CN101308790A - Method for removing insulating layer on substrate and chemical mechanical polishing process - Google Patents
Method for removing insulating layer on substrate and chemical mechanical polishing process Download PDFInfo
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Abstract
一种移除基底上的绝缘层的方法以及对应的化学机械研磨工艺,该方法包括对绝缘层进行第一化学机械研磨工艺及后续的第二化学机械研磨工艺,其中第一化学机械研磨工艺所使用的研浆与第二化学机械研磨工艺所使用的研浆的pH值相等且大于7。第一第二化学机械研磨工艺之间还包括一清除步骤,以除去会导致有害微粒产生的特定物质。
A method for removing an insulating layer on a substrate and a corresponding chemical mechanical polishing process, the method comprising performing a first chemical mechanical polishing process and a subsequent second chemical mechanical polishing process on the insulating layer, wherein the pH value of the slurry used in the first chemical mechanical polishing process and the slurry used in the second chemical mechanical polishing process are equal and greater than 7. A cleaning step is also included between the first and second chemical mechanical polishing processes to remove specific substances that may cause the generation of harmful particles.
Description
技术领域 technical field
本发明是有关于一种半导体元件的工艺,且特别是有关于一种移除基底上的绝缘层的方法,以及对应的化学机械研磨工艺。The present invention relates to a semiconductor device process, and more particularly to a method for removing an insulating layer on a substrate, and a corresponding chemical mechanical polishing process.
背景技术 Background technique
随着半导体元件线幅的持续微型化,高速、更多功能、高元件集成度、低功率消耗及低成本的ULSI集成电路芯片得以大量生产制造。然而,微型化将造成曝光景深缩减,对于晶片表面的平坦度的要求更为严苛。因此,目前晶片的平坦化(planarization)工艺都是依赖化学机械研磨技术来达到晶片内“全域性平坦化”(global planarization)。化学机械研磨技术具有独特的非等向性去除性质,除了可用于晶片表面的平坦化的外,亦可应用于垂直及水平金属内连线(interconnects)的镶嵌结构的制作、前段工艺中的浅沟槽隔离(STI)结构制作及先进元件的制作、微机电系统平坦化和平面显示器制作等。With the continuous miniaturization of semiconductor element wire width, ULSI integrated circuit chips with high speed, more functions, high element integration, low power consumption and low cost can be mass-produced. However, miniaturization will result in a reduction in the exposure depth of field, and stricter requirements on the flatness of the wafer surface. Therefore, the current wafer planarization process relies on chemical mechanical polishing technology to achieve "global planarization" (global planarization) in the wafer. The chemical mechanical polishing technology has a unique anisotropic removal property. In addition to being used for the planarization of the wafer surface, it can also be applied to the production of the damascene structure of vertical and horizontal metal interconnects (interconnects), and the front-end process. Fabrication of trench isolation (STI) structures and advanced components, planarization of micro-electromechanical systems and fabrication of flat-panel displays, etc.
CMP技术是利用机械力研磨的原理,配合适当的研浆(slurry)进行水解反应,以将高低起伏的表面予以“磨平”。典型的化学机械研磨技术是将晶片的待研磨面与旋转的研磨垫(polishing pad)对向配置,并在研磨垫上提供含研磨粒(abrasive)与化学助剂的研浆。当晶片表面凸出的部分和研磨垫接触时,研浆中的化学助剂会使接触部位产生水解反应,再配合晶片在研磨垫上藉由研磨粒辅助的机械研磨,移除与研磨垫相接触的凸出部分。藉由上述化学反应与机械研磨的反复作用,即可形成平坦的表面。CMP technology is to use the principle of mechanical grinding, cooperate with appropriate slurry (slurry) to carry out hydrolysis reaction, so as to "polish" the surface with ups and downs. A typical chemical mechanical polishing technique is to arrange the surface to be polished of the wafer opposite to a rotating polishing pad, and provide a slurry containing abrasive grains and chemical additives on the polishing pad. When the protruding part of the wafer surface is in contact with the polishing pad, the chemical additives in the slurry will cause a hydrolysis reaction at the contact part, and then cooperate with the mechanical grinding of the wafer on the polishing pad to remove the contact with the polishing pad protruding part. A flat surface can be formed through repeated actions of the above chemical reaction and mechanical polishing.
目前还有一种称之为固定式化学机械研磨的技术,其是利用埋有研磨粒的研磨垫来进行研磨。在进行研磨时,埋在研磨垫中的研磨粒会释放出来,辅助晶片的机械研磨。At present, there is another technology called stationary chemical mechanical polishing, which uses a polishing pad embedded with abrasive grains for polishing. During grinding, the abrasive grains buried in the polishing pad will be released to assist the mechanical grinding of the wafer.
通常,非固定式化学机械研磨的研磨速度快,容易在研磨过程中使被研磨物产生凹陷的现象。固定式化学机械研磨虽可以避免凹陷的现象,却因为研磨速率较低,因此很少单独使用。Generally, the non-stationary chemical mechanical polishing has a fast polishing speed, and it is easy to cause the object to be polished to be depressed during the polishing process. Although fixed chemical mechanical polishing can avoid the sinking phenomenon, it is rarely used alone because of the low polishing rate.
目前,已有将非固定式化学机械研磨及固定式化学机械研磨结合使用,来移除晶片上的绝缘层的技术,其先进行利用SiLECT6000高选择性研浆(HSS)的非固定式化学机械研磨工艺,以快速移除晶片上大部分的绝缘层,之后,再以SWR521固定式化学机械研磨来进行细磨。以此种方式可以避免凹陷的问题,且刮伤(mircoscratch)的情形也很少见。然而,HSS研浆的研除率变化为非线性,其工艺窗宽度也很窄。At present, there is a combination of non-fixed chemical mechanical polishing and fixed chemical mechanical polishing to remove the insulating layer on the wafer. It first uses SiLECT6000 high selectivity slurry (HSS) non-fixed chemical mechanical Grinding process to quickly remove most of the insulating layer on the wafer, followed by SWR521 stationary chemical mechanical polishing for fine grinding. In this way, the problem of sinking can be avoided, and the situation of scratching (mircoscratch) is rare. However, the change of removal rate of HSS slurry is nonlinear, and its process window width is also very narrow.
另一种方式,则是先进行使用氧化硅(SiO2)型研浆的非固定式化学机械研磨工艺,以快速移除晶片上大部分的绝缘层,之后,再以使用CeO2研磨粒的固定式化学机械研磨工艺来进行细磨。此种方式虽可增加工艺窗宽度,却会造成严重的刮伤,其原因如下。在固定式化学机械研磨工艺中,由之前非固定式化学机械研磨工艺所残留的氧化硅研磨粒的表面会水解生成-SiOH,再解离生成-SiO-与H+;而CeO2研磨粒的表面则会水解生成-CeOH,再解离成-Ce+与OH-。由于-Ce+与-SiO-会产生路易斯酸碱反应,所以会产生大颗的CexSiOy微粒,其反应机制图解如下。此CexSiOy微粒容易刮伤晶片的表面。Another way is to perform a non-fixed chemical mechanical polishing process using a silicon oxide (SiO 2 ) type slurry to quickly remove most of the insulating layer on the wafer, and then use a CeO 2 abrasive grain. Fixed chemical mechanical grinding process for fine grinding. Although this method can increase the width of the process window, it will cause serious scratches for the following reasons. In the fixed chemical mechanical polishing process, the surface of the silicon oxide abrasive grains left by the non-fixed chemical mechanical polishing process will be hydrolyzed to generate -SiOH, and then dissociate to form -SiO- and H + ; while CeO 2 abrasive grains The surface will be hydrolyzed to generate -CeOH, and then dissociated into -Ce + and OH - . Due to the Lewis acid-base reaction between -Ce + and -SiO - , large Cex SiO y particles will be produced, and the reaction mechanism is illustrated as follows. The CexSiOy particles easily scratch the surface of the wafer.
发明内容 Contents of the invention
本发明提供一种移除基底上的绝缘层的方法,其可以增加工艺窗的宽度。The invention provides a method for removing an insulating layer on a substrate, which can increase the width of a process window.
本发明又提供一种移除基底上的绝缘层的方法,其可以减少基底刮伤的情形。The present invention also provides a method for removing the insulating layer on the substrate, which can reduce the scratching of the substrate.
本发明更提供一种化学机械研磨工艺,其可以增加工艺窗的宽度并减少基底刮伤的情形。The present invention further provides a chemical mechanical polishing process, which can increase the width of the process window and reduce the scratching of the substrate.
本发明提出一种移除基底上的绝缘层的方法。此方法包括依序对此绝缘层进行第一及第二化学机械研磨工艺,其中第一化学机械研磨工艺所使用的研浆与第二化学机械研磨工艺所使用的研浆的pH值相等且大于7。第一第二化学机械研磨工艺之间还包括清除步骤,以除去会导致有害微粒产生的特定物质。The present invention proposes a method for removing an insulating layer on a substrate. The method includes sequentially performing first and second chemical mechanical polishing processes on the insulating layer, wherein the pH value of the slurry used in the first chemical mechanical polishing process is equal to and greater than that of the slurry used in the second chemical mechanical polishing process 7. A cleaning step is also included between the first and second CMP processes to remove specific substances that would cause harmful particle generation.
依照本发明实施例所述,上述移除基底上的绝缘层的方法中,清除步骤可在研磨盘中进行,此研磨盘与第一化学机械研磨工艺所使用的研磨盘相同,或相异。According to an embodiment of the present invention, in the method for removing the insulating layer on the substrate, the cleaning step may be performed on a grinding disc, which is the same as or different from the grinding disc used in the first chemical mechanical polishing process.
依照本发明实施例所述,上述移除基底上的绝缘层的方法中,第一化学机械研磨工艺例如包括非固定式化学机械研磨工艺,同时第二化学机械研磨工艺包括固定式化学机械研磨工艺。此时上述特定物质可能是第一化学机械研磨工艺所使用的第一研磨粒,此第一研磨粒会与第二化学机械研磨工艺所使用的第二研磨粒作用而形成上述有害微粒。例如,第一研磨粒的材质包括氧化硅,第二研磨粒的材质包括氧化铈,而两种研磨粒作用而形成的有害微粒为CexSiOy微粒。According to the embodiment of the present invention, in the method for removing the insulating layer on the substrate, the first chemical mechanical polishing process includes, for example, a non-stationary chemical mechanical polishing process, while the second chemical mechanical polishing process includes a stationary chemical mechanical polishing process . At this time, the above-mentioned specific substance may be the first abrasive particles used in the first chemical mechanical polishing process, and the first abrasive particles will interact with the second abrasive particles used in the second chemical mechanical polishing process to form the harmful particles. For example, the material of the first abrasive grains includes silicon oxide, the material of the second abrasive grains includes cerium oxide, and the harmful particles formed by the interaction of the two abrasive grains are CexSiOy particles .
依照本发明实施例所述,上述移除基底上的绝缘层的方法中,当导致有害微粒产生的特定物质为第一研磨粒时,清除步骤包括以去离子水冲洗基底,并同时磨光(buff)。此清除步骤例如是在研磨盘中进行,此研磨盘与第一化学机械研磨工艺所使用的研磨盘相同或相异,后者例如是具有磨光垫的研磨盘。According to an embodiment of the present invention, in the method for removing the insulating layer on the substrate, when the specific substance that causes harmful particles to be generated is the first abrasive grain, the cleaning step includes rinsing the substrate with deionized water, and simultaneously polishing ( buff). The cleaning step is performed, for example, in a grinding disc that is the same as or different from the grinding disc used in the first chemical mechanical polishing process, such as a grinding disc with a polishing pad.
依照本发明实施例所述,上述移除基底上的绝缘层的方法中,当导致有害微粒产生的特定物质为第一研磨粒时,清除步骤又例如是以化学品处理基底,使绝缘层表面与附着于其上的多个第一研磨粒具有相同电性的电荷,并同时磨光基底。此清除步骤例如是在研磨盘中进行,此研磨盘与第一化学机械研磨工艺所使用的研磨盘相异,且例如是具有磨光垫的研磨盘。另外,上述化学品包括氨水,或是含有氨水的溶液。According to the embodiment of the present invention, in the above method for removing the insulating layer on the substrate, when the specific substance that causes the generation of harmful particles is the first abrasive grain, the cleaning step is, for example, treating the substrate with chemicals to make the surface of the insulating layer having the same electrical charge as the plurality of first abrasive grains attached thereto, and polishing the substrate at the same time. The cleaning step is performed, for example, in a grinding disc that is different from the grinding disc used in the first chemical mechanical polishing process, such as a grinding disc with a polishing pad. In addition, the aforementioned chemicals include ammonia water, or a solution containing ammonia water.
依照本发明实施例所述,上述移除基底上的绝缘层的方法中,当导致有害微粒产生的特定物质为第一研磨粒时,清除步骤又例如是以化学品移除部分绝缘层与附着在绝缘层上的多个研磨粒。在一实施例中,此清除步骤是在化学槽中进行。在另一实施例中,此清除步骤还包括同时磨光基底,此时清除步骤例如是在研磨盘中进行,此研磨盘与第一化学机械研磨工艺所使用者不同,例如是具有磨光垫的研磨盘。另外,上述化学品例如包括酸液,其包括稀释的氢氟酸溶液,或是含有氢氟酸的溶液。According to the embodiment of the present invention, in the above method for removing the insulating layer on the substrate, when the specific substance that causes harmful particles to be generated is the first abrasive grain, the cleaning step is, for example, using chemicals to remove part of the insulating layer and the attached Multiple abrasive grains on an insulating layer. In one embodiment, this cleaning step is performed in a chemical bath. In another embodiment, the cleaning step also includes polishing the substrate at the same time. In this case, the cleaning step is performed, for example, in a grinding disc different from that used in the first chemical mechanical polishing process, such as having a polishing pad. grinding disc. In addition, the aforementioned chemicals include, for example, acid solutions, which include diluted hydrofluoric acid solutions, or solutions containing hydrofluoric acid.
依照本发明实施例所述,上述移除基底上的绝缘层的方法中,当第一化学机械研磨工艺包括非固定式化学机械研磨工艺且第二化学机械研磨工艺包括固定式化学机械研磨工艺时,此非固定式化学机械研磨工艺、固定式化学机械研磨工艺以及清除步骤可皆在同一机台中进行。According to an embodiment of the present invention, in the above method for removing the insulating layer on the substrate, when the first chemical mechanical polishing process includes a non-stationary chemical mechanical polishing process and the second chemical mechanical polishing process includes a stationary chemical mechanical polishing process , the non-stationary chemical mechanical polishing process, the stationary chemical mechanical polishing process and the cleaning step can all be performed in the same machine.
依照本发明实施例所述,上述移除基底上的绝缘层的方法中,第一与第二化学机械研磨工艺可各自包括非固定式化学机械研磨工艺或固定式化学机械研磨工艺。According to an embodiment of the present invention, in the above method for removing the insulating layer on the substrate, the first and second chemical mechanical polishing processes may each include a non-stationary chemical mechanical polishing process or a stationary chemical mechanical polishing process.
依照本发明实施例所述,上述移除基底上的绝缘层的方法中,绝缘层可为用以形成浅沟槽隔离结构的绝缘层。According to an embodiment of the present invention, in the method for removing the insulating layer on the substrate, the insulating layer may be an insulating layer used to form a shallow trench isolation structure.
依照本发明实施例所述,上述移除基底上的绝缘层的方法中,绝缘层可为介电层。According to an embodiment of the present invention, in the method for removing the insulating layer on the substrate, the insulating layer may be a dielectric layer.
依照本发明实施例所述,上述移除基底上的绝缘层的方法,还包括在第二化学机械研磨工艺之后进行一去离子水冲洗磨光步骤,以去除绝缘层上的残留物。According to an embodiment of the present invention, the above method for removing the insulating layer on the substrate further includes performing a deionized water rinsing and polishing step after the second chemical mechanical polishing process, so as to remove residues on the insulating layer.
本发明提出一种化学机械研磨工艺,适用于研磨基底上的标的物,包括在第一研磨盘上进行第一化学机械研磨步骤,接着,在第二研磨盘上进行清除步骤,以去除基底上会导致有害微粒产生的特定物质,之后,在第三研磨盘上进行第二化学机械研磨步骤,其中该第一研磨盘所使用的研浆与该第三研磨盘所使用的研浆的pH值相等且大于7。The present invention proposes a chemical mechanical polishing process suitable for grinding a target on a substrate, comprising performing a first chemical mechanical polishing step on a first grinding disc, and then performing a cleaning step on a second grinding disc to remove the target on the substrate. Specific substances that cause the generation of harmful particles, followed by a second chemical-mechanical grinding step on a third grinding disc, wherein the slurry used in the first grinding disc has the same pH value as the slurry used in the third grinding disc equal to and greater than 7.
依照本发明实施例所述,上述的化学机械研磨工艺中,第二研磨盘为一具有磨光垫的研磨盘。According to an embodiment of the present invention, in the above chemical mechanical polishing process, the second grinding disc is a grinding disc with a polishing pad.
依照本发明实施例所述,上述的化学机械研磨工艺中,清除步骤包括以去离子水冲洗基底,并同时磨光基底的标的物。According to an embodiment of the present invention, in the above chemical mechanical polishing process, the cleaning step includes rinsing the substrate with deionized water, and simultaneously polishing the target on the substrate.
依照本发明实施例所述,上述的化学机械研磨工艺中,清除步骤包括以化学品处理基底,并同时磨光基底的标的物。According to an embodiment of the present invention, in the above chemical mechanical polishing process, the cleaning step includes treating the substrate with chemicals and simultaneously polishing the target on the substrate.
依照本发明实施例所述,上述的化学机械研磨工艺中,化学品包括氨水,或是含有氨水的溶液。According to the embodiments of the present invention, in the above chemical mechanical polishing process, the chemicals include ammonia water, or a solution containing ammonia water.
依照本发明实施例所述,上述的化学机械研磨工艺中,化学品包括酸液。According to the embodiments of the present invention, in the above chemical mechanical polishing process, the chemicals include acid liquid.
依照本发明实施例所述,上述的化学机械研磨工艺中,酸液包括稀释的氢氟酸溶液,或是含有氢氟酸的溶液。According to the embodiments of the present invention, in the above chemical mechanical polishing process, the acid solution includes dilute hydrofluoric acid solution, or a solution containing hydrofluoric acid.
依照本发明实施例所述,上述的化学机械研磨工艺中,第一化学机械研磨步骤与第二化学机械研磨步骤各自包括非固定式化学机械研磨步骤或固定式化学机械研磨步骤。According to an embodiment of the present invention, in the above chemical mechanical polishing process, the first chemical mechanical polishing step and the second chemical mechanical polishing step each include a non-stationary chemical mechanical polishing step or a stationary chemical mechanical polishing step.
依照本发明实施例所述,上述的化学机械研磨工艺中,在第一化学机械研磨步骤中使用第一研磨粒;在第二化学机械研磨步骤中使用第二研磨粒,其中第一研磨粒的材质包括氧化硅;第二研磨粒的材质包括氧化铈;且有害微粒为CexSiOy微粒。According to the embodiment of the present invention, in the above-mentioned chemical mechanical polishing process, the first abrasive grain is used in the first chemical mechanical polishing step; the second abrasive grain is used in the second chemical mechanical polishing step, wherein the first abrasive grain The material includes silicon oxide; the material of the second abrasive grain includes cerium oxide; and the harmful particles are CexSiOy particles .
本发明的移除基底上的绝缘层的方法,其可以增加工艺窗的宽度。The method for removing the insulating layer on the substrate of the present invention can increase the width of the process window.
本发明的移除基底上的绝缘层的方法,其可以减少基底刮伤的情形。The method for removing the insulating layer on the substrate of the present invention can reduce the scratching of the substrate.
为让本发明的上述和其他目的、特征和优点更明显易懂,下文特举优选实施例并配合所附图式,详细说明如下。In order to make the above and other objects, features and advantages of the present invention more comprehensible, the preferred embodiments and attached drawings are described in detail below.
附图说明 Description of drawings
图1是依照本发明实施例所绘示的一种移除基底上的绝缘层的方法流程图;FIG. 1 is a flowchart of a method for removing an insulating layer on a substrate according to an embodiment of the present invention;
图2A至2F是依照本发明一实施例所绘示的一种浅沟槽隔离结构的制造方法的流程剖面图;2A to 2F are cross-sectional views of a manufacturing method of a shallow trench isolation structure according to an embodiment of the present invention;
图3A至3D是依照本发明实施例所绘示的一种半导体元件的介电层的平坦化工艺的流程剖面图。3A to 3D are cross-sectional views of a planarization process of a dielectric layer of a semiconductor device according to an embodiment of the present invention.
主要元件符号说明Description of main component symbols
10~16:步骤10~16: Steps
200、300:基底200, 300: base
202:垫氧化层202: pad oxide layer
204、204a:掩模层204, 204a: mask layer
206:沟槽206: Groove
208、208a、208b:绝缘层208, 208a, 208b: insulating layer
210:研磨粒210: abrasive grain
302、302a、302b:介电层302, 302a, 302b: dielectric layer
具体实施方式 Detailed ways
图1是依照本发明实施例所绘示的一种移除基底上的绝缘层的方法流程图。FIG. 1 is a flowchart of a method for removing an insulating layer on a substrate according to an embodiment of the present invention.
请参照图1,本实施例的移除基底上的绝缘层的方法,是先进行一非固定式化学机械研磨工艺,以快速研磨基底上部分的绝缘层(步骤10)。在一例中,此化学机械研磨工艺所使用的研浆为氧化硅型研浆,例如是Cabot公司所生产的SS-25型,其pH值大于7。由于氧化硅(SiO2)研磨粒表面会水解生成-SiOH,再解离成-SiO-与H+,而-SiO-会与CeO2研磨粒表面的-Ce+产生路易斯酸碱反应而导致CexSiOy微粒的形成,因此若步骤10使用SiO2研磨粒且其后直接进行使用CeO2研磨粒的另一研磨工艺,则残留在绝缘层上的SiO2研磨粒会导致下一个研磨工艺中产生CexSiOy微粒,其容易刮伤晶片的表面。在一实施例中,化学机械研磨机台具有三个研磨盘,此步骤10是以第一研磨盘来进行的。Please refer to FIG. 1 , the method for removing the insulating layer on the substrate in this embodiment is to perform a non-fixed chemical mechanical polishing process to quickly polish the insulating layer on the substrate (step 10 ). In one example, the slurry used in the chemical mechanical polishing process is silicon oxide type slurry, such as SS-25 type produced by Cabot Company, and its pH value is greater than 7. Because the surface of silicon oxide (SiO 2 ) abrasive grains will be hydrolyzed to generate -SiOH, and then dissociate into -SiO - and H + , and -SiO - will produce Lewis acid-base reaction with -Ce + on the surface of CeO 2 abrasive grains, resulting in Ce The formation of x SiO y particles, so if
接着,进行步骤12。步骤12所进行的清除步骤可在与步骤10相同的机台中进行,以去除会导致有害微粒产生的物质。在一实施例中,步骤10所使用的研磨粒为氧化硅研磨粒,而此清除步骤所欲去除的物质即是绝缘层表面上所残留的氧化硅研磨粒。Next, go to step 12. The cleaning step performed in
在一实施例中,清除步骤12是以高压的去离子水冲洗基底,并同时磨光基底,以藉由机械力去除绝缘层表面上所残留的研磨粒。此清除步骤12可以临场在用以进行步骤10的化学机械研磨工艺所使用的研磨盘中进行,或是在另一研磨盘中进行。当清除步骤12是在另一研磨盘中进行时,可以搭配使用磨光垫(buffpad)来进行研磨。In one embodiment, the cleaning
在另一实施例中,清除步骤12是以一化学品来改变基底表面的Zeta电位(zeta potential),使绝缘层表面与附着于其上的研磨粒具有相同电性的电荷,而产生互斥作用,并同时对基底进行磨光,以藉助机械力将研磨粒移除。当绝缘层为氧化硅层且步骤10使用氧化硅研磨粒时,清除步骤12所使用的化学品例如是碱,以使基底上氧化硅绝缘层的表面与研磨粒皆带负电,而将研磨粒排斥脱离绝缘层的表面。清除步骤12所使用的化学品包括碱性溶液如氨水,或是含有氨水的溶液(例如是含有氨水与过氧化氢的溶液,如RCA公司生产的RCA溶液,其浓度为20wt%以下)。此种清除步骤12是在不同于步骤10的研磨盘中进行,其可以同时使用磨光垫来进行磨光。在一实施例中,化学机械研磨机台具有三个研磨盘,此步骤12是以第二研磨盘来进行的。In another embodiment, the
在另一实施例中,清除步骤12是以一化学品来移除部分的绝缘层与附着于其上的研磨粒。当绝缘层为氧化硅时,清除步骤12所使用的化学品例如是一酸液,以移除基底上的部分绝缘层及其上的研磨粒。清除步骤12所使用的酸液包括氢氟酸溶液,或是含有氢氟酸的溶液,其浓度为0.02-1wt%。在一例中,清除步骤12的进行方式是将基底浸泡于装有化学品的化学槽中。在另一例中,清除步骤12除了以化学品移除部分绝缘层外,还同时对基底进行磨光,以藉助机械力将研磨粒移除。此种清除步骤12是在不同于步骤10的研磨盘中进行,其可使用磨光垫进行磨光。在一实施例中,化学机械研磨机台具有三个研磨盘,此步骤12是以第二研磨盘来进行的。In another embodiment, the cleaning
之后,进行步骤14,其可在同一个机台中进行一固定式化学机械研磨工艺,以细磨绝缘层。此固定式化学机械研磨工艺所使用的研浆的pH值大于7,且与步骤10所使用的研浆的pH值相等。固定式化学机械研磨工艺是使用埋有研磨粒的研磨垫来进行,所用的研磨粒例如是CeO2研磨粒,也可能是其他与步骤10所用研磨粒(如SiO2研磨粒)共存时会导致有害微粒产生的研磨粒。由于先前的清除步骤12已去除了前一研磨工艺的研磨粒,所以进行步骤14时不会产生CexSiOy微粒而刮伤基底。此种清除步骤14是在不同于步骤10的研磨盘中进行的。在一实施例中,化学机械研磨机台具有三个研磨盘,此步骤14是以第三研磨盘来进行的。Afterwards, step 14 is performed, in which a stationary chemical mechanical polishing process is performed in the same machine to finely grind the insulating layer. The pH value of the slurry used in the stationary chemical mechanical polishing process is greater than 7, and is equal to the pH value of the slurry used in
在进行步骤14之后,可以依照实际需要与机台的研磨盘数量来进行步骤16。步骤16是进行一去离子水冲洗磨光(buffing)步骤,以去除绝缘层上的残留物,例如是研磨粒、研浆或是污染物等。去离子水冲洗磨光步骤16是在不同于步骤14的研磨盘中进行的,其可以同时使用磨光垫来进行磨光。After
如上所述,可用本发明的方法研磨的绝缘层的材质例如是氧化硅。本发明实施例的方法可以应用于浅沟槽隔离结构的制造。As mentioned above, the material of the insulating layer that can be polished by the method of the present invention is, for example, silicon oxide. The method of the embodiment of the present invention can be applied to the manufacture of the shallow trench isolation structure.
图2A至2F是依照本发明一实施例所绘示的一种浅沟槽隔离结构的制造方法的流程剖面图。2A to 2F are cross-sectional views of a process for manufacturing a shallow trench isolation structure according to an embodiment of the present invention.
请参照图2A,在基底200上形成垫氧化层202与掩模层204。垫氧化层202的形成方法例如是热氧化法;掩模层204的材质例如是氮化硅,形成方法例如是化学气相沉积法。Referring to FIG. 2A , a
接着,请参照图2B,图案化掩模层204与垫氧化层202,并于基底200中蚀出沟槽206。接着,在基底200上沉积绝缘层208,其材质例如是氧化硅,且形成方法例如是等离子体增强型化学气相沉积法。绝缘层208的厚度例如是6000埃。Next, please refer to FIG. 2B , the
然后,请参照图2C,先进行一非固定式化学机械研磨工艺(图1步骤10),以使留在掩模层204上方的绝缘层208a的厚度约为150至500埃。此化学机械研磨工艺所使用的研浆可为氧化硅型研浆,例如是Cabot公司所生产的SS-25型,其pH值大于7。在一实施例中,化学机械研磨机台具有三个研磨盘,此步骤是以第一研磨盘来进行的。在进行此非固定式化学机械研磨工艺的后,绝缘层208a的表面会残留一些研磨粒210。Then, referring to FIG. 2C , a non-fixed chemical mechanical polishing process (step 10 in FIG. 1 ) is performed first, so that the thickness of the insulating
之后,请参照图2D,进行清除步骤(图1步骤12),以去除附着于绝缘层208a上的会使后续研磨工艺中产生有害微粒的物质,即前一研磨工艺所使用的研磨粒。在一实施例中,化学机械研磨机台具有三个研磨盘,此步骤是以第二研磨盘来进行的。当步骤10使用氧化硅研磨粒时,此清除步骤12所欲去除者即是附着于绝缘层208a上的氧化硅研磨粒。清除步骤12可以以高压的去离子水冲洗基底并同时磨光、或是使用化学品(并配合磨光操作)来施行的。Afterwards, referring to FIG. 2D , a cleaning step (
所使用的化学品可以是碱性溶液,以改变绝缘层208a表面的Zeta电位(Zeta potential),使绝缘层208a表面与附着于其上的研磨粒210具有相同电性的电荷,而产生互斥作用。碱性溶液例如是氨水,或是含有氨水的溶液(例如是含有氨水与过氧化氢的溶液,如RCA公司生产的RCA溶液,其浓度为20wt%以下)。Used chemical can be alkaline solution, to change the Zeta potential (Zeta potential) of insulating
所使用的化学品又例如可以是一酸液,以移除部分绝缘层208a以及其上的研磨粒210。酸液例如是氢氟酸溶液,或是含有氢氟酸的溶液,其浓度例如为0.02-1wt%。The chemical used can be, for example, an acid solution to remove part of the insulating
其后,请参照图2E,进行一固定式化学机械研磨工艺(图1步骤14),所使用的研浆的pH值大于7,且与先前非固定式化学机械研磨工艺所使用的研浆的pH值相等。在一实施例中,化学机械研磨机台具有三个研磨盘,此步骤是以第三研磨盘来进行的。固定式化学机械研磨工艺可使用埋有CeO2研磨粒的研磨垫,直至掩模层204裸露出来,其中掩模层204的厚度损失例如约为50埃,而留下掩模层204a与绝缘层208b。虽然CeO2研磨粒表面的-Ce+会与前一研磨工艺所用的氧化硅研磨粒表面的-SiO-键结,而导致容易刮伤基底表面的CexSiOy微粒形成,但因先前的清除步骤12已清除了残留的氧化硅研磨粒210,故可大幅减少CexSiOy微粒造成的刮伤情形。Thereafter, please refer to Fig. 2E, carry out a stationary chemical mechanical polishing process (Fig. 1 step 14), the pH value of the slurry used is greater than 7, and the slurry used in the previous non-stationary chemical mechanical polishing process The pH values are equal. In one embodiment, the CMP station has three grinding discs, and this step is performed with the third grinding disc. The stationary chemical mechanical polishing process can use a polishing pad embedded with CeO2 abrasive grains until the
之后,请参照图2F,移除掩模层204与垫氧化层202,其例如是以一等向性蚀刻工艺来达成。Afterwards, referring to FIG. 2F , the
此外,依照实际的需要可以再进行图1的步骤16,以去离子水冲洗磨光,以去除绝缘层208b上的残留物。In addition,
另经实验证实,本实施例的方法可减少86%的刮痕。It is also proved by experiments that the method of this embodiment can reduce 86% of scratches.
本发明实施例的方法除了可以应用于浅沟槽隔离结构的制造的外,也可以用于介电层的研磨。In addition to being applicable to the manufacture of the shallow trench isolation structure, the method of the embodiment of the present invention can also be used for polishing the dielectric layer.
图3A至3D是依照本发明实施例所绘示的一种半导体元件的介电层的平坦化工艺的流程剖面图。3A to 3D are cross-sectional views of a planarization process of a dielectric layer of a semiconductor device according to an embodiment of the present invention.
请参照图3A,基底300上已形成介电层302。介电层302可以是内层介电层(ILD)或金属层间介电层(IMD)等。介电层302因下方元件而具有高低起伏的表面,其材质例如是氧化硅,且形成的方法例如是化学气相沉积法。Referring to FIG. 3A , a
接着,请参照图3B,进行一非固定式化学机械研磨工艺(图1步骤10),以去除部分的介电层302,使留下来的介电层302a的高低起伏的程度下降。此非固定式化学机械研磨工艺所使用的研浆例如为氧化硅型研浆,如Cabot公司所生产的SS-25型,其pH值大于7。在进行使用氧化硅型研浆的研磨工艺的后,介电层302a的表面会残留一些氧化硅研磨粒310。在一实施例中,化学机械研磨机台具有三个研磨盘,此步骤是以第一研磨盘来进行的。Next, referring to FIG. 3B , a non-fixed chemical mechanical polishing process (step 10 in FIG. 1 ) is performed to remove part of the
之后,请参照图3C,进行一清除步骤(图1步骤12),以去除介电层302a上会使后续研磨工艺中产生有害微粒的物质,即前一研磨工艺所使用的研磨粒。在一实施例中,化学机械研磨机台具有三个研磨盘,此步骤是以第二研磨盘来进行的。当步骤10使用氧化硅研磨粒时,此清除步骤12所欲去除者即是介电层302a表面上残留的氧化硅研磨粒310。清除步骤12可以以高压的去离子水冲洗基底并配合磨光操作、或是使用化学品(并配合磨光操作)来施行的。Afterwards, referring to FIG. 3C , a cleaning step (
所使用的化学品可以是碱性溶液,以改变介电层302a表面的Zeta电位(Zeta potential),使介电层302a表面与其上研磨粒310带有相同电性的电荷,而产生互斥作用。碱性溶液例如是氨水,或是含有氨水的溶液(例如是含有氨水与过氧化氢的溶液,如RCA公司生产的RCA溶液,其浓度为20wt%)以下。The chemical used can be an alkaline solution to change the Zeta potential (Zeta potential) on the surface of the
所使用的化学品又例如可以是一酸液,以移除基底上的部分介电层302a及其上的研磨粒310。此酸液例如是氢氟酸溶液,或是含有氢氟酸的溶液,其浓度为0.02-1wt%。The chemical used can be, for example, an acid solution to remove part of the
其后,请参照图3D,进行一固定式化学机械研磨工艺(图1步骤14),所使用的研浆的pH值大于7,且与非固定式化学机械研磨工艺所使用的研浆的pH值相等。在一实施例中,化学机械研磨机台具有三个研磨盘,此步骤系以第三研磨盘来进行的。固定式化学机械研磨工艺可使用埋有CeO2研磨粒的研磨垫来进行,以使介电层302a进一步平坦化,留下平坦化的介电层302b。由于先前清除步骤12已清除了氧化硅研磨粒310,故可大幅减少CexSiOy微粒所造成的刮伤。Thereafter, please refer to Fig. 3D, carry out a stationary chemical mechanical polishing process (Fig. 1 step 14), the pH value of the slurry used is greater than 7, and the pH of the slurry used in the non-stationary chemical mechanical polishing process The values are equal. In one embodiment, the CMP station has three grinding discs, and the step is performed with the third grinding disc. The stationary chemical mechanical polishing process may be performed using a polishing pad embedded with CeO 2 abrasive grains to further planarize the
依照实际的需要可以再进行图1的步骤16,以去离子水冲洗磨光,以去除介电层302b上的残留物。According to actual needs, step 16 of FIG. 1 can be performed again, rinsing and polishing with deionized water to remove residues on the dielectric layer 302b.
虽然在以上实施例中,是以先进行非固定式化学机械研磨工艺再进行固定式化学机械研磨工艺的情形来说明。然而,本发明也可以应用于先进行固定式化学机械研磨工艺再进行非固定式化学机械研磨工艺的情形,或是任何两个非固定式化学机械研磨工艺、任何两个固定式化学机械研磨工艺、或任何其他相同或不同的化学机械研磨工艺其所使用的不同研磨粒的水解产物会反应产生有害微粒者。Although in the above embodiments, the non-stationary chemical mechanical polishing process is firstly performed and then the stationary chemical mechanical polishing process is performed for illustration. However, the present invention can also be applied to the situation where a stationary CMP process is performed first and then a non-stationary CMP process, or any two non-stationary CMP processes, any two stationary CMP processes , or any other same or different chemical mechanical grinding process, the hydrolyzate of different abrasive particles used in it will react to produce harmful particles.
另外,虽然以上实施例中会使后进行的研磨工艺中产生有害微粒的物质是先进行的研磨工艺所使用的研磨粒,但本发明也可应用于使后进行的研磨工艺中产生有害微粒的物质是先进行的研磨工艺所使用或产生的研磨粒以外的其他物质的情形,只要视需要调整前述清除步骤即可。In addition, although in the above embodiment, the material that will cause harmful particles to be produced in the grinding process that is carried out later is the abrasive grain used in the grinding process that is carried out earlier, but the present invention can also be applied to the material that produces harmful particles in the grinding process that is carried out later. In the case where the substance is other than abrasive particles used or produced by a previous grinding process, just adjust the aforementioned removal steps as needed.
虽然本发明已以优选实施例揭露如上,然其并非用以限定本发明,任何熟习此技艺者,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,因此本发明的保护范围当视所附的权利要求所界定者为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Anyone skilled in the art can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall prevail as defined by the appended claims.
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