CN101304015B - Semiconductor device and manufacturing method thereof - Google Patents
Semiconductor device and manufacturing method thereof Download PDFInfo
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- CN101304015B CN101304015B CN2008100887838A CN200810088783A CN101304015B CN 101304015 B CN101304015 B CN 101304015B CN 2008100887838 A CN2008100887838 A CN 2008100887838A CN 200810088783 A CN200810088783 A CN 200810088783A CN 101304015 B CN101304015 B CN 101304015B
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- H01—ELECTRIC ELEMENTS
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Abstract
本发明提供一种耐湿性提高的半导体装置及其制造方法,且提供一种能将制造工序简略化、提高生产性的半导体装置的制造方法。本发明通过将半导体芯片等的侧面部等由厚的保护层覆盖而提供一种能防止水分等侵入的、可靠性高的CSP结构等的半导体装置及其制造方法。提供这样的生产性高的半导体装置的制造方法,通过从贴附在半导体芯片上的支承体背面侧来蚀刻支承体,能不经过切割工序而分割半导体装置。
The present invention provides a semiconductor device with improved moisture resistance and a manufacturing method thereof, and provides a manufacturing method of a semiconductor device capable of simplifying the manufacturing process and improving productivity. The present invention provides a highly reliable semiconductor device such as a CSP structure and a method of manufacturing the same by covering the side surface of a semiconductor chip or the like with a thick protective layer to prevent intrusion of moisture or the like. To provide such a highly productive method of manufacturing a semiconductor device, the semiconductor device can be divided without going through a dicing process by etching the support from the back side of the support attached to the semiconductor chip.
Description
技术领域 technical field
本发明涉及半导体装置及其制造方法,特别涉及使用支承体的CSP(Chip Size Package:芯片尺寸封装)型半导体装置及其制造方法。 The present invention relates to a semiconductor device and a manufacturing method thereof, and more particularly to a CSP (Chip Size Package: Chip Size Package) type semiconductor device using a support and a manufacturing method thereof. the
背景技术 Background technique
近年来,作为新的封装技术CSP被广泛关注。所谓CSP是指具有与半导体芯片的外形大致相同尺寸外形的小型封装。作为CSP的一种已知有BGA(Ball Grid Array:球栅阵列)型的半导体装置。BGA型半导体装置为在封装的一侧的面上配置多个由焊锡等金属材料构成的球状端子。 In recent years, CSP has been widely concerned as a new packaging technology. The CSP refers to a small package having approximately the same size and outer shape as that of a semiconductor chip. A BGA (Ball Grid Array: ball grid array) type semiconductor device is known as one type of CSP. In a BGA type semiconductor device, a plurality of ball-shaped terminals made of a metal material such as solder are arranged on one surface of a package. the
为了提高安装密度而要求半导体芯片薄型化,为了满足该要求,需要将半导体基板变薄。但若半导体基板变薄,则在制造工序中由于强度降低而产生翘曲或破损而不能进行运送。因此,将玻璃基板或保护带等支承体与半导体基板的一个面贴合,对没贴合支承体的面进行磨削来使半导体基板变薄。 In order to increase the mounting density, thinning of semiconductor chips is required, and in order to meet this requirement, it is necessary to reduce the thickness of the semiconductor substrate. However, if the semiconductor substrate becomes thinner, it will become warped or damaged due to a reduction in strength during the manufacturing process, making it impossible to transport. Therefore, a support such as a glass substrate or a protective tape is bonded to one surface of the semiconductor substrate, and the surface to which the support is not bonded is ground to reduce the thickness of the semiconductor substrate. the
图29是表示现有BGA型的具备支承体的半导体装置的概略剖面图。在由硅(Si)等构成的半导体基板100表面形成由CCD(Charge CoupledDevice:电荷耦合装置)型图像传感器或CMOS型图像传感器等元件构成的半导体集成电路101,且经由绝缘膜103形成与半导体集成电路101电连接的焊盘电极102。焊盘电极102被由氮化硅膜等构成的钝化膜104所覆盖。
29 is a schematic cross-sectional view showing a conventional BGA-type semiconductor device provided with a carrier. A semiconductor integrated
玻璃基板等支承体105经由环氧树脂等构成的粘接层106而贴合在半导体基板100的表面上。为了在制造工序中牢固地保持薄型化的半导体基板100,也为了防止支承体105自身翘曲和破损,支承体105较厚形成,例如薄型化后的半导体基板100的厚度是100μm左右时,支承体105的厚度是400μm左右。 A support body 105 such as a glass substrate is bonded to the surface of the semiconductor substrate 100 via an adhesive layer 106 made of epoxy resin or the like. In order to firmly maintain the thinned semiconductor substrate 100 in the manufacturing process, and to prevent warping and damage of the support body 105 itself, the support body 105 is formed thicker. For example, when the thickness of the thinned semiconductor substrate 100 is about 100 μm, the support The thickness of the body 105 is about 400 μm. the
在半导体基板100的侧面和背面上形成由氧化硅膜和氮化硅膜等构成的绝缘膜107。将与焊盘电极102电连接的配线层108沿半导体基板100的侧面和背面形成在绝缘膜107上。形成由抗焊剂等构成的保护层109,将绝 缘膜107和配线层108覆盖。在保护层109的规定区域形成开口部,并形成通过该开口部与配线层108电连接的球状导电端子110。 An insulating film 107 made of a silicon oxide film, a silicon nitride film, or the like is formed on the side surface and the back surface of the semiconductor substrate 100 . A wiring layer 108 electrically connected to the pad electrode 102 is formed on the insulating film 107 along the side surface and the back surface of the semiconductor substrate 100 . A protective layer 109 made of solder resist or the like is formed to cover the insulating film 107 and the wiring layer 108. An opening is formed in a predetermined region of the protective layer 109, and a spherical conductive terminal 110 electrically connected to the wiring layer 108 through the opening is formed. the
经过沿各个半导体装置的边界即规定的切割线DL而使用切割刀将支承体105和保护层109等切分成单个的工序(所谓的切割工序),制造出这种半导体装置。 Such a semiconductor device is manufactured through a process of dicing the support body 105, the protective layer 109, and the like with a dicing blade along a predetermined dicing line DL that is the boundary of each semiconductor device (so-called dicing process). the
上述技术例如在以下的专利文献中有记载。 Such techniques are described in, for example, the following patent documents. the
专利文献1:日本特开2006-93367号公报 Patent Document 1: Japanese Patent Laid-Open No. 2006-93367
上述半导体装置虽然具有保护层109,覆盖与焊盘电极102连接的配线层108,但由具有吸湿性的树脂构成的保护层109和粘接层106与支承体等的接触部的耐湿性弱,有支承体105从半导体元件剥离的危险这样的可靠性上的问题。 Although the above-mentioned semiconductor device has a protective layer 109 covering the wiring layer 108 connected to the pad electrode 102, the moisture resistance of the contact portion between the protective layer 109 and the adhesive layer 106 made of hygroscopic resin and the support body or the like is weak. , there is a problem in reliability that the support body 105 may peel off from the semiconductor element. the
随着精密加工的进展,每张晶片的芯片数量增加,且对于一张晶片的切割线D1的数量也增加。因此将上述的切割线DL一个一个地切分的现有的制造方法还存在有切割工序需要时间长的问题。特别是将玻璃基板这样刚性高的基板作为支承体105使用时,难于将支承体105切断,这也是切割工序需要时间长的原因之一。而且要求电子机器更加高功能化和薄型化。 As precision processing progresses, the number of chips per wafer increases, and the number of dicing lines D1 for one wafer also increases. Therefore, the conventional manufacturing method of dividing the above-mentioned dicing lines DL one by one has a problem that the dicing process takes a long time. In particular, when a highly rigid substrate such as a glass substrate is used as the support body 105, it is difficult to cut the support body 105, which is one of the reasons why the cutting process takes a long time. In addition, electronic devices are required to be more highly functional and thinner. the
发明内容 Contents of the invention
本发明的目的在于提供一种可靠性高的半导体装置,其进一步的目的在于提供一种将制造工序简略化且生产性好的半导体装置的制造方法,而且,还以谋求半导体装置的薄型化为目的。 The object of the present invention is to provide a semiconductor device with high reliability, and its further object is to provide a method of manufacturing a semiconductor device with simplified manufacturing steps and good productivity. Purpose. the
本发明是鉴于上述课题而开发的,其主要特点如下。即本发明的半导体装置包括:与半导体芯片内的电路元件连接且形成在该半导体芯片上的侧面部附近的金属焊盘、形成在所述半导体芯片的侧面部和背面部的绝缘膜、与所述金属焊盘的背面连接且与所述绝缘膜相接地从所述半导体芯片的侧面部向背面部延伸的金属配线、将所述半导体芯片的侧面部和背面部填埋而形成的保护层、经由所述保护层形成的开口部而与所述金属配线电连接的导电端子。 The present invention was developed in view of the above-mentioned problems, and its main features are as follows. That is, the semiconductor device of the present invention includes: a metal pad connected to a circuit element in a semiconductor chip and formed near the side surface of the semiconductor chip; an insulating film formed on the side surface and the back surface of the semiconductor chip; The back surface of the metal pad is connected to the metal wiring extending from the side surface of the semiconductor chip to the back surface in contact with the insulating film, and the protection formed by filling the side surface and the back surface of the semiconductor chip layer, and a conductive terminal electrically connected to the metal wiring through an opening formed in the protective layer. the
所述保护层由第一保护层和第二保护层构成。 The protection layer is composed of a first protection layer and a second protection layer. the
具有以将包含所述金属焊盘在内的所述半导体芯片的表面部覆盖的方式进行粘接的支承体。 There is a support body bonded so as to cover the surface portion of the semiconductor chip including the metal pad. the
在所述半导体装置上层合其他的半导体装置,使上侧半导体装置的所述保护层与下侧的半导体装置相接。 Another semiconductor device is laminated on the semiconductor device so that the protective layer of the upper semiconductor device is in contact with the lower semiconductor device. the
且本发明的半导体装置包括:与半导体芯片内的电路元件连接且形成在该半导体芯片上的侧面部附近的金属焊盘、形成在所述半导体芯片的侧面部和背面部的绝缘膜、与所述金属焊盘的背面连接且与所述绝缘膜相接地从所述半导体芯片的侧面部向背面部延伸的金属配线、所述半导体芯片的侧面部和背面部形成的保护层、经由形成在所述保护层的开口部与所述金属配线连接的导电端子、形成在所述保护层上且将所述半导体芯片的侧面部填埋的导电性膜。 And the semiconductor device of the present invention includes: a metal pad connected to a circuit element in a semiconductor chip and formed near the side surface of the semiconductor chip; an insulating film formed on the side surface and the back surface of the semiconductor chip; The metal wiring connected to the back surface of the metal pad and extending from the side surface to the back surface of the semiconductor chip in contact with the insulating film, the protective layer formed on the side surface and the back surface of the semiconductor chip, and the A conductive terminal connected to the metal wiring in an opening of the protective layer, and a conductive film formed on the protective layer and filling a side surface of the semiconductor chip. the
所述半导体装置具有以将包含所述金属焊盘在内的所述半导体芯片的表面部覆盖的方式粘接的支承体。 The semiconductor device has a support adhered so as to cover the surface portion of the semiconductor chip including the metal pad. the
本发明的半导体装置的制造方法包括:准备经由第一绝缘膜而形成有金属焊盘的半导体基板,并将包含所述金属焊盘在内的所述半导体基板的表面侧与支承体的表面进行贴合的工序;从所述半导体基板的背面侧除去一部分而使所述第一绝缘膜露出的工序;在所述半导体基板的整个背面形成第二绝缘膜的工序;除去所述第一和第二绝缘膜的一部分而使所述金属焊盘露出的工序;形成与所述金属焊盘的背面连接并向所述半导体基板的背面延伸的金属配线的工序;除去所述半导体基板的一部分而在所述支承体的表面形成到达所述支承体厚度方向中途的槽的工序;将包含所述槽的所述半导体基板的整个背面填埋地形成保护层的工序;形成经由所述保护层形成的开口部而与所述金属配线电连接的导电端子的工序。 The method for manufacturing a semiconductor device according to the present invention includes: preparing a semiconductor substrate on which a metal pad is formed via a first insulating film, and bonding the surface side of the semiconductor substrate including the metal pad to the surface of a support. A step of bonding; a step of removing a part from the back side of the semiconductor substrate to expose the first insulating film; a step of forming a second insulating film on the entire back surface of the semiconductor substrate; removing the first and second insulating films. A step of exposing the metal pad by exposing a part of the insulating film; a step of forming a metal wiring connected to the back surface of the metal pad and extending to the back surface of the semiconductor substrate; removing a part of the semiconductor substrate and The process of forming a groove reaching halfway in the thickness direction of the support on the surface of the support; the process of filling the entire back surface of the semiconductor substrate including the groove to form a protective layer; forming a protective layer through the protective layer. The process of electrically connecting the conductive terminal to the metal wiring through the opening. the
形成所述保护层的工序具有在形成第一保护层之后在该第一保护层上形成第二保护层的工序。 The step of forming the protective layer includes a step of forming a second protective layer on the first protective layer after forming the first protective layer. the
本发明半导体装置的制造方法包括:准备经由第一绝缘膜而形成有金属焊盘的半导体基板,并将包含所述金属焊盘的所述半导体基板的表面侧与支承体的表面贴合的工序;从所述半导体基板的背面侧将其一部分除去而使所述第一绝缘膜露出的工序;在所述半导体基板的整个背面形成第二绝缘膜的工序;除去所述第一和第二绝缘膜的一部分而使所述金属焊盘露出的工序;形成与所述金属焊盘的背面连接并向所述半导体基板的背面延伸的金属配线的工序;除去所述半导体基板的一部分且在所述支承体的表面形成到达所述支承体厚度方向中途的槽的工序;在包含所述槽的所述半 导体基板的背面侧形成第一保护层的工序;形成经由所述第一保护层形成的开口部而与所述金属配线电连接的导电端子的工序;在所述第一保护层上形成第二保护层的工序。 The method for manufacturing a semiconductor device according to the present invention includes the steps of preparing a semiconductor substrate on which a metal pad is formed via a first insulating film, and bonding the surface side of the semiconductor substrate including the metal pad to the surface of a support. ; a process of removing a part of the semiconductor substrate from the back side to expose the first insulating film; a process of forming a second insulating film on the entire back surface of the semiconductor substrate; removing the first and second insulating films exposing the metal pad by removing a part of the film; forming a metal wiring connected to the back surface of the metal pad and extending to the back surface of the semiconductor substrate; removing a part of the semiconductor substrate and The process of forming a groove on the surface of the support body reaching halfway in the thickness direction of the support body; the process of forming a first protective layer on the back side of the semiconductor substrate including the groove; a step of forming a conductive terminal electrically connected to the metal wiring through the opening; and a step of forming a second protection layer on the first protection layer. the
形成所述保护层或所述第一保护层的工序中涂布注塑树脂。 In the step of forming the protective layer or the first protective layer, an injection molding resin is applied. the
形成所述第二保护层的工序中涂布导电性材料。 In the step of forming the second protective layer, a conductive material is coated. the
具有将所述支承体薄膜化的工序。且具有将所述支承体除掉的工序。 It has the process of thinning the said support body. And it has the process of removing the said support body. the
本发明的半导体装置的制造方法包括:将晶片状半导体基板的表面侧与支承体的表面贴合的工序;将所述半导体基板的一部分除去的工序;在所述支承体的表面形成到达所述支承体厚度方向中途的槽的工序;蚀刻所述支承体的背面直到所述槽从所述支承体的背面外露,通过分割所述支承体得到各个半导体装置的工序。 The manufacturing method of the semiconductor device of the present invention includes: the step of bonding the surface side of the wafer-like semiconductor substrate to the surface of the support; the step of removing a part of the semiconductor substrate; A step of forming a groove in the middle of the thickness direction of the support; a step of etching the back surface of the support until the groove is exposed from the back surface of the support, and obtaining individual semiconductor devices by dividing the support. the
本发明半导体装置的制造方法包括:在晶片状半导体基板的表面侧贴合带并在所述带上贴合所述支承体表面的工序;将所述半导体基板的一部分除去的工序;在所述带的所述半导体基板侧的面形成到达所述带的厚度方向中途的槽的工序;形成被形成在所述半导体基板的侧面和背面上且在与所述槽对应的位置具有开口部的保护层的工序;蚀刻所述支承体的背面直到所述带从所述支承体的背面侧露出的工序;向露出的所述带供给溶解剂而将所述带从所述半导体基板剥离,并通过分离所述半导体基板和所述支承体而得到各个半导体装置的工序。 The method for manufacturing a semiconductor device according to the present invention includes: a step of attaching a tape to the surface side of a wafer-shaped semiconductor substrate and attaching the surface of the support to the tape; a step of removing a part of the semiconductor substrate; A step of forming a groove on the surface of the tape on the semiconductor substrate side that reaches halfway in the thickness direction of the tape; layer; a step of etching the back of the support until the tape is exposed from the back side of the support; supplying a dissolving agent to the exposed tape to peel the tape from the semiconductor substrate, and passing A step of separating the semiconductor substrate and the support to obtain individual semiconductor devices. the
本发明半导体装置的制造方法包括:将晶片状半导体基板的表面侧与支承体的表面贴合的工序;将所述半导体基板的一部分除去的工序;在所述支承体的表面形成到达所述支承体厚度方向中途的槽的工序;至少蚀刻所述支承体背面的与所述槽对应的位置而使与所述槽对应位置的支承体的厚度变薄的工序;通过向所述支承体加负载而将所述支承体沿所述槽分割而得到各个半导体装置的工序。 The manufacturing method of the semiconductor device of the present invention includes: the step of bonding the surface side of the wafer-shaped semiconductor substrate to the surface of the support; the step of removing a part of the semiconductor substrate; The process of the groove in the middle of the body thickness direction; the process of etching at least the position corresponding to the groove on the back surface of the support body to make the thickness of the support body corresponding to the groove thin; by applying a load to the support body And a step of dividing the support body along the grooves to obtain individual semiconductor devices. the
根据本发明,由于形成了将整个半导体芯片填埋的保护层,所以能提供与现有结构相比耐湿性提高的半导体装置。根据本发明,由于不一个一个地切分切割线就能以一次处理得到单片化的半导体装置,所以能大幅度缩短切割工序所需要的时间,能提高生产性。由于具有将支承体进行薄膜化的工序或将支承体除掉的工序,所以能将半导体装置薄型化。 According to the present invention, since the protective layer is formed to bury the entire semiconductor chip, it is possible to provide a semiconductor device having improved moisture resistance compared with conventional structures. According to the present invention, since individualized semiconductor devices can be obtained in one process without dividing the dicing lines one by one, the time required for the dicing process can be greatly shortened, and productivity can be improved. Since there is a step of thinning the support or a step of removing the support, the thickness of the semiconductor device can be reduced. the
附图说明 Description of drawings
图1是说明本发明第一实施例半导体装置制造方法的剖面图; 1 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a first embodiment of the present invention;
图2是说明本发明第一实施例半导体装置制造方法的剖面图; 2 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a first embodiment of the present invention;
图3A、B是说明本发明第一实施例半导体装置制造方法的剖面图; 3A and B are cross-sectional views illustrating a method for manufacturing a semiconductor device according to the first embodiment of the present invention;
图4是说明本发明第一实施例半导体装置制造方法的剖面图; 4 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to the first embodiment of the present invention;
图5是说明本发明第一实施例半导体装置制造方法的剖面图; 5 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to the first embodiment of the present invention;
图6是说明本发明第一实施例半导体装置制造方法的剖面图; 6 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to the first embodiment of the present invention;
图7是说明本发明第一实施例半导体装置制造方法的剖面图; 7 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to the first embodiment of the present invention;
图8是说明本发明第一实施例半导体装置制造方法的剖面图; 8 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to the first embodiment of the present invention;
图9是说明本发明第二实施例半导体装置制造方法的剖面图; 9 is a cross-sectional view illustrating a method of manufacturing a semiconductor device according to a second embodiment of the present invention;
图10是说明本发明第二实施例半导体装置制造方法的剖面图; 10 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a second embodiment of the present invention;
图11是说明本发明第三实施例半导体装置制造方法的剖面图; 11 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a third embodiment of the present invention;
图12是说明本发明第四实施例半导体装置制造方法的剖面图; 12 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a fourth embodiment of the present invention;
图13是说明本发明第五实施例半导体装置制造方法的剖面图; 13 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a fifth embodiment of the present invention;
图14是说明本发明第六实施例半导体装置制造方法的剖面图; 14 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a sixth embodiment of the present invention;
图15是说明本发明第七实施例半导体装置制造方法的剖面图; 15 is a cross-sectional view illustrating a manufacturing method of a semiconductor device according to a seventh embodiment of the present invention;
图16是说明本发明第七实施例半导体装置制造方法的剖面图; 16 is a cross-sectional view illustrating a manufacturing method of a semiconductor device according to a seventh embodiment of the present invention;
图17是说明本发明第七实施例半导体装置制造方法的剖面图; 17 is a cross-sectional view illustrating a manufacturing method of a semiconductor device according to a seventh embodiment of the present invention;
图18是说明本发明第七实施例半导体装置制造方法的剖面图; 18 is a cross-sectional view illustrating a manufacturing method of a semiconductor device according to a seventh embodiment of the present invention;
图19是说明本发明第八实施例半导体装置制造方法的剖面图; 19 is a cross-sectional view illustrating a method of manufacturing a semiconductor device according to an eighth embodiment of the present invention;
图20是说明本发明第九实施例半导体装置制造方法的剖面图; 20 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a ninth embodiment of the present invention;
图21是说明本发明第九实施例半导体装置制造方法的剖面图; 21 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a ninth embodiment of the present invention;
图22是说明本发明第九实施例半导体装置制造方法的剖面图; 22 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a ninth embodiment of the present invention;
图23是说明本发明第十实施例半导体装置制造方法的剖面图; 23 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a tenth embodiment of the present invention;
图24是说明本发明第十实施例半导体装置制造方法的剖面图; 24 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to a tenth embodiment of the present invention;
图25是说明本发明第十一实施例半导体装置制造方法的剖面图; 25 is a cross-sectional view illustrating a method of manufacturing a semiconductor device according to an eleventh embodiment of the present invention;
图26是说明本发明第十一实施例半导体装置制造方法的剖面图; 26 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to an eleventh embodiment of the present invention;
图27是说明本发明第十一实施例半导体装置制造方法的剖面图; 27 is a cross-sectional view illustrating a method of manufacturing a semiconductor device according to an eleventh embodiment of the present invention;
图28是说明本发明第十一实施例半导体装置制造方法的剖面图; 28 is a cross-sectional view illustrating a method for manufacturing a semiconductor device according to an eleventh embodiment of the present invention;
图29是说明现有半导体装置的剖面图。 Fig. 29 is a cross-sectional view illustrating a conventional semiconductor device. the
符号说明 Symbol Description
1、101半导体集成电路 1. 101 Semiconductor integrated circuits
2、100半导体基板 2. 100 semiconductor substrates
2a半导体芯片 2a semiconductor chip
3、103绝缘膜 4、38、68、102焊盘电极
3, 103
5、104钝化膜 5. 104 passivation film
6、71、52、106粘接层 6, 71, 52, 106 adhesive layer
7、105支承体 7. 105 support body
8、12、18、32、40、42、54、61开口部 8, 12, 18, 32, 40, 42, 54, 61 openings
9、107绝缘膜 9, 107 insulation film
10、108配线层 10, 108 wiring layer
11、53槽 11, 53 slots
13、13a、21、31、41、55、109保护层、第一保护层 13, 13a, 21, 31, 41, 55, 109 protective layer, first protective layer
14、15、110导电端子 14, 15, 110 conductive terminals
20、30、35、37、43、45、56、60、67、70、75半导体装置 20, 30, 35, 37, 43, 45, 56, 60, 67, 70, 75 semiconductor devices
DL切割线 DL cutting line
35、65第一半导体装置 35, 65 The first semiconductor device
36、66第二半导体装置 36, 66 The second semiconductor device
46导电糊 46 conductive paste
16、47抗蚀剂层 16, 47 resist layer
50带 50 bands
72、51空腔 72, 51 cavities
17保护部件 17 Protective parts
下面参照附图说明本发明的第一实施例。图1至图8是分别以制造工序顺序表示的剖面图或平面图。以下说明的制造工序是使用晶片状半导体基板进行的,以规定的切割线DL作为边界以矩阵状形成多个半导体装置,为了方便而说明形成其中一个半导体装置的工序。 A first embodiment of the present invention will be described below with reference to the drawings. 1 to 8 are cross-sectional views or plan views respectively shown in the order of manufacturing steps. The manufacturing process described below is performed using a wafer-shaped semiconductor substrate. A plurality of semiconductor devices are formed in a matrix with predetermined dicing lines DL as boundaries. For convenience, a process of forming one of the semiconductor devices will be described. the
具体实施方式Detailed ways
首先如图1所示,准备在其表面形成有半导体集成电路1(例如CCD传感器、CMOS传感器、照度传感器等受光元件或发光元件、由层合晶体 管等半导体元件构成的驱动电路或逻辑电路、与它们连接的配线等)的、由硅(Si)等构成的晶片状半导体基板2。半导体基板2例如有300μm~700μm左右的厚度。在半导体基板2的表面上绝缘膜3(例如通过热氧化法或CVD法等形成的氧化硅膜)例如形成为2μm的膜厚度。
First, as shown in FIG. 1, a semiconductor integrated circuit 1 (such as a light-receiving element or light-emitting element such as a CCD sensor, a CMOS sensor, and an illuminance sensor, a drive circuit or a logic circuit composed of a semiconductor element such as a laminated transistor, etc., is prepared to be formed on its surface. The wafer-shaped
然后通过喷溅法或电镀法以及其他的成膜方法形成铝(Al)、铝合金或铜(Cu)等金属层,然后将未图示的抗蚀剂层作为掩模来蚀刻该金属层,在绝缘膜3上形成例如1μm膜厚度的焊盘电极4。焊盘电极4是经由未图示的配线将半导体集成电路1与其周边元件电连接的外部连接用电极。从后述的导电端子14经由焊盘电极4而将电源电压、接地电压或各种信号向半导体集成电路1或半导体基板2等供给。焊盘电极4的配置位置没有限定,也可以配置在半导体集成电路1上。
Then, a metal layer such as aluminum (Al), aluminum alloy, or copper (Cu) is formed by sputtering, electroplating, or other film-forming methods, and the metal layer is etched using a resist layer (not shown) as a mask. The
然后在半导体基板2的表面形成覆盖在焊盘电极4的一部分上或全部的钝化膜5(例如通过CVD法形成的氮化硅膜)。图1中,钝化膜5形成为覆盖在焊盘电极4的一部分上。
Next, a passivation film 5 (such as a silicon nitride film formed by CVD) is formed on the surface of the
然后,在包含焊盘电极4的半导体基板2的表面上经由由环氧树脂、聚酰亚胺(例如感光性聚酰亚胺)、抗蚀剂、丙烯等构成的粘接层6来贴合晶片状的支承体7。本实施例将支承体7的半导体基板2侧的面作为表面,将其他的面作为背面。在半导体集成电路1包含受光元件和发光元件的情况下,由于粘接层6成为从半导体集成电路1放射的光或向半导体集成电路1射入的光的通道,所以最好是透明的、由能透射光的性能良好的材料构成。
Then, on the surface of the
支承体7例如可以是膜状的保护带,也可以是玻璃、石英、陶瓷、金属等刚性的基板,也可以由树脂构成。支承体7在支承半导体基板2的同时还具有保护其元件表面的功能,其膜厚度例如是约400μm左右。在半导体集成电路1包含受光元件和发光元件的情况下,支承体7由透明或半透明的材料构成,具有透射光的性能。
The
然后对半导体基板2的背面使用背面磨削装置(磨床)进行背磨削,将半导体基板2减薄直到规定的厚度(例如100μm左右)。该磨削工序也可以为蚀刻处理,也可以将磨削和蚀刻处理并用。按照最终制品的用途和规格以及准备的半导体基板2的最初厚度,也有时不需要进行该磨削工序。
Then, the back surface of the
然后如图2所示,从半导体基板2的背面侧有选择地仅对半导体基板2 中与焊盘电极4对应的规定区域进行蚀刻,使绝缘膜3露出一部分。以下将该露出的部分作为开口部8。开口部8在半导体基板2的背面侧形成为格子状,这样如图3A、图3B所示,晶片状的半导体基板2被分割成岛状。
Then, as shown in FIG. 2, only a predetermined area corresponding to the
参照图3A、图3B说明对该半导体基板2的有选择的蚀刻。图3A、图3B是从半导体基板2侧看的概略平面图,图2与沿图3A、图3B的X-X的剖面图对应。
The selective etching of the
如图3A所示,也可以将半导体基板2蚀刻成比支承体7宽度窄的大致长方形的形状。如图3B所示,通过仅蚀刻形成有焊盘电极4的区域,还可以使半导体基板2的外周成为凹凸状。后者使半导体基板2与支承体7重叠的面积大,半导体基板2残留到支承体7的外周附近。因此,从提高支承体7对半导体基板2的支承强度的观点看,后者的结构为好。根据后者的结构,由于能防止由半导体基板2与支承体7的热膨胀率差异而引起的支承体7的翘曲,所以能防止半导体装置的裂纹和剥离。也可以将半导体基板2设计成与图3A、图3B所示的平面形状不同的形状。以后说明将半导体基板2如图3A所示进行蚀刻时的制造工序。
As shown in FIG. 3A , the
本实施例中,使半导体基板2的横向宽度越靠近表面侧越宽地倾斜蚀刻半导体基板2的侧壁,但也可以使半导体基板2的宽度固定而使其侧壁与支承体7的主面垂直地进行蚀刻。
In the present embodiment, the sidewall of the
然后将利用等离子CVD法等形成的氧化硅膜或氮化硅膜等绝缘膜9形成在包含开口部8内部的半导体基板2的侧面和背面上。接着如图4所示,将未图示的抗蚀剂层作为掩模来有选择地蚀刻绝缘膜3和绝缘膜9。通过该蚀刻将从焊盘电极4的一部分到切割线DL的区域所形成的绝缘膜3和绝缘膜9有选择地除去,使焊盘电极4的至少一部分在开口部8的底部露出。
Then, an insulating
然后,通过喷溅法或电镀法以及其他的成膜方法将成为配线层10的铝(Al)、和铜(Cu)等金属层形成例如1μm的膜厚度。然后将未图示的抗蚀剂层作为掩模有选择地来蚀刻该金属层。如图5所示,通过该蚀刻使该金属层与焊盘电极4连接而成为形成在半导体基板2的侧面和背面上的配线层10。
Then, metal layers such as aluminum (Al) and copper (Cu) serving as the
然后形成覆盖配线层10的未图示的电极连接层(例如层合镍层和金层)。之所以形成电极连接层是因为由铝等构成的配线层10难于与由焊锡等构成的导电端子14接合,也为了防止导电端子14的材料向配线层10流 入。也可以在形成保护层13后形成该电极连接层。
Then, an unillustrated electrode connection layer (for example, lamination of a nickel layer and a gold layer) covering the
然后如图6所示,利用切割刀或干蚀刻从半导体基板2侧将钝化膜5、粘接层6和支承体7的表面除去一部分,形成到支承体7厚度方向中途的槽11。槽11沿各个半导体装置的边界(切割线DL)而相对支承体7的表面在纵横方向上被形成多个。这样,半导体基板2被分断成半导体芯片。以下作为半导体芯片2a而继续说明。
Then, as shown in FIG. 6 , a portion of the
只要使粘接层6的侧面露出,并不限定槽11的截面形状是图6所示的V字状,也可以是椭圆状或大致长方形等,但从使后述的保护层21的槽11内覆盖性良好的观点看,最好设定成V字状或使上部(靠近半导体芯片2a表面的部分)向外侧弯曲的形状。
As long as the side surface of the
接着如图7所示,将在与后述导电端子14的形成区域对应的位置具有开口部12的保护层13形成为厚到:从包含所述槽11的半导体芯片2a的侧面到背面地将整个半导体芯片2a填埋。
Next, as shown in FIG. 7 , the
在此,所述保护层13的形成例如如下进行。首先例如使用网板印刷法以将所述半导体芯片2a填埋的方式形成具有开口部12的注塑树脂,直到比所述半导体芯片2a高30μm左右。
Here, the
作为所述保护层13的材料可以使用聚酰亚胺类树脂、抗焊剂膜等有机类材料。也可以使用吸收可见光或红外线等的吸收材料。
As the material of the
作为所述保护层13的形成方法可以利用分配方法(涂布法)进行涂布。
As a method for forming the
如上,本实施例的保护层13将所述粘接层6的侧面完全覆盖,且形成为厚到将整个半导体芯片2a填埋。因此本发明的半导体装置20与现有的半导体装置相比提高了耐湿性。因此作为保护层13即使与现有同样地使用耐湿性不好的抗焊剂膜,由于该抗焊剂膜形成为比现有结构足够厚而耐湿性不会降低。
As described above, the
然后在从保护层13的开口部12露出的电极连接层上网板印刷导电材料(例如焊锡),通过将该导电材料以热处理进行回流焊而形成图8所示的球状导电端子14。导电端子14的形成方法并不限定于上述,也可以由电解电镀法和使用分配器将焊锡等涂布到规定区域的所谓分配法等形成。这样,焊盘电极4就经由配线层10与导电端子14电连接。
Then, a conductive material (such as solder) is printed on the electrode connection layer surface exposed from the
虽然省略了图示的说明,但通过将所述支承体7的整个背面均匀地进行蚀刻而能使支承体7变薄到规定的厚度(例如50μm左右),还能将半导 体装置20薄型化。
Although illustration is omitted, by uniformly etching the entire back surface of the
作为蚀刻方法,最好是使用背面磨削装置(磨床)进行机械蚀刻,或一边使基板旋转一边使用包含氟酸等的药液进行蚀刻的旋转湿蚀刻。但只要是蚀刻支承体7整个背面的方法,则也可以是浸泡蚀刻等其他蚀刻方法。
As the etching method, mechanical etching using a back grinding device (grinder), or spin wet etching in which etching is performed using a chemical solution containing hydrofluoric acid or the like while rotating the substrate is preferable. However, other etching methods such as immersion etching may be used as long as the entire back surface of the
如图8所示,通过使用切割刀将所述保护层13和支承体7进行分断就完成了芯片尺寸封装型的半导体装置20。经由导电端子14将半导体装置20向印刷基板等安装。
As shown in FIG. 8 , the chip size package
第一实施例利用所述保护层13包含所述粘接层6侧面地将整个半导体芯片2a完全覆盖。因此,抑制了粘接层6与外部大气接触,能防止腐蚀物质(例如水分)向半导体集成电路1或粘接层6侵入。
In the first embodiment, the
下面参照附图说明本发明的第二实施例。对于与第一实施例相同的结构和制造工序以相同的符号表示而省略其说明。 A second embodiment of the present invention will be described below with reference to the drawings. The same structures and manufacturing steps as those of the first embodiment are denoted by the same symbols, and description thereof will be omitted. the
如图8所示,第一实施例通过保护层13将半导体基板2的整个背面覆盖。与此相对,如图9所示,第二实施例的半导体装置30中,其特点是采用如下工序,即将第一保护层13a形成到临近半导体基板2的背面,如图10所示,在该第一保护层13a上形成具有开口部的第二保护层31。经由所述第二保护层31中所形成的开口部而在所述电极连接层上形成导电端子14。
As shown in FIG. 8 , in the first embodiment, the entire back surface of the
在此,本实施例中作为第一保护层13a是使用分配法涂布例如加入了填充剂的底填充料。作为所述第一保护层13a的材料可以使用注塑树脂、聚酰亚胺树脂、抗焊剂膜等有机类材料。也可以使用吸收可见光或红外线等的吸收材料,也可以使用反射可见光或红外线等的反射材料。作为所述第二保护层31则使用抗焊剂材料。
Here, in this embodiment, as the first
下面参照图11说明本发明的第三实施例。对于与第一和第二实施例相同的结构和制造工序则以相同的符号表示而省略其说明。 Next, a third embodiment of the present invention will be described with reference to FIG. 11. FIG. The same structures and manufacturing steps as those of the first and second embodiments are denoted by the same symbols and their descriptions are omitted. the
第一和第二实施例中,以填埋所述槽11的方式形成保护层13和第一保护层13a。与此相对,如图11所示,第三实施例的半导体装置35的特点为采用如下工序,即以大致均匀的膜厚在半导体基板2的背面形成具有开口部的保护层41,经由所述保护层41的开口部而在所述电极连接层上形成导电端子14。使用分配法以覆盖所述槽11的方式形成导电糊46(例如银糊)。也可以使用网板印刷来形成导电糊46。
In the first and second embodiments, the
以上说明的所述半导体装置35由于与现有半导体装置100形成的保护层109同样地形成保护层41后,使用导电糊46将槽11和半导体芯片2a的侧面进行填埋,所以与现有结构相比提高了耐湿性。由于形成有导电糊46,所以能反射可见光或红外线等。
The
若在半导体集成电路1上形成粘接层,则有可能使该半导体装置的质量降低。例如在半导体集成电路1包含受光元件和发光元件的情况下,粘接层妨碍向半导体集成电路1的光入射(或从半导体集成电路1的光出射)而有时得不到希望的质量。另外,还有兰光(Blu-Ray)这样特定波长的光使粘接层劣化,由于该劣化的粘接层半导体装置的动作质量降低的问题。
If an adhesive layer is formed on the semiconductor integrated
于是如图12所示,第四实施例的半导体装置45通过形成空腔51而在半导体集成电路1与支承体7之间不夹有粘接层52。因此,对于由于粘接层52的存在而使动作质量降低的半导体装置(例如兰光受光用半导体装置)就成为有效的结构。作为第四实施例来说明具有所述空腔51的结构,但本发明对于上述第一、第二和第三实施例也可以采用具有所述空腔51的结构。
Thus, as shown in FIG. 12 , the semiconductor device 45 of the fourth embodiment does not interpose the
在具有所述空腔51的状态下将所述支承体7全部蚀刻时,则如图13所示那样形成具备在半导体集成电路1上具有开口部61的粘接层52的第五实施例半导体装置60。本发明对于上述第一、第二和第三实施例也可以采用全部蚀刻所述支承体的结构。
When the
接着,作为第六实施例参照图14说明将具备具有所述开口部61的粘接层52的半导体装置在垂直(上下)方向上层合多个的层合型半导体装置67。图14表示将第一和第二半导体装置65、66按顺序层合的层合型半导体装置67的剖面图。所述半导体装置65、66具备从开口部61向外部露出的焊盘电极68。除了焊盘电极68从开口部61向外部露出这一点之外,与已经说明过的焊盘电极4是同样的结构。
Next, a
所述层合型半导体装置67是在完成各半导体装置65、66之后,将第二半导体装置66的导电端子14与第一半导体装置65的焊盘电极68对齐而重叠,然后例如通过热压接法将导电端子14与焊盘电极68连接而完成。在上述说明中说明了将同一种类(同一尺寸)的半导体装置之间进行层合,但只要是焊盘电极68和导电端子14对齐的半导体装置,就并不限定于是将同一种类(同一尺寸)的半导体装置之间进行层合。当然也可能在所述半导体装置66上进一步层合其他的半导体装置。
In the
由于这种层合型半导体装置67没有支承体7,所以能将层合结构的高度设定成最小。由于通过保护层13将半导体基板2填埋地,即从半导体芯片2a的侧面到背面将整体覆盖地来形成保护层13,所以还能以使上下半导体装置65、66贴紧的状态进行层合,所以成为耐冲击性等强的结构。所述保护层13也可以由第一保护层13a和第二保护层31构成。
Since this
接着参照图1到图6和图15到图18说明第七实施例。由于第一实施例中说明了图1到图6,所以省略详细的说明,但考虑单片化后支承体7的厚度来设定图6中槽11的深度,例如若将最终支承体7的厚度设定成50μm左右,则形成槽11,使其底部配置在距离支承体7表面约70μm左右深度位置。即使在利用切割刀形成槽11的情况下,使用切割刀的工序也仅是该工序,如后述那样得到各个半导体装置的工序中不使用切割刀。因此,与在形成槽11的工序和用于得到各个半导体装置的工序这两个工序中使用切割刀的制造方法相比,本实施例使用切割刀的工序少,所以能缩短作为整个制造工序所需要的时间。
Next, a seventh embodiment will be described with reference to FIGS. 1 to 6 and FIGS. 15 to 18 . Since Fig. 1 to Fig. 6 have been described in the first embodiment, detailed description is omitted, but the depth of the
然后如图15所示,在与后述导电端子15的形成区域和槽11对应的位置,例如以10μm的厚度形成具有开口部12、18的保护层21。保护层21的形成例如如下进行。首先利用涂布-涂覆法将聚酰亚胺树脂、抗焊剂等有机类材料向整个面涂布,并实施热处理(预烘)。然后使涂布的有机类材料曝光-显影而形成露出规定区域的开口,之后对它实施热处理(后烘)。这样,在与导电端子15的形成区域和槽11对应的位置就得到具有开口部12、18的保护层21。本实施例的保护层21虽然完全覆盖了粘接层6的侧面,但支承体7的侧面仅是靠近半导体基板2的部分被覆盖,至少切割线DL上没形成保护层21。
Then, as shown in FIG. 15 , a
换言之,保护层21的端部被配置在从支承体7的表面到槽11底部的中途,在槽11的底部没形成保护层21。通过这样在与保护层21的槽11对应的位置形成开口部18,而能防止在后述的支承体7背面蚀刻工序后邻接的半导体装置通过保护层21相连接,能恰当地将各半导体装置分离。
In other words, the end portion of the
然后在从保护层21的开口部12露出的电极连接层上网板印刷导电材料(例如焊锡),通过将该导电材料以热处理进行回流而形成图16所示的球状导电端子15。导电端子15的形成方法并不限定于上述,也可以由电解电镀法和使用分配器将焊锡等涂布到规定区域的所谓分配法(涂布法)等 形成。这样,焊盘电极4就经由配线层10与导电端子15电连接。
Then, a conductive material (such as solder) is printed on the electrode connection layer surface exposed from the
然后从半导体基板2的背面侧旋转涂布液体状的抗蚀剂材料,包括槽11内壁在内将导电端子15和保护层21等整体由抗蚀剂层16覆盖。抗蚀剂层16具有的厚度为将半导体芯片2a填埋的程度。然后通过实施热处理使该抗蚀剂层16硬化。由于经由开口部18而在槽11内填充有抗蚀剂层16,所以在槽11的底部抗蚀剂层16与支承体7接触。
Then, a liquid resist material is spin-coated from the back side of the
接着,将例如膜状的UV带或玻璃基板等保护部件17贴合在半导体芯片2a的背面上。在以下叙述的支承体7背面蚀刻工序和之后的运送时,保护部件17保持半导体芯片2a,且具有保护导电端子15等的功能。
Next, a
接着如图17所示,从支承体7的背面将支承体7的整个背面均匀地进行蚀刻直到使槽11和抗蚀剂层16外露,使支承体7变薄到规定的厚度(例如50μm左右)。作为蚀刻方法,最好是使用背面磨削装置(磨床)进行机械蚀刻,或一边使基板旋转一边使用包含氟酸等的药液进行蚀刻的旋转湿蚀刻。但只要是蚀刻支承体7整个背面的方法,则也可以是浸泡蚀刻(デイツプエツチング)等其他的蚀刻方法。
Next, as shown in FIG. 17, the entire back surface of the
根据预先计算的蚀刻比例以时间管理该支承体7的蚀刻,或利用光学装置检测抗蚀剂层16的露出等,通过这样的方法终止。这样使晶片状的支承体7岛状地单片化,即能一并形成芯片状单片化的半导体装置70。
The etching of the
即使使槽11从支承体7的背面外露,在槽11内也形成有抗蚀剂层16,在半导体芯片2a的背面上也贴合着保护部件17。因此,各半导体装置70不会分散。由于抗蚀剂层16和保护部件17成为障碍,所以药液等腐蚀物质不会向半导体芯片2a侧侵入,半导体装置70的动作特性不会恶化。
Even if the
在将支承体7的背面蚀刻后,各半导体装置70在贴合有保护部件17的状态下被运送,但相邻的半导体装置70之间被抗蚀剂层16无间隙地填充。因此,在运送时相邻的半导体装置70之间难于产生相互擦碰而缺损等机械损伤。
After the back surface of the
然后从支承体7的背面侧供给规定的溶解剂来溶解露出的抗蚀剂层16,然后从保护部件17拾取单片化的半导体装置70。在保护部件17是UV带时,通过向保护部件17照射紫外线来降低其粘接性,就能容易地拾取半导体装置70。
Then, a predetermined dissolving agent is supplied from the back side of the
也可以在支承体7的背面上贴合新的其他带,然后将保护部件17剥离, 然后从半导体芯片2a的背面侧供给规定的溶解剂来溶解抗蚀剂层16。
It is also possible to bond a new tape on the back of the
如图18所示,通过以上的工序完成芯片尺寸封装型的半导体装置70。半导体装置70经由导电端子15被安装在印刷基板等上。
As shown in FIG. 18 , a chip-scale package
以上说明的第七实施例不是如现有技术那样将切割线DL一个一个地切分来得到各个半导体装置,而是通过蚀刻支承体7的整个背面来得到各半导体装置。因此,由于是使所有的半导体装置一并被单片化,所以能大幅度缩短切割工序所需要的时间,能飞跃性提高生产性。
In the seventh embodiment described above, each semiconductor device is obtained by etching the entire back surface of the
第七实施例由于同时谋求支承体7的薄型化和半导体装置的单片化,所以与现有技术相比能高效率地制造薄型的半导体装置。由于支承体7的薄型化是在配线层10、导电端子15和保护层21等半导体装置的结构要件全部形成后进行,所以由薄型化引起的支承体7的刚性降低不会在各结构要件的形成阶段造成影响。
In the seventh embodiment, thinning of the
即使通过支承体7的背面蚀刻而使槽11从支承体7的背面外露,在槽11内形成有抗蚀剂层16,在半导体芯片2a的背面上贴合着保护部件17。因此,蚀刻物质(例如支承体7的背面蚀刻时所产生的微粒子和该蚀刻工序使用的药液等)不会向半导体芯片2a侧侵入,能抑制质量的恶化。
Even if the
第七实施例中,粘接层6的侧面被保护层21完全覆盖,支承体7的侧面中靠近半导体基板2的一侧被覆盖。因此,抑制了粘接层6与外部大气接触,能防止蚀刻物质(例如水分)向半导体集成电路1和粘接层6侵入。
In the seventh embodiment, the side of the
下面参照附图说明本发明的第八实施例。对于与第七实施例相同的结构和制造工序则以相同的符号表示而省略其说明。 An eighth embodiment of the present invention will be described below with reference to the drawings. The same structures and manufacturing steps as those of the seventh embodiment are denoted by the same symbols and their descriptions are omitted. the
如图17所示,第七实施例中将支承体7的背面蚀刻到支承体7厚度方向的中途。与此相对,第八实施例的特点是采用将支承体7全部蚀刻的工序。该支承体7的蚀刻例如通过管理蚀刻比例而在支承体7全部被蚀刻的时刻点终止。如图19所示,经过该工序而能得到最上面是粘接层6的半导体装置75。这时,粘接层6具有保护半导体芯片2a的表面上方的作用。
As shown in FIG. 17 , in the seventh embodiment, the back surface of the
由于第八实施例也与第七实施例同样地是使各半导体装置全部地一并被单片化,所以能大幅度缩短切割工序所需要的时间,能提高生产性。且没有了支承体7的厚度,所以能得到比第七实施例更薄型的半导体装置。
In the eighth embodiment, as in the seventh embodiment, all of the semiconductor devices are collectively singulated, so that the time required for the dicing process can be greatly shortened, and productivity can be improved. Furthermore, since the thickness of the
下面参照附图说明本发明的第九实施例。对于与第七和第八实施例相同的结构和制造工序则以相同的符号表示而省略其说明。 Next, a ninth embodiment of the present invention will be described with reference to the drawings. The same structures and manufacturing steps as those of the seventh and eighth embodiments are denoted by the same symbols and their descriptions are omitted. the
第七和第八实施例中,将粘接层6均匀地形成在半导体基板2与支承体7之间。与此相对,如图20所示,第九实施例的特点是局部地形成粘接层71,在半导体芯片2a与支承体7之间形成与第四实施例的图12中的空腔51同样的空腔72。
In the seventh and eighth embodiments, the
空腔72是被半导体芯片2a、粘接层71和支承体7包围的内部空间,例如通过在半导体基板2的表面上环状地涂布粘接层71的材料,然后贴合支承体7来形成。
The cavity 72 is an internal space surrounded by the
在这样具有空腔72的状态下,与使用图16和图17说明过的工序同样地蚀刻支承体7的背面直到将槽11外露,形成具备空腔72的半导体装置。
With the cavity 72 in this state, the back surface of the
虽然与第四实施例的叙述重复,但若在半导体集成电路1上形成粘接层,则有可能使该半导体装置的质量降低。例如在半导体集成电路1包含受光元件和发光元件的情况下,粘接层妨碍向半导体集成电路1的光入射(或从半导体集成电路1的光出射)而有时得不到希望的质量。
Although the description of the fourth embodiment is repeated, if an adhesive layer is formed on the semiconductor integrated
另外,还有由于兰光(Blu-Ray)这样特定波长的光使粘接层劣化,由于该劣化的粘接层使半导体装置的动作质量降低的问题。 In addition, there is a problem that the adhesive layer is degraded by light of a specific wavelength such as blue light, and the operating quality of the semiconductor device is lowered by the degraded adhesive layer. the
由于第九实施例与第四实施例同样地通过形成空腔72而在半导体集成电路1与支承体7之间不夹有粘接层52。因此,对于由于粘接层的存在而使动作质量降低的半导体装置(例如兰光受光用半导体装置)就成为有效的结构。
Since the ninth embodiment forms the cavity 72 similarly to the fourth embodiment, the
在如图20所示那样具有空腔72的状态下,如第八实施例说明的那样将支承体7全部蚀刻时,则如图21所示形成具备在半导体集成电路1上具有开口部32的粘接层71的半导体装置。这成为与图13所示的第五实施例的具有开口部61的粘接层52的结构同样的结构。
In the state having the cavity 72 as shown in FIG. 20 , when the
因此与第六实施例的叙述同样地,能将如图22所示那样具备具有开口部32的粘接层71的半导体装置在垂直方向上层合多个而形成层合型半导体装置。虽然重复,但参照图22说明其概要情况。图22表示将半导体装置35、36按顺序层合的层合型半导体装置37的剖面图。半导体装置35、36具备从开口部32向外部露出的焊盘电极38。除了焊盘电极38从开口部32向外部露出这一点之外,与已经说明过的焊盘电极4是同样的结构。
Therefore, similarly to the description of the sixth embodiment, a plurality of semiconductor devices including the
层合型半导体装置37是在完成各半导体装置65、66之后,将半导体装置36的导电端子15与半导体装置35的焊盘电极38对齐而重叠,然后 例如通过热压接法将导电端子15与焊盘电极38连接而完成。当然也可能在半导体装置36上层合其他的半导体装置。由于这种层合型半导体装置37没有支承体7,所以能将层合结构的高度设定成最小。
In the
下面参照附图说明本发明的第十实施例。对于与第七到第九实施例相同的结构和相同的制造工序则以相同的符号表示而省略其说明。 A tenth embodiment of the present invention will be described below with reference to the drawings. The same structures and the same manufacturing steps as those of the seventh to ninth embodiments are denoted by the same symbols and their descriptions are omitted. the
第七到第九实施例中将支承体7的整个背面均匀地进行蚀刻。与此相对,第十实施例采用局部蚀刻支承体7背面的处理。首先如图23所示,形成槽11和抗蚀剂层16,在半导体芯片2a的背面上贴合保护部件17后,将在与槽11对应的位置具有开口部40抗蚀剂层47有选择地形成在支承体7的背面上。
In the seventh to ninth embodiments, the entire back surface of the
然后如图24所示,以抗蚀剂层47作为掩模局部地蚀刻支承体7的背面而形成开口部42。开口部42在与槽11相对的位置,即沿各个半导体装置的边界相对支承体7的背面在纵横方向上形成多个。该蚀刻进行到使开口部42到达槽11而使槽11和抗蚀剂层16外露,这样,晶片状的支承体7被岛状地单片化,一并形成被单片化为芯片状的半导体装置43。
Then, as shown in FIG. 24 , the back surface of the
作为蚀刻方法,从一次处理大量基板而谋求缩短制造工序时间的观点看,最好是湿蚀刻。这时只要以形成有上述抗蚀剂层47的状态浸泡在充满规定药液的容器内便可。支承体7背面的蚀刻也可以通过干蚀刻和喷砂进行。
As an etching method, wet etching is preferable from the viewpoint of processing a large number of substrates at one time and shortening the manufacturing process time. In this case, the resist
图24中从背面到达槽11的支承体7的侧壁被倾斜蚀刻,但在利用干蚀刻和喷砂等各向异性蚀刻来蚀刻支承体7时,也可以使该侧壁与支承体7的主面大致垂直。
In Fig. 24, the side wall of the
然后从开口部42供给规定的溶解剂来溶解抗蚀剂层16,之后从保护部件17将各半导体装置43剥离,
Then, a predetermined dissolving agent is supplied from the
以上说明的第十实施例不是如现有技术那样将切割线DL一个一个地切分来得到各个半导体装置,而是使用沿各个半导体装置的边界具有开口部42的抗蚀剂层47来将支承体7的背面局部蚀刻而得到各个半导体装置。因此,由于是使所有的半导体装置一并被单片化,所以能大幅度缩短切割工序所需要的时间,能飞跃性提高生产性。
In the tenth embodiment described above, instead of dividing the dicing line DL one by one to obtain each semiconductor device as in the prior art, the resist
下面参照附图说明本发明的第十一实施例。对于与第七到第十实施例相同的结构和制造工序则以相同的符号表示而省略其说明。 An eleventh embodiment of the present invention will be described below with reference to the drawings. The structures and manufacturing steps that are the same as those of the seventh to tenth embodiments are denoted by the same symbols and their descriptions are omitted. the
如图25所示,在半导体基板2的表面上经由粘接层6贴合带50,在带50上贴合支承体7。带50例如由聚酰亚胺构成,最好是由与粘接层6和后述的保护层55不同的材料构成。这是由于在除去带50时有时供给使带50的粘性降低的溶剂,而这时不会将粘接层6和保护层55同时除去。然后在与第七实施例同样的工序形成开口部8、绝缘膜9和配线层10等。
As shown in FIG. 25 , a
然后如图26所示,利用切割刀和干蚀刻从半导体芯片2a侧部分地除去钝化膜5、粘接层6和带50,这样形成到达带50的厚度方向中途的槽53。槽53沿各个半导体装置的边界(切割线DL)而相对带50的表面在纵横方向上形成多个。
Then, as shown in FIG. 26, the
然后,在与导电端子15的形成区域和槽53对应的位置形成具有开口部12、54的由抗焊剂等构成的保护层55。本实施例的保护层55虽然完全覆盖了粘接层6的侧面,但带50的侧面仅是靠近半导体芯片2a的部分被覆盖,至少切割线DL上没形成保护层55。
Then, a
换言之,保护层55的端部被配置在从粘接层6侧面到槽53底部的中途,在槽53的底部没形成保护层55。通过这样在与槽53对应的位置形成开口部54,能防止在除去带50时邻接的半导体装置通过保护层55相连接,能恰当地将各半导体装置分离。
In other words, the end portion of the
然后如图27所示,在从保护层55的开口部12露出的电极连接层上形成导电端子15。接着从半导体芯片2a的背面侧涂布抗蚀剂材料,包含槽53内壁在内将导电端子15和保护层55等整体由抗蚀剂层16覆盖。在槽53的底部抗蚀剂层16与带50接触。然后在半导体芯片2a的背面上贴合保护部件17。
Then, as shown in FIG. 27 ,
接着如使用图24说明的那样,使用抗蚀剂层47来部分地蚀刻支承体7而使带50露出。然后向露出的带50供给规定的溶解剂来除去带50,使半导体芯片2a与支承体7分离。
Next, as described using FIG. 24 , the
接着除去抗蚀剂层16,从保护部件17拾取单片化的半导体装置56。通过以上的工序则完成图28所示的芯片尺寸封装型半导体装置56。
Next, the resist
由于第十一实施例也与第七到第十实施例同样地是使各半导体装置全部一并被单片化,所以能大幅度缩短切割工序所需要的时间,能提高生产性。且没有了支承体7的厚度,所以能得到薄型的半导体装置。
In the eleventh embodiment, as in the seventh to tenth embodiments, all the semiconductor devices are collectively singulated, so that the time required for the dicing process can be greatly shortened, and productivity can be improved. Furthermore, since the thickness of the
下面说明本发明的第十二实施例。对于与第一到第五实施例相同的结 构和制造工序则省略或简略其说明。 A twelfth embodiment of the present invention will be described below. The descriptions of the same structures and manufacturing processes as those of the first to fifth embodiments are omitted or simplified. the
如图16所示,第七实施例中包含槽11内壁在内将导电端子15和保护层21等整体由抗蚀剂层16覆盖。与此相对,第十二实施例中不形成抗蚀剂层16,在半导体芯片2a的背面上贴合保护部件17。除了不形成抗蚀剂层16这一点之外是与图16相同的结构,所以第十二实施例的图示省略。
As shown in FIG. 16 , in the seventh embodiment, the entire
然后,均匀地蚀刻整个支承体7的背面,或是在支承体7的背面有选择地形成在与槽11对应的位置具有开口部的抗蚀剂层(参照图23),以该抗蚀剂层作为掩模来部分地蚀刻支承体7。
Then, the entire back surface of the
在此,第七、第十实施例进行蚀刻直到使槽11外露,这样,晶片状的支承体7被单片化,一并形成被单片化为芯片状的半导体装置。与此相对,第十二实施例中在槽11临近外露时使支承体7的蚀刻停止。即在与槽11对应的位置支承体7的厚度非常薄。该位置的支承体7的厚度例如是50~100μm。
Here, in the seventh and tenth embodiments, the etching is performed until the
由于在槽11被外露之前不进行蚀刻,所以即使没形成抗蚀剂层16,也由于支承体7成为障碍而使腐蚀物质(例如支承体7的背面蚀刻时所产生的微粒子和该蚀刻工序使用的药液等)不会向半导体基板2侧侵入,能抑制质量的恶化。
Since the etching is not carried out before the
然后向该支承体7变薄的部位加以物理的机械负载而使支承体7沿槽11切断。具体地例如使用人手或规定的器具从支承体7的背面侧向表面侧沿槽11加以规定的按压来将支承体7切断。
Then, a physical mechanical load is applied to the thinned portion of the
这样,晶片状的支承体7被岛状地单片化,即形成被单片化为芯片状的半导体装置。
In this way, the wafer-shaped
这样,由经过两阶段工序(支承体7的背面蚀刻工序和向槽11的对应位置给予物理负载的工序)也能谋求半导体装置的单片化。根据该制造方法,有不形成抗蚀剂层16而能防止腐蚀物质向半导体芯片2a侧侵入的优点。由于不需要使用切割刀,所以能缩短切割工序所需要的时间。通过向支承体7的背面中与槽11对应的所有位置连续地或同时地施加物理负载而大致一并得到单片化的半导体装置,能提高生产性。
In this way, it is also possible to achieve singulation of the semiconductor device by going through two steps (the step of etching the back surface of the
本发明并不限定于上述实施例,当然在不脱离其要旨的范围能进行变更。例如上述实施例说明了具有球状导电端子的BGA(Ball Grid Array)型的半导体装置,但本发明也可以适用于LGA(Land Grid Array:面栅 阵列)型和其他的CSP(Chip Size Package)型半导体装置。 This invention is not limited to the said Example, Of course, it can change in the range which does not deviate from the summary. For example, the above-described embodiment has described a BGA (Ball Grid Array) type semiconductor device with spherical conductive terminals, but the present invention can also be applied to an LGA (Land Grid Array: Surface Grid Array) type and other CSP (Chip Size Package) types. semiconductor device. the
上述实施例中将导电端子形成在半导体基板的背面上,但也可以与半导体基板的侧面邻接地配置导电端子。 In the above embodiments, the conductive terminals are formed on the back surface of the semiconductor substrate, but the conductive terminals may be arranged adjacent to the side surface of the semiconductor substrate. the
第七到第十二实施例形成有保护层21、55,但也能适用于不形成保护层的半导体装置,作为用于有效得到单片化为芯片状的半导体装置的制造方法能被广泛适用。这时,作为配线层10最好使用对腐蚀物质(水分等)耐性高的金属材料(例如铜)。
Although the
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