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CN101306977A - Process for preparing perfluoroalkyl group by telomerization - Google Patents

Process for preparing perfluoroalkyl group by telomerization Download PDF

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Publication number
CN101306977A
CN101306977A CNA2008100616732A CN200810061673A CN101306977A CN 101306977 A CN101306977 A CN 101306977A CN A2008100616732 A CNA2008100616732 A CN A2008100616732A CN 200810061673 A CN200810061673 A CN 200810061673A CN 101306977 A CN101306977 A CN 101306977A
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Prior art keywords
telomerization
alkyl iodide
perfluoroalkyl group
carbon chain
extraction column
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CNA2008100616732A
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Chinese (zh)
Inventor
周强
吴周安
王树华
叶志翔
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Juhua Group Corp
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Juhua Group Corp
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Priority to CNA2008100616732A priority Critical patent/CN101306977A/en
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Abstract

The invention discloses a method for synthesizing perfluoro-alkyl iodide through telomerization. The method is as follows: short-carbon chain perfluoro-alkyl iodide and tetrafluoroethylene are added in an extraction column reactor filled with catalyst filler inside an extraction tower or a rectification tower reactor taking catalyst as filler so as to carry out reaction with the molar ratio between short-carbon chain perfluoro-alkyl iodide and tetrafluoroethylene of between 3:1 and 50:1 at a reaction temperature of between 40 and 200 DEG C, thereby obtaining perfluoro-alkyl iodide. The method takes the lead in taking the extraction column filled with catalyst filler inside the extraction tower or the rectification tower taking catalyst as filler as a reactor which is used in the telomerization of perfluoro-alkyl iodide; moreover, compared with the prior disclosed art, the method has the advantages of simple production equipment, easily controlled technological parameter, better operational safety, ideal reaction selectivity, high product purity and no hydrogen-containing byproducts, etc.

Description

A kind of method of preparing perfluoroalkyl group by telomerization
Technical field
The present invention relates to polyreaction, relate in particular to a kind of method of preparing perfluoroalkyl group by telomerization.
Background technology
Carbon number is the straight chain full-fluorine alkyl iodide R of 6-12 f(CF 2CF 2) nI is a key intermediate of producing fluorochemical surfactant, fluorine-contained finishing agent and other fluorine-containing fine chemicals.Its derived product has high surface, high thermal stability, high chemical stability and excellent characteristics such as hydrophobic and lyophobic property.
Full-fluorine alkyl iodide R f(CF 2CF 2) nI is normally by the full-fluorine alkyl iodide R of short carbon chain fI and tetrafluoroethylene telomerize and form.R wherein fBe C 1-6Perfluoroalkyl, n are 1~4 integer.
This telomerization can cause or initiator carries out under causing at thermal initiation, light-initiated, catalyzer.
The kick off temperature of thermal initiation between 200 ℃~400 ℃, is the simplest a kind of initiation mode generally.As US 3,226,449 disclose a kind of method of thermal initiation preparing perfluoroalkyl group by telomerization thing.Reaction is carried out under 200 ℃~250 ℃, 2.5MPa~5.5MPa.But the telomer carbon chain length distribution broad that thermal initiation produces, long carbochain telomer content is higher; At high temperature the iodine that generates in the reaction process can cause problems such as equipment corrosion; At high temperature use tetrafluoroethylene also to cause safety problem easily.
US 3,234,294, and US 4,067,916 and US 5,068,471 grades the method for utilizing radical initiator to cause the preparing perfluoroalkyl group by telomerization thing is disclosed.But in these methods, perfluoroalkyl radical generates by product together with radical initiator or the reaction of its fragment.US 5,929, and 292 disclose a kind of method of utilizing radical initiator to cause the telomerization synthesizing perfluoroalkyl iodide in the rectifying tower reactor.But the amount of initiator of using in the method is bigger, and hydrogeneous content of by-products is also just higher relatively.
CN 1,379,008, and CN 1,356,302 and US 5,240,574 grades the method for utilizing light-initiated preparing perfluoroalkyl group by telomerization thing is disclosed.Though photochemical catalysis can obtain the good telomer of quality,, equipment used difficult processing little because of light source power, the restriction of factors such as reaction time consumption length is difficult to industrialization.
US 5,639,923, and US 3,557,224 and US 3,883,604 grades the method for utilizing catalyzer to cause the preparing perfluoroalkyl group by telomerization thing is disclosed.When utilizing catalyzer to telomerize, the selectivity of reaction is still unsatisfactory, in order to improve the selectivity of reaction, must improve the raw materials components mole ratio of short carbon chain full-fluorine alkyl iodide with tetrafluoroethylene.CN 1,535,258 disclose a kind of in the tubular reactor of catalyst filling filler the method for continuous production full-fluorine alkyl iodide, though it is better to telomerize product quality, reaction raw materials short carbon chain perfluoroalkyl iodides need reach 25: 1 with the raw materials components mole ratio of tetrafluoroethylene.Nonetheless, the transformation efficiency of tetrafluoroethylene is also unsatisfactory.
There is following defective in present disclosed technology:
The degree that telomerizes of tank reactor is restive, and the telomer product carbochain that obtains distributes very wide; The tubular reactor reaction efficiency is low, and operation easier is big; Hydrogeneous by-products content is big in the product that the rectifying tower reactor that initiator causes obtains, and the initiator usage quantity is big.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of method of preparing perfluoroalkyl group by telomerization is provided.
It is that short carbon chain full-fluorine alkyl iodide and tetrafluoroethylene are joined extraction tower reactor that catalyst filling is housed in the extraction column or is to react in the distillation column reactor device of filler with the catalyzer, short carbon chain full-fluorine alkyl iodide and tetrafluoroethylene mol ratio are 3: 1~50: 1, temperature of reaction is 40 ℃~200 ℃, obtains perfluoroalkyl iodides.
Described extraction tower reactor comprises product collection still, adapting pipe, extraction column, reflux cooling tower, siphon pipe, be provided with product collection still, extraction tube, reflux cooling pipe from top to bottom successively, product collection still upper end is connected with the extraction column upper end through adapting pipe, the extraction column bottom is connected with the product collection still through siphon pipe, is filled with catalyzer in the extraction column.
Described perfluoroalkyl iodides general formula is R f(CF 2CF 2) nI, wherein R fBe C 1-4Perfluoroalkyl, n are 1~4 integer.Short carbon chain full-fluorine alkyl iodide general formula is R fI.R wherein fBe C 1-4Perfluoroalkyl.Catalyzer is one or more in copper, nickel, tin, zinc, magnesium, silver, iron, chromium, cobalt, tungsten and the alloy thereof.The particle diameter of catalyzer is 2 orders~300 orders, preferred 5 orders~50 orders.The slick spherical powder of catalyzer preferred surface.The height of catalyst filling layer is 5: 1~800: 1 with the internal diameter ratio, is preferably 10: 1~200: 1.Catalyst filling layer internal diameter is preferably 5cm~50cm.Preferred 5: 1~30: 1 of short carbon chain full-fluorine alkyl iodide and tetrafluoroethylene mol ratio.The reaction mainly occur in the catalyzer filled section: for the distillation column reactor device at rectifying section, for extraction tower in extraction column.The R that generates in the reaction f(CF 2CF 2) nI discharges reactor continuously or off and on via the bottom that product is collected still.Short carbon chain full-fluorine alkyl iodide R fI or tetrafluoroethylene are for mixing reinforced or separate charging.Short carbon chain full-fluorine alkyl iodide R fI or tetrafluoroethylene are continuously feeding or intermittent feeding.The catalyst filling temperature is 40 ℃-200 ℃, preferred 80-120 ℃.Product collection still temperature is lower than under the reaction pressure 0 ℃~15 ℃ of product boiling points.
The present invention takes the lead in comparing with disclosed technology the extraction tower of catalyst filling being housed in the extraction column or being that the rectifying tower of filler is applied to as reactor in the telomerization of perfluoroalkyl iodides with the catalyzer, and it is simple to have a production unit; Processing parameter control easily; Processing safety is better; Good reaction selectivity; The product purity height; There are not advantages such as hydrogeneous by product.
Description of drawings
Accompanying drawing is an extraction tower structure of reactor synoptic diagram of the present invention, among the figure: product collection still 1, adapting pipe 2, extraction column 3, reflux cooling tower 4, siphon pipe 5.
Embodiment
The method of preparing perfluoroalkyl group by telomerization is that short carbon chain full-fluorine alkyl iodide and tetrafluoroethylene are joined extraction tower reactor that catalyst filling is housed in the extraction column or is to react in the distillation column reactor device of filler with the catalyzer, short carbon chain full-fluorine alkyl iodide and tetrafluoroethylene mol ratio are 3: 1-50: 1, temperature of reaction is 40 ℃~200 ℃, generate the full-fluorine alkyl iodide of certain chain lengths efficiently, and do not produce impurity such as hydrogenous organic compound.
As shown in drawings, the extraction tower reactor comprises product collection still 1, adapting pipe 2, extraction column 3, reflux cooling tower 4, siphon pipe 5, be provided with product collection still 1, extraction tube 3, reflux cooling pipe 4 from top to bottom successively, product collection still 1 upper end is connected with extraction column 3 upper ends through adapting pipe 2, extraction column 3 bottoms are connected with product collection still 1 through siphon pipe 5, are filled with catalyzer in the extraction column 3.
Described perfluoroalkyl iodides general formula is R f(CF 2CF 2) nI, wherein R fBe C 1-4Perfluoroalkyl, n are 1~4 integer.Short carbon chain full-fluorine alkyl iodide general formula is R fI.R wherein fBe C 1-4Perfluoroalkyl.Catalyzer is one or more in copper, nickel, tin, zinc, magnesium, silver, iron, chromium, cobalt, tungsten and the alloy thereof.The particle diameter of catalyzer is 2 orders~300 orders, preferred 5 orders~50 orders.The slick spherical powder of catalyzer preferred surface.The height of catalyst filling layer is 5: 1~800: 1 with the internal diameter ratio, is preferably 10: 1~50: 1.Catalyst filling layer internal diameter is preferably 5cm~50cm.Preferred 5: 1~30: 1 of short carbon chain full-fluorine alkyl iodide and tetrafluoroethylene mol ratio.The reaction mainly occur in the catalyzer filled section: for the distillation column reactor device at rectifying section, for extraction tower in extraction column.The R that generates in the reaction f(CF 2CF 2) nI discharges reactor continuously or off and on via the bottom that product is collected still.Short carbon chain full-fluorine alkyl iodide R fI or tetrafluoroethylene are for mixing reinforced or separate charging.Short carbon chain full-fluorine alkyl iodide R fI or tetrafluoroethylene are continuously feeding or intermittent feeding.The catalyst filling temperature is 40 ℃-200 ℃, preferred 80-120 ℃.Product collection still temperature is lower than under the reaction pressure 0 ℃~15 ℃ of product boiling points.
When utilizing the extraction tower preparing perfluoroalkyl group by telomerization, at first with a certain amount of short carbon chain full-fluorine alkyl iodide R fI is warming up to temperature of reaction with extraction column after joining in the product collection still again, product is collected still be warmed up to the product collection temperature, and lead to refrigerant in reflux cooling pipe clamp cover.And then in system, add short carbon chain full-fluorine alkyl iodide R fI and tetrafluoroethylene.Carbon number is less than the full-fluorine alkyl iodide of the short carbon of target after the cooling of reflux cooling pipe, carrying tetrafluoroethylene enters extraction column and carries out telomerization, after reaction solution reaches the siphon liquid level, flowing into product through siphon pipe collects in the still, the aim carbon chain length and more full-fluorine alkyl iodide enrichment in collector of high carbon chain length, the full-fluorine alkyl iodide that is lower than the aim carbon chain length then enters extraction column through pipe connecting, continues circulating reaction.
When utilizing the rectifying tower preparing perfluoroalkyl group by telomerization, at first with a certain amount of short carbon chain full-fluorine alkyl iodide R fI joins in the rectifying tower, again the catalyzer filled section is warming up to temperature of reaction, and rectifying Tata still is warmed up to the product collection temperature, and leads to refrigerant in rectifying tower reflux cooling pipe clamp cover.And then in system, add short carbon chain full-fluorine alkyl iodide R fI and tetrafluoroethylene.Carbon number is less than the full-fluorine alkyl iodide of the short carbon of target after the cooling of reflux cooling pipe, carrying tetrafluoroethylene enters the catalyzer filled section and carries out telomerization, reaction solution is back to the tower still through rectifying tower, the aim carbon chain length and more the full-fluorine alkyl iodide of high carbon chain length is in the enrichment of tower still, the full-fluorine alkyl iodide that is lower than the aim carbon chain length is circulating reaction in rectifying tower then.
By the following examples the present invention is carried out more specific description, but the present invention is not limited to described embodiment.
Embodiment 1
Stainless steel by internal diameter 10mm, the reflux cooling pipe of high 800mm; Internal diameter 40mm, the extraction column of high 400mm, volume are that the product of 1.2L is collected in the extraction tower reactor that still forms and telomerized test.Catalyst filling is the spherical active copper catalyzer of 5 purposes, and the catalyst bed layer height is 300mm.The reflux cooling pipe is furnished with external jacket, interior logical refrigerant cooling, and extraction column and product are collected still and also are furnished with external jacket, use the low-pressure water steam-heated cal(l)andria.Collect to product earlier during reaction and add 1500g C in the still 2F 5I.Logical service water in reflux cooling pipe clamp cover leads to the low-pressure water steam in extraction column and product collector chuck then, and with reflux cooling pipe middle part, the temperature that extraction column and product are collected still is controlled at 40 ℃, 80 ℃ and 140 ℃ respectively.Speed with 10g/h adds C again 2F 4, continuing feed 2h, behind the reinforced end 2h, stopped reaction is collected still with reaction solution by product and is taken out.Analyze with the GC area normalization method.Remove unreacted C 2F 5I, product component is: C 4F 9I 71.5%, C 6F 13I 21.2%, C 8F 17I 4.9%, C 10F 21I 1.3%, C 12F 25I 0.4%, other high boiling material 0.7%.
Embodiment 2
Stainless steel by internal diameter 10mm, the reflux cooling pipe of high 1500mm; Internal diameter 10mm, the extraction column of high 1300mm, volume are that the product of 1.2L is collected in the extraction tower reactor that still forms and telomerized test.Catalyst filling is the spherical active copper catalyzer of 50 purposes, and the catalyst bed layer height is 1000mm.The reflux cooling pipe is furnished with external jacket, interior logical refrigerant cooling, and extraction column and product are collected still and also are furnished with the external jacket pipe, use the low-pressure water steam-heated cal(l)andria.Add 1500g C by cat head 2F 5I.Logical service water in the reflux cooling pipe clamp cover, extraction column and product are collected logical low-pressure water steam in the still chuck, and with reflux cooling pipe middle part, the temperature that extraction column and product are collected still is controlled at 40 ℃, 120 ℃ and 140 ℃ respectively.And then add C with the speed of 30g/h 2F 4, continuing feed 4h, behind the reinforced end 2h, stopped reaction is collected still with reaction solution by product and is taken out.Analyze with the GC area normalization method.Remove unreacted C 2F 5I, product component is: C 4F 9I 59.1%, C 6F 13I30.9%, C 8F 17I 5.3%, C 10F 21I 2.0%, C 12F 25I 0.9%, other high boiling material 1.8%.
Embodiment 3
Stainless steel by internal diameter 10mm, the reflux cooling pipe of high 800mm; Internal diameter 40mm, the extraction column of high 400mm, volume are that the product of 1.2L is collected in the extraction tower reactor that still forms and telomerized test.Catalyst filling is the spherical active copper-nickel alloy catalysts of 10 purposes, and the mass ratio of copper nickel is 3: 7, and the catalyst bed layer height is 300mm.The reflux cooling pipe is furnished with the external jacket pipe, interior logical refrigerant cooling, and extraction column and product are collected still and also are furnished with the external jacket pipe, use the low-pressure water steam-heated cal(l)andria.Behind the oxygen with high purity nitrogen exchange system, add 800g C by cat head 2F 5I.Logical service water in the reflux cooling pipe clamp cover, extraction column and product are collected logical low-pressure water steam in the still chuck, and with reflux cooling pipe middle part, the temperature that extraction column and product are collected still is controlled at 40 ℃, 100 ℃ and 120 ℃ respectively.And then add C with the speed of 25g/h 2F 4, add C by cat head with the speed of 125g/h 2F 5I, the reinforced time all continues 4h, reinforced finish 2h after, stopped reaction takes out at the bottom of reaction solution collected the still still by product.Analyze with the GC area normalization method.Remove unreacted PFEI, product component is: C 4F 9I 82.5%, C 6F 13I 10.7%, C 8F 17I 3.8%, C 10F 21I 1.0%, C 12F 25I 0.8%, other high boiling material 1.2%.
Embodiment 4
Stainless steel by internal diameter 40mm, the body of the tower of long 1000mm and volume are to telomerize test in the distillation column reactor device formed of the tower still of 1.2L.Catalyst filling is the spherical active copper catalyzer of 10 purposes, and the catalyst bed layer height is 300mm, and bed top is apart from cat head 300mm.C 2F 5I is by cat head charging, C 2F 4Position by beds bottom 100mm adds.Behind the oxygen with high purity nitrogen exchange system, add 1000g C by cat head 2F 5I.The following 150mm of control cat head, the temperature at 450mm and 800mm place is 70 ℃, 100 ℃ and 130 ℃, tower still temperature is 160 ℃.And then add tetrafluoroethylene with the speed of 25g/h, continue feed 4h, reinforced finish 2h after, stopped reaction takes out reaction solution at the bottom of by tower.Analyze with the GC area normalization method.Remove C for reaction 2F 5I, product component is: C 4F 9I 40.3%, C 6F 13I 30.8%, C 8F 17I18.2%, C 10F 21I 6.3%, C 12F 25I 1.9%, other high boiling material 2.5%.

Claims (10)

1. the method for a preparing perfluoroalkyl group by telomerization, it is characterized in that, it is that short carbon chain full-fluorine alkyl iodide and tetrafluoroethylene are joined extraction tower reactor that catalyst filling is housed in the extraction column or is to react in the distillation column reactor device of filler with the catalyzer, short carbon chain full-fluorine alkyl iodide and tetrafluoroethylene mol ratio are 3: 1-50: 1, temperature of reaction is 40 ℃~200 ℃, obtains perfluoroalkyl iodides.
2. the method for a kind of preparing perfluoroalkyl group by telomerization according to claim 1, it is characterized in that described extraction tower reactor comprises product collection still (1), adapting pipe (2), extraction column (3), reflux cooling tower (4), siphon pipe (5), be provided with product collection still (1), extraction column (3), reflux cooling pipe (4) from top to bottom successively, product collection still (1) upper end is connected with extraction column (3) upper end through adapting pipe (2), extraction column (3) bottom is connected with product collection still (1) through siphon pipe (5), and extraction column is filled with catalyzer in (3).
3. the method for a kind of preparing perfluoroalkyl group by telomerization according to claim 1 is characterized in that described perfluoroalkyl iodides general formula is R f(CF 2CF 2) nI, wherein R fBe C 1-4Perfluoroalkyl, n are 1~4 integer.
4. the method for a kind of preparing perfluoroalkyl group by telomerization according to claim 1 is characterized in that, described short carbon chain full-fluorine alkyl iodide general formula is R fI.R wherein fBe C 1-4Perfluoroalkyl.
5. the method for a kind of preparing perfluoroalkyl group by telomerization according to claim 1 is characterized in that, described catalyzer is one or more in copper, nickel, tin, zinc, magnesium, silver, iron, chromium, cobalt, tungsten and the alloy thereof.
6. a kind of method of preparing perfluoroalkyl group by telomerization according to claim 1 or 5 is characterized in that the particle diameter of described catalyzer is 2 orders~300 orders.
7. the method for a kind of preparing perfluoroalkyl group by telomerization according to claim 1 is characterized in that, the height of described catalyst filling layer is 5: 1~800: 1 with the internal diameter ratio.
8. the method for a kind of preparing perfluoroalkyl group by telomerization according to claim 1 is characterized in that, described short carbon chain full-fluorine alkyl iodide R fI or tetrafluoroethylene are for mixing reinforced or separate charging.
9. the method for a kind of preparing perfluoroalkyl group by telomerization according to claim 1 is characterized in that, described short carbon chain full-fluorine alkyl iodide R fI or tetrafluoroethylene are continuously feeding or intermittent feeding.
10. the method for a kind of preparing perfluoroalkyl group by telomerization according to claim 2 is characterized in that, described product collection still (1) temperature is lower than under the reaction pressure 0 ℃~15 ℃ of product boiling points.
CNA2008100616732A 2008-05-23 2008-05-23 Process for preparing perfluoroalkyl group by telomerization Pending CN101306977A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101774883B (en) * 2010-02-08 2013-04-10 太仓中化环保化工有限公司 Preparation method for perfluoroalkyl iodide
CN103524294A (en) * 2013-09-18 2014-01-22 巨化集团技术中心 Continuous synthesis method of low-carbon-chain perfluoroalkyl iodide
CN103880588A (en) * 2014-02-26 2014-06-25 巨化集团技术中心 Method for preparing perfluoroalkyl iodine through catalytic distillation telomerization
CN105924375A (en) * 2016-04-19 2016-09-07 巨化集团技术中心 Preparation method for fluorine-containing emulsifier
CN112898117A (en) * 2021-01-27 2021-06-04 济南齐氟新材料技术有限公司 Preparation method of perfluoroalkyl iodide

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101774883B (en) * 2010-02-08 2013-04-10 太仓中化环保化工有限公司 Preparation method for perfluoroalkyl iodide
CN103524294A (en) * 2013-09-18 2014-01-22 巨化集团技术中心 Continuous synthesis method of low-carbon-chain perfluoroalkyl iodide
CN103524294B (en) * 2013-09-18 2015-02-25 巨化集团技术中心 Continuous synthesis method of low-carbon-chain perfluoroalkyl iodide
CN103880588A (en) * 2014-02-26 2014-06-25 巨化集团技术中心 Method for preparing perfluoroalkyl iodine through catalytic distillation telomerization
CN105924375A (en) * 2016-04-19 2016-09-07 巨化集团技术中心 Preparation method for fluorine-containing emulsifier
CN105924375B (en) * 2016-04-19 2018-04-20 巨化集团技术中心 A kind of preparation method of fluorine-containing emulsifier
CN112898117A (en) * 2021-01-27 2021-06-04 济南齐氟新材料技术有限公司 Preparation method of perfluoroalkyl iodide
CN112898117B (en) * 2021-01-27 2023-10-10 济南齐氟新材料技术有限公司 Preparation method of perfluoroalkyl iodide

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