%~99%的耐热无机氧化物和0~70%的粘土。以所述沸石混合物的总重量为基准,所述沸石混合物中含有1%~75%的由磷和过渡金属M改性的β沸石、25%~99%的具有MFI结构的沸石和0~74%的大孔沸石。The catalyst containing modified zeolite beta, based on the total weight of the catalyst, contains 1%-60% of zeolite mixture, 5%-99% of heat-resistant inorganic oxide and 0-70% of clay. Based on the total weight of the zeolite mixture, the zeolite mixture contains 1% to 75% of beta zeolite modified by phosphorus and transition metal M, 25% to 99% of zeolite with MFI structure and 0 to 74% % of large pore zeolites.
所述由磷和过渡金属M改性的β沸石可以采用各种方法进行制备,比如在合成β沸石的过程中引入磷和所述过渡金属M,或者在合成β沸石后采用铵交换、磷改性、所述过渡金属M改性及焙烧处理等步骤来引入磷和所述过渡金属M。所述的过渡金属M选自Fe、Co、Ni和Cu中的一种或几种,更优选为Fe和/或Cu。The zeolite beta modified by phosphorus and transition metal M can be prepared by various methods, such as introducing phosphorus and the transition metal M during the synthesis of zeolite beta, or using ammonium exchange and phosphorus modification after the synthesis of zeolite beta. Phosphorus and the transition metal M are introduced through steps such as properties, modification of the transition metal M, and roasting treatment. The transition metal M is selected from one or more of Fe, Co, Ni and Cu, more preferably Fe and/or Cu.
所述具有MFI结构的沸石为具有pentasil结构的高硅沸石,选自ZSM-5和ZRP系列沸石中的一种或几种,特别是选自含稀土的ZRP沸石(CN1052290A、CN1058382A、US5232675)、含磷的ZRP沸石(CN1194181A、US5951963)、含磷和稀土的ZRP沸石(CN1147420A)、含磷和碱土金属的ZRP沸石(CN1211469A、CN1211470A、US6080698)以及含磷和过渡金属的ZRP沸石(CN1465527A、CN1611299A)中的一种或几种。The zeolite with the MFI structure is a high-silica zeolite with a pentasil structure, selected from one or more of ZSM-5 and ZRP series zeolites, especially ZRP zeolites containing rare earths (CN1052290A, CN1058382A, US5232675), ZRP zeolite containing phosphorus (CN1194181A, US5951963), ZRP zeolite containing phosphorus and rare earth (CN1147420A), ZRP zeolite containing phosphorus and alkaline earth metal (CN1211469A, CN1211470A, US6080698) and ZRP zeolite containing phosphorus and transition metal (CN1465527A, CN1611299A ) in one or more.
所述大孔沸石为具有至少0.7纳米环开口的孔状结构的沸石,比如选自Y型沸石、L沸石、β沸石、Ω沸石、丝光沸石和ZSM-18沸石中的一种或几种,特别是选自Y型沸石、含磷和/或稀土的Y型沸石、超稳Y沸石以及含磷和/或稀土的超稳Y沸石中的一种或几种。The large-pore zeolite is a zeolite with a pore-like structure with ring openings of at least 0.7 nanometers, such as one or more selected from Y-type zeolite, L zeolite, beta zeolite, omega zeolite, mordenite and ZSM-18 zeolite, In particular, one or more selected from Y-type zeolite, phosphorus- and/or rare-earth-containing Y-type zeolite, ultra-stable Y-zeolite, and phosphorus- and/or rare-earth-containing ultra-stable Y-zeolite.
另外,所述具有MFI结构的沸石和所述大孔沸石可以采用市售品,也可以采用本领域公知的各种方法进行制备,在此不赘述。In addition, the zeolite with the MFI structure and the large-pore zeolite can be commercially available, or can be prepared by various methods known in the art, which will not be repeated here.
所述的耐热无机氧化物选自SiO2和/或Al2O3;粘土选自高岭土和/或多水高岭土。The heat-resistant inorganic oxide is selected from SiO 2 and/or Al 2 O 3 ; the clay is selected from kaolin and/or halloysite.
在本发明生物油脂和矿物油组合催化转化方法的一个优选实施方案中,以所述生物油脂和矿物油转化催化剂的总重量为基准,所述生物油脂和矿物油转化催化剂含有10%~50%的所述沸石混合物、10%~70%的所述耐热无机氧化物和0~60%的所述粘土。In a preferred embodiment of the bio-grease and mineral oil combined catalytic conversion method of the present invention, based on the total weight of the bio-grease and mineral oil conversion catalyst, the bio-grease and mineral oil conversion catalyst contains 10% to 50% The zeolite mixture, 10%-70% of the heat-resistant inorganic oxide and 0-60% of the clay.
在本发明提供的生物油脂和矿物油组合催化转化方法中,在所述复合反应器中进行所述催化裂解反应时的操作条件为:生物油脂和矿物油的预热温度在150~420℃,优选200~400℃,反应温度为460~700℃,优选在520~650℃,反应区的压力(绝压)为0.15~0.3MPa,优选0.2~0.3MPa,所述生物油脂和矿物油原料的重时空速为0.2~40h-1,优选3~30h-1,催化剂的重量与生物油脂、矿物油原料的总重量之比(以下简称剂油比)4~30:1。In the combined catalytic conversion method of bio-grease and mineral oil provided by the present invention, the operating conditions when carrying out the catalytic cracking reaction in the composite reactor are: the preheating temperature of bio-grease and mineral oil is 150-420°C, Preferably 200-400°C, the reaction temperature is 460-700°C, preferably 520-650°C, the pressure (absolute pressure) in the reaction zone is 0.15-0.3MPa, preferably 0.2-0.3MPa, the bio-oil and mineral oil raw materials The weight hourly space velocity is 0.2-40h -1 , preferably 3-30h -1 , and the ratio of the weight of the catalyst to the total weight of bio-oil and mineral oil raw materials (hereinafter referred to as the agent-oil ratio) is 4-30:1.
在本发明提供的生物油脂和矿物油组合催化转化方法中,为降低反应器中油气分压,在进行所述催化裂解反应的过程中可以向所述反应器中注入选自水蒸气、氮气和C1~C4烷烃、二氧化碳、一氧化碳等的稀释剂,其中,优选水蒸气,并且水蒸气与烃类原料的重量比优选为0.01~2:1。In the bio-grease and mineral oil combined catalytic conversion method provided by the invention, in order to reduce the partial pressure of oil and gas in the reactor, in the process of carrying out the catalytic cracking reaction, the reactor can be injected with water vapor, nitrogen and Among diluents such as C1-C4 alkanes, carbon dioxide, and carbon monoxide, water vapor is preferred, and the weight ratio of water vapor to hydrocarbon feedstock is preferably 0.01-2:1.
在本发明提供的生物油脂和矿物油组合催化转化方法中一个可选方案中,为提高低碳烯烃特别是丙烯的产率,分离得到富含烯烃的C4烃类、轻汽油,可以返回复合反应器进行进一步转化。In an optional scheme in the combined catalytic conversion method of bio-grease and mineral oil provided by the present invention, in order to improve the yield of low-carbon olefins, especially propylene, the C4 hydrocarbons and light gasoline rich in olefins are separated and can be returned to the composite reaction for further conversion.
在本发明生物油脂和矿物油组合催化转化方法的一个可选方案中,所述反应产物与待生催化剂(使用过的所述酸性催化剂)一起从所述反应器中引出,经过汽提分离后,将回收的该催化剂经烧焦再生后返回所述复合反应器内循环使用,而分离出的该反应产物则进行所述的分馏,以得到所述的低碳烯烃、汽油、柴油、重油及其它低分子饱和烃类。In an optional version of the combined catalytic conversion method of bio-grease and mineral oil of the present invention, the reaction product is drawn from the reactor together with the unborn catalyst (the acidic catalyst used) and separated by stripping The recovered catalyst is regenerated by burning and then returned to the composite reactor for recycling, while the separated reaction product is subjected to the fractional distillation to obtain the light olefins, gasoline, diesel, heavy oil and Other low molecular weight saturated hydrocarbons.
在本发明生物油脂和矿物油组合催化转化方法中,所述反应产物和所述待生催化剂一起从所述反应器中引出后,经分离器(比如旋风分离器)分离。将分离出的催化剂再经过一个汽提段,用水蒸气或其它气体汽提出催化剂上吸附的烃类产物。将经过汽提的该催化剂利用流化技术输送到再生器中,与含氧气体在比如650~720℃的温度下接触,使该催化剂上沉积的焦炭及焦油氧化烧掉而使该催化剂得到再生,然后将该再生的催化剂返回到所述反应器中以供循环使用。将分离出的所述反应产物(任选包括在汽提段获得的所述烃类产物)进行分馏后,得到气体(包括二氧化碳、一氧化碳、干气和液化气)、汽油、柴油和重油。通过分离技术就可以从所述气体中分离出所述低碳烯烃,包括乙烯、丙烯、丁烯及其它组分等。In the combined catalytic conversion method of bio-grease and mineral oil of the present invention, after the reaction product and the spent catalyst are drawn out of the reactor, they are separated by a separator (such as a cyclone separator). The separated catalyst is passed through a stripping section, and the hydrocarbon products adsorbed on the catalyst are stripped with water vapor or other gases. The stripped catalyst is transported to the regenerator by fluidization technology, and is contacted with oxygen-containing gas at a temperature of 650-720°C, so that the coke and tar deposited on the catalyst are oxidized and burned to regenerate the catalyst , and then return the regenerated catalyst to the reactor for recycling. After fractionating the separated reaction products (optionally including the hydrocarbon products obtained in the stripping section), gas (including carbon dioxide, carbon monoxide, dry gas and liquefied gas), gasoline, diesel and heavy oil are obtained. The low-carbon olefins, including ethylene, propylene, butene and other components, can be separated from the gas by separation technology.
本发明提供的生物油脂和矿物油组合催化转化方法的优点为:通过使用以特定改性β沸石和具有MFI结构的沸石为必要活性组分的生物油脂和矿物油转化催化剂,表现出更高的生物油脂转化能力,更高的低碳烯烃产率,特别是更高的丙烯产率。通过生物油脂和矿物油组合转化,可以更好维持转化过程中热平衡,提高利用生物油脂的灵活性。基于碳平衡的C2~C4烯烃的收率超过40重%,丙烯的收率高达21重%以上。The advantage of the bio-grease and mineral oil combined catalytic conversion method provided by the invention is: by using the bio-grease and mineral oil conversion catalyst with specific modified β zeolite and zeolite with MFI structure as necessary active components, it shows higher Bio-oil conversion ability, higher yield of low-carbon olefins, especially higher yield of propylene. Through the combined conversion of bio-oil and mineral oil, the heat balance during the conversion process can be better maintained, and the flexibility of using bio-oil can be improved. The yield of C2-C4 olefins based on carbon balance exceeds 40% by weight, and the yield of propylene is as high as 21% by weight or more.
附图说明 Description of drawings
图1为采用单提升管和流化床构成的复合反应器时,生物油脂和矿物油组合催化转化方法的流程示意图。Fig. 1 is a schematic flow diagram of the combined catalytic conversion method of bio-oil and mineral oil when a composite reactor composed of a single riser and a fluidized bed is adopted.
图2为采用双提升管和流化床构成的复合反应器时,生物油脂和矿物油组合催化转化方法的流程示意图。Fig. 2 is a schematic flow diagram of the combined catalytic conversion method of bio-grease and mineral oil when a composite reactor composed of double riser and fluidized bed is adopted.
具体实施方式 Detailed ways
下面结合附图对本发明所提供的方法进行进一步的说明,但并不因此限制本发明。The method provided by the present invention will be further described below in conjunction with the accompanying drawings, but the present invention is not limited thereby.
图1为采用单提升管和流化床构成的复合反应器时,生物油脂和矿物油组合催化转化方法的流程示意图。Fig. 1 is a schematic flow diagram of the combined catalytic conversion method of bio-oil and mineral oil when a composite reactor composed of a single riser and a fluidized bed is adopted.
其中1为提升管反应器,3为流化床反应器,4为汽提段,5为再生器。本示意图为简化流程,但这并不影响本领域普通技术人员对本发明的理解。Among them, 1 is a riser reactor, 3 is a fluidized bed reactor, 4 is a stripping section, and 5 is a regenerator. This schematic diagram is a simplified process, but this does not affect the understanding of the present invention by those of ordinary skill in the art.
80%生物油脂和20%矿物油经过预热至200~400℃后,与水蒸气一起通过管线11喷入提升管反应器1,在温度460~700℃优选520~650℃,压力0.15~0.3MPa优选0.2~0.3MPa(绝压),催化剂与生物油脂和矿物油的重量比为4~30,重时空速0.2~40h-1优选3~30h-1的条件下,与由来自管线53的热再生催化剂接触、反应,反应产物在流化床层反应器3,在温度460~680℃优选540~650℃,催化剂与生物油脂和矿物油的重量比为4~30,重时空速0.2~40h-1优选2~20h-1的条件下,进一步反应,将生物油脂和矿物油高选择性地转化为低碳烯烃。80% bio-grease and 20% mineral oil are preheated to 200-400°C, sprayed together with water vapor into riser reactor 1 through
在本发明一个备选方案中,40%生物油脂和20%矿物油经过预热至200~400℃后,与水蒸气一起通过管线11喷入提升管反应器1,40重%生物油脂经过预热至200~400℃后,与水蒸气一起通过管线11′喷入提升管反应器1。In an alternative of the present invention, 40% bio-grease and 20% mineral oil are preheated to 200-400°C, and then sprayed into the riser reactor 1 through
在本发明另一个备选方案中,为了提高低碳烯烃特别是丙烯的产率,分离得到的富含烯烃的C4烃类、轻汽油组分通过管线12喷入流化床反应器3,在温度460~700℃优选520~650℃,压力0.15~0.3MPa优选0.2~0.3MPa(绝压),催化剂与C4烃类、轻汽油组分重量比为4~50,重时空速0.2~40h-1优选3~30h-1的条件下,与热再生催化剂接触、反应,生成丙烯为主的低碳烯烃。In another alternative of the present invention, in order to improve the yield of low-carbon olefins, especially propylene, the separated olefin-rich C4 hydrocarbons and light gasoline components are sprayed into the
最终反应产物与待生催化剂分离后,分离出的反应产物由管线14离开反应系统,进行进一步分离,得到低碳烯烃等产品,分离得到的待生催化剂在汽提段4中汽提出吸附的烃类产物,由管线13送至再生器5进行再生。热空气由管线51进入再生器,烟气由管线52离开再生器。再生催化剂由管线53输送至复合反应器重复使用。After the final reaction product is separated from the raw catalyst, the separated reaction product leaves the reaction system through the
图2为采用双提升管和流化床构成的复合反应器时,生物油脂和矿物油组合催化转化方法的流程示意图。Fig. 2 is a schematic flow diagram of the combined catalytic conversion method of bio-grease and mineral oil when a composite reactor composed of double riser and fluidized bed is adopted.
图2中1、2为提升管反应器,3为流化床反应器,4为汽提段,5为再生器。In Fig. 2, 1 and 2 are riser reactors, 3 is a fluidized bed reactor, 4 is a stripping section, and 5 is a regenerator.
80%生物油脂和20%矿物油经过预热至200~400℃后,与水蒸气一起通过管线11喷入提升管反应器1,在温度460~700℃优选520~650℃,压力0.15~0.3MPa优选0.2~0.3MPa(绝压),催化剂与生物油脂的重量比为4~30,重时空速0.2~40h-1优选3~30h-1的条件下,与由来自管线54的热再生催化剂接触、反应,反应产物在床层反应器3,在温度460~680℃优选540~650℃,催化剂与生物油脂和矿物油的重量比为4~30,重时空速0.2~40h-1优选2~20h-1的条件下,进一步反应,将生物油脂高选择性转化为低碳烯烃。为了有效控制流化床反应器床层温度,部分来自管线55的热再生催化剂通过提升管2补充至流化床反应器3。80% bio-grease and 20% mineral oil are preheated to 200-400°C, sprayed together with water vapor into riser reactor 1 through
在本发明一个备选方案中,部分生物油脂和矿物油经过预热至200~400℃后,与水蒸气一起通过管线11喷入提升管反应器1,部分预热的生物油脂与水蒸气一起通过管线21喷入提升管反应器2,在温度460~680℃优选540~650℃,催化剂与生物油脂的重量比为4~30,重时空速0.2~40h-1优选3~30h-1的条件下,进行反应,反应产物与催化剂一起进入流化床反应器继续反应。所述生物油脂和矿物油重量比在0.1~10:1,优选0.2~8:1。所述喷入提升管反应器2的生物油脂与喷入提升管反应器1的生物油脂重量比在0.1~5:1,优选0.2~4:1。In an alternative of the present invention, part of the bio-grease and mineral oil are sprayed into the riser reactor 1 through the
在本发明另一个备选方案中,为了提高低碳烯烃特别是丙烯的产率,分离得到的富含烯烃的C4烃类、轻汽油组分可以通过管线21喷入提升管反应器2,或者通过管线12喷入流化床反应器3,在温度460~700℃优选520~650℃,压力0.15~0.3MPa优选0.2~0.3MPa(绝压),催化剂与C4烃类、轻汽油组分重量比为4~50,重时空速0.2~40h-1优选3~30h-1的条件下,与热再生催化剂接触、反应,生成丙烯为主的低碳烯烃。In another alternative of the present invention, in order to increase the yield of low-carbon olefins, especially propylene, the separated olefin-rich C4 hydrocarbons and light gasoline components can be injected into the
最终反应产物与待生催化剂分离后,分离出的反应产物由管线14离开反应系统,进行进一步分离,得到低碳烯烃等产品,分离得到的待生催化剂在汽提段4中汽提出吸附的烃类产物,由管线13送至再生器5进行再生。热空气由管线51进入再生器,烟气由管线52离开再生器。再生催化剂由管线53输送至复合反应器重复使用。通过调节管线54、55的再生催化剂流量,控制提升管反应器1、2中的剂油比。After the final reaction product is separated from the raw catalyst, the separated reaction product leaves the reaction system through the
下面的实施例将对本方法予以进一步的说明,但并不因此限制本方法。试验是在中型试验装置上进行。The following examples will further illustrate the method, but the method is not limited thereby. The tests were carried out on a medium-scale test facility.
实施例和对比例中的生物油脂、矿物油分别为棕榈油、常压渣油,棕榈油、常压渣油的性质分别见表1、表2。The biogrease and mineral oil in the examples and comparative examples are palm oil and atmospheric residue oil respectively, and the properties of palm oil and atmospheric residue oil are shown in Table 1 and Table 2 respectively.
实施例1~4Embodiment 1-4
实施例1~4说明采用本发明提供的生物油脂和矿物油组合催化转化方法时的效果。Examples 1 to 4 illustrate the effect of using the combined catalytic conversion method of bio-grease and mineral oil provided by the present invention.
将催化剂(含7重%USY沸石,8重%β沸石,20重%ZSM-5沸石,余量为载体,均以催化剂总重量为基准)在800℃,用100%水蒸气老化10小时,使用中型试验装置,复合反应器中催化剂的装量为60千克。The catalyst (containing 7% by weight of USY zeolite, 8% by weight of zeolite beta, 20% by weight of ZSM-5 zeolite, and the balance as a carrier, all based on the total weight of the catalyst) was aged at 800°C with 100% steam for 10 hours, Using a medium-scale pilot plant, the catalyst loading in the composite reactor was 60 kg.
实施例1中80%棕榈油和20%常压渣油只进提升管反应器1;In embodiment 1, 80% palm oil and 20% atmospheric residue only enter riser reactor 1;
实施例2中40%棕榈油和20%常压渣油进提升管反应器1底部,40%棕榈油进提升管反应器1中下部;In
实施例3中80%棕榈油和20%常压渣油进提升管反应器1,提升管2给流化床反应器补充再生剂。In Example 3, 80% palm oil and 20% atmospheric residual oil enter the riser reactor 1, and the
实施例4中50%棕榈油和20%常压渣油进提升管反应器1,30%棕榈油进提升管反应器2。In Example 4, 50% palm oil and 20% atmospheric residual oil enter riser reactor 1, and 30% palm oil
实施例中剂油比是指催化剂与新鲜进料(棕榈油+常压渣油)的重量比。The agent-to-oil ratio in the examples refers to the weight ratio of the catalyst to the fresh feed (palm oil+atmospheric residue).
评价结果见表3。表3中A指提升管反应器1,B指提升管反应器2,C指流化床反应器3。The evaluation results are shown in Table 3. In Table 3, A refers to riser reactor 1, B refers to
对比例1Comparative example 1
对比例1说明采用提升管反应器进行生物油脂和矿物油组合催化转化方法时的效果,原料为80%棕榈油和20%常压渣油。结果见表3。Comparative Example 1 illustrates the effect of using a riser reactor to carry out the combined catalytic conversion method of bio-oil and mineral oil, and the raw materials are 80% palm oil and 20% atmospheric residue. The results are shown in Table 3.
从表3可以看出,基于碳平衡,采用单提升管反应器的对比例1的乙烯、丙烯、乙烯+丙烯+丁烯的收率分别低于5、20、40重%,而采用复合反应器的实施例1~4的乙烯、丙烯、乙烯+丙烯+丁烯的收率分别高达6、21、40重%以上。As can be seen from Table 3, based on the carbon balance, the yields of ethylene, propylene, ethylene+propylene+butene of comparative example 1 using a single riser reactor are respectively lower than 5, 20, 40% by weight, while using the composite reaction The yields of ethylene, propylene, and ethylene+propylene+butene in Examples 1 to 4 of the device were as high as 6, 21, and 40% by weight or more, respectively.
表1Table 1
表2Table 2
表3table 3
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