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CN101307341A - Production process of docosahexenoic acid grease by bioenzyme method wall-breaking - Google Patents

Production process of docosahexenoic acid grease by bioenzyme method wall-breaking Download PDF

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Publication number
CN101307341A
CN101307341A CNA2008100478592A CN200810047859A CN101307341A CN 101307341 A CN101307341 A CN 101307341A CN A2008100478592 A CNA2008100478592 A CN A2008100478592A CN 200810047859 A CN200810047859 A CN 200810047859A CN 101307341 A CN101307341 A CN 101307341A
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enzyme
main body
broken wall
fermented liquid
biological enzyme
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CN101307341B (en
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过群
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WUHAN YOUZHIYOU HEALTH DAIRY CO Ltd
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WUHAN YOUZHIYOU HEALTH DAIRY CO Ltd
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Abstract

The invention relates to a method for making docosahexaenic acid (DHA) grease through adopting bio-enzyme method wall breaking, comprising the following steps that: Crypthecodinium cohnii(Seligo)Javornicky is taken as starting strain; alga cell is obtained through carrying out continuous cultivation of Crypthecodinium cohnii(Seligo)Javornicky in liquid medium; and then DHA grease is extracted from the alga cell through bio-enzyme method wall breaking. The method has the advantages that: alga cell wall breaking is complete with the wall-breaking rate reaching more than 95 percent; the method does not need a drying step, and can prevent the oxidation of DHA crude oil, thereby ensuring that the peroxide value of extracted grease is extremely low (i.e. the POV value is less than 0.5); moreover, the yield of the extracted grease is more than 90 percent of total oil, while the refining yield is more than 70 percent of crude oil.

Description

The biological enzyme broken wall is used for the docosahexaenoic acid grease production method
Technical field
The present invention relates to utilize Kou Shi Crypthecodinium cohnii [Crypthecodinium cohnii (Seligo) Javornicky] to produce docosahexenoic acid (DHA) grease technical field, specifically a kind of biological enzyme broken wall is used for the docosahexaenoic acid grease production method.
Background technology
In recent years, (Polyunsaturated fatty acids, PUFAs) vital role to human health more and more is subject to people's attention polyunsaturated fatty acid.Wherein, docosahexenoic acid because of its in human body and extremely people's the favor of the intravital important physiological function of animal.Studies show that DHA is the basal component of cytolemma in some tissue of human body; Infant's vision system and neural growth are played an important role; Also have the reducing cholesterol effect, anticoagulant efficacy and inhibition cancer effect prevent senile dementia etc., and it are the necessary a kind of lipid acid of juvenile growth.Oneself forms suitability for industrialized production to utilize the Kou Shi Crypthecodinium cohnii to produce docosahexenoic acid (DHA) grease, and the production technique of docosahexenoic acid is being updated.Report openly now that wherein the frustule wall-breaking method has two classes in marine microalgae production docosahexenoic acid (DHA) grease.One class is the physical method broken wall: mechanical breaking-wall method grinds sassafras as machineries such as employing clarifixator or colloidal mills and extruding makes cell wall rupture, desiccating method etc.Adopting mechanical breaking-wall method method cell wall breaking incomplete, is total oily 60-70% with the organic solvent extraction recovery rate.Adopt the desiccating method time consumption and energy consumption, and it is higher to extract the grease peroxide value after heating and the vent method drying, the crude oil inferior quality, the lyophilize cost is higher, dry back with the organic solvent extraction refining after yield only be crude oil 30-50%.Open day is that disclosed to utilize marine microalgae to produce the greasy method of docosahexenoic acid (DHA) be to extract after adopting lyophilize or heating and vent method drying for the patent application of CN1101034A for April 5 nineteen ninety-five, publication number.Another kind of is the chemical process broken wall; Adopt chemical reagent to destroy cell wall structure, obtain crude oil with organic solvent extraction then.Open day is on June 27th, 2007, publication number is that the disclosed method with Kou Shi Crypthecodinium cohnii fermentative production docosahexaenoic acid grease of the patent application of CN1986822A is to adopt to add broken wall agent such as sodium lauryl sulphate etc., and its consumption is the 0.1-0.6% of concentrated broth weight.This method obtains having in the grease chemical agent residue, the quality of influence oil.And quality of crude oil is relatively poor, and yield only is crude oil 30-50% after the refining.
Summary of the invention
The objective of the invention is to develop and a kind of enzymatic shell-broken is used for the method for Kou Shi Crypthecodinium cohnii [Crypthecodinium cohnii (Seligo) Javornicky] fermentative production docosahexaenoic acid grease, it has improved the recovery rate of docosahexenoic acid (being called for short DHA) and the quality of crude oil widely.
Biological enzyme broken wall of the present invention is used for the docosahexaenoic acid grease production method, comprise: [Crypthecodinium cohnii (Seligo) Javornicky] is starting strain with the Kou Shi Crypthecodinium cohnii, cultured continuously Kou Shi Crypthecodinium cohnii obtains alginic cell in the liquid medium within, extracts docosahexaenoic acid grease by the biological enzyme broken wall from alginic cell then.
The used Kou Shi Crypthecodinium cohnii strain name of the present invention is Crypthecodinium cohnii (Seligo) Javornicky.Can cultivate mechanism from the preservation that comprises ATCC (U.S. typical case's culture collection center) obtains.
Biological enzyme is divided into main body enzyme and auxiliary enzymes;
The main body enzyme is Sumizyme MP (2709), neutral protease, papoid, can use wherein one or more, if several, its ratio can be used by arbitrary proportion.Its consumption is the 0.12-0.5% of fermented liquid weight, if concentrated broth, its consumption calculates by concentrating primary fermentation liquid weight;
Auxiliary enzymes is trypsinase, Alphachymdean Catarasce, and cellulase, dextranase, zytase can use wherein one or more, if multiple, its ratio can be used by arbitrary proportion.Its consumption is the 0-0.025% of fermented liquid weight, if concentrated broth, enzyme dosage calculates by concentrating primary fermentation liquid weight;
In use, separately with main body enzyme or main body enzyme and auxiliary enzymes and with all reaching broken wall.
Biological enzyme broken wall of the present invention is used for the docosahexaenoic acid grease production method: add the main body enzyme at fermented liquid or filtering and concentrating fermented liquid, if consumption is the 0.12-0.5% concentrated broth of fermented liquid weight, its consumption calculates by concentrating primary fermentation liquid weight; Auxiliary enzymes, consumption is the 0-0.025% of fermented liquid weight, if concentrated broth, enzyme dosage calculates by concentrating primary fermentation liquid weight, and intensification 50-70 ℃, insulated and stirred 3-9 hour, the ethanol of adding 95%, the ethanol consumption is the 30%-150% of fermented liquid concentrated broth, and adding organic solvent amount is fermented liquid or concentrated broth weight 1.5-4.5 a times, extracts and obtains the docosahexenoic acid crude oil.The docosahexenoic acid crude oil is obtained the docosahexenoic acid refining oil after aquation, alkali refining, decolouring, deodorization.
Wherein said organic solvent is normal hexane or chloroform etc.
The add-on of main body enzyme and auxiliary enzymes in the concentrated broth of the present invention is to calculate with the fermentation liquid measure before the filtering and concentrating fermented liquid.
The advantage that biological enzyme broken wall of the present invention is used for the docosahexaenoic acid grease production method is: the frustule broken wall is complete, sporoderm-broken rate is more than 95%, do not need through super-dry, can prevent the oxidation of docosahexenoic acid crude oil, make the oil and grease extracting peroxide value extremely low, the POV value is below 0.5, and recovery rate is more than 90% of total oil, and refining yield is more than 70% of crude oil.
Embodiment
Embodiment one:
A kind of biological enzyme broken wall is used for the docosahexaenoic acid grease production method: adopt Kou Shi Crypthecodinium cohnii slant strains to carry out liquid shaking bottle cultivation, liquid shaking bottle enlarged culturing, first order seed cultivation, secondary seed cultivation and three grade fermemtation and cultivate, obtain fermented liquid.Add Sumizyme MP (2709) 0.2kg in fermented liquid 100kg, intensification 50-70 ℃, insulated and stirred 3-9 hour, the ethanol 30kg of adding 95% added normal hexane 150kg, extracts and obtains docosahexenoic acid crude oil 3kg.The docosahexenoic acid crude oil is obtained docosahexenoic acid refining oil 2.34kg after aquation, alkali refining, decolouring, deodorization.
Embodiment two:
A kind of biological enzyme broken wall is used for the docosahexaenoic acid grease production method: adopt Kou Shi Crypthecodinium cohnii slant strains to carry out liquid shaking bottle cultivation, liquid shaking bottle enlarged culturing, first order seed cultivation, secondary seed cultivation and three grade fermemtation and cultivate, obtain fermented liquid.Add neutral protease 0.35kg in fermented liquid 100kg, intensification 50-70 ℃, insulated and stirred 3-9 hour, the ethanol 30kg of adding 95% added normal hexane 150kg, extracts and obtains docosahexenoic acid crude oil 3kg.The docosahexenoic acid crude oil is obtained docosahexenoic acid refining oil 2.34kg after aquation, alkali refining, decolouring, deodorization.
Embodiment three:
A kind of biological enzyme broken wall is used for the docosahexaenoic acid grease production method: adopt Kou Shi Crypthecodinium cohnii slant strains to carry out liquid shaking bottle cultivation, liquid shaking bottle enlarged culturing, first order seed cultivation, secondary seed cultivation and three grade fermemtation and cultivate, obtain fermented liquid.Add papoid 0.45kg in fermented liquid 100kg, intensification 50-70 ℃, insulated and stirred 3-9 hour, the ethanol 30kg of adding 95% added normal hexane 150kg, extracts and obtains docosahexenoic acid crude oil 3kg.The docosahexenoic acid crude oil is obtained docosahexenoic acid refining oil 2.34kg after aquation, alkali refining, decolouring, deodorization.
Embodiment four:
A kind of biological enzyme broken wall is used for the docosahexaenoic acid grease production method: adopt Kou Shi Crypthecodinium cohnii slant strains to carry out liquid shaking bottle cultivation, liquid shaking bottle enlarged culturing, first order seed cultivation, secondary seed cultivation and three grade fermemtation and cultivate, obtain fermented liquid.In fermented liquid 100kg, add Sumizyme MP (2709) 0.12kg, add Chymotrypsin 0.001kg, intensification 50-70 ℃, insulated and stirred 3-9 hour, the ethanol 30kg of adding 95% adds normal hexane 150kg, extracts and obtains docosahexenoic acid crude oil 3kg.The docosahexenoic acid crude oil is obtained docosahexenoic acid refining oil 2.34kg after aquation, alkali refining, decolouring, deodorization.
Embodiment five:
A kind of biological enzyme broken wall is used for the docosahexaenoic acid grease production method: adopt Kou Shi Crypthecodinium cohnii slant strains to carry out liquid shaking bottle cultivation, liquid shaking bottle enlarged culturing, first order seed cultivation, secondary seed cultivation and three grade fermemtation and cultivate, obtain fermented liquid.In fermented liquid 100kg, add neutral protease 0.18kg, add trypsinase 0.05kg, Alphachymdean Catarasce 0.01kg altogether, intensification 50-70 ℃, insulated and stirred 3-9 hour, the ethanol 60kg of adding 95% adds chloroform 200kg, extracts and obtains docosahexenoic acid crude oil 3.8kg.The docosahexenoic acid crude oil is obtained docosahexenoic acid refining oil 3.04kg after aquation, alkali refining, decolouring, deodorization.
Embodiment six:
A kind of biological enzyme broken wall is used for the docosahexaenoic acid grease production method: adopt Kou Shi Crypthecodinium cohnii slant strains to carry out liquid shaking bottle and cultivate, the liquid shaking bottle enlarged culturing, first order seed is cultivated, secondary seed is cultivated and three grade fermemtation is cultivated, obtain fermented liquid, in centrifugal concentrated broth 100kg (being 400kg before fermented liquid is centrifugal), add Sumizyme MP (2709) 0.8kg, in cellulase: dextranase: zytase is that 1: 3: 1 ratio adds cellulase, dextranase, zytase is 0.015kg altogether, intensification 50-70 ℃, insulated and stirred 3-9 hour, the ethanol 90kg of adding 95%, add normal hexane 250kg, extract and obtain docosahexenoic acid crude oil 16.0kg.The docosahexenoic acid crude oil is obtained docosahexenoic acid refining oil 12kg after aquation, alkali refining, decolouring, deodorization.
Embodiment seven:
A kind of biological enzyme broken wall is used for the docosahexaenoic acid grease production method: adopt Kou Shi Crypthecodinium cohnii slant strains to carry out liquid shaking bottle and cultivate, the liquid shaking bottle enlarged culturing, first order seed is cultivated, secondary seed is cultivated and three grade fermemtation is cultivated, obtain fermented liquid, in centrifugal concentrated broth 100kg (being 400kg before fermented liquid is centrifugal), add neutral protease and papoid 0.6kg altogether equably, in trypsinase: Alphachymdean Catarasce: cellulase is that 2: 3: 5 ratio adds trypsinase, Alphachymdean Catarasce, cellulase is 0.018kg altogether, intensification 50-70 ℃, insulated and stirred 3-9 hour, the ethanol 120kg of adding 95%, add chloroform 300kg, extract and obtain docosahexenoic acid crude oil 12.8kg.The docosahexenoic acid crude oil is obtained docosahexenoic acid refining oil 9.2kg after aquation, alkali refining, decolouring, deodorization.
Embodiment eight:
A kind of biological enzyme broken wall is used for the docosahexaenoic acid grease production method: adopt Kou Shi Crypthecodinium cohnii slant strains to carry out liquid shaking bottle and cultivate, the liquid shaking bottle enlarged culturing, first order seed is cultivated, secondary seed is cultivated and three grade fermemtation is cultivated, obtain fermented liquid, in centrifugal concentrated broth 100kg (being 450kg before fermented liquid is centrifugal), add Sumizyme MP (2709) and papoid 0.9kg altogether equably, in trypsinase: Alphachymdean Catarasce: cellulase: dextranase is that 1: 4: 1 ratio adds trypsinase, Alphachymdean Catarasce, cellulase, dextranase is 0.02kg altogether, intensification 50-70 ℃, insulated and stirred 3-9 hour, the ethanol 135kg of adding 95%, add normal hexane 350kg, extract and obtain docosahexenoic acid crude oil 14kg.The docosahexenoic acid crude oil is obtained docosahexenoic acid refining oil 10kg after aquation, alkali refining, decolouring, deodorization.
Embodiment nine:
A kind of biological enzyme broken wall is used for the docosahexaenoic acid grease production method: adopt Kou Shi Crypthecodinium cohnii slant strains to carry out liquid shaking bottle cultivation, liquid shaking bottle enlarged culturing, first order seed cultivation, secondary seed cultivation and three grade fermemtation and cultivate, obtain fermented liquid.In fermented liquid 100kg, add neutral protease 0.5kg, in trypsinase: Alphachymdean Catarasce: cellulase: dextranase: zytase is 1: 2: 1: 1: 1 ratio adds trypsinase, Alphachymdean Catarasce, cellulase, dextranase, zytase be 0.025kg altogether, intensification 50-70 ℃, insulated and stirred 3-9 hour, the ethanol 150kg of adding 95% adds chloroform 450kg, extracts and obtains docosahexenoic acid crude oil 3.5kg.The docosahexenoic acid crude oil is obtained docosahexenoic acid refining oil 2.6kg after aquation, alkali refining, decolouring, deodorization.

Claims (5)

1, a kind of biological enzyme broken wall is used for the docosahexaenoic acid grease production method, it is characterized in that: comprising: [Crypthecodinium cohnii (Seligo) Javornicky] is starting strain with the Kou Shi Crypthecodinium cohnii, cultured continuously Kou Shi Crypthecodinium cohnii obtains alginic cell in the liquid medium within, extracts docosahexaenoic acid grease by the biological enzyme broken wall from alginic cell then.
2, biological enzyme broken wall according to claim 1 is used for the docosahexaenoic acid grease production method, it is characterized in that: in fermented liquid or filtering and concentrating fermented liquid, add main body enzyme, auxiliary enzymes, intensification 50-70 ℃, insulated and stirred 3-9 hour, the ethanol of adding 95%, the ethanol consumption is the 30%-150% of fermented liquid, and the adding organic solvent extracts and obtains the docosahexenoic acid crude oil; The docosahexenoic acid crude oil is obtained the docosahexenoic acid refining oil after aquation, alkali refining, decolouring, deodorization.
3, biological enzyme broken wall according to claim 1 is used for the docosahexaenoic acid grease production method, it is characterized in that: biological enzyme is divided into main body enzyme and auxiliary enzymes; The main body enzyme is Sumizyme MP (2709), neutral protease, papoid; Auxiliary enzymes is trypsinase, Alphachymdean Catarasce, cellulase, dextranase, zytase; In use, separately with main body enzyme or main body enzyme and auxiliary enzymes and with all reaching broken wall.
4, biological enzyme broken wall according to claim 3 is used for the docosahexaenoic acid grease production method, it is characterized in that: biological enzyme is divided into main body enzyme and auxiliary enzymes; The main body enzyme dosage is the 0.12-0.5% of fermented liquid weight; The auxiliary enzymes consumption is the 0-0.025% of fermented liquid weight, if concentrated broth, enzyme dosage calculates by concentrating primary fermentation liquid weight.
5, biological enzyme broken wall according to claim 3 is used for the docosahexaenoic acid grease production method, it is characterized in that: the main body enzyme is Sumizyme MP (2709), neutral protease, papoid, should be wherein one or more during use, if several, its ratio is used by arbitrary proportion; Auxiliary enzymes is trypsinase, Alphachymdean Catarasce, cellulase, dextranase, zytase; Should be wherein one or more during use, if multiple, its ratio is used by arbitrary proportion.
CN2008100478592A 2008-05-29 2008-05-29 Production process of docosahexenoic acid grease by bioenzyme method wall-breaking Expired - Fee Related CN101307341B (en)

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CN101824363A (en) * 2010-05-25 2010-09-08 南京工业大学 Method for extracting docosahexaenoic acid grease
CN101985637A (en) * 2010-11-02 2011-03-16 嘉吉烯王生物工程(武汉)有限公司 Method for extracting microbial oil
CN102199482A (en) * 2011-04-15 2011-09-28 北京化工大学 Method for extracting grease from oleaginous microorganisms
CN102199485A (en) * 2011-04-29 2011-09-28 国家海洋局第三海洋研究所 Method for extracting schizochytrium aggregatum oil
CN101585759B (en) * 2009-07-08 2012-05-23 内蒙古金达威药业有限公司 Method of extracting DHA unsaturated fatty acid from dino flagellate fermentation liquor
CN102492544A (en) * 2011-12-07 2012-06-13 湖北福星生物科技有限公司 Method for preparing microalgal docosahexaenoic acid (DHA) oil by dry method
CN102533879A (en) * 2010-12-17 2012-07-04 中国科学院大连化学物理研究所 Microbial oil extraction method
CN102887821A (en) * 2012-09-29 2013-01-23 青岛琅琊台集团股份有限公司 Method for extracting DHA (docosahexaenoic acid) through extraction and separation of marine microalgae fermentation liquid
CN102976936A (en) * 2012-11-16 2013-03-20 成都圆大生物科技有限公司 Method of reducing peroxide value and anisidine value in unsaturated fatty acid ethyl ester
CN103173273A (en) * 2011-12-21 2013-06-26 新奥科技发展有限公司 Microalgae grease extraction method
CN104312720A (en) * 2014-11-11 2015-01-28 甘肃德福生物科技有限公司 Method for extracting oil from chlorella
CN105506010A (en) * 2016-01-13 2016-04-20 山东泰德新能源有限公司 Method for extracting microalgae oil through compound enzyme
CN106281644A (en) * 2016-08-12 2017-01-04 安徽未来农业发展有限公司 A kind of chlorella Camellia oil promoting infants growth and development and preparation method thereof
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CN101585759B (en) * 2009-07-08 2012-05-23 内蒙古金达威药业有限公司 Method of extracting DHA unsaturated fatty acid from dino flagellate fermentation liquor
CN101824363A (en) * 2010-05-25 2010-09-08 南京工业大学 Method for extracting docosahexaenoic acid grease
CN101824363B (en) * 2010-05-25 2012-04-25 南京工业大学 Method for extracting docosahexaenoic acid grease
CN101985637B (en) * 2010-11-02 2014-05-07 嘉必优生物工程(武汉)有限公司 Method for extracting microbial oil
CN101985637A (en) * 2010-11-02 2011-03-16 嘉吉烯王生物工程(武汉)有限公司 Method for extracting microbial oil
CN102533879A (en) * 2010-12-17 2012-07-04 中国科学院大连化学物理研究所 Microbial oil extraction method
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CN102199482A (en) * 2011-04-15 2011-09-28 北京化工大学 Method for extracting grease from oleaginous microorganisms
CN102199482B (en) * 2011-04-15 2013-04-03 北京化工大学 Method for extracting grease from oleaginous microorganisms
CN102199485A (en) * 2011-04-29 2011-09-28 国家海洋局第三海洋研究所 Method for extracting schizochytrium aggregatum oil
CN102199485B (en) * 2011-04-29 2013-01-16 国家海洋局第三海洋研究所 Method for extracting schizochytrium aggregatum oil
CN102492544A (en) * 2011-12-07 2012-06-13 湖北福星生物科技有限公司 Method for preparing microalgal docosahexaenoic acid (DHA) oil by dry method
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CN102887821A (en) * 2012-09-29 2013-01-23 青岛琅琊台集团股份有限公司 Method for extracting DHA (docosahexaenoic acid) through extraction and separation of marine microalgae fermentation liquid
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CN104312720A (en) * 2014-11-11 2015-01-28 甘肃德福生物科技有限公司 Method for extracting oil from chlorella
CN105506010A (en) * 2016-01-13 2016-04-20 山东泰德新能源有限公司 Method for extracting microalgae oil through compound enzyme
CN106281644A (en) * 2016-08-12 2017-01-04 安徽未来农业发展有限公司 A kind of chlorella Camellia oil promoting infants growth and development and preparation method thereof
CN109181842A (en) * 2018-08-20 2019-01-11 梁云 Microbial oil and its extracting method
WO2020038296A1 (en) * 2018-08-20 2020-02-27 梁云 Microbial oil and extraction method therefor
CN109181842B (en) * 2018-08-20 2021-03-26 梁云 Microbial oil and extraction method thereof

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