CN101306820A - A method for continuous production of sodium fluorosilicate - Google Patents
A method for continuous production of sodium fluorosilicate Download PDFInfo
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- CN101306820A CN101306820A CNA200810058614XA CN200810058614A CN101306820A CN 101306820 A CN101306820 A CN 101306820A CN A200810058614X A CNA200810058614X A CN A200810058614XA CN 200810058614 A CN200810058614 A CN 200810058614A CN 101306820 A CN101306820 A CN 101306820A
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- 238000000034 method Methods 0.000 title claims abstract description 56
- -1 sodium fluorosilicate Chemical compound 0.000 title claims abstract description 49
- 238000010924 continuous production Methods 0.000 title claims description 28
- 239000013078 crystal Substances 0.000 claims abstract description 101
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 81
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 78
- 239000012267 brine Substances 0.000 claims abstract description 27
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims abstract description 27
- 239000002253 acid Substances 0.000 claims abstract description 24
- 239000012066 reaction slurry Substances 0.000 claims abstract description 23
- 238000006243 chemical reaction Methods 0.000 claims abstract description 22
- 238000003756 stirring Methods 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 238000005192 partition Methods 0.000 claims abstract description 8
- 239000011734 sodium Substances 0.000 claims description 32
- 239000002002 slurry Substances 0.000 claims description 28
- 230000029087 digestion Effects 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 238000005260 corrosion Methods 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 239000013589 supplement Substances 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 16
- 239000002562 thickening agent Substances 0.000 description 14
- 239000000243 solution Substances 0.000 description 13
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 12
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 10
- 239000012452 mother liquor Substances 0.000 description 10
- 239000002245 particle Substances 0.000 description 10
- 229910052708 sodium Inorganic materials 0.000 description 10
- 238000002425 crystallisation Methods 0.000 description 7
- 230000008025 crystallization Effects 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 6
- 229910052731 fluorine Inorganic materials 0.000 description 6
- 239000011737 fluorine Substances 0.000 description 6
- 239000006210 lotion Substances 0.000 description 6
- 239000011780 sodium chloride Substances 0.000 description 6
- 238000001035 drying Methods 0.000 description 5
- 238000004062 sedimentation Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229940104869 fluorosilicate Drugs 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000010446 mirabilite Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 230000036647 reaction Effects 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- RSIJVJUOQBWMIM-UHFFFAOYSA-L sodium sulfate decahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.[Na+].[Na+].[O-]S([O-])(=O)=O RSIJVJUOQBWMIM-UHFFFAOYSA-L 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Silicon Compounds (AREA)
Abstract
本发明公开了一种连续性生产氟硅酸钠的方法。本发明可采用一个多格合成槽,在多格合成槽各格的隔板或隔墙上设置开口连通,第1格与最后1格之间不开口、不连通。原料氟硅酸和卤水同时计量加入第1格中,进行搅拌反应。在搅拌作用下,反应料浆进入第2格,该格中,可以补加氟硅酸或/和卤水,进一步反应和养晶,然后,反应料浆依次进入第3格、直到最后一格进行养晶。本发明还可以采用一个单格合成槽并同时设置多个养晶槽,在单格合成槽及各个养晶槽锥底位置开口出料。原料氟硅酸和卤水同时计量加入单格合成槽中,进行搅拌反应。然后进入第1养晶槽,该槽中可补加氟硅酸或/和卤水,进一步反应和养晶。然后,反应料浆依次进入第2个养晶槽、直到最后一个养晶槽进行养晶。
The invention discloses a method for continuously producing sodium fluorosilicate. The present invention can adopt a multi-compartment synthesis tank, and openings are arranged on the partitions or partition walls of the multi-compartment synthesis tanks to communicate with each other, and there is no opening or communication between the first grid and the last grid. The raw materials fluosilicic acid and brine are metered into the first grid at the same time, and the stirring reaction is carried out. Under the action of stirring, the reaction slurry enters the second grid, and in this grid, fluorosilicic acid or/and brine can be added for further reaction and crystal growth, and then the reaction slurry enters the third grid in turn until the last grid. Crystal growth. The present invention can also adopt a single-cell synthesis tank and set multiple crystal growth tanks at the same time, and discharge materials at the cone bottom positions of the single-cell synthesis tank and each crystal growth tank. The raw materials fluosilicic acid and brine are metered into the single-cell synthesis tank at the same time, and the stirring reaction is carried out. Then enter the first crystal growth tank, which can be supplemented with fluosilicic acid or/and brine for further reaction and crystal growth. Then, the reaction slurry enters the second crystal growth tank sequentially until the last crystal growth tank for crystal growth.
Description
技术领域 technical field
本发明涉及氟硅酸钠的生产方法,更具体地说,本发明涉及一种连续性生产氟硅酸钠的方法。The present invention relates to the production method of sodium fluorosilicate, more specifically, the present invention relates to a kind of method of continuous production sodium fluorosilicate.
附图说明 Description of drawings
鉴于本发明对照附图描述更为简洁清楚,因此,首先对附图的内容进行简要说明。In view of the fact that the description of the present invention is more concise and clear with reference to the accompanying drawings, therefore, the content of the accompanying drawings is briefly described first.
图1为“间歇式生产氟硅酸钠工艺”流程示意图;Fig. 1 is a schematic flow chart of "intermittent production of sodium fluorosilicate process";
图2为现有技术中“连续性生产氟硅酸钠工艺”流程示意图;Fig. 2 is a schematic flow sheet of "continuous production of sodium fluorosilicate process" in the prior art;
图3为本发明“连续性生产氟硅酸钠——多格合成槽工艺”所采用的多格合成槽——优选正圆柱分格形状及正(长)方体分格组合形状(优选4格、3格、2格)的平面示意图;Fig. 3 is the multi-grid synthesis tank adopted in "continuous production of sodium fluorosilicate-multi-grid synthesis tank technology" of the present invention-preferably positive cylindrical grid shape and regular (rectangular) cube grid combined shape (preferably 4 grid, 3 grid, 2 grid) plan view;
图4为本发明“连续性生产氟硅酸钠——多格合成槽工艺”流程示意图(以三格槽为例);Fig. 4 is a schematic flow sheet of the present invention "continuous production of sodium fluorosilicate-multi-compartment synthesis tank technology" (taking the three-compartment tank as an example);
图5为本发明“连续性生产氟硅酸钠——养晶槽工艺”流程示意图(以设置两个养晶槽为例)。Fig. 5 is a schematic flow chart of "continuous production of sodium fluorosilicate-crystal growth tank process" of the present invention (taking two crystal growth tanks as an example).
背景技术 Background technique
采用氟硅酸(H2SiF6)与工业氯化钠、卤水(NaCl溶液)或芒硝(Na2SO4)为原料生产氟硅酸钠时,在合成槽中,H2SiF6与NaCl溶液(或Na2SO4溶液)发生反应,生成氟硅酸钠沉淀结晶和稀盐酸(或稀硫酸)母液,化学反应式如下:When using fluosilicic acid (H 2 SiF 6 ) and industrial sodium chloride, brine (NaCl solution) or Glauber’s salt (Na 2 SO 4 ) as raw materials to produce sodium fluosilicate, in the synthesis tank, H 2 SiF 6 and NaCl solution (or Na 2 SO 4 solution) to react to generate sodium fluorosilicate precipitation crystals and dilute hydrochloric acid (or dilute sulfuric acid) mother liquor, the chemical reaction formula is as follows:
H2SiF6+2NaCl====Na2SiF6↓+2HClH 2 SiF 6 +2NaCl====Na 2 SiF 6 ↓+2HCl
H2SiF6+Na2SO4====Na2SiF6↓+H2SO4 H 2 SiF 6 +Na 2 SO 4 ====Na 2 SiF 6 ↓+H 2 SO 4
现有技术中,氟硅酸钠的生产,长期以来都是采用间歇式生产工艺,即在单格合成槽中,先加入计量过的H2SiF6,再计量加入NaCl溶液或Na2SO4溶液,搅拌反应一定时间,养晶一定时间后,停搅拌,在单格合成槽中进行澄清,分离出上层母液,接着加水洗涤沉淀2~3次(每次洗涤后进行澄清,分离出上层洗液)。洗涤后得到氟硅酸钠沉淀,转移到离心机摔干,然后进行干燥,得到氟硅酸钠产品。单格合成槽再重复进行合成反应及洗涤操作,母液和洗液经中和后排放。“间歇式生产氟硅酸钠工艺”流程如图1所示。In the prior art, the production of sodium fluorosilicate has been a batch production process for a long time, that is, in the single-cell synthesis tank, the metered H 2 SiF 6 is added first, and then the NaCl solution or Na 2 SO 4 is metered. Solution, stirring and reacting for a certain period of time, after growing the crystal for a certain period of time, stop stirring, clarify in the single-cell synthesis tank, separate the upper layer mother liquor, then add water to wash the precipitate for 2 to 3 times (clarify after each washing, separate the upper layer for washing liquid). After washing, the sodium fluorosilicate precipitate is obtained, which is transferred to a centrifuge to dry, and then dried to obtain the sodium fluorosilicate product. The single-cell synthesis tank repeats the synthesis reaction and washing operation, and the mother liquor and washing liquid are discharged after being neutralized. The process flow of "intermittent production of sodium fluorosilicate process" is shown in Figure 1.
间歇式生产氟硅酸钠的方法,其优点是:可以稳定控制合成反应时间和养晶时间,产品结晶寿命一致,结晶粒度大而均匀,产品质量好。但其存在的缺点是:工艺落后,生产效率低,劳动强度大,只适合于小规模、作坊式生产,不适合现代化的大规模生产。The method of intermittently producing sodium fluorosilicate has the advantages of stable control of synthesis reaction time and crystal growth time, consistent product crystallization life, large and uniform crystal grain size, and good product quality. But its shortcomings are: backward technology, low production efficiency, high labor intensity, only suitable for small-scale, workshop-style production, not suitable for modern large-scale production.
近两年来,出现了个别氟硅酸钠生产装置,采用了连续性生产工艺。即在单格合成槽中,同时计量加入氟硅酸和卤水,搅拌反应、停留一定时间后,反应料浆从合成槽中出来,进入一级增稠器进行沉降,分离出上层母液,一级增稠器底流料浆用泵送入调浆槽,加水调浆、洗涤,然后进入二级增稠器进行沉降,分离出上层洗液,二级增稠器底流料浆进入连续式离心机摔干,然后送入气流干燥机干燥,得到氟硅酸钠产品。母液和洗液经中和后排放。现有技术中“连续性生产氟硅酸钠工艺”流程如图2所示。In the past two years, individual sodium fluorosilicate production devices have appeared, and continuous production processes have been adopted. That is, in the single-cell synthesis tank, fluosilicic acid and brine are metered at the same time, stirred and reacted, and after staying for a certain period of time, the reaction slurry comes out of the synthesis tank and enters the first-stage thickener for sedimentation. The upper layer mother liquor is separated, and the first-stage The underflow slurry of the thickener is pumped into the pulping tank, mixed with water, washed, and then enters the secondary thickener for sedimentation, and the upper washing liquid is separated, and the underflow slurry of the secondary thickener enters the continuous centrifuge dried, and then sent to air dryer for drying to obtain sodium fluorosilicate product. The mother liquor and lotion are discharged after being neutralized. The flow chart of the "continuous production of sodium fluorosilicate process" in the prior art is shown in Figure 2.
图2所示的、现有技术中“连续性生产氟硅酸钠工艺”与“间歇式生产氟硅酸钠工艺”相比,自动化程度较高,工艺比较先进,生产效率提高,装置产能大,操作比较简单。但是,由于仍然采用了单格合成槽来进行连续性生产,在单格合成槽的同一空间内,既要实现原料H2SiF6、NaCl溶液(或Na2SO4溶液)的加入,又要实现Na2SiF6沉淀结晶的生成和长大,还要实现反应产物的移出,这种方法就无法避免多量刚生成的细碎结晶走短路,混入从合成槽移出的反应产物中。从合成槽中移出的、细碎的Na2SiF6结晶进入后续工序,在增稠器中沉降困难,在离心机中摔干困难,使装置产能下降,还影响液固分离和洗涤过程,易造成产品游离酸超标,易造成增稠器上层母液、洗液夹带Na2SiF6产品较多,收率降低,消耗增高,易污染环境。过于细碎的Na2SiF6结晶在采用气流干燥机进行干燥时,还易造成干燥尾气过细粉尘含量高,捕收、除尘困难,效率下降,使产品损失,还污染环境。而且,细碎的结晶难以满足用户(尤其是欧洲市场用户)对Na2SiF6产品“粒度不能过细,有下限指标限制”的要求,过细的产品比表面积大,包装后,在储运过程中还易结块。这些不足之处迫切地需要加以克服和改进。As shown in Figure 2, compared with the "continuous production of sodium fluorosilicate process" in the prior art and the "intermittent production of sodium fluorosilicate process", the degree of automation is higher, the process is more advanced, the production efficiency is improved, and the device capacity is large. , the operation is relatively simple. However, since the single-cell synthesis tank is still used for continuous production, in the same space of the single-cell synthesis tank, it is necessary to realize the addition of raw materials H 2 SiF 6 , NaCl solution (or Na 2 SO 4 solution), and To achieve the formation and growth of Na 2 SiF 6 precipitated crystals, and to realize the removal of reaction products, this method cannot avoid a large number of newly formed fine crystals short-circuiting and mixed into the reaction products removed from the synthesis tank. The finely divided Na 2 SiF 6 crystals removed from the synthesis tank enter the subsequent process, and it is difficult to settle in the thickener and dry in the centrifuge, which reduces the production capacity of the device and also affects the liquid-solid separation and washing process, which is easy to cause If the free acid of the product exceeds the standard, it is easy to cause more Na 2 SiF 6 products to be entrained in the mother liquor and lotion in the upper layer of the thickener, resulting in lower yield, higher consumption, and easy pollution of the environment. Too finely divided Na 2 SiF 6 crystals are likely to cause high content of fine dust in the drying tail gas when drying by airflow dryer, making it difficult to collect and remove dust, resulting in a decrease in efficiency, resulting in product loss and environmental pollution. Moreover, finely divided crystals are difficult to meet the requirements of users (especially users in the European market) for Na 2 SiF 6 products "the particle size should not be too fine, and there is a lower limit index limit". Caking easily. These deficiencies urgently need to be overcome and improved.
发明内容 Contents of the invention
本发明的目的是克服现有技术中的缺点,提供一种连续性生产氟硅酸钠的新方法。The purpose of the present invention is to overcome the shortcoming in the prior art, provide a kind of new method of continuous production sodium fluorosilicate.
本发明的目的通过下述技术方案予以实现。The purpose of the present invention is achieved through the following technical solutions.
*除非另有说明,本发明中所采用的百分浓度均为质量百分浓度。* Unless otherwise specified, the percentage concentrations used in the present invention are mass percentage concentrations.
本发明提供了一种连续性生产氟硅酸钠的方法,该方法采用“连续性生产氟硅酸钠——多格合成槽工艺”或者“连续性生产氟硅酸钠——养晶槽工艺”两种技术方案均可以实现。The invention provides a method for continuous production of sodium fluorosilicate, which adopts "continuous production of sodium fluorosilicate - multi-cell synthesis tank process" or "continuous production of sodium fluorosilicate - crystal growth tank process" "Both technical solutions can be realized.
1.采用“连续性生产氟硅酸钠——多格合成槽工艺”时,包括以下步骤:1. When adopting "continuous production of sodium fluorosilicate - multi-cell synthesis tank process", the following steps are included:
(1)氟硅酸钠合成槽采用一个多格合成槽,所述的这个多格合成槽由任意形状和任意数目的单格组合而成,优选正圆柱分格形状及正(长)方体分格组合形状,优选2、3或4格。分格后单格容积的大小可以不同(即不等分结构),也可以相同(即等分结构),优选不等分结构。在不等分结构中,由于第1格内要完成加料及合成反应,该格的容积设计得大一些,故各个单格容积大小的优选方案为第1格容积大,其余各单格容积小且相同。(1) The sodium fluorosilicate synthesis tank adopts a multi-grid synthesis tank. The multi-grid synthesis tank is composed of any shape and any number of single cells, preferably a positive cylindrical grid shape and a regular (cuboid) cube Combination shapes of grids, preferably 2, 3 or 4 grids. The size of the cells after division can be different (that is, the unequal structure) or the same (that is, the equal structure), and the unequal structure is preferred. In the unequal structure, since the feeding and synthesis reaction must be completed in the first cell, the volume of this cell is designed to be larger, so the optimal solution for the volume of each cell is that the volume of the first cell is large, and the volume of the other cells is small and the same.
两格槽:第一格容积占总容积的55%~70%(优选55%~65%);三格槽:第一格容积占总容积的35%~60%(优选45%~55%);四格槽:第一格容积占总容积的28%~45%(优选30%~40%)。根据装置设计能力不同,多格合成槽总容积(各单格容积之和)大小不同,一般在2M3~70M3,总有效容积(各单格有效容积之和)一般在1.6M3~56M3,优选总有效容积为2M3~40M3。Two compartments: the volume of the first compartment accounts for 55% to 70% of the total volume (preferably 55% to 65%); three compartments: the volume of the first compartment accounts for 35% to 60% of the total volume (preferably 45% to 55%) ); four compartments: the volume of the first compartment accounts for 28% to 45% of the total volume (preferably 30% to 40%). According to the different design capabilities of the device, the total volume of the multi-cell synthesis tank (the sum of the volumes of each cell) is different, generally in the range of 2M 3 to 70M 3 , and the total effective volume (the sum of the effective volume of each cell) is generally in the range of 1.6M 3 to 56M 3. Preferably, the total effective volume is 2M 3 -40M 3 .
(2)所述的多格合成槽为进行防腐处理的钢槽或者混凝土槽。多格合成槽的各格之间为串联关系。在多格合成槽各格的隔板或隔墙上,距离槽子底面0~0.5m的位置(优选0~0.2m)开任意形状的口连通(优选正方形口、长方形口和圆形口),根据装置设计能力不同及合成槽总有效容积不同,其开口截面积大小不同,一般在0.04M2~1.50M2,优选0.06M2~1.00M2。第1格与最后1格之间不开口、不连通。在靠近槽子底部位置开口,是为了保证进入下一隔槽的结晶为粒度大的结晶。(2) The multi-grid composite tank is a steel tank or a concrete tank with anti-corrosion treatment. The grids of the multi-grid synthesis tank are connected in series. On the dividing plate or partition wall of each grid of the multi-grid synthetic tank, open an opening of any shape (preferably a square opening, a rectangular opening and a circular opening) at a position of 0-0.5m (preferably 0-0.2m) from the bottom of the tank, Depending on the design capacity of the device and the total effective volume of the synthesis tank, the opening cross-sectional area varies, generally ranging from 0.04M 2 to 1.50M 2 , preferably 0.06M 2 to 1.00M 2 . There is no opening or connection between the first grid and the last grid. The opening near the bottom of the tank is to ensure that the crystals entering the next compartment are large-sized crystals.
(3)原料氟硅酸和卤水同时计量加入第1格中,在搅拌下进行反应,反应料浆在搅拌作用下进入第2格,该格中,可以补加氟硅酸或/和卤水,消除SiF6 2-或Na+的过饱和度,进行进一步反应和养晶,然后,反应料浆依次进入第3格、直到最后一格进行消化、养晶。最后一格出来的反应料浆总量中的1/6~2/5(优选1/5~1/3)作为返浆(晶种),用循环泵送回第1格,其余5/6~3/5(优选4/5~2/3)的料浆进入下一道工序。(3) The raw materials fluosilicic acid and brine are metered into the first grid at the same time, and the reaction is carried out under stirring. The reaction slurry enters the second grid under the action of stirring. In this grid, fluosilicic acid or/and brine can be added, Eliminate the supersaturation of SiF 6 2- or Na + , carry out further reaction and crystal growth, then, the reaction slurry enters the third compartment in turn, until the last compartment for digestion and crystal growth. 1/6 to 2/5 (preferably 1/5 to 1/3) of the total amount of reaction slurry from the last grid is used as the return slurry (seed crystal), which is sent back to the first grid by a circulating pump, and the remaining 5/6 ~3/5 (preferably 4/5 ~ 2/3) of the slurry enters the next process.
本发明采用的“连续性生产氟硅酸钠——多格合成槽工艺”所确定的生产方法,其余部分与图2现有技术中“连续性生产氟硅酸钠工艺”相同。The production method determined by the "continuous production of sodium fluorosilicate-multi-cell synthesis tank process" adopted by the present invention, the rest is the same as the "continuous production of sodium fluorosilicate process" in the prior art of Fig. 2 .
本发明采用的“连续性生产氟硅酸钠——多格合成槽工艺”流程如图4所示(以三格槽为例)。The process of "continuous production of sodium fluorosilicate-multi-compartment synthesis tank process" adopted by the present invention is shown in Figure 4 (taking three-compartment tank as an example).
2.采用“连续性氟硅酸钠生产——养晶槽工艺”时,包括以下步骤:2. When using "continuous sodium fluorosilicate production - crystal growth tank process", the following steps are included:
(1)氟硅酸钠合成槽采用一个单格合成槽,同时设置多个单格养晶槽(简称养晶槽,下同)。单格合成槽为任意形状,优选正圆柱带圆锥底形状以及正(长)方体带四棱锥底形状。设置的养晶槽为任意形状、任意数目,优选正圆柱带圆锥底形状以及正(长)方体带四棱锥底形状。优选养晶槽数目为1、2或3个。由于单格合成槽内要完成加料及合成反应,故单格合成槽及养晶槽容积大小的优选方案为:单格合成槽的容积大,各养晶槽的容积小且相同。(1) The sodium fluorosilicate synthesis tank adopts a single-cell synthesis tank, and multiple single-cell crystal growth tanks (referred to as crystal growth tanks, the same below) are set at the same time. The single-cell synthesis tank has any shape, preferably a right cylinder with a conical bottom and a regular (cuboid) parallelepiped with a quadrangular pyramid bottom. The crystal growth tanks provided are of any shape and any number, preferably the shape of a right cylinder with a conical bottom and a regular (cuboid) parallelepiped with a quadrangular pyramid bottom. Preferably, the number of crystal growth tanks is 1, 2 or 3. Since feeding and synthesis reactions are to be completed in the single-cell synthesis tank, the optimal solution for the volume of the single-cell synthesis tank and crystal growth tank is: the volume of the single-cell synthesis tank is large, and the volume of each crystal growth tank is small and the same.
养晶槽数目为1时,单格合成槽容积占总容积的55%~70%(优选55~65%);养晶槽数目为2时:单格合成槽容积占总容积的35%~60%(优选45%~55%);养晶槽数目为3时:单格合成槽容积占总容积的28%~45%(优选30%~40%)。根据装置设计能力不同,单格合成槽与多个养晶槽的容积之和一般在2M3~70M3,有效容积之和一般在1.6M3~56M3,优选有效容积之和为2M3~40M3。When the number of crystal growth tanks is 1, the volume of the single cell synthesis tank accounts for 55% to 70% of the total volume (preferably 55% to 65%); when the number of crystal growth tanks is 2: the volume of the single cell synthesis tank accounts for 35% to 35% of the total volume 60% (preferably 45%-55%); when the number of crystal growth tanks is 3: the volume of the single cell synthesis tank accounts for 28%-45% (preferably 30%-40%) of the total volume. According to the different design capabilities of the device, the sum of the volume of the single cell synthesis tank and multiple crystal growth tanks is generally 2M 3 ~ 70M 3 , the sum of the effective volume is generally 1.6M 3 ~ 56M 3 , and the sum of the effective volume is preferably 2M 3 ~ 40M3 .
(2)所述的单格合成槽、养晶槽均为进行防腐处理的钢槽或者混凝土槽。单格合成槽与各个养晶槽之间为串联关系。在单格合成槽及各个养晶槽锥底位置开口出料。在槽子锥底位置开口出料,是为了保证进入下一个槽的结晶为粒度大的结晶,并方便于排料。(2) The single cell synthesis tank and the crystal growth tank are both steel tanks or concrete tanks with anti-corrosion treatment. There is a serial relationship between the single cell synthesis tank and each crystal growth tank. The material is discharged at the cone bottom position of the single-cell synthesis tank and each crystal growth tank. The purpose of opening the discharge at the cone bottom of the tank is to ensure that the crystals entering the next tank are large-sized crystals and facilitate discharge.
(3)原料氟硅酸和卤水同时计量加入单格合成槽中,在搅拌下进行反应。反应料浆从槽子锥底出口排出,进入第1养晶槽,该槽中,可以补加氟硅酸或/和卤水,消除SiF6 2-或Na+的过饱和度,进行进一步反应和养晶。然后,反应料浆从槽子锥底出口排出,依次进入第2个、直到最后一个养晶槽进行消化、养晶。最后一个养晶槽出来的反应料浆总量中的1/6~2/5(优选1/5~1/3)作为返浆(晶种),用循环泵送回单格合成槽,其余5/6~3/5(优选4/5~2/3)的料浆进入下一道工序。(3) The raw materials fluosilicic acid and brine are metered into the single-cell synthesis tank at the same time, and the reaction is carried out under stirring. The reaction slurry is discharged from the outlet of the conical bottom of the tank and enters the first crystal growth tank. In this tank, fluorosilicic acid or/and brine can be added to eliminate the supersaturation of SiF 6 2- or Na + for further reaction and growth. crystal. Then, the reaction slurry is discharged from the outlet of the cone bottom of the tank, and then enters the second and last crystal growth tanks for digestion and crystal growth. 1/6~2/5 (preferably 1/5~1/3) of the total amount of reaction slurry coming out of the last crystal growth tank is used as return slurry (seed), and is sent back to the single cell synthesis tank with a circulation pump, and the rest 5/6~3/5 (preferably 4/5~2/3) of the slurry enters the next process.
本发明采用的“连续性生产氟硅酸钠——养晶槽工艺”所确定的生产方法,其余部分与图2现有技术中“连续性生产氟硅酸钠工艺”相同。The production method determined by the "continuous production of sodium fluorosilicate-crystal growth tank process" adopted by the present invention, the rest is the same as the "continuous production of sodium fluorosilicate process" in the prior art of Fig. 2 .
本发明采用的“连续性生产氟硅酸钠——养晶槽工艺”流程如图5所示(以设置两个养晶槽为例)。The process of "continuously producing sodium fluorosilicate-crystal growth tank process" adopted by the present invention is shown in Figure 5 (taking two crystal growth tanks as an example).
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明针对现有技术中“连续性生产氟硅酸钠工艺”存在的问题,对生产方法进行两种改进,形成“连续性生产氟硅酸钠——多格合成槽工艺”和“连续性生产氟硅酸钠——养晶槽工艺”,均可以取得良好效果。1. The present invention aims at the problems existing in the "continuous production of sodium fluorosilicate process" in the prior art, and two improvements are made to the production method to form "continuous production of sodium fluorosilicate-multi-cell synthesis tank process" and " Continuous production of sodium fluorosilicate - crystal growth tank process" can achieve good results.
2.以图5中“连续性生产氟硅酸钠——养晶槽工艺”(设置两个养晶槽)为例,在单格合成槽中,主要完成原料H2SiF6、NaCl溶液(或Na2SO4溶液)的加入,进行合成反应,即SiF6 2-与Na+结合生成Na2SiF6结晶,存在返浆(晶种)条件下,可以有效避免形成过多新的晶核,有效减少细碎结晶的数量及其所占比率。在第1个养晶槽中,可以根据需要,补充少部分卤水或/和氟硅酸,进行消化、养晶,消除SiF6 2-或/和Na+的过饱和度。在第2个养晶槽中,主要完成养晶过程,进一步消除SiF6 2-或/和Na+的过饱和度,提高收率,形成粗大的Na2SiF6产品结晶。同时,两个养晶槽的独立设置,可以起到有效的隔离作用,阻止小结晶进入下一个槽,以保证从最后一个养晶槽出来的、进入下一道工序的产品结晶粗大、均匀。2. Taking the "continuous production of sodium fluorosilicate - crystal growth tank process" in Figure 5 as an example (two crystal growth tanks are set), in the single cell synthesis tank, the raw materials H 2 SiF 6 , NaCl solution ( or Na 2 SO 4 solution) to carry out the synthesis reaction, that is, SiF 6 2- combines with Na + to form Na 2 SiF 6 crystals, and under the condition of returning slurry (seed crystal), it can effectively avoid the formation of too many new crystal nuclei , effectively reducing the number and proportion of finely divided crystals. In the first crystal growth tank, a small amount of brine or/and fluorosilicic acid can be supplemented as needed to carry out digestion and crystal growth to eliminate the supersaturation of SiF 6 2- or/and Na + . In the second crystal growth tank, the crystal growth process is mainly completed, the supersaturation of SiF 6 2- or/and Na + is further eliminated, the yield is increased, and coarse Na 2 SiF 6 product crystals are formed. At the same time, the independent setting of the two crystal growth tanks can effectively isolate and prevent small crystals from entering the next tank, so as to ensure that the crystallization of the product coming out of the last crystal growth tank and entering the next process is coarse and uniform.
3.与现有技术生产的产品相比,本发明生产的产品中:+150um颗粒所占比率由10%~30%提高到50~70%;+100um颗粒所占比率由30%~50%提高到80%~90%;-45um颗粒所占比率由30%~50%降低到8%以下;氟收率由75%~85%提高到90%以上;每吨氟硅酸钠产品的氟硅酸消耗(折100%H2SiF6)从0.901~1.021吨下降到0.851吨以下,从根本上解决了现有技术中“连续性生产氟硅酸钠工艺”所存在的不足。3. Compared with the products produced by the prior art, in the products produced by the present invention: the ratio of +150um particles is increased from 10% to 30% to 50% to 70%; the ratio of +100um particles is increased from 30% to 50% increased to 80% to 90%; the proportion of -45um particles decreased from 30% to 50% to less than 8%; the fluorine yield increased from 75% to 85% to more than 90%; the fluorine per ton of sodium fluorosilicate products The consumption of silicic acid (100% H 2 SiF 6 ) drops from 0.901 to 1.021 tons to less than 0.851 tons, which fundamentally solves the shortcomings of the "continuous production of sodium fluorosilicate" in the prior art.
具体实施方式 Detailed ways
实施例1Example 1
采用本发明“连续性生产氟硅酸钠——养晶槽工艺”,该工艺设置单格合成槽1个,养晶槽2个。单格合成槽为进行防腐处理的圆柱形(φ2.6×2.3m)、带锥底(锥高1.4m)的钢槽,其容积为16.3M3,其有效容积为13.0M3。2个养晶槽大小一致,均为进行防腐处理的圆柱形(φ2.1×1.8m)、带锥底(锥高1.1m)钢槽,其容积均为8.15M3,其有效容积均为6.5M3。单格合成槽与2个养晶槽的总容积为32.6M3,总有效容积为26.0M3。Adopting the "continuous production of sodium fluorosilicate-crystal growth tank process" of the present invention, the process is provided with one single cell synthesis tank and two crystal growth tanks. The single-cell synthetic tank is a cylindrical (φ2.6×2.3m) steel tank with a conical bottom (cone height 1.4m) with anti-corrosion treatment, its volume is 16.3M 3 , and its effective volume is 13.0M 3 . The two crystal growth tanks are of the same size and are both cylindrical (φ2.1×1.8m) steel tanks with conical bottoms (cone height 1.1m) with anti-corrosion treatment. Their volumes are both 8.15M 3 , and their effective volumes are 6.5M3 . The total volume of the single synthesis tank and the two crystal growth tanks is 32.6M 3 , and the total effective volume is 26.0M 3 .
装置氟硅酸钠产能为5.190t/h,氟收率取90%,100%氟硅酸加入量为4.417t/h,氟硅酸全部加入到单格合成槽中。以氟硅酸加入量为依据,根据反应式计算出卤水的理论加入量。卤水的实际加入量以理论加入量的120%计(其中110%加入到单格合成槽中,10%加入到第1养晶槽中)。The sodium fluorosilicate production capacity of the device is 5.190t/h, the fluorine yield is 90%, and the addition amount of 100% fluorosilicate is 4.417t/h, and all fluorosilicates are added to the single-cell synthesis tank. Based on the amount of fluosilicic acid added, calculate the theoretical amount of brine added according to the reaction formula. The actual addition of brine is based on 120% of the theoretical addition (wherein 110% is added in the single cell synthesis tank, and 10% is added in the first crystal growth tank).
将全部氟硅酸和110%理论量的卤水同时计量加入单格反应槽中。氟硅酸浓度11.0%,密度1.106g/cm3,加入量为36.31M3/h;卤水浓度24.5%,密度1.216g/cm3,单格合成槽中卤水加入量为13.241M3/h;从第2养晶槽出来的、通过循环泵送回单格合成槽的返浆量为12.0M3/h。以上物料在单格合成槽中进行搅拌反应,所形成的反应料浆通过槽子锥底出口进入第1养晶槽。All of the fluosilicic acid and 110% of the theoretical amount of brine were simultaneously metered into the single-cell reaction tank. The concentration of fluosilicic acid is 11.0%, the density is 1.106g/cm 3 , and the dosage is 36.31M 3 /h; the concentration of brine is 24.5%, the density is 1.216g/cm 3 , and the dosage of brine in the single cell synthesis tank is 13.241M 3 /h; The amount of slurry returned from the second crystal growth tank and sent back to the single cell synthesis tank by the circulation pump is 12.0M 3 /h. The above materials are stirred and reacted in the single-cell synthesis tank, and the formed reaction slurry enters the first crystal growth tank through the outlet of the cone bottom of the tank.
在第1养晶槽反应料浆中,计量加入的卤水量为理论量的10%,即1.201M3/h,进行搅拌反应,通过反应、消化,进一步消除SiF6 2-过饱和度,并进行养晶,增大结晶,形成的反应料浆通过槽子锥底出口进入第2养晶槽。In the reaction slurry of the first crystal growth tank, the amount of brine metered is 10% of the theoretical amount, that is, 1.201M 3 /h, and the stirring reaction is carried out, and the SiF 6 2- supersaturation is further eliminated through reaction and digestion, and Carry out crystal growth, increase the crystallization, and the formed reaction slurry enters the second crystal growth tank through the outlet of the cone bottom of the tank.
反应料浆在第2养晶槽中,进行搅拌反应,通过反应、消化、养晶,进一步消除SiF6 2-过饱和度,增大结晶,然后通过槽子锥底出口设置的循环泵把返浆(晶种)送回单格合成槽中,返浆量为12.0M3/h。剩余反应料浆送入一级增稠器进行沉降,分离出上层母液,一级增稠器底流料浆用泵送入调浆槽,加水调浆、洗涤,然后进入二级增稠器进行沉降,分离出上层洗液,二级增稠器底流料浆进入连续式离心机摔干,然后送入气流干燥机干燥,得到氟硅酸钠产品。母液和洗液送到中和槽,经中和后排放。The reaction slurry is stirred and reacted in the second crystal growth tank, through reaction, digestion, and crystal growth, the SiF 6 2- supersaturation is further eliminated, and the crystallization is increased, and then the returned slurry is discharged through the circulation pump set at the outlet of the cone bottom of the tank. (Seed crystal) was sent back to the single-cell synthesis tank, and the amount of returned slurry was 12.0M 3 /h. The remaining reaction slurry is sent to the first-stage thickener for settling, and the upper mother liquor is separated, and the underflow slurry of the first-stage thickener is pumped into the slurry tank, and water is added to adjust the slurry, washed, and then enters the second-stage thickener for sedimentation , to separate the upper lotion, the underflow slurry of the secondary thickener enters the continuous centrifuge to dry, and then sends it to the air dryer for drying to obtain the sodium fluorosilicate product. The mother liquor and lotion are sent to the neutralization tank, and discharged after neutralization.
所得产品中,+150um颗粒所占比率达到69%;+100um颗粒所占比率达到88%;-45um颗粒所占比率降低到5%;氟收率达到91.2%;每吨氟硅酸钠产品的氟硅酸消耗(折100%H2SiF6)降低到0.840吨。Among the obtained products, the proportion of +150um particles reached 69%; the proportion of +100um particles reached 88%; the proportion of -45um particles decreased to 5%; the fluorine yield reached 91.2%; The consumption of fluosilicic acid (100% H 2 SiF 6 ) was reduced to 0.840 tons.
实施例2Example 2
采用本发明“连续性氟硅酸钠生产——多格合成槽工艺”。进行防腐处理的多格合成槽为圆柱形φ3.6×3.2m钢槽,分为三格,其总容积为32.6M3,总有效容积为26.0M3。第一个格容积为16.3M3,其有效容积为13.0M3,第2格、第3格容积均为8.15M3,其有效容积均为6.5M3。Adopt the "continuous production of sodium fluorosilicate - multi-cell synthesis tank process" of the present invention. The multi-grid synthetic tank for anti-corrosion treatment is a cylindrical φ3.6×3.2m steel tank, divided into three grids, with a total volume of 32.6M 3 and a total effective volume of 26.0M 3 . The volume of the first grid is 16.3M 3 , and its effective volume is 13.0M 3 . The volumes of the second and third grids are both 8.15M 3 , and their effective volumes are both 6.5M 3 .
装置氟硅酸钠产能为5.190t/h,氟收率取90%,100%氟硅酸加入量为4.417t/h,氟硅酸全部加入到第1格中,以氟硅酸加入量为依据,根据反应式计算出卤水的理论加入量。卤水的实际加入量以理论加入量的120%计(其中110%加入到第1格中,10%加入到第2格)。The sodium fluorosilicate production capacity of the device is 5.190t/h, the fluorine yield is 90%, and the addition amount of 100% fluosilicic acid is 4.417t/h. According to the reaction formula, the theoretical addition of brine is calculated. The actual addition of brine is based on 120% of the theoretical addition (wherein 110% is added in the 1st grid, and 10% is added into the 2nd grid).
将全部氟硅酸和110%理论量的卤水同时计量加入第1格中。氟硅酸浓度11.0%,密度1.106g/cm3,加入量为36.31M3/h;卤水浓度24.5%,密度1.216g/cm3,第1格中卤水加入量为13.241M3/h;从第3格出来的、通过循环泵送回第1格的返浆量为12.0M3/h。以上物料在第一格中,进行搅拌反应,形成的反应料浆通过隔板上距离槽子底面0m位置的正方形孔(0.4m×0.4m)进入到第2格。The entirety of the fluosilicic acid and 110% of the theoretical amount of brine are simultaneously metered into
在第2格反应料浆中,计量加入的卤水量为理论量的10%,即1.201M3/h,进行搅拌反应,通过反应、消化,进一步消除SiF6 2-过饱和度,并进行养晶,增大结晶,形成的反应料浆通过隔板上距离槽子底面0m位置的正方形孔(0.4m×0.4m)进入到第3格。In the reaction slurry in the second grid, the amount of brine metered is 10% of the theoretical amount, that is, 1.201M 3 /h, and the stirring reaction is carried out, and the SiF 6 2- supersaturation is further eliminated through reaction and digestion, and the culture is carried out. crystallization, increase the crystallization, and the formed reaction slurry enters the third cell through the square hole (0.4m×0.4m) at the position of 0m from the bottom of the tank on the partition.
反应料浆在第3格中进行搅拌反应,通过反应、消化、养晶,进一步消除SiF6 2-过饱和度,增大结晶,然后通过循环泵把返浆(晶种)送回第1格,返浆量为12.0M3/h。剩余反应料浆送入一级增稠器进行沉降,分离出上层母液,一级增稠器底流料浆用泵送入调浆槽,加水调浆、洗涤,然后进入二级增稠器进行沉降,分离出上层洗液,二级增稠器底流料浆进入连续式离心机摔干,然后送入气流干燥机干燥,得到氟硅酸钠产品。母液和洗液经中和后排放。The reaction slurry is stirred and reacted in the third cell, and the SiF 6 2- supersaturation is further eliminated through reaction, digestion, and crystal growth, and the crystallization is increased, and then the return slurry (seed crystal) is sent back to the first cell by a circulating pump , The amount of returned slurry is 12.0M 3 /h. The remaining reaction slurry is sent to the first-stage thickener for settling, and the upper mother liquor is separated, and the underflow slurry of the first-stage thickener is pumped into the slurry tank, and water is added to adjust the slurry, washed, and then enters the second-stage thickener for sedimentation , to separate the upper lotion, the underflow slurry of the secondary thickener enters the continuous centrifuge to dry, and then sends it to the air dryer for drying to obtain the sodium fluorosilicate product. The mother liquor and lotion are discharged after being neutralized.
所得产品中,+150um颗粒所占比率达到67%;+100um颗粒所占比率达到86%;-45um颗粒所占比率降低到6%;氟收率达到91.0%;每吨氟硅酸钠产品的氟硅酸消耗(折100%H2SiF6)降低到0.842吨。Among the obtained products, the proportion of +150um particles reached 67%; the proportion of +100um particles reached 86%; the proportion of -45um particles decreased to 6%; the fluorine yield reached 91.0%; The consumption of fluosilicic acid (100% H 2 SiF 6 ) was reduced to 0.842 tons.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102849744A (en) * | 2012-08-13 | 2013-01-02 | 贵州开磷(集团)有限责任公司 | Technology for producing sodium fluosilicate |
CN104556053A (en) * | 2014-12-26 | 2015-04-29 | 湖北祥云(集团)化工股份有限公司 | Method for producing large particulate villiaumite |
CN105819452A (en) * | 2016-04-01 | 2016-08-03 | 龚家竹 | Method for recovering fluorine resource from fluorination residues of feed phosphate |
CN106744981A (en) * | 2017-01-05 | 2017-05-31 | 昆明川金诺化工股份有限公司 | A kind of method that double flute method produces prodan |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102849744A (en) * | 2012-08-13 | 2013-01-02 | 贵州开磷(集团)有限责任公司 | Technology for producing sodium fluosilicate |
CN102849744B (en) * | 2012-08-13 | 2014-08-06 | 贵阳中化开磷化肥有限公司 | Technology for producing sodium fluosilicate |
CN104556053A (en) * | 2014-12-26 | 2015-04-29 | 湖北祥云(集团)化工股份有限公司 | Method for producing large particulate villiaumite |
CN105819452A (en) * | 2016-04-01 | 2016-08-03 | 龚家竹 | Method for recovering fluorine resource from fluorination residues of feed phosphate |
CN105819452B (en) * | 2016-04-01 | 2018-01-30 | 龚家竹 | A kind of method that fluorine resource is reclaimed in the defluorination residues from feed phosphate |
CN106744981A (en) * | 2017-01-05 | 2017-05-31 | 昆明川金诺化工股份有限公司 | A kind of method that double flute method produces prodan |
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