CN101289149B - Slice treating device and slice treating method - Google Patents
Slice treating device and slice treating method Download PDFInfo
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- CN101289149B CN101289149B CN200810126919XA CN200810126919A CN101289149B CN 101289149 B CN101289149 B CN 101289149B CN 200810126919X A CN200810126919X A CN 200810126919XA CN 200810126919 A CN200810126919 A CN 200810126919A CN 101289149 B CN101289149 B CN 101289149B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
- B65H45/18—Oscillating or reciprocating blade folders
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Abstract
本发明提供一种薄片处理装置和薄片处理方法,无论构成薄片叠的薄片页数或输送阻力等如何,都可以稳定地进行装订处理后的薄片叠从装订装置开始的退避动作。其中,在通过堆积装置使进行了装订处理的薄片叠从装订装置向退避的方向移动时,使整合辊抵接于由堆积装置所保持的薄片叠,辅助该薄片叠的移动。
The present invention provides a sheet processing device and a sheet processing method capable of stably retracting a stapled sheet bundle from the stapler regardless of the number of sheets constituting the sheet bundle or conveying resistance. Here, when the stacker moves the stapled sheet bundle from the stapler in the retracting direction, the aligning roller abuts against the sheet bundle held by the stacker to assist the movement of the sheet bundle.
Description
技术领域 technical field
本发明涉及一种对薄片实施规定处理的薄片处理技术。The present invention relates to a sheet processing technique for performing predetermined processing on a sheet.
背景技术 Background technique
在现有技术中,对薄片实施装订处理或折叠处理等规定处理的薄片处理装置中,在对薄片叠执行装订处理之后,使该薄片叠向实施折叠处理的位置移动。Conventionally, in a sheet processing apparatus that performs predetermined processing such as stapling processing or folding processing on sheets, after stapling processing is performed on a sheet bundle, the sheet bundle is moved to a position where folding processing is performed.
在此时的薄片叠移动中,使装订处理时所使用的薄片叠调整用止动器移动,使薄片叠根据其自重移动随着该止动器至规定的折叠处理待机位置。During the movement of the sheet bundle at this time, the stopper for adjusting the sheet bundle used in the stapling process is moved, and the sheet bundle is moved by its own weight to a predetermined folding processing standby position along with the stopper.
但是,如上述现有技术,在利用薄片叠的自重进行装订处理后的薄片叠离开装订装置的退避动作的构成中,在构成实施了装订处理的薄片叠的薄片页数多、或由于静电等的影响导致薄片叠的输送阻力较大时,会出现无法正常地进行薄片叠输送的情况。However, as in the prior art described above, in the configuration in which the stapling-processed sheet stack is retracted away from the stapling device by its own weight, when the number of sheets constituting the stapling-processed sheet stack is large, or due to static electricity, etc. When the conveying resistance of the sheet stack is large due to the influence of the influence, the sheet stack may not be conveyed normally.
发明内容 Contents of the invention
本发明的目的在于提供一种薄片处理装置以及薄片处理方法,与构成薄片叠的薄片页数或输送阻力等无关,可以稳定地进行装订处理后的薄片叠从装订装置退避的退避动作。An object of the present invention is to provide a sheet processing device and a sheet processing method that can stably perform retraction operations for a stapled sheet bundle to retract from the stapler regardless of the number of sheets constituting the sheet bundle or conveyance resistance.
为了解决上述问题点,本发明一个方式所涉及的薄片处理装置包括:信息取得部,取得与作为由折页刀进行折叠处理的对象的薄片叠有关的信息和与进行该折叠处理的环境有关的信息中的至少一种信息;折叠位置调整部,基于上述信息取得部所取得的信息,调整作为上述折叠处理对象的薄片叠中的、使上述折页刀接触的位置。In order to solve the above-mentioned problems, a sheet processing apparatus according to an aspect of the present invention includes an information acquisition unit that acquires information on a sheet bundle to be folded by a folding knife and information on an environment in which the folding process is performed. At least one type of information among the information; the folding position adjustment unit adjusts a position where the folding knife comes into contact in the sheet bundle to be processed by the folding process based on the information acquired by the information acquiring unit.
为了解决上述问题点,本发明的一个方式所涉及的薄片处理装置包括:堆积装置,保持薄片叠,并且可以与所述薄片叠的薄片面大致平行地移动;整合辊,相对于保持在上述堆积装置上的薄片的薄片面可以抵接或离开,使旋转的辊面抵接于所述薄片,从而使所述薄片碰击到上述堆积装置中的基准位置并进行整合;装订装置,对由上述整合辊进行整合、且通过上述堆积装置移动至规定位置的上述薄片叠进行装订处理;控制部,通过上述堆积装置使进行了上述装订处理的上述薄片叠从上述装订装置向退避的方向移动时,使正在旋转的上述整合辊与上述堆积装置所保持的上述薄片叠抵接。In order to solve the above-mentioned problems, a sheet processing apparatus according to an aspect of the present invention includes: a stacking device that holds a sheet stack and can move substantially parallel to the sheet surface of the sheet stack; The sheet surface of the sheet on the device can abut or separate, so that the rotating roller surface abuts on the sheet, so that the sheet hits the reference position in the above-mentioned stacking device and is integrated; The alignment rollers align the stack of sheets that has been moved to a predetermined position by the stacking device to be stapled; The rotating alignment roller is brought into contact with the sheet bundle held by the stacking device.
为了解决上述问题点,本发明的一个方式涉及一种薄片处理方法,上述薄片处理方法的薄片处理装置包括:堆积装置,保持薄片叠,并且与上述薄片叠的薄片表面大致平行地移动;整合辊,相对于由上述堆积装置所保持的薄片的薄片表面抵接和离开,通过使旋转的辊表面抵接于上述薄片,使上述薄片碰撞到上述堆积装置中的基准位置并进行整合;以及装订装置,对由上述整合辊进行整合、且通过上述堆积装置移动至规定位置的上述薄片叠进行装订处理,在上述薄片处理方法中,通过上述堆积装置使进行了上述装订处理的上述薄片叠从上述装订装置向退避的方向移动时,使正在旋转的上述整合辊与被保持在上述堆积装置上的上述薄片叠抵接。In order to solve the above-mentioned problems, one aspect of the present invention relates to a sheet processing method. The sheet processing apparatus of the above-mentioned sheet processing method includes: a stacking device that holds a sheet stack and moves substantially parallel to the sheet surface of the sheet stack; , with respect to the contact and separation of the sheet surface of the sheet held by the stacking device, the sheet is collided to a reference position in the stacking device and aligned by bringing the rotating roller surface into contact with the sheet; and a binding device performing a stapling process on the stack of sheets that has been aligned by the aligning rollers and moved to a predetermined position by the stacking device, and in the sheet processing method described above, the stack of sheets that has been subjected to the stapling process is moved from the stapling When the device moves in a retracting direction, the rotating alignment roller is brought into contact with the sheet bundle held by the stacking device.
为了解决上述问题点,本发明的一个方式所涉及的薄片处理装置包括:按压部,作为对在薄片输送路径内被输送至装订位置的薄片叠进行装订处理的装订部,在进行装订处理时按压上述薄片叠的薄片面;装订部,配置成从设置于上述薄片输送路径的内壁的开口面对该薄片输送路径内部,通过使用于接受由该按压部按压的薄片叠的接受部一起动作,对上述薄片叠进行装订固定;弹性部件,被支承在上述薄片输送路径的壁面以及上述接受部中的任一个上,覆盖上述薄片输送路径中的薄片输送方向上的上述接受部的上游侧端部附近。In order to solve the above-mentioned problems, a sheet processing apparatus according to an aspect of the present invention includes a pressing unit as a binding unit that performs binding processing on a sheet bundle transported to a binding position in the sheet transporting path, and presses when performing the binding process. The sheet surface of the above-mentioned sheet stack; the stapling unit is disposed so as to face the interior of the sheet transport path from an opening provided on the inner wall of the sheet transport path, and the receiving unit for receiving the sheet stack pressed by the pressing unit operates together to The stack of sheets is stapled and fixed; the elastic member is supported on either one of the wall surface of the sheet conveying path and the receiving portion, and covers the vicinity of an upstream end of the receiving portion in the sheet conveying direction of the sheet conveying path. .
为了解决上述问题点,本发明的一个方式所涉及的薄片处理装置包括:辊对,可以以第一输送速度和大于该第一输送速度的第二输送速度进行薄片输送;折页刀,通过从待机位置向上述辊对的咬入部移动,将作为折叠处理对象的薄片叠压入以上述第一输送速度驱动的辊对;输送控制部,以规定的定时将基于上述辊对的薄片输送速度从上述第一输送速度切换为上述第二输送速度,该规定的定时是在上述折页刀结叠薄片叠的压入动作、并开始向待机位置的复位动作之后,到由上述折页刀压入上述辊对的咬入部的薄片叠的后端通过上述辊对的咬入部的期间的规定的定时。In order to solve the above-mentioned problem, a sheet processing apparatus according to an aspect of the present invention includes: a roller pair capable of conveying a sheet at a first conveying speed and a second conveying speed higher than the first conveying speed; The standby position is moved to the nipping portion of the pair of rollers, and the sheet to be folded is stacked on the pair of rollers driven at the first conveyance speed; the conveyance control unit changes the conveyance speed of the sheet by the pair of rollers from The first conveying speed is switched to the second conveying speed, and the predetermined timing is after the folding knife pushes in the sheet bundle and starts the return operation to the standby position, until the folding knife pushes in the stack. A predetermined timing during which the rear end of the sheet stack of the nip portion of the pair of rollers passes through the nip portion of the pair of rollers.
为了解决上述问题点,本发明的一个方式所涉及的薄片处理装置包括:传感器,用于检测相对移动的薄片;尺寸计算部,基于上述传感器的检测结果,计算上述薄片的尺寸;处理位置调整部,基于上述尺寸计算部算出的薄片尺寸,调整对作为规定处理对象的薄片叠实施该规定处理的位置。In order to solve the above problem, a sheet processing apparatus according to an aspect of the present invention includes: a sensor for detecting a relatively moving sheet; a size calculation unit for calculating the size of the sheet based on a detection result of the sensor; and a processing position adjustment unit. Based on the sheet size calculated by the size calculation unit, a position at which the predetermined processing is performed on the sheet bundle to be processed is adjusted.
为了解决上述问题点,本发明的一个方式所涉及的薄片处理装置包括:第一薄片输送路径,用于输送薄片;第二薄片输送路径,用于对在上述第一薄片输送路径内输送的薄片进行之字形输送,在与输送路径中的上述第一薄片输送路径的会合位置附近,至少包括开口部、突起部以及凹部中的至少一个;滑动部,可以将上述第一薄片输送路径和上述第二薄片输送路径整体地向装置外拉出。In order to solve the above-mentioned problem, a sheet processing apparatus according to an aspect of the present invention includes: a first sheet conveyance path for conveying a sheet; performing zigzag conveyance, including at least one of an opening, a protrusion, and a recess in the vicinity of a meeting position with the first sheet conveyance path in the conveyance path; The two sheet conveying paths are pulled out of the device as a whole.
附图说明 Description of drawings
图1是用于说明本发明第一实施方式所涉及的薄片处理装置1F、以及包括该薄片处理装置1F的图像处理装置M的概略构成说明图;1 is an explanatory diagram illustrating a schematic configuration of a
图2是表示本发明的第一实施方式所涉及的薄片处理装置1F的基本构成的纵截面图;2 is a longitudinal sectional view showing a basic configuration of a
图3是用于说明在输送路径A中被输送的薄片接触到堆积装置2的堆积爪21后至被整理的动作的结构图;FIG. 3 is a structural diagram for explaining the operation of the sheet being conveyed in the conveying path A after it comes into contact with the stacking claw 21 of the stacking device 2 until it is sorted;
图4是用于说明用于整合堆积盘1中的薄片侧端的横向整合部的构成图;FIG. 4 is a structural diagram for explaining the lateral integration part for integrating the side ends of the sheets in the
图5是用于说明堆积盘1附近构成的立体图;FIG. 5 is a perspective view for explaining the configuration of the vicinity of the
图6是用于说明堆积盘1附近构成的立体图;FIG. 6 is a perspective view for explaining the configuration of the vicinity of the
图7是用于详细说明本发明的第一实施方式所涉及的薄片处理装置中的薄片折叠机构的说明图;7 is an explanatory view for explaining in detail a sheet folding mechanism in the sheet processing apparatus according to the first embodiment of the present invention;
图8是用于详细说明本发明的第一实施方式所涉及的薄片处理装置中的薄片折叠机构的说明图;8 is an explanatory view for explaining in detail a sheet folding mechanism in the sheet processing apparatus according to the first embodiment of the present invention;
图9是用于详细说明本发明的第一实施方式所涉及的薄片处理装置中的薄片折叠机构的说明图;9 is an explanatory diagram for explaining in detail a sheet folding mechanism in the sheet processing apparatus according to the first embodiment of the present invention;
图10是用于详细说明本发明的第一实施方式所涉及的薄片处理装置的动作流程的说明图;10 is an explanatory diagram for explaining in detail the flow of operations of the sheet processing apparatus according to the first embodiment of the present invention;
图11是用于详细说明本发明的第一实施方式所涉及的薄片处理装置的动作流程的说明图;11 is an explanatory diagram for explaining in detail the flow of operations of the sheet processing apparatus according to the first embodiment of the present invention;
图12是用于详细说明本发明的第一实施方式所涉及的薄片处理装置的动作流程的说明图;12 is an explanatory diagram for explaining in detail the flow of operations of the sheet processing apparatus according to the first embodiment of the present invention;
图13是用于详细说明本发明的第一实施方式所涉及的薄片处理装置的动作流程的说明图;13 is an explanatory diagram for explaining in detail the flow of operations of the sheet processing apparatus according to the first embodiment of the present invention;
图14是用于详细说明本发明的第一实施方式所涉及的薄片处理装置中的动作流程的说明图;14 is an explanatory diagram for explaining in detail the flow of operations in the sheet processing apparatus according to the first embodiment of the present invention;
图15是用于详细说明本发明的第一实施方式所涉及的薄片处理装置的动作流程的说明图;15 is an explanatory diagram for explaining in detail the flow of operations of the sheet processing apparatus according to the first embodiment of the present invention;
图16是用于详细说明本发明的第一实施方式所涉及的薄片处理装置的动作流程的说明图;16 is an explanatory diagram for explaining in detail the flow of operations of the sheet processing apparatus according to the first embodiment of the present invention;
图17是用于详细说明薄片叠的折叠处理中的上述问题点的说明图;FIG. 17 is an explanatory diagram for explaining in detail the above-mentioned problem in the folding process of the sheet bundle;
图18是用于详细说明薄片叠的折叠处理中的上述问题点的说明图;FIG. 18 is an explanatory diagram for explaining in detail the above-mentioned problem in the folding process of the sheet bundle;
图19是用于详细说明薄片叠的折叠处理中的上述问题点的说明图;FIG. 19 is an explanatory diagram for explaining in detail the above-mentioned problem in the folding process of the sheet bundle;
图20是用于详细说明薄片叠的折叠处理中的上述问题点的说明图;FIG. 20 is an explanatory diagram for explaining in detail the above-mentioned problem in the folding process of the sheet bundle;
图21是本发明的第一实施方式所涉及的薄片处理装置的功能框图;21 is a functional block diagram of the sheet processing apparatus according to the first embodiment of the present invention;
图22是本发明的第二实施方式所涉及的薄片处理装置中的功能框图;22 is a functional block diagram of the sheet processing apparatus according to the second embodiment of the present invention;
图23是用于说明本发明的第二实施方式中的动作的说明图;FIG. 23 is an explanatory diagram for explaining operations in the second embodiment of the present invention;
图24是表示辅助辊等的驱动定时的定时图;Fig. 24 is a timing chart showing driving timing of auxiliary rollers and the like;
图25是表示本发明的第三实施方式中的折叠辊对89附近的详细构成的说明图;FIG. 25 is an explanatory diagram showing the detailed configuration of the vicinity of the pair of
图26是表示本发明的第三实施方式中的折叠辊对89附近的详细构成的说明图;FIG. 26 is an explanatory diagram showing a detailed configuration of the vicinity of the pair of
图27是本发明第四实施方式所涉及的薄片处理装置的功能框图;27 is a functional block diagram of a sheet processing apparatus according to a fourth embodiment of the present invention;
图28是说明旋转驱动本发明第四实施方式中的折叠辊对89的驱动机构的结构图;FIG. 28 is a structural diagram illustrating a drive mechanism for rotationally driving the pair of
图29是说明旋转驱动本发明第四实施方式中的折叠辊对89的驱动机构的结构图;FIG. 29 is a structural diagram illustrating a driving mechanism for rotationally driving the
图30是说明本发明第四实施方式中的折叠辊对89的旋转驱动中的驱动控制的定时图;FIG. 30 is a timing chart illustrating drive control in rotational drive of the
图31是本发明第五实施方式所涉及的薄片处理装置的功能框图;31 is a functional block diagram of a sheet processing apparatus according to a fifth embodiment of the present invention;
图32是说明本发明的第六实施方式所涉及的薄片处理装置1Fe中的各单元的抽屉结构的说明图;FIG. 32 is an explanatory diagram illustrating the drawer structure of each unit in the sheet processing apparatus 1Fe according to the sixth embodiment of the present invention;
图33是说明本发明的第六实施方式所涉及的薄片处理装置1Fe中的各单元的抽屉结构的说明图;33 is an explanatory diagram illustrating the drawer structure of each unit in the sheet processing apparatus 1Fe according to the sixth embodiment of the present invention;
图34是说明本发明的第六实施方式所涉及的薄片处理装置1Fe中的各单元的抽屉结构的说明图;34 is an explanatory diagram illustrating the drawer structure of each unit in the sheet processing apparatus 1Fe according to the sixth embodiment of the present invention;
图35是说明本发明的第六实施方式所涉及的薄片处理装置1Fe中的各单元的抽屉结构的说明图;35 is an explanatory diagram illustrating the drawer structure of each unit in the sheet processing apparatus 1Fe according to the sixth embodiment of the present invention;
图36是说明本发明的第六实施方式所涉及的薄片处理装置1Fe中的各单元的抽屉结构的说明图;FIG. 36 is an explanatory diagram illustrating the drawer structure of each unit in the sheet processing apparatus 1Fe according to the sixth embodiment of the present invention;
图37是说明本发明的第六实施方式所涉及的薄片处理装置1Fe中的各单元的抽屉结构的说明图;37 is an explanatory diagram illustrating the drawer structure of each unit in the sheet processing apparatus 1Fe according to the sixth embodiment of the present invention;
图38是用于说明本发明的第七实施方式所涉及的薄片处理装置的说明图;FIG. 38 is an explanatory view for explaining a sheet processing apparatus according to a seventh embodiment of the present invention;
图39是用于说明本发明的第八实施方式所涉及的薄片处理装置的说明图;39 is an explanatory view for explaining a sheet processing apparatus according to an eighth embodiment of the present invention;
图40是用于说明本发明的第八实施方式所涉及的薄片处理装置的说明图。FIG. 40 is an explanatory view for explaining a sheet processing apparatus according to an eighth embodiment of the present invention.
具体实施方式 Detailed ways
下面,参照附图,对本发明的实施方式进行说明。Hereinafter, embodiments of the present invention will be described with reference to the drawings.
首先,对本发明的第一实施方式进行说明。First, a first embodiment of the present invention will be described.
图1是用于说明本发明的第一实施方式所涉及的薄片处理装置1F、以及包括该薄片处理装置1F的图像处理装置M的概略构成的说明图。1 is an explanatory diagram for explaining a schematic configuration of a
如该图所示,本实施方式中的图像处理装置M包括:图像读取装置1A,用于读取原稿的图像;图像形成装置1P,用于在薄片上形成图像;薄片处理装置1F,用于对通过图像形成装置1P形成图像的薄片实施规定的后处理。在该图所示的构成例中,沿该图中的薄片输送方向(箭头方向)输送通过图像形成装置1P形成图像的薄片,并将其提供给薄片处理装置1F。As shown in the figure, the image processing apparatus M in this embodiment includes: an
下面,对本实施方式所涉及的薄片处理装置1F进行详细说明。Next, the
图2是表示本发明的第一实施方式所涉及的薄片处理装置1F的基本构成的纵截面图。本实施方式所涉及的薄片处理装置1F具有以下功能:折叠处理功能,对于由图像形成装置1P所提供的薄片,将薄片输送方向上的中央位置作为折叠位置,实施对折处理;以及装订功能,通过装订装置5装订由堆积装置2移动至规定位置的薄片叠。下面,将进行上述折叠处理的单元以及进行装订处理的单元总称为滑鞍(saddle)单元。FIG. 2 is a longitudinal sectional view showing a basic configuration of a
此外,在本实施方式所涉及的薄片处理装置1F以及图像处理装置M中,并不仅限于普通纸或厚纸等纸介质,也可以将OHP用薄膜等薄片作为介质进行处理。但是,为了方便说明,以薄片处理装置1F以及图像处理装置M中,作为处理对象的薄片是纸介质时的情况为例进行说明。In addition, in the
薄片处理装置1F中的滑鞍单元配置于薄片处理装置1F的上下方向的、尽可能靠下方的位置上。从图像形成装置1P排出的薄片通过输送路径A暂时地堆积收容于堆积盘1中。本实施方式中的堆积盘1相对于垂直方向倾斜配置。由转动驱动的辅助辊42辅助堆积收容于堆积盘1中的薄片向下方滑落,该薄片的下方侧端部被堆积装置2的堆积爪(所谓的挡块)阻挡而整合。The saddle unit in the
根据输送路径A上所包括的放出辊传感器(这种传感器具有作为光学传感器以及媒介传感器的功能,可以检测薄片表面的反射率、表面粗糙度、厚度等)41的薄片检测定时而确定用于辅助基于辅助辊42的薄片移动的定时。这样,暂时堆积收容于堆积盘1中的薄片叠由横向整合机构3夹持着与薄片输送方向正交的方向上的两端位置而整合。It is determined based on the sheet detection timing of the pay-out roller sensor (this sensor has a function as an optical sensor and a medium sensor and can detect the reflectance, surface roughness, thickness, etc. of the sheet surface) 41 included on the conveyance path A. The timing of sheet movement based on the
对于如上所述地被整合的堆积盘1上的薄片叠由设置于与薄片输送方向正交的方向上的两端附近的装订装置5实施装订处理。The binding process is performed on the stack of sheets on the stacking
对于由装订装置5实施了装订处理的薄片叠,由折页刀100以及折叠辊对89实施对折处理。The sheet bundle subjected to the binding process by the bookbinding device 5 is folded in half by the
对于实施了上述对折处理、并且被对折的部分被输送至附加折叠辊7的咬入位置的薄片叠,由附加折叠辊7实施附加折叠处理。The additional folding process is performed by the additional folding roller 7 on the sheet bundle that has been subjected to the above-mentioned half-folding process and the half-folded portion is conveyed to the nipping position of the additional folding roller 7 .
图3是用于说明在输送路径A内输送的薄片被堆积装置2的堆积爪21阻挡之后至被整合的动作的结构图。FIG. 3 is a configuration diagram for explaining operations from the time the sheets conveyed in the conveyance path A are stopped by the stacking claws 21 of the stacking device 2 to being integrated.
在将图像形成装置1P所排出的薄片输送至堆积盘1的输送机构中,来自于输送电机40的驱动力通过齿轮列401a以及401b传递到齿轮/滑轮402a。传递到齿轮/滑轮402a的驱动力通过卷绕于齿轮/滑轮402a的定时带403向各输送辊传递。In the conveyance mechanism that conveys the sheets discharged from the
辅助辊42为了使薄片碰撞于作为基准止动器的堆积爪21上、并对齐,需要一定程度的弹性和摩擦力。此外,优选辅助辊42包括下述材料:在由辅助辊42完全夹持薄片的状态下,进行向堆积爪21的薄片碰撞动作时,即使辅助辊42的转动驱动量超过了正常量的情况下,这种材料也可以一定程度地吸收施加于薄片的过剩的力,抑制该薄片发生压曲。因此,在本实施方式中,作为辅助辊42采用了例如海绵制的辊。当然,作为辅助辊42的材质,只要具有上述要求的特性,也可以采用其它材质。The
通过由在卷绕有定时带403的齿轮/滑轮402a上另外卷绕的定时带421传递来自于输送电机40的驱动力,从而使辅助辊42进行转动。为了与堆积盘1中堆积的薄片接触,辅助辊42通过设置于输送路径下方的辅助辊电磁组件422,以连接齿轮/滑轮402a的支承轴为支点,沿图3所示的移动方向移动。The
辅助辊42沿着与放出辊43相同转动方向的箭头B方向进行转动,该放出辊43和齿轮/滑轮402b一起被上述支承轴支承。由此,在辅助辊电磁组件422接通、辅助辊42接触到堆积盘1的状态下,以辅助沿图3所示的箭头C方向被输送的薄片利用自重而沿箭头D方向滑落于堆积盘1内的方式进行输送薄片,从而可以使薄片端部碰撞于作为基准止动器的堆积爪21并使其整合。The
图4是用于说明用于整合堆积盘1中的薄片侧端的横向整合部的构成图。FIG. 4 is a diagram illustrating the configuration of a lateral aligning portion for aligning side ends of sheets in the stacking
这里的横向整合部具有使与堆积盘1上堆积的薄片叠的输送方向正交的方向上的端部整合的功能。横向整合部包括:驱动部,包括作为步进电机的横向整合电机30、齿轮301、齿条302a以及齿条302b;横向整合板31a、横向整合板31b以及作为支承这些部件的支承框体的架32。Here, the lateral aligning portion has a function of aligning end portions in a direction perpendicular to the transport direction of the stack of sheets stacked on the stacking
来自于横向整合电机30的驱动力被传递到齿轮301。齿条302a以及302b分别与齿轮301啮合,随着齿轮301的转动,齿条302a以及302b沿图4所示的箭头方向移动。齿条302a以及302b分别安装在横向整合板31a以及32b上,通过齿条302a以及302b的移动,横向整合板31a以及32b沿着与薄片输送方向正交的方向移动。The driving force from the laterally integrated
此外,基于架32上设置的横向整合电机HP传感器33中的检测结果,通过横向整合电机30的脉冲管理横向整合板31a、31b的移动方向上的位置。此外,这里的HP是指原位置(home position)。Furthermore, based on the detection result in the horizontal integration
图5以及图6是用于说明堆积盘1附近构成的立体图。5 and 6 are perspective views for explaining the configuration of the
作为堆积盘1上堆积的薄片叠的下侧端部的定位止动器的堆积部包括:驱动部,包括作为步进电机的整合电机20、齿轮201、齿轮/滑轮202以及定时带203;堆积爪21a、堆积爪21b以及用于支承这些部件的支承部22。The stacking portion as a positioning stopper for the lower end of the sheet stack stacked on the stacking
来自于堆积装置电机20的驱动力通过齿轮201传递到齿轮/滑轮202,并传递到卷绕在齿轮/滑轮202上的定时带203。由此,被固定连接在定时带203上的支承部22沿图6所示的箭头方向(该图中的上下方向)移动。The driving force from the
支承部22具有堆积爪21a以及21b,随着支承部22的移动,堆积爪21a以及21b沿图5以及图6所示的箭头方向移动。The
这样,在折叠处理中,在使折页刀100抵接于薄片叠时,本实施方式中的堆积部保持该薄片叠的同时,还可以与使折页刀100抵接时的薄片的表面方向大致平行地进行移动。In this way, in the folding process, when the
此外,堆积爪21a以及21b分别包括可挠性部件210a以及210b,通过这些可挠性部件将被堆积爪21a以及21b所阻挡的薄片叠按压保持在基准面上。Furthermore, the stacking
此外,基于堆积装置电机HP传感器23中的检测结果,通过堆积装置电机20的脉冲管理堆积爪21a、21b的移动方向上的位置。Further, based on the detection result in the stacker
下面,对本实施方式中的对折机构进行说明。Next, the half-folding mechanism in this embodiment will be described.
图7~图9是用于详细说明本发明的第一实施方式所涉及的薄片处理装置中的薄片折叠机构的说明图。7 to 9 are explanatory views for explaining in detail the sheet folding mechanism in the sheet processing apparatus according to the first embodiment of the present invention.
如图7所示,薄片对折单元92包括:折叠辊对89,用于将夹持在咬入部的薄片叠折叠成两部分;折页刀100,作为向折叠辊对89的咬入部压入薄片叠的压入部件;引导部件(限制部件)102,保持振动板100,以使其可以向折叠辊对89移动,并且,在将薄片叠压入咬入部之前,限制和折页刀100的移动方向交叉的方向上的摆动。As shown in FIG. 7 , the
折叠辊对89包括固定折叠辊(第一辊)89a、可动折叠辊(第二辊)89b。The pair of
可动折叠辊89b以能够转动的方式固定配置于未图示的装置架上。此外,可动折叠辊89b以能够转动的方式支承于臂部104的一端部104b,并且,在与折页刀100的移动方向大致正交的方向上移动,可以与固定折叠辊89a接触、离开,其中,该臂部104可以以支点104a为中心转动地被保持在同样未图示的装置架上。The
在臂部104的另一端部104c上安装有弹簧106,由以支点104a为中心转动的臂部104施力的可动折叠辊89b压接于固定折叠辊89a,从而形成咬入部。此外,在臂部104的一端部104b上设置有第一支承孔104d,该第一支承孔104d在臂部104转动时,可以使可动折叠辊89b不是画弧线而是进行直线移动。此外,由未图示的驱动电机旋转驱动固定折叠辊89a以及可动折叠辊89b。A
折页刀100包括:推动薄片叠的板部90;夹持着板部90并进行保持的第一保持部件108以及第二保持部件110;以及侧板112,安装于第二保持部件110的、和板移动方向正交的方向上的两端。The
在侧板112的前部、即折叠辊对89侧设置有双头螺栓114,在后部设置有轴116(第一突起部114以及第二突起部116),折页刀100通过该双螺栓114以及轴116滑动地被保持在引导部件102上。此外,双头螺栓114和轴116的间隔越长,折页刀100的姿态越稳定,因此,在本实施方式中,双头螺栓114的安装位置设定在与板部90的前端相比更靠折叠辊对89侧的位置上。At the front of the
此外,作为滑动部件的双头螺栓114以及轴116并不仅限定于上述各构成,第一突起部114以及第二突起部116可以都是双头螺栓或轴,或者都是旋转自由的滚轴。此外,双头螺栓114对于侧板112的安装位置也不仅限于上述构成。In addition, the
此外,在轴116的两端设置有使折页刀100滑动的驱动单元118。驱动单元118包括:凸轮轴120;槽凸轮122,形成有槽部122a,并且能够以凸轮轴120为中心旋转;从动部件124。在槽凸轮122的槽部122a内旋转自由地引导例如作为触头的辊从动部等滚轴126,滚轴126安装于从动部件124上。Furthermore, drive
在从动部件124的一端设置有从动部件转动轴128,该从动部件转动轴128安装在未图示的装置架上。此外,由连接于凸轮轴120的一端的未图示的驱动电机旋转驱动槽凸轮122。通过槽凸轮122的旋转沿着槽部122a引导滚轴126时,从动部件124根据槽部122a的偏心距,以从动部件转动轴128为中心,反复进行摆动件那样的往返动作。A driven member rotation shaft 128 is provided at one end of the driven member 124 , and the driven member rotation shaft 128 is attached to a device frame (not shown). Further, the
下面,详细说明折叠辊对89以及折页刀100的驱动机构。Next, the driving mechanism of the
折叠机构部包括作为DC电机的折叠电机800、定时带801、单行离合器802、齿轮803a、803b、803c、804d、803e、803f、803g、901a、901b以及电磁离合器900(参照图8以及图9)。The folding mechanism part includes a
首先,来自于折叠电机800的驱动力通过挂在折叠电机800和齿轮803a之间的定时带801,传递到齿轮803a。随着齿轮803a的旋转,旋转驱动电磁离合器900以及齿轮803b。在齿轮803b上包括单行离合器802,在使折叠电机800沿正方向旋转时,旋转驱动力从齿轮803b通过齿轮803c、齿轮803d以及齿轮803e传递到折叠辊89a。另一方面,在使折叠电机800沿反方向旋转时,旋转驱动力从齿轮803b通过齿轮803f、齿轮803g、齿轮803d以及齿轮803e传递到折叠辊89a。First, the driving force from the
在本实施方式中,折页刀100的驱动还利用来自于折叠电机800的驱动力,在电磁离合器900被接通后,驱动力传递到齿轮901a以及齿轮901b,通过连接于齿轮901b的图7中的驱动单元118的旋转,驱动折页刀100。In this embodiment, the driving of the
此外,基于连接于折叠电机800的编码执行装置810以及折叠电机编码传感器811的检测结果,通过折叠电机800的编码脉冲管理折叠辊对89的转速以及折页刀100的移动位置。In addition, based on the detection results of the
图10~图16是用于说明本发明第一实施方式所涉及的薄片处理装置中的动作流程的说明图。10 to 16 are explanatory views for explaining the flow of operations in the sheet processing apparatus according to the first embodiment of the present invention.
首先,对将薄片堆积收容在堆积盘1时的动作流程进行说明。First, the operation flow when stacking and storing sheets on the stacking
在由图像形成装置发出基于对折动作的第一页的排出信号时,开始驱动输送电机40(S1),将堆积装置2和横向整合板31a以及31b移动至待机位置(S2、S3)。When the image forming apparatus issues a signal to eject the first page by folding in half, the conveyance motor 40 starts to be driven (S1), and the stacker 2 and the horizontal aligning
之后,由放出辊传感器41检测薄片,在检测出传感器的断开(Off)之后(S4a,Yes),仅以薄片到达堆积盘1的规定脉冲驱动时(S4b,Yes),接通辅助辊电磁组件422(S5)。After that, the sheet is detected by the
通过接通辅助辊电磁组件422,辅助辊42将输送到堆积盘1的薄片向堆积装置2输送。By turning on the auxiliary roller
在接通辅助辊电磁组件422之后,再仅以规定脉冲数驱动输送电机时(S6,Yes),开始横向整合电机30的驱动,进行薄片的横向整合动作(S7)。After the auxiliary roller
在横向整合电机30的驱动开始之后,再仅以规定脉冲数驱动输送电机40时,断开辅助辊电磁组件422(S8),之后,当横向整合动作结叠时,使横向整合电机30向反方向即打开方向旋转,并向待机位置驱动横向整合板31a以及31b(S9)。After the drive of the
此外,通过图10所示的S4,放出辊传感器41检测出薄片后端之后,在正在进行当前处理的薄片(检测出了后端的薄片)是第一页时,降低输送速度。这是因为在第一页薄片时,由于在堆积盘1上没有薄片,所以施加给薄片的摩擦力小,在从作为输送路径A的最终辊的放出辊43向堆积盘1上排出薄片时,会出现薄片过度地向上方飞出的现象。因此,像第二页之后的薄片,只要在堆积盘1上有一页薄片,薄片之间就会相互摩擦,因此,不会产生薄片过度地飞出的问题。Also, in S4 shown in FIG. 10 , after the
从图10所示的S5至图11所示的S8之间,用于使辅助辊42启动(On)的规定脉冲与堆积装置2的待机位置根据图像形成装置所指定的每一个薄片尺寸而不同一样,也因薄片尺寸不同而不同。From S5 shown in FIG. 10 to S8 shown in FIG. 11 , the predetermined pulse for turning on (On) the
图11所示的S6中的规定脉冲由于上述第一页、或者第二页之后的薄片的输送速度不同而不同。这是因为,基于横向整合板31a以及31b的横向整合动作,在辅助辊42位于待机位置的状态下,需要使横向整合板抵接于与薄片输送方向正交的方向上的端部,而且,横向整合动作(S7)的驱动也是在仅使辅助辊42停止的定时(S8)之前规定时间结叠。The predetermined pulse in S6 shown in FIG. 11 differs depending on the conveyance speed of the sheet after the first page or the second page. This is because, due to the lateral aligning operation of the
下面,关于对堆积盘1中堆积收容的薄片叠实施装订处理以及折叠处理时的动作流程进行说明。Next, the flow of operations when stapling and folding are performed on the sheet bundle stacked and stored in the stacking
在向堆积盘1进行堆积收容的图11的至S9为止的动作结叠后,堆积有用于进行折叠处理的页数的薄片的情况下(S10,Yes),再次向整合方向驱动横向整合电机30,进行横向整合动作(S11)。After the operations up to S9 in FIG. 11 of FIG. 11 for stacking and storing on the stacking
之后,向打开方向驱动横向整合电机30,并将横向整合板驱动至进行装订动作时的引导位置(S12)。Afterwards, drive the horizontally integrating
与S12的动作开始同时,驱动位于左右装订装置中里侧的第一装订装置电机,进行装订处理(S13)。Simultaneously with the start of the action of S12, the first binding device motor positioned at the inner side of the left and right binding devices is driven to perform binding processing (S13).
从S13中的第一装订装置电机驱动开始经过规定时间后(S14),驱动位于操作者一侧的第二装订装置电机,结叠装订处理(S15)。After a predetermined time has elapsed since the driving of the first binding device motor in S13 (S14), the second binding device motor on the operator's side is driven to complete the bookbinding process (S15).
在装订装置5对于薄片所实施的装订处理结叠后,向打开方向驱动横向整合电机30,使横向整合板从装订引导位置向待机位置移动(S16)。After the binding process performed on the sheets by the binding device 5, the
从S16中的横向整合电机驱动开始经过规定时间后(S17),驱动堆积电机20,使堆积位置从装订位置移动至折叠位置,进行叠输送动作(S18)。After a predetermined period of time has elapsed since the driving of the horizontal integration motor in S16 (S17), the stacking
叠输送动作结叠后,再次在整合方向上驱动横向整合电机30,进行横向整合动作(S19),之后向打开方向驱动,向进行折叠动作时的引导位置驱动(S20)。After stacking in the stack conveying action, drive the
与S20中的横向整合电机30的驱动开始同时,接通折叠电机800以及电磁离合器900,开始折叠动作(S21)。此外,因为折叠电机800的折叠动作时需要很高的扭矩,而且,施加到电磁离合器900的负荷也很大,所以,也可以在接通电磁离合器900之后,经过规定时间的待机,然后再开始折叠电机800的驱动。Simultaneously with the start of driving the horizontally integrated
实施折叠处理,进行基于折叠辊对89的排出输送,附加折叠位置检测传感器7检测出薄片叠时(S22),驱动堆积电机20以及横向整合电机30向原位置移动(S23,S24)。Folding is carried out, and the discharge and conveyance by the
另一方面,从S22中的附加折叠位置检测传感器71(参照图2)的薄片叠检测定时开始,仅以规定脉冲驱动折叠辊对89,当薄片叠的前端到达附加折叠位置时(S25,Yes),停止折叠电机800的驱动,使薄片叠停止在附加折叠位置上(S26)。On the other hand, from the sheet bundle detection timing of the additional folding position detection sensor 71 (refer to FIG. 2 ) in S22, the
当薄片叠停止于附加折叠位置后,驱动附加折叠电机,将附加折叠辊7从原位置向折叠辊对跟前方向驱动(S27),接着,从折叠辊对方向向原位置驱动(S28),实施附加折叠处理。When the stack of sheets stops at the additional folding position, drive the additional folding motor to drive the additional folding roller 7 from the original position to the front of the folding roller pair (S27), and then drive from the folding roller pair to the original position (S28) to implement additional folding. fold handle.
接下来,在有下一个作业时,在实施S28的附加折叠动作的过程中,驱动堆积装置电机20,使堆积装置向下一个薄片的接受位置移动(S29)。Next, when there is a next job, during the additional folding operation of S28, the
附加折叠处理结叠后,驱动折叠电机800,开始排出输送动作(S30)。After the additional folding process is completed, the
从S30的折叠电机驱动开始,驱动规定脉冲后(S31),和堆积装置一样,接下来有下一个作业时,驱动横向整合电机30,使横向整合板向下一个薄片的接受位置移动(S32)。Starting from the driving of the folding motor in S30, after driving the specified pulse (S31), as with the stacking device, when there is the next operation, drive the
在检测出由于进行排出输送动作而使排出传感器断开(Off)的情况下(S33,Yes),仅以规定脉冲驱动折叠电机800(S34),然后使折叠电机800停止(S35)。When it is detected that the discharge sensor is turned off (S33, Yes), the
接下来如果有下一个作业时,从图9所示的S4开始继续进行处理,在没有下一个作业时,结叠处理,等待来自于图像形成装置的停止命令。Next, if there is a next job, the processing is continued from S4 shown in FIG. 9 , and when there is no next job, the overlapping processing is waited for a stop command from the image forming apparatus.
(折叠处理时的堆积装置待机位置的控制)(Control of stacker standby position during folding process)
在上述构成中,会发生下述情况:对薄片叠实施折叠处理时,在构成实施折叠处理的薄片叠的薄片页数多、或者对厚纸等质量大的薄片实施折叠处理的情况下,即使堆积装置在规定的整合置上进行薄片叠的定位。但是,由于重力或摩擦力的影响,薄片叠在折叠处理过程中向下方滑落,从而使折叠处理的精度产生偏差。In the above configuration, when performing folding processing on the sheet bundle, if the number of sheets constituting the folded sheet bundle is large, or when folding processing is performed on a heavy sheet such as thick paper, the The stacking device positions the sheet stack on a defined integration point. However, due to the influence of gravity or frictional force, the stack of sheets slides downward during the folding process, causing deviations in the accuracy of the folding process.
图17~图20是用于详细说明薄片叠的折叠处理中的上述问题点的说明图。17 to 20 are explanatory views for explaining in detail the above-mentioned problems in the folding process of the sheet bundle.
如图17所示,例如实施折叠处理的薄片叠S的页数较少时,在图13所示的S18中,在将堆积爪调整至折叠位置时,在将薄片中央部调整至折页刀100的位置的情况下,进行S21之后的折叠处理,如图18所示,可以得到折叠位置的精度(在薄片的中央位置上形成折叠标记后折叠)。As shown in FIG. 17, for example, when the number of sheets to be folded is small, in S18 shown in FIG. In the case of the position of 100, the folding process after S21 is performed, and as shown in FIG. 18, the accuracy of the folding position can be obtained (folding after forming a folding mark at the center position of the sheet).
但是,如图19所示,例如实施折叠处理的薄片叠S’的页数较多时,即使和图17所示情况一样,在S18的处理中,将薄片中央部调整至折页刀100的位置并实施折叠处理,但是,由于薄片叠S’整体的重量大,在折页刀100将其压入折叠辊对89时,薄片叠S’并不跟随。即、在实施折叠处理的过程中,由于重力g的影响,薄片叠S’向下方滑落,折叠辊对89夹持在比原本的薄片叠S’的中央位置K更靠上方的位置,无法在适当的折叠位置折叠薄片叠(参照图20)。However, as shown in FIG. 19 , for example, when the number of sheets to be folded is large, the central portion of the sheet is adjusted to the position of the
于是,在本实施方式所涉及的薄片处理装置中,为了解决这样的问题,采用了以下的构成。Then, in order to solve such a problem, the sheet processing apparatus according to this embodiment adopts the following configuration.
图21是本发明的第一实施方式所涉及的薄片处理装置的功能框图。本实施方式所涉及的薄片处理装置1F包括信息取得部1101、折叠位置调整部1102。此外,折叠位置调整部1102可以是独立于CPU 801的硬件,也可以是与CPU 801的软件的组合,还可以是与不同于CPU 801的其它处理器的软件的组合。例如、折叠位置调整部1102可以通过CPU 801执行MEMORY 802中存储的程序来实现,但是,并不仅限于此。21 is a functional block diagram of the sheet processing apparatus according to the first embodiment of the present invention. The
信息取得部1101取得关于作为折页刀100的折叠处理对象的薄片叠的信息和关于进行该折叠处理的环境的信息中的至少一种信息。The information obtaining unit 1101 obtains at least one of information on a sheet bundle to be folded by the
具体地说,信息取得部1101取得以下信息中的至少一种:例如、构成作为折叠处理对象的薄片叠的薄片页数(例如、从图像形成装置1P取得);构成作为折叠处理对象的薄片叠的薄片材质(例如、从放出辊传感器41取得);构成作为折叠处理对象的薄片叠的薄片厚度(例如、从放出辊传感器41取得);构成作为折叠处理对象的薄片叠的薄片类别(例如、从图像形成装置1P取得);构成实施折叠处理时的薄片叠的薄片的方向(例如、从图像形成装置1P取得);温度以及湿度(例如、从图像形成装置1P或者薄片处理装置1F内设置的未图示的温度传感器或湿度传感器取得)。Specifically, the information acquiring unit 1101 acquires at least one of the following information: for example, the number of sheets constituting the sheet bundle to be folded (acquired, for example, from the
此外,用于由信息取得部1101取得的各种信息未必只从薄片处理装置1F内取得,也可以根据状况从连接成能够与图像形成装置1P或图像处理装置M通信的外部设备取得。In addition, various information to be acquired by the information acquiring unit 1101 is not necessarily acquired only from within the
折叠位置调整部1102基于信息取得部1101所取得的信息,控制堆积器电机20,使堆积爪21的位置发生变更,从而调整作为折叠对象的薄片叠的使折页刀100抵接的位置。The folding position adjusting unit 1102 controls the
具体地说,信息取得部1101取得构成作为折叠对象的薄片叠的薄片页数的相关信息时,构成作为折叠处理对象的薄片叠的薄片页数越多,折叠位置调整部1102越降低作为折叠处理对象的薄片叠上的与折页刀100抵接的位置(提高堆积爪21)。此外,在构成薄片叠的薄片页数是一页或两页这样的极少页数时,在对折叠位置的影响较少的情况下,直至到了规定的页数(例如五页),并不进行折页刀100的抵接位置的调整,只有薄片叠由六页以上的薄片构成时,才进行上述调整。Specifically, when the information acquiring unit 1101 acquires information related to the number of sheets constituting the sheet bundle to be folded, the greater the number of sheets constituting the sheet bundle to be folded, the lower the fold position adjustment unit 1102 will be as the number of sheets to be folded. The position on the target sheet stack that comes into contact with the folding knife 100 (raise the stacking claw 21 ). In addition, when the number of sheets constituting the sheet stack is an extremely small number of one or two pages, there is little influence on the folding position, and it does not affect the folding position until a predetermined number of pages (for example, five pages) is reached. The adjustment of the abutting position of the
此外,在信息取得部1101取得构成作为折叠处理对象的薄片叠的薄片的摩擦系数的相关信息时,构成作为折叠处理对象的薄片叠的薄片的摩擦系数越低,薄片叠在折叠处理时越容易向下方滑落,因此,折叠位置调整部1102也可以降低作为折叠处理对象的薄片叠的使折页刀100抵接的位置。In addition, when the information acquiring unit 1101 acquires information on the coefficient of friction of the sheets constituting the sheet bundle to be folded, the lower the coefficient of friction of the sheets constituting the stack to be folded, the easier the sheet bundle is to be folded. Since it slides downward, the folding position adjusting unit 1102 can also lower the position where the
此外,在信息取得部1101取得构成作为折叠处理对象的薄片叠的薄片类别的相关信息时,构成作为折叠处理对象的薄片叠的薄片尺寸越大,薄片叠整体的重量增加,在折叠处理时越容易向下方滑落,因此,优选折叠位置调整部1102降低作为折叠处理对象的薄片叠上的使折页刀100抵接的位置。In addition, when the information acquiring unit 1101 acquires information related to the sheet types constituting the sheet bundle to be folded, the larger the size of the sheets constituting the sheet bundle to be folded, the greater the weight of the entire sheet bundle, and the greater the weight of the sheet bundle at the time of folding processing. Since it tends to slide downward, it is preferable for the folding position adjusting unit 1102 to lower the position where the
这样,作为折叠处理对象的薄片叠的弯曲刚性越高、或者作为折叠处理对象的薄片叠的重量越重,由折页刀100压入薄片叠的动作越困难,因此,折叠位置调整部1102基于信息取得部1101所取得的信息,降低作为折叠处理对象的薄片叠的使折页刀100抵接的位置。In this way, the higher the bending rigidity of the sheet bundle to be folded or the heavier the weight of the sheet bundle to be folded, the more difficult it is to push the sheet bundle in by the
此外,优选信息取得部1101的各种信息的取得针对如下所述的薄片进行:该薄片位于与折叠处理中的折叠辊对89的关系中影响特别大的、构成作为折页刀100的折叠对象的薄片叠的薄片内最接近折叠辊89的一侧(不接近折页刀的一侧)。In addition, it is preferable that the acquisition of various information by the information acquisition unit 1101 is performed on a sheet that is a folding target constituting the
CPU 801具有进行薄片处理装置1F中的各种处理的作用,此外,还具有通过执行MEMORY 802中存储的程序实现各种功能的作用。MEMORY 802包括例如ROM或RAM等,具有存储薄片处理装置1F中所利用的各种信息或程序的作用。The
而且,根据本发明的第一实施方式,例如可以提供以下构成的薄片处理装置。Furthermore, according to the first embodiment of the present invention, for example, a sheet processing apparatus having the following configuration can be provided.
(1)在上述构成的薄片处理装置中,上述折叠位置调整单元基于上述信息取得单元所取得的信息,如果上述折叠处理对象的薄片叠的弯曲刚度越高,就越降低作为上述折叠处理对象的薄片叠的使上述折页刀抵接的位置。(1) In the sheet processing apparatus having the above configuration, the folding position adjusting unit lowers the bending stiffness of the sheet bundle to be folded as the bending stiffness is higher, based on the information acquired by the information acquiring unit. The position where the above-mentioned folding knife abuts against the stack of sheets.
(2)在上述构成的薄片处理装置中,上述折叠位置调整单元基于上述信息取得单元所取得的信息,如果上述折叠处理对象的薄片叠的重量越重,就越降低作为上述折叠处理对象的薄片叠的使上述折页刀抵接的位置。(2) In the sheet processing apparatus having the above configuration, the folding position adjusting unit lowers the weight of the sheet bundle to be folded as the weight of the sheet bundle to be folded is lower based on the information acquired by the information acquiring unit. The stacked position where the above-mentioned folding knife abuts.
(3)在上述构成的薄片处理装置中,上述信息取得单元用于取得构成作为上述折叠处理对象的薄片叠的薄片页数的相关信息,上述折叠位置调整单元在构成上述折叠处理对象的薄片叠的薄片页数越多时,越降低作为上述折叠处理对象的薄片叠的使上述折页刀抵接的位置。(3) In the sheet processing apparatus configured as described above, the information acquiring unit acquires information on the number of sheets constituting the sheet bundle to be processed by the folding, As the number of sheets increases, the position at which the folding knife comes into contact with the sheet bundle to be folded is lowered.
(4)在上述构成的薄片处理装置中,上述信息取得单元用于取得构成作为上述折叠处理对象的薄片叠的薄片摩擦系数的相关信息,上述折叠位置调整单元在构成上述折叠处理对象的薄片叠的薄片摩擦系数越低时,越降低作为上述折叠处理对象的薄片叠的使上述折页刀抵接的位置。(4) In the sheet processing apparatus configured as described above, the information acquiring unit acquires information on the friction coefficient of the sheet constituting the sheet bundle to be processed by the folding process, The lower the sheet friction coefficient is, the lower the position where the folding knife comes into contact with the sheet stack to be folded is lowered.
(5)在上述构成的薄片处理装置中,上述信息取得单元用于取得构成作为上述折叠处理对象的薄片叠的薄片类别的相关信息,上述折叠位置调整单元在构成上述折叠处理对象的薄片叠的薄片尺寸越大时,越降低作为上述折叠处理对象的薄片叠的使上述折页刀抵接的位置。(5) In the sheet processing apparatus configured as described above, the information acquiring unit acquires information related to sheet types constituting the sheet bundle to be processed by the folding process, and the folding position adjusting unit is configured to obtain information on the sheet bundle constituting the target to be folded. As the size of the sheet becomes larger, the position where the folding knife comes into contact with the sheet bundle to be folded is lowered.
(6)在上述构成的薄片处理装置中,上述信息取得单元取得位于构成作为折页刀的折叠处理对象的薄片叠的薄片内最不接近上述折页刀的一侧的位置。(6) In the sheet processing apparatus configured as described above, the information obtaining unit obtains a position on a side closest to the folding knife among the sheets constituting the sheet bundle to be folded by the folding knife.
(7)在上述构成的薄片处理装置中,包括堆积装置,在上述折叠处理中,在使折页刀抵接于薄片叠时,该堆积装置保持该薄片叠,并且,可以与使该折页刀抵接时的薄片的表面方向大致平行地移动。(7) In the sheet processing apparatus configured as described above, there is provided a stacking device that holds the stack of sheets when the folding knife is brought into contact with the stack of sheets during the folding process, and can be connected with the folded sheet. The direction of the surface of the sheet when the knife comes into contact moves substantially in parallel.
上述折叠位置调整单元是一种薄片处理装置,其通过使上述堆积装置的位置变更,调整作为上述折叠处理对象的薄片叠的使上述折页刀抵接的位置。The folding position adjusting unit is a sheet processing device that adjusts a position where the folding knife comes into contact with the sheet bundle to be folded by changing the position of the stacking device.
如上所述,根据本实施方式,不局限于构成作为折叠处理对象的薄片叠的薄片的页数或材质等,都可以稳定地实现高精度的折叠处理。As described above, according to the present embodiment, it is possible to stably realize high-precision folding processing regardless of the number of sheets or the material of the sheets constituting the sheet bundle to be folded.
(第二实施方式)(second embodiment)
下面,对本发明的第二实施方式进行说明。Next, a second embodiment of the present invention will be described.
本实施方式是上述各实施方式的变形例。下面,关于具有和已经在第一实施方式中说明过的部分相同功能的部分,标注相同的符号,并省略对其进行说明。This embodiment is a modified example of each of the above-mentioned embodiments. Hereinafter, parts having the same functions as those already described in the first embodiment are denoted by the same reference numerals, and description thereof will be omitted.
(薄片叠输送时的通过辅助辊进行的辅助)(Assisted by auxiliary rollers during sheet stack conveyance)
在现有技术中,在对薄片实施装订处理或折叠处理等规定处理的薄片处理装置中,在对薄片叠进行装订处理后,使薄片叠向进行折叠处理的位置移动。Conventionally, in a sheet processing apparatus that performs predetermined processing such as stapling processing or folding processing on sheets, after stapling processing is performed on a sheet bundle, the sheet bundle is moved to a position where folding processing is performed.
在这时的薄片叠的移动中,已知有如下所述的构成:移动装订处理时所采用的薄片叠定位用止动器,使薄片叠基于自重而跟随该止动器,并使其移动至规定的折叠处理待机位置。In the movement of the sheet stack at this time, there is known a configuration in which the stopper for positioning the sheet stack used in the stapling process is moved, and the sheet stack follows the stopper based on its own weight to move the stack. to the specified folding processing standby position.
但是,如上述现有技术,在利用薄片叠的自重进行装订处理后的薄片叠离开装订装置的退避动作的构成中,构成实施了装订处理的薄片叠的薄片数较多、或由于静电等影响导致薄片叠的输送阻力大时,存在无法正常地进行薄片叠输送的情况。However, as in the prior art described above, in the configuration in which the stapling-processed sheet stack is retracted from the stapling device by its own weight, the number of sheets constituting the stapling-processed sheet stack is large, or due to the influence of static electricity, etc. If the conveyance resistance of the sheet bundle becomes large, the sheet bundle may not be conveyed normally.
于是,为了解决这样的问题,在本发明的第二实施方式所涉及的薄片处理装置中,采用了以下的构成。Then, in order to solve such a problem, the following configuration is adopted in the sheet processing apparatus according to the second embodiment of the present invention.
图22是本发明的第二实施方式所涉及的薄片处理装置中的功能框图。图23是用于说明本发明的第二实施方式中的动作的说明图,图24是表示辅助辊等驱动定时的定时图。此外,在图23中,将堆积盘1中的、执行装订处理时的薄片叠的中心位置设为N1,将执行折叠处理时的薄片叠中心位置设为N2,将从位置N1至位置N2的薄片叠输送距离设为l。22 is a functional block diagram of a sheet processing apparatus according to a second embodiment of the present invention. FIG. 23 is an explanatory diagram for explaining the operation in the second embodiment of the present invention, and FIG. 24 is a timing chart showing driving timing of auxiliary rollers and the like. In addition, in FIG. 23 , in the stacking
本实施方式所涉及的薄片处理装置1Fb包括驱动控制部2001、信息取得部2002。此外,驱动控制部2001可以是独立于CPU 801的硬件,也可以是CPU 801与软件的组合,还可以是与CPU 801不同的其它处理器和软件的组合。例如、驱动控制部2001可以通过CPU 801执行MEMORY 802中存储的程序来实现,但是,并不仅限于此。The sheet processing apparatus 1Fb according to this embodiment includes a
辅助辊42(整合辊)和上述实施方式中的情况相同,可以相对于由堆积装置2所保持的薄片的薄片面抵接、离开,并具有以下功能:使旋转的辊面与该薄片抵接,从而将该薄片推至堆积装置2内的基准位置并整合。The auxiliary roller 42 (alignment roller) is the same as in the above-mentioned embodiment, and can contact and separate from the sheet surface of the sheet held by the stacker 2, and has the function of bringing the rotating roller surface into contact with the sheet. , so that the sheet is pushed to the reference position in the stacking device 2 and integrated.
驱动控制部2001在通过堆积装置2使实施了装订处理的薄片叠S’沿着从装订装置5退避的方向(向实施折叠处理的位置移动的方向)移动时,旋转驱动输送电机40,使辅助辊42具有输送力,并且,使辅助辊电磁组件422接通后,使辅助辊42抵接于堆积装置2所保持的薄片叠S’,辅助薄片叠S’的移动。The
信息取得部2002取得以下信息中的至少一种:与构成作为通过装订装置5的装订处理对象的薄片叠的薄片页数相关信息(例如、从图像形成装置1P取得);与构成作为通过装订装置5的装订处理对象的薄片叠的薄片厚度相关信息(例如、从放出辊传感器41取得)、以及与构成作为装订装置5的装订处理对象的薄片叠的薄片在堆积装置2的移动方向上的尺寸相关信息(例如、从图像形成装置1P取得)。The
驱动控制部2001在构成作为装订处理对象的薄片叠的薄片页数为规定页数以上的情况下,通过堆积装置2使薄片叠在从装订装置5退避(retracting)的方向上移动时,使辅助辊42与堆积装置2所保持的薄片叠抵接。一般情况下,如果构成薄片叠的薄片页数多,则会有以下倾向:薄片叠整体的厚度增大,堆积盘等的壁面和薄片叠之间的摩擦力增强(薄片叠的输送阻力增大)。因此,在构成薄片叠的薄片页数多的情况下,进行基于辅助辊的辅助输送,从而,可以使薄片叠稳定地向从装订装置5退避的方向移动。When the number of sheets constituting the sheet bundle to be bound is equal to or greater than a predetermined number, the
此外,驱动控制部2001为如下所述的构成:在通过堆积装置2使实施了装订处理的薄片叠在从装订装置5退避的方向上移动时,构成作为装订处理对象的薄片叠的薄片的厚度越厚,使辅助辊42抵接于堆积装置2所保持的薄片叠的时间越长。Furthermore, the
这是因为,如果构成薄片叠的薄片的厚度厚,则薄片叠整体的厚度增大,堆积盘等的壁面和薄片叠之间的摩擦力具有增强的趋势(薄片叠的输送阻力增大),因此使用于辅助薄片叠输送的时间延长。This is because, if the thickness of the sheets constituting the sheet stack is thick, the thickness of the entire sheet stack increases, and the frictional force between the wall surface of the stacking tray and the like tends to increase (the conveying resistance of the sheet stack increases). Therefore, the time for assisting sheet stack conveyance is prolonged.
此外,驱动控制部2001在通过堆积装置2使实施了装订处理的薄片叠在从装订装置5向退避的方向(即、在实施折叠处理时、向薄片待机位置输送薄片叠的方向)移动时,优选方式是,构成作为装订处理对象的薄片叠的薄片尺寸越大,则以更早的定时使辅助辊42抵接于堆积装置2所保持的薄片叠。在构成薄片叠的薄片尺寸大时,堆积盘所保持的薄片的下端与小尺寸的薄片相比位于下方位置,因此,优选提前使辅助辊42抵接于薄片叠的定时。Furthermore, when the
此外,驱动控制部2001使辅助辊42抵接于堆积装置2所保持的薄片叠,直到比退避动作的结叠更晚的定时,该退避动作是指通过堆积机2使实施了装订处理的薄片叠从装订装置5向退避方向移动。由此,在上述退避动作结叠时,可以在堆积装置2的基准位置可靠地整合薄片叠端部。In addition, the
此外,在使辅助辊42抵接于堆积装置2所保持的薄片叠之后,驱动控制部2001控制输送电机40以及辅助辊电磁组件422,以使在辅助辊42旋转后的状态下使辅助辊42离开该薄片叠。由此,可以确保由辅助辊42输送辅助的薄片间隙,防止薄片叠中发生褶皱或弯折。In addition, after the
此外,在通过堆积装置2使实施了装订处理的薄片叠从装订装置5向退避的方向移动时,驱动控制部2001优选以比堆积装置2的退避速度快的周向速度旋转驱动抵接于该薄片叠的辅助辊42。由此,可以避免辅助辊42的输送速度比堆积装置2的退避速度(使薄片叠移动的速度)慢时,辅助辊42防碍由堆积装置2输送薄片叠的事态发生。In addition, when the stacker 2 moves the sheet bundle subjected to the stapling process in the retracting direction from the stapler 5 , it is preferable that the
此外,优选方式是,在本实施方式中,在通过堆积装置2使实施了装订处理的薄片叠向离开装订装置5的退避方向开始退避动作的定时,辅助辊42被配置于可以抵接于堆积装置所保持的薄片叠的退避方向的中央下游侧位置的位置上。这是因为,如果通过抵接于退避方向上游侧的辅助辊42来辅助薄片叠的移动,存在后端被按压的薄片叠会有发生弯曲的缺陷。In addition, it is preferable that in this embodiment, the
如上所述,根据本发明的第二实施方式,即使在构成薄片叠的薄片页数较多、或由于静电等影响导致薄片叠的输送困难这样的情况下,在通过堆积装置使实施了装订处理的薄片叠在从装订装置退避的方向上移动时,可以正常地进行薄片叠的输送。As described above, according to the second embodiment of the present invention, even if the number of sheets constituting the sheet bundle is large, or the conveyance of the sheet bundle is difficult due to the influence of static electricity, etc., the stapling process is executed by the stacker. When the sheet stack moves in the direction of retreating from the binding device, the sheet stack can be conveyed normally.
而且,根据本发明的第二实施方式,例如可以提供以下构成的薄片处理装置。Furthermore, according to the second embodiment of the present invention, for example, a sheet processing apparatus having the following configuration can be provided.
(1)在上述构成的薄片处理装置中,还包括折叠处理部,该折叠处理部位于上述堆积装置的移动路径上,对输送至规定折叠位置的薄片叠实施折叠处理。其中,上述驱动控制部在通过上述堆积装置使实施了上述装订处理的薄片叠从上述规定位置移动至上述规定折叠位置时,使上述整合辊抵接于堆积装置所保持的薄片叠,辅助该薄片叠的移动。(1) The sheet processing apparatus configured as described above further includes a folding processing unit located on a moving path of the stacking device and performing folding processing on the sheet bundle conveyed to a predetermined folding position. Wherein, when the stacking device moves the sheet bundle subjected to the stapling process from the predetermined position to the predetermined folding position, the drive control unit makes the aligning roller abut against the sheet bundle held by the stacking device to assist the stacking of the sheets. stacked movement.
(2)在上述构成的薄片处理装置中,还包括折叠处理单元,该折叠处理单元位于上述堆积装置的移动路径上,对输送至规定折叠位置的薄片叠实施折叠处理。在通过上述堆积装置使实施了上述装订处理的薄片叠从上述规定位置移动至上述规定折叠位置时,上述驱动控制单元使上述整合辊抵接于堆积装置所保持的薄片叠,辅助该薄片叠的移动。(2) The sheet processing apparatus configured as described above further includes a folding processing unit located on a moving path of the stacking device and performing folding processing on the sheet bundle conveyed to a predetermined folding position. When the sheet bundle subjected to the stapling process is moved from the predetermined position to the predetermined folding position by the stacker, the drive control unit makes the aligning roller abut against the sheet bundle held by the stacker, and assists the folding of the sheet bundle. move.
(3)在上述构成的薄片处理方法中,上述薄片处理装置还包括折叠处理部,该折叠处理部位于上述堆积装置的移动路径上,对输送至规定折叠位置的薄片叠实施折叠处理。在通过上述堆积装置使实施了上述装订处理的薄片叠从上述规定位置移动至上述规定折叠位置时,使上述整合辊抵接于堆积装置所保持的薄片叠,辅助该薄片叠的移动。(3) In the sheet processing method configured as described above, the sheet processing device further includes a folding processing unit located on a moving path of the stacking device and performing folding processing on the sheet bundle conveyed to a predetermined folding position. When the sheet bundle subjected to the stapling process is moved from the predetermined position to the predetermined folding position by the stacker, the aligning roller is brought into contact with the sheet bundle held by the stacker to assist movement of the sheet bundle.
如上所述,根据本实施方式,提供一种不局限于构成薄片叠的薄片页数或输送阻力等,都可以稳定地进行装订处理后的薄片叠离开装订装置的退避动作的技术。As described above, according to the present embodiment, there is provided a technique for stably performing retracting operation of the stapled sheet bundle away from the binding device regardless of the number of sheets constituting the sheet bundle or conveyance resistance.
(第三实施方式)(third embodiment)
下面,对本发明的第三实施方式进行说明。Next, a third embodiment of the present invention will be described.
本实施方式是上述各实施方式的变形例。下面,关于具有和已经在上述实施方式中说明过的部分相同功能的部分,标注相同的符号,并省略对其的说明。This embodiment is a modified example of each of the above-mentioned embodiments. Hereinafter, parts having the same functions as those already described in the above-mentioned embodiments are denoted by the same reference numerals, and description thereof will be omitted.
(通过弹性薄片防止装订单元附近发生卡纸)(prevents paper jams near the staple unit by the elastic sheet)
一般情况下,基于装置小型化等的观点,优选对薄片实施装订处理的装订装置5和折叠辊对89相互接近。In general, it is preferable that the binding device 5 for performing binding processing on sheets and the pair of
在这样两者接近的构成中,在装订装置5和折叠辊对89之间,设置构成薄片输送路径的壁面的输送引导件或闸门非常困难,在输送面和装订装置之间因为薄片输送而非常容易发生卡纸。In such a configuration where the two are close to each other, it is very difficult to provide a conveyance guide or a gate constituting the wall surface of the sheet conveyance path between the binding device 5 and the
于是,为了解决这样的问题,在本发明的第三实施方式所涉及的薄片处理装置中,采用了以下的构成。Then, in order to solve such a problem, the following configuration is adopted in the sheet processing apparatus according to the third embodiment of the present invention.
图25以及图26是表示本发明的第三实施方式中的折叠辊对89附近的详细构成的说明图。FIG. 25 and FIG. 26 are explanatory diagrams showing the detailed configuration of the vicinity of the pair of
本实施方式所涉及的薄片处理装置中的装订装置5包括压头(clincher)(按压部)5b、驱动部(driver)(接受部)5a。The staple device 5 in the sheet processing apparatus according to the present embodiment includes a clincher (pressing portion) 5 b and a driver (receiving portion) 5 a.
压头5b具有将针的前端折弯的作用,在进行装订处理时,该针的前端向驱动部5a的薄片堆积基准面按压薄片叠的薄片表面,通过驱动部5a打入薄片叠。The
此外,驱动部5a以从设置于薄片输送路径的内壁的开口、面对该薄片输送路径的内部的方式配置,具有以下作用:弹性地接受被压头5b按压的薄片叠,并且提供装订。Also, the driving
这样,通过压头5b和驱动部5a的合作,进行对薄片叠的装订处理。In this way, the binding process of the sheet bundle is performed through the cooperation of the
此外,在本实施方式所涉及的薄片处理装置中,为了将向装订装置5输送的薄片前端部引导至驱动部5a的薄片堆积基准面,设置有具有可挠性的弹性薄片(相当于弹性部件)51。弹性薄片51例如由树脂制的薄膜状部件等形成。In addition, in the sheet processing apparatus according to this embodiment, in order to guide the front end of the sheet conveyed to the staple device 5 to the sheet stacking reference plane of the
弹性薄片51由固定于驱动部5a的刚性较的高材料(例如、金属制或者树脂制)形成的保持部件52支承其一端,以朝向薄片输送路径的设置有驱动部5a侧的内壁或者折叠辊对89倾斜的方式,向薄片输送方向上游侧(至少到覆盖折叠辊的辊表面的薄片输送方向下游侧端部附近的位置)延伸。One end of the
由于这样配置弹性薄片51,可以防止以下情况:通过堆积装置2使由装订装置5实施了装订处理的薄片叠下降至折叠辊对89(折叠处理部)的折叠位置时,薄片叠或装订装置被拉向弹性薄片51。此外,由于弹性薄片51覆盖装订装置5和折叠辊对89之间的缝隙,因此,可以避免薄片进入该缝隙而发生卡纸。By arranging the
此外,在本实施方式所涉及的薄片处理装置中,当在输送路径A中输送的薄片堆积于堆积盘1时,为了防止薄片前端与折叠辊对89干涉,设置有可以覆盖折叠辊对89的闸门88。被固定在驱动部5a的弹性薄片51带起通过闸门88上表面的薄片前端,向驱动部5a的薄片堆积基准面引导薄片前端部。In addition, in the sheet processing apparatus according to the present embodiment, when the sheet conveyed through the conveyance path A is accumulated on the
本实施方式中的驱动部5a在装订处理时可以从薄片输送路径向退避的方向上移动10mm,弹性薄片51跟随驱动部5a的移动,而不使位于驱动部5a的薄片堆积基准面上的薄片叠的堆积状态等混乱,并且沿着折叠辊89b的外形发生变形。The
这样,根据本发明的第三实施方式,可以防止发生薄片堵塞,使折叠处理用折叠辊对89和装订处理用装订装置5接近配置,可以有助于提高生产性。In this way, according to the third embodiment of the present invention, sheet jams can be prevented, and the pair of
此外,作为驱动部5a的到薄片堆积基准面的薄片引导用部件,采用了弹性薄片,从而不管作为装订处理对象的薄片是厚纸还是薄纸,都可以灵活地进行对应,可以实现不会对装订处理时的薄片变形带来恶劣影响的装订处理。In addition, as the sheet guiding member to the sheet stacking reference plane of the
(第四实施方式)(fourth embodiment)
下面,对本发明的第四实施方式进行说明。Next, a fourth embodiment of the present invention will be described.
本实施方式是上述各实施方式的变形例。下面,关于具有和已经在上述实施方式中说明过的部分相同功能的部分,标注相同的符号,并省略对其的说明。This embodiment is a modified example of each of the above-mentioned embodiments. Hereinafter, parts having the same functions as those already described in the above-mentioned embodiments are denoted by the same reference numerals, and description thereof will be omitted.
(折叠处理时的基于折叠辊对的薄片叠输送速度的控制)(Control of sheet bundle conveyance speed by folding roller pair during folding processing)
在对于薄片叠实施基于折叠辊对89以及折页刀100的折叠处理的薄片处理装置中,将作为折叠处理对象的薄片叠压入折叠辊对89之后到基于折叠辊对89的折叠处理结叠为止的期间,对折叠辊对89施加较大的旋转负荷。因此,一般情况下,为了使折叠辊对89发挥强转矩,通过齿轮列降低电机的旋转速度,仅在该减速了的旋转速度的状态(低速旋转且转矩高的状态)下,旋转驱动折叠辊对89。In a sheet processing apparatus that performs folding processing by the
但是,在薄片叠的折叠处理中需要非常大的转矩仅是在将作为折叠处理对象的薄片叠压入折叠辊对89之后、至基于折叠辊对89的折叠处理结叠为止的期间,在除此之外的期间的折叠辊对89的旋转驱动并不一定要求高转矩,例如将折叠处理后的薄片叠向下游侧输送等。However, very large torque is required in the folding process of the sheet bundle only after the sheet bundle to be folded is pressed into the
因此,到这样不要求高转矩的单纯的薄片叠输送时为止,在用于发挥高转矩的低速旋转的状态下,驱动折叠辊对89则存在生产性方面的问题。Therefore, in the case of simple sheet bundle conveyance that does not require high torque, driving the
下面,对本实施方式所涉及的薄片处理装置中的折叠辊对89的驱动控制进行详细说明。Next, drive control of the
图27是本发明第四实施方式所涉及的薄片处理装置的功能框图,图28以及图29是说明旋转驱动本发明第四实施方式中的折叠辊对89的驱动机构结构图,图30是说明本发明第四实施方式中的折叠辊对89的旋转驱动中的驱动控制的定时图。27 is a functional block diagram of a sheet processing apparatus according to a fourth embodiment of the present invention. FIGS. 28 and 29 are diagrams illustrating the structure of a driving mechanism for rotationally driving the
首先,对本实施方式所涉及的薄片处理装置的功能模块进行说明。First, the functional blocks of the sheet processing apparatus according to the present embodiment will be described.
本实施方式所涉及的薄片处理装置1Fc包括信息取得部4001、输送控制部4002、CPU 801以及MEMROY 802。此外,输送控制部4002可以是独立于CPU 801的硬件,也可以是CPU 801与软件的组合,还可以是与不同于CPU 801的其它处理器和软件的组合。例如、输送控制部4002可以通过CPU 801执行MEMORY 802中存储的程序来实现,但是,并不仅限于此。The sheet processing apparatus 1Fc according to this embodiment includes an
信息取得部4001取得以下信息:与构成作为基于折页刀100的折叠处理对象的薄片叠的薄片页数有关的信息(例如、从图像形成装置1P取得);与构成作为基于折页刀100的折叠处理对象的薄片叠的薄片厚度有关的信息(例如、从放出辊传感器41取得)等。The
输送控制部4002控制折叠电机800,以使以规定的定时将基于折叠辊对89的薄片输送速度从第一输送速度切换为第二输送速度,其中,上述规定的定时是从折页刀100结叠薄片叠的压入动作、开始向待机位置的复位动作之后到由折页刀100压入折叠辊对89的咬入部的薄片叠的后端通过折叠辊对89的咬入部为止的期间(优选方式是,从开始复位动作之后到折页刀100在规定的待机位置停止的期间)的规定定时。The
基于输送控制部4002或MEMORY 802所保存的数据表、定时图、函数等信息进行基于上述的输送控制部4002的折叠电机800的驱动控制。The driving control of the
下面,对本实施方式所涉及的薄片处理装置中的折叠辊对89的驱动控制进行详细说明。Next, drive control of the
在用于从折叠电机800向折叠辊对89传递驱动的齿轮803b上连接着单向离合器802。A one-
例如,使折叠电机800沿图28所示的箭头E方向旋转。于是,通过定时带801、齿轮803a以及电磁离合器900,齿轮803b沿箭头H方向旋转。如果齿轮803b沿箭头H方向旋转,则将驱动传递至齿轮803c,通过齿轮803d以及齿轮803e,沿箭头J方向旋转驱动驱动侧折叠辊89a。For example, the
这样,使折叠电机800沿箭头E方向旋转,通过使用减速比大的齿轮803c的齿轮列,进行驱动力的传递,从而可以以低转速(第一输送速度)、高转矩使折叠辊89旋转。In this way, the
另一方面,使折叠电机800沿图29所示的箭头F方向旋转时,在与图28所示的旋转方向相反的方向上驱动定时带801、齿轮803a以及电磁离合器900,通过这些齿轮803a以及电磁离合器900,齿轮803b在箭头I方向上旋转。如果齿轮803b沿箭头I方向旋转,则驱动传递至齿轮803f以及803g,通过齿轮803d以及803e,沿箭头J方向旋转驱动驱动侧折叠辊89a。On the other hand, when the
这样,使折叠电机800沿箭头F方向旋转,通过使用减速比小的齿轮803f以及803g的齿轮列,进行驱动力的传递,从而可以使折叠辊89高速旋转(第二输送速度)。In this way, the
此外,根据图28以及图29所示的机构,不仅是使折叠电机800向E方向旋转,而且,即使在使折叠电机800向F方向旋转时,驱动侧折叠辊89a也是沿箭头J方向旋转。因此,可以使基于折叠辊对89的薄片叠的输送方向为相同方向。In addition, according to the mechanism shown in FIG. 28 and FIG. 29, not only the
根据上述机构,在折叠处理时,在减速比高的旋转方向的箭头E方向上使折叠电机800旋转,从而进行低速、高转矩的驱动,通过从待机位置朝向辊对的咬入部移动的折页刀100,将作为处理对象的薄片叠压入以第一输送速度驱动的辊对的咬入部。然后,在薄片叠的折叠处理结叠后,一度使折叠电机800停止,在薄片叠输送时,使折叠电机800向反方向的箭头F方向旋转,从而可以高速地输送薄片叠。According to the mechanism described above, during the folding process, the
具体而言,输送控制部4002以规定的定时将基于折叠辊对89的薄片输送速度从第一输送速度V1切换为第二输送速度V2,该规定的定时是从折页刀100结叠薄片叠的压入动作、开始向待机位置的复位动作之后、到开始了向该待机位置的移动的折页刀100的前端通过折页刀100的复位动作时的移动方向上的折叠辊对89的下游侧端部位置为止的期间的规定定时。这样,折叠处理一结叠,接着尽快地进行从第一输送速度向第二输送速度的切换,从而可以有助于装置整体的生产性提高。Specifically, the
此外,构成作为折叠处理对象的薄片叠的薄片页数越多、或者构成折叠处理对象的薄片叠的薄片越厚,则优选方式是,输送控制部4002推迟用于将基于折叠辊对89的薄片输送速度从第一输送速度切换为第二输送速度的定时。In addition, the larger the number of sheets constituting the sheet bundle to be folded, or the thicker the sheets constituting the sheet bundle to be folded, it is preferable that the
这样,当对象是要求高转矩来进行折叠处理的薄片叠时,通过长时间地维持以第一输送速度(低速、高转矩)输送薄片叠的时间,可以可靠地进行折叠处理。In this way, when the object is a sheet bundle requiring high torque for folding processing, the folding processing can be reliably performed by maintaining the time for conveying the sheet bundle at the first conveying speed (low speed, high torque) for a long time.
此外,在构成作为折叠处理对象的薄片叠的薄片页数少于规定页数时,优选方式是,输送控制部4002在折页刀100结叠薄片叠的压入动作、开始向待机位置的复位动作之后到由折页刀100压入折叠辊对89的咬入部的薄片叠的后端通过折叠辊对89的咬入部为止的期间,仅以第二输送速度驱动折叠辊对89。In addition, when the number of sheets constituting the sheet bundle to be folded is less than a predetermined number of sheets, it is preferable that the
一般情况下,构成作为折叠处理对象的薄片叠的薄片页数少于规定页数时,折叠辊对89的旋转驱动并不要求很大的转矩,因此,通过从将薄片叠夹入折叠辊对89的阶段开始以高速、低转矩进行输送,可以有助于生产性的提高。Generally, when the number of sheets constituting the sheet bundle to be folded is less than the specified number, the rotational drive of the
下面,对基于输送控制部4002的折叠辊对89的驱动中的加速度控制进行说明。Next, the acceleration control during the driving of the
一般情况下,在由折叠辊对89夹持输送薄片叠时,如果使输送速度急剧地变化,则会出现在实施了折叠处理的薄片叠上产生褶皱、或损伤薄片自身的情况。Generally, if the conveying speed is changed rapidly while the sheet bundle is being conveyed by the pair of
因此,如果构成作为折叠处理对象的薄片叠的薄片页数越多,则本实施方式中的输送控制部4002通过由折叠电机800的电机步进信号进行PWN控制,从而进一步减低将基于折叠辊对89的薄片输送速度从第一输送速度向第二输送速度切换时的加速度A2。这是因为,在构成作为折叠处理对象的薄片叠的薄片页数较多时,如果突然使折叠辊对89加速,则容易在薄片叠上产生褶皱。Therefore, as the number of sheets constituting the sheet bundle to be folded increases, the
另一方面,如果构成作为折叠处理对象的薄片叠的薄片页数越厚,则输送控制部4002通过由折叠电机800的电机步进信号进行PWM控制,从而进一步提高将基于折叠辊对89的薄片输送速度从第一输送速度向第二输送速度切换时的加速度。这是因为,在构成作为折叠处理对象的薄片叠的薄片较薄时,如果突然使折叠辊对89加速,会成为薄片叠破损的原因,但是,在薄片较厚时,却可以承受突然加速。On the other hand, if the number of sheets constituting the sheet bundle to be folded is thicker, the
而且,根据本发明的第四实施方式,例如可以提供以下构成的薄片处理装置。Furthermore, according to the fourth embodiment of the present invention, for example, a sheet processing apparatus having the following configuration can be provided.
(1)在上述构成的薄片处理装置中,包括用于取得与构成作为基于折页刀的折叠处理对象的薄片叠的薄片厚度有关的信息的信息取得单元。构成作为上述折叠处理对象的薄片叠的薄片越厚,所述输送控制装置越是提高加速度,该加速度是将基于上述辊对的薄片输送速度从上述第一输送速度切换为上述第二输送速度时的加速度。(1) The sheet processing apparatus configured as described above includes an information acquiring unit for acquiring information on a sheet thickness constituting a sheet bundle to be subjected to folding processing by a folding knife. The thicker the sheets constituting the sheet bundle to be processed, the more the conveyance control device increases the acceleration when switching the sheet conveyance speed by the roller pair from the first conveyance speed to the second conveyance speed. acceleration.
这样,根据本实施方式,可以大幅提高对薄片叠实施了折叠处理之后、将折叠处理结叠的薄片叠输送至下游侧时的生产性,此外,可以防止折叠处理时的薄片叠发生褶皱。As described above, according to the present embodiment, it is possible to greatly improve the productivity when the sheet bundle folded by the folding process is carried out to the downstream side after the folding process is performed on the sheet bundle, and it is also possible to prevent the folded sheet bundle from being wrinkled during the folding process.
(第五实施方式)(fifth embodiment)
下面,对本发明的第五实施方式进行说明。Next, a fifth embodiment of the present invention will be described.
本实施方式是上述各实施方式的变形例。下面,关于具有和已经在第一实施方式中说明过的部分相同的功能的部分,标注相同的符号,并省略对其的说明。This embodiment is a modified example of each of the above-mentioned embodiments. Hereinafter, parts having the same functions as those already described in the first embodiment are denoted by the same reference numerals, and description thereof will be omitted.
(基于通过堆积装置使薄片叠待机的位置的检测结果的校正)(Correction based on the detection result of the position where the sheet stack is placed on standby by the stacker)
一般情况下,在对薄片叠实施装订处理或折叠处理时,基于薄片尺寸的规定值(例如、A3、A4、B4、B5等)计算构成作为处理对象的薄片叠的薄片的输送方向上的薄片尺寸,当判断为薄片尺寸偏离了规定值时,进行错误通知。Generally, when stapling or folding is performed on a sheet bundle, the number of sheets in the conveyance direction of the sheets constituting the sheet bundle to be processed is calculated based on predetermined values of sheet sizes (for example, A3, A4, B4, B5, etc.). size, and when it is judged that the sheet size deviates from the specified value, an error notification is performed.
在现有的薄片处理装置中,当用户将规定之外尺寸的薄片作为装订处理或折叠处理的对象进行提供时,存在无法执行这些处理的情况。In a conventional sheet processing apparatus, when a user supplies a sheet of an unspecified size as an object of stapling processing or folding processing, these processings may not be performed.
下面,对本实施方式所涉及的薄片处理装置中、进行装订处理以及折叠处理时的堆积装置2的驱动控制进行详细说明。Next, in the sheet processing apparatus according to the present embodiment, the drive control of the stacker 2 during stapling processing and folding processing will be described in detail.
图31是本发明第五实施方式所涉及的薄片处理装置的功能框图。31 is a functional block diagram of a sheet processing apparatus according to a fifth embodiment of the present invention.
本实施方式所涉及的薄片处理装置1Fd包括尺寸计算部5001、处理位置调整部5002。此外,处理位置调整部5002可以是独立于CPU 801的硬件,也可以是CPU 801与软件的组合,还可以是与不同于CPU 801的其它处理器和软件的组合。例如、处理位置调整部5002可以通过CPU 801执行MEMORY 802中存储的程序来实现,但是,并不仅限于此。The sheet processing apparatus 1Fd according to this embodiment includes a
尺寸计算部5001基于放出辊传感器41中的检测结果,计算通过放出辊传感器41的薄片的输送方向上的尺寸。具体地说,尺寸计算部5001根据从放出辊传感器41检测出薄片前端到检测出薄片后端为止的期间内的输送电机40的驱动步骤数,计算薄片长度。The
处理位置调整部5002基于尺寸计算部5001算出的薄片尺寸,调整对作为装订处理或折叠处理的对象的薄片叠实施装订处理或折叠处理的位置。The processing
下面,对本实施方式中的薄片叠的处理位置调整进行详细说明。Next, the adjustment of the processing position of the sheet stack in this embodiment will be described in detail.
将从原来的装订装置5的装订位置到堆积装置爪21的待机位置的距离设为L0,将指定的薄片尺寸的输送方向上的长度的理论值设为L1,将从装订位置到折叠位置的距离设为L2。Assuming that the distance from the original stapling position of the stapling device 5 to the standby position of the stacker claw 21 is L0, the theoretical value of the length in the conveying direction of the specified sheet size is referred to as L1, and the distance from the stapling position to the folding position is The distance is set to L2.
在将尺寸计算部5001算出的薄片长度(实测值)设为L4时,例如在实测值L4为“L4>L1”时,处理位置调整部5002仅以“(L1-L4)/2”的距离驱动堆积电机20,并使堆积爪21下降。When the sheet length (actual measurement value) calculated by the
在上述位置上,在堆积盘1上堆积薄片至最终一页,并对所堆积的薄片叠实施了装订处理之后,仅以“L2”驱动堆积爪21,实施折叠处理并进行排出。At the above position, the sheets are stacked up to the last page on the stacking
另一方面,例如在将尺寸计算部5001算出的薄片长度设为L4时,例如在实测值L4为“L4<L1”时,处理位置调整部5002仅以“(L1-L4)/2”的距离驱动堆积电机20,并使堆积爪21上升。On the other hand, for example, when the sheet length calculated by the
根据这样的构成,即使所指定的薄片尺寸和实际从图像形成装置1P提供的薄片的实测值不同,但是,通过进行处理位置的调整,也可以进行高精度地装订处理和折叠处理。According to such a configuration, even if the designated sheet size is different from the measured value of the sheet actually supplied from the
由此,首先使堆积爪21在薄片尺寸所对应的位置上待机,只要进行误差量的校正即可,因此,可以以短时间进行误差的校正,在生产性方面更加可取。In this way, first, the stacking claw 21 is put on standby at a position corresponding to the sheet size, and only the error amount needs to be corrected. Therefore, the error correction can be performed in a short time, which is preferable in terms of productivity.
此外,这里示出了基于放出辊传感器41中的检测结果计算作为实施装订处理或折叠处理的对象的薄片的尺寸的构成,但是,并不仅限于此,也可以是以下构成:例如、设置未图示的薄片端检测传感器,基于该传感器的检测结果计算薄片长度,该薄片端检测传感器用于检测由堆积装置2移动的薄片的端部。In addition, although the configuration of calculating the size of the sheet to be stapled or folded based on the detection result of the
例如,通过以下的处理流程进行薄片叠的处理位置的校正。For example, the correction of the processing position of the sheet stack is performed by the following processing flow.
首先,处理位置调整部5002驱动堆积电机20,使堆积爪21移动至薄片等待位置,等待作为处理对象的页数的薄片叠排列整齐。First, the processing
接着,处理位置调整部5002使堆积爪21上升直至薄片端检测传感器接通。Next, the processing
这里,here,
L0=从装订位置到等待薄片状态的堆积爪21的距离L0 = distance from the stapling position to the stacking claw 21 in the sheet-waiting state
L1=薄片长度的理论值(规格值)L1 = theoretical value of flake length (standard value)
L2=从薄片端检测传感器到等待薄片状态的堆积爪21的距离L2 = distance from the sheet end detection sensor to the stacking claw 21 in the state of waiting for the sheet
L3=从实施装订处理的位置到实施折叠处理的位置的距离L3 = distance from the position where the stapling process is performed to the position where the folding process is performed
这时,可以从薄片端检测传感器接通的时刻开始,求得薄片的实测长度。In this case, the actually measured length of the sheet can be obtained from the moment when the sheet end detection sensor is turned on.
当条件为:When the condition is:
L0=L1/2+(最大薄片长度-薄片长度理论值)L0=L1/2+(maximum sheet length-theoretical value of sheet length)
L2=L1+(最大薄片长度-薄片长度理论值)L2=L1+(maximum sheet length-theoretical value of sheet length)
这时,At this time,
薄片长度=L2-薄片端检测移动步骤数×1步的移动距离。Sheet length=L2-number of sheet end detection moving steps×moving distance of 1 step.
尺寸计算部5001基于上述计算式,计算作为处理对象的薄片的实测长度。The
处理位置调整部5002基于下述计算式,使薄片的输送方向上的中央位置移动至装订位置。The processing
装订位置移动步骤数=The number of moving steps of the binding position =
(薄片端检测移动步骤数-(最大薄片长度-薄片长度理论值)/1步的移动距离)/2(Number of moving steps for sheet end detection - (maximum sheet length - theoretical value of sheet length)/moving distance of 1 step)/2
(这里的算出结果为正时,上升;算出结果为负时,下降)(When the calculation result here is positive, it increases; when the calculation result is negative, it decreases)
这样,根据本实施方式,在进行薄片折叠处理或折叠处理时,即使所使用的薄片的尺寸精度(长度)不精确时,也可以对薄片实施高精度的装订处理以及折叠处理。As described above, according to the present embodiment, even when the dimensional accuracy (length) of the sheet used is inaccurate when performing the sheet folding or folding processing, it is possible to perform high-precision stapling processing and folding processing on the sheet.
(第六实施方式)(sixth embodiment)
下面,对本发明的第六实施方式进行说明。Next, a sixth embodiment of the present invention will be described.
本实施方式是上述各实施方式的变形例。下面,关于具有和已经在第一实施方式中说明过的部分相同功能的部分,标注相同的符号,并省略对其的说明。This embodiment is a modified example of each of the above-mentioned embodiments. Hereinafter, parts having the same functions as those already described in the first embodiment are denoted by the same reference numerals, and description thereof will be omitted.
(可以整体拉出滑鞍单元的薄片处理装置)(Sheet handling device that can pull out the saddle unit as a whole)
在进行装订处理或折叠处理的现有的薄片处理装置中,有以下构成:该构成包括对薄片实施装订处理的装订装置、对薄片实施折叠处理的折叠辊对以及折页刀、以及用于将薄片输送至这些装订装置或折叠辊对的之字形路线输送部。In a conventional sheet processing apparatus that performs stapling processing or folding processing, there is a configuration including a stapling device for performing stapling processing on sheets, a pair of folding rollers and folding knives for performing folding processing on the sheets, and a Sheets are conveyed to these bookbinding devices or zigzag route conveying sections of folding roller pairs.
为了在发生用纸卡纸(薄片堵塞)时除去薄片或进行维护,在这样的现有薄片处理装置中,已知有以下构成:仅将输送引导件的部分拉出薄片处理装置外的构成,该输送引导件在由装订装置以及折叠辊对等实施规定的处理时构成保持薄片的薄片输送路径;或者仅将折叠辊对附近拉出到薄片处理装置外。在这样构成的现有薄片处理装置中,一般情况下,例如使输送引导件等在保持在薄片处理装置内的状态下进行展开等,以除去堵塞的薄片,该输送引导件构成进行之字形输送的输送路径。In order to remove a sheet or perform maintenance when a paper jam (sheet jam) occurs, in such a conventional sheet processing apparatus, there is known a configuration in which only a portion of the conveyance guide is pulled out of the sheet processing apparatus, The conveyance guide constitutes a sheet conveyance path that holds a sheet when a predetermined process is performed by the stapler and the pair of folding rollers, or pulls out only the vicinity of the pair of folding rollers to the outside of the sheet processing device. In a conventional sheet processing apparatus configured in this way, generally, for example, a conveyance guide, etc., which are configured to perform zigzag conveyance, is unfolded while being held in the sheet processing apparatus to remove clogged sheets. the delivery path.
但是,即使在薄片处理装置中展开输送引导件,但是,即使这样也不能说除去薄片的空间已经足够,经常是难以除去薄片。However, even if the conveyance guide is unfolded in the sheet processing apparatus, it cannot be said that there is enough space for removing the sheet, and it is often difficult to remove the sheet.
于是,为了解决上述问题,在本发明的第六实施方式所涉及的薄片处理装置中,采用了以下构成。Then, in order to solve the above-mentioned problems, the following configuration is adopted in the sheet processing apparatus according to the sixth embodiment of the present invention.
图32~图37是说明本发明的第六实施方式所涉及的薄片处理装置1Fe中的各单元的抽出结构的说明图。32 to 37 are explanatory diagrams illustrating the drawing structure of each unit in the sheet processing apparatus 1Fe according to the sixth embodiment of the present invention.
薄片处理装置1Fe中的实施装订处理以及对折处理的滑鞍单元3000包括图33所示的被固定连接在滑鞍单元3000的导轨部3001a以及3001b。导轨部3001a以及3001b以可以向垂直于图32中纸面的读者方向滑动的方式,由引导部3400支承于后处理装置主体框架上,由此,如图34所示,滑鞍单元3000(被图32中所示的虚线X所包围的范围整体)可以向薄片处理装置1Fe的前侧拉出。这里,框架部(例如、参照图33)相当于滑动部,该框架部整体用于支承导轨部3001a、导轨部3001b、引导部3400以及装订装置5和折叠辊对89等。The
这里,第一输送路径用于向处理位置输送作为装订处理或对折处理的对象的薄片,第二输送路径是为了进行装订处理或对折处理而使在第一薄片输送路径上输送的薄片进行之字形输送。此外,这里的第二输送路径在其输送路径内的、与第一薄片输送路径会合位置(参照图32)的附近,具有开口部、突起部以及凹部(薄片容易挡住的形状部分)中的至少一个。一般情况下,在构成第二薄片输送路径的输送引导件内、在第一薄片输送路径中的薄片行进方向下游侧的输送引导件上,具有上述容易挡住薄片的形状的部分时,特别容易发生薄片堵塞。Here, the first conveyance path is used to convey the sheets to be stapled or folded in half to the processing position, and the second conveyance path is used to zigzag the sheets conveyed on the first sheet conveyance path for stapling or folded in half. delivery. In addition, the second conveyance path here has at least one of an opening, a protrusion, and a recess (a shape that is likely to be caught by a sheet) in the vicinity of the meeting position (see FIG. 32 ) with the first sheet conveyance path within the conveyance path. one. In general, in the conveyance guide constituting the second sheet conveyance path, on the conveyance guide on the downstream side in the sheet traveling direction in the first sheet conveyance path, there is a portion of the above-mentioned shape that is likely to catch the sheet, and it is particularly likely to occur. Flakes clogged.
这里,将滑鞍单元3000的拉出薄片处理装置1Fe外的拉出量设定为至少是将滑鞍单元3000的机构部整体拉出薄片处理装置1Fe外的量。例如、构成为以下构成:在图像形成装置1P的进深方向的尺寸大、薄片处理装置1Fe的前面和图像形成装置1P的前面仅相差距离Y时(参照图34),仅将滑鞍单元向薄片处理装置1Fe外拉出上述拉出量加距离Y的量。由此,本实施方式中的滑动部可以将第一输送引导件以及第二输送引导件拉出至后述的第一输送引导件以及第二输送引导件的展开不会被图像形成装置1P防碍的位置。Here, the amount by which the
在拉出薄片处理装置1Fe外的状态下的滑鞍单元3000中,构成第一薄片输送路径的曲率半径方向外侧的壁面的第一引导件3110包括抽出把手3111,成为可以以下方侧端部为支点转动的结构。通过向使用者拉动抽出把手3111,第一引导件3110可以如图35所示地展开。在滑鞍单元3000的主体框架上设置有输送引导件保持部件3200a、3200b,通常,如图33所示,将第一输送引导件3110保持为关闭状态。In the
此外,第二输送引导件3120也和第一输送引导件3110同样,可以以下方侧端部为支点转动,成为可以如图36所示的展开的结构,该第二输送引导件构成第一薄片输送路径的曲率半径方向内侧的壁面。In addition, like the first conveying
第一输送引导件3110和第二输送引导件3120通过连接部件3300连接,具有图35所示的第一状态和图36以及图37所示的第二状态,该第一状态是第一输送引导件3110仅展开规定角度的状态,该第二状态是使第一输送引导件3110从第一状态展开之后,使第一输送引导件3110进一步展开的状态。The first conveying
在本实施方式所涉及的薄片处理装置中,构成为以下构成:通过连接部件3300的作用,使第一输送引导件3110从上述第一状态展开至第二状态,第二输送引导件3120也随之展开。In the sheet processing apparatus according to this embodiment, the configuration is such that the
由此,通过可以使第一输送引导件3110以及第二输送引导件3120分阶段展开,除去薄片输送路径中的薄片自然变得十分容易,而且,如图37所示,从位于比第一薄片输送路径更靠装置内部侧的之字形部分以及折叠辊对89附近除去薄片也可以十分容易。Thus, since the
此外,在本实施方式中,第一输送引导件3110中采用了透明度高的材料,第二输送引导件3120中采用了透明度低的材料,且为接近于黑色的颜色。由此,可以提高在将滑鞍单元3000拉出装置外的状态下、在展开输送引导件的状态中的残留在薄片输送路径内的薄片的可见度。此外,第一输送引导件3110的形态并不仅限于上述构成。例如、也可以在第一输送引导件3110上形成开口,通过该开口,确认堵塞的薄片。在这种情况下,形成于第一输送引导件3110上的开口优选例如沿薄片输送方向延伸的长孔。由此,在第一输送引导件3110和第二输送引导件3120之间,可以从第一输送引导件3110的外侧视觉确认薄片输送方向上的广阔范围,可以有助于提高维护性。当然,通过在第一输送引导件3110中采用透明度高的材料,并且形成上述开口,勿庸置疑可以有助于进一步提高维护性。In addition, in this embodiment, a material with high transparency is used for the
此外,这里示出了通过滑动部可以将第一薄片输送路径、第二薄片输送路径、装订装置5、折叠辊对89以及折页刀100整体地拉出薄片处理装置1Fe外的构成,但是,并不仅限于此。In addition, here, the configuration in which the first sheet conveyance path, the second sheet conveyance path, the staple device 5 , the
为了小型化而将用于折叠处理的折页刀100以及折叠辊对89配置在之字形位置(合流位置)附近时,在折叠辊对89附近容易发生卡纸。When the
因此,在这样的情况下,通过形成以下构成可以容易地对应在折叠辊对89附近发生的卡纸,该构成为滑动部可以至少将第一薄片输送路径、第二薄片输送路径以及折叠辊对89整体地拉出薄片处理装置1Fe外的构成。Therefore, in such a case, it is possible to easily cope with jams occurring near the pair of
另一方面,为了小型化而将装订装置5配置于之字形位置(合流位置)附近时,在装订装置5附近容易发生卡纸。On the other hand, when the binding device 5 is arranged near the zigzag position (merging position) for downsizing, paper jams easily occur near the binding device 5 .
因此,在这样的情况下,通过形成以下构成可以容易地对应在装订装置5附近发生的卡纸,该构成为滑动部可以至少将第一薄片输送路径、第二薄片输送路径以及装订装置5整体地拉出薄片处理装置1Fe外的构成。Therefore, in such a case, it is possible to easily cope with paper jams occurring near the binding device 5 by forming a configuration in which the sliding portion can at least connect the first sheet conveying path, the second sheet conveying path, and the binding device 5 as a whole Pull out the configuration outside the sheet processing apparatus 1Fe.
此外,本实施方式所涉及的薄片处理装置1Fe包括板状部件3500,该板状部件3500至少沿滑动部的滑动方向延伸,并且覆盖可以通过滑动部拉出到薄片处理装置1Fe外的单元的至少一部分的、与滑动部的滑动方向正交方向上的外侧。Furthermore, the sheet processing apparatus 1Fe according to the present embodiment includes a plate-
这样,由沿滑动方向延伸的板状部件3500覆盖与滑动方向正交的方向上的滑鞍单元的外侧,从而可以防止将滑鞍单元收容于薄片处理装置1Fe内时发生挂住部件或衣服等的情况。此外,这里的板状部件3500为滑鞍单元的顶部部分,但是,并不仅限于此,也可以配置于滑鞍单元的侧壁部分,或者配置于底面部分。In this way, the outside of the saddle unit in the direction perpendicular to the sliding direction is covered by the plate-shaped
而且,根据本发明的第六实施方式,可以提供例如以下构成的薄片处理装置。Furthermore, according to the sixth embodiment of the present invention, for example, a sheet processing apparatus having the following configuration can be provided.
(1)在上述构成的薄片处理装置中,所述第二引导件跟随上述第一引导件的展开动作而展开。(1) In the sheet processing apparatus configured as described above, the second guide is expanded following the expansion operation of the first guide.
(2)在上述构成的薄片处理装置中,上述第一引导件至少形成有一个开口,该开口在该第一引导件未展开的状态下,可以从外侧视觉确认上述第一薄片输送路径。(2) In the sheet processing apparatus configured as described above, the first guide is formed with at least one opening for visually confirming the first sheet conveyance path from the outside when the first guide is not deployed.
(3)在上述构成的薄片处理装置中,包括至少沿上述滑动单元的滑动方向延伸的板状部件,该板状部件覆盖通过滑动部可以拉出到薄片处理装置外的单元的至少一部分的、与滑动部的滑动方向正交的方向上的外侧。(3) In the sheet processing apparatus configured as described above, a plate-shaped member extending at least in the sliding direction of the sliding unit, the plate-shaped member covering at least a part of the unit that can be pulled out of the sheet processing apparatus through the sliding portion, The outer side in the direction perpendicular to the sliding direction of the sliding part.
(4)在上述构成的薄片处理装置中,上述第二引导件跟随上述第一引导件的展开动作而展开。(4) In the sheet processing apparatus configured as described above, the second guide is expanded following the expansion operation of the first guide.
(5)在上述构成的薄片处理装置中,上述第一引导件至少形成有一个开口,该开口在该第一引导件未展开的状态下,可以从外侧视觉确认上述第一薄片输送路径。(5) In the sheet processing apparatus configured as described above, the first guide is formed with at least one opening for visually confirming the first sheet conveyance path from the outside when the first guide is not deployed.
(6)在上述构成的薄片处理方法中,上述第二引导件跟随上述第一引导件的展开动作而展开。(6) In the sheet processing method configured as described above, the second guide is expanded following the expansion operation of the first guide.
(7)在上述构成的薄片处理方法中,上述第一引导件形成有至少一个开口,该开口在该第一引导件未展开的状态下,可以从外侧视觉确认上述第一薄片输送路径。(7) In the sheet processing method configured as described above, the first guide is formed with at least one opening that enables the first sheet conveyance path to be visually recognized from the outside when the first guide is not deployed.
这样,根据本实施方式可以有助于在之字形位置附近发生薄片堵塞等时,提高维护性。In this way, according to the present embodiment, it is possible to contribute to improvement of maintainability when a sheet jam or the like occurs near the zigzag position.
(第七实施方式)(seventh embodiment)
下面,对本发明的第七实施方式进行说明。Next, a seventh embodiment of the present invention will be described.
本实施方式是上述各实施方式的变形例。下面,关于具有和已经在第一实施方式中说明过的部分相同功能的部分,标注相同的符号,并省略对其的说明。This embodiment is a modified example of each of the above-mentioned embodiments. Hereinafter, parts having the same functions as those already described in the first embodiment are denoted by the same reference numerals, and description thereof will be omitted.
(堆积装置以及横向整合板向待机位置的移动定时的控制)(Control of the movement timing of the stacking device and the horizontally integrated board to the standby position)
在现有技术中,横向整合板和堆积爪基于步进电机的脉冲数来管理位置,直到所选择的处理全部结叠为止,而且不返回到原位置,其中,该横向整合板用于整合实施装订处理以及折叠处理时与薄片输送方向正交的方向上的端部,该堆积爪用于阻挡薄片输送方向上的端部并进行整合。In the prior art, the horizontally integrated board and the stacking claws manage the position based on the number of pulses of the stepping motor until the selected process is all stacked and do not return to the original position, wherein the horizontally integrated board is used for the integrated implementation The stacking claw blocks and aligns the ends in the direction perpendicular to the sheet conveyance direction during stapling and folding processing.
因此,由于部件的个体差别或装置组装时的个体差别等影响,容易发生横向整合板或止动器的位置偏离。因此,例如在对多页薄片进行处理或对薄片连续实施不同的多种处理时,上述位置偏离如果积累下去,其结果是,存在产生较大的位置偏离的可能性。Therefore, due to the influence of individual differences in components or individual differences in device assembly, etc., positional deviations of the lateral integration plates and stoppers tend to occur. Therefore, for example, when a plurality of sheets are processed or a plurality of different processes are continuously performed on the sheets, if the above-mentioned positional deviations accumulate, a large positional deviation may occur as a result.
为了解决上述问题点,已知有以下方法:即、通过堆积装置的移动,使实施装订处理或折叠处理的薄片叠返回原位置一次,以确保位置精度的控制方法,但是,横向整合板以及堆积爪还具有引导薄片叠的作用,因此,存在以下问题:如果返回原位置的定时发生了错误,则折叠位置的精度即会发生偏差。此外,在折叠处理结叠之后再开始横向整合板以及堆积爪的驱动,则会产生多余的等待时间,导致处理时间增大的问题。In order to solve the above-mentioned problems, the following methods are known: that is, by moving the stacking device, the stack of sheets subjected to the stapling process or the folding process is returned to the original position once to ensure the control method of the positional accuracy. However, horizontally integrating the plates and stacking The claws also function to guide the stack of sheets. Therefore, there is a problem that if the timing of returning to the original position is wrong, the accuracy of the folding position will be deviated. In addition, starting the driving of the horizontally integrated boards and stacking claws after the folding process and stacking will cause unnecessary waiting time, leading to the problem of increasing the processing time.
于是,在本实施方式所涉及的薄片处理装置中,采用了以下构成。图38是用于说明本发明的第七实施方式所涉及的薄片处理装置的说明图。Therefore, in the sheet processing apparatus according to this embodiment, the following configuration is employed. FIG. 38 is an explanatory view for explaining a sheet processing apparatus according to a seventh embodiment of the present invention.
在本实施方式所涉及的薄片处理装置中,横向整合板31a以及31b和堆积爪21在基于折叠辊对89的折叠处理中直到折叠辊对89咬入薄片叠为止的期间,发挥薄片输送方向上的定位以及宽度方向上的引导的作用(例如、参照图4以及图5)。其中,横向整合板31a以及31b对薄片叠的与薄片输送方向正交的方向上的端部进行整合,堆积爪21碰撞薄片叠的在薄片输送方向上的端部,并使其按照不同的薄片类别与装订位置和折叠位置的基准位置一致。In the sheet processing apparatus according to the present embodiment, the horizontal aligning
为了对由折叠辊对89实施了折叠处理的薄片叠实施折叠附加处理,在折叠附加位置检测传感器71检测出薄片之后,使横向整合板31a以及31b和堆积爪21移动至原位置,其中,该折叠附加位置检测传感器71用于检测从折叠辊对89排出的薄片叠的位置。In order to perform additional folding processing on the sheet bundle that has been folded by the
基于驱动折页刀100时的驱动脉冲,判断薄片叠是否被折叠辊对89咬入时,由于依赖于直到薄片叠被折叠辊对89实际咬入为止的移动距离,所以偏差很大。Based on the driving pulse when the
针对于此,如果利用配置于折叠辊对89的输送方向下游侧的折叠附加位置检测传感器71的检测结果,可以可靠地判断薄片叠是否被折叠辊对89咬入。On the other hand, if the detection result of the folding
这样,根据由折叠附加位置检测传感器71检测出薄片之后、使横向整合板31a以及31b和堆积爪21移动至原位置的构成,可以通过横向整合板31a以及31b和堆积爪21在适当的位置上整合薄片叠,能够有助于折叠位置以及装订位置的精度提高。In this way, according to the configuration of moving the laterally aligning
(第八实施方式)(eighth embodiment)
下面,对本发明的第八实施方式进行说明。Next, an eighth embodiment of the present invention will be described.
本实施方式是上述各实施方式的变形例。下面,关于具有和已经在第一实施方式中说明过的部分相同的功能的部分,标注相同的符号,并省略对其的说明。This embodiment is a modified example of each of the above-mentioned embodiments. Hereinafter, parts having the same functions as those already described in the first embodiment are denoted by the same reference numerals, and description thereof will be omitted.
(堆积装置以及横向整合板向下一页薄片接受位置的移动定时的控制)(Control of the movement timing of the stacking device and the lateral integration plate to the receiving position of the next sheet)
在进行装订处理或折叠处理的现有薄片处理装置中,横向整合板和堆积爪在装订处理或折叠处理结叠之后,移动至下一个用于实施处理的薄片的接受位置,其中,该横向整合板用于整合进行上述装订处理或折叠处理时的与薄片的输送方向正交的方向上的端部,该堆积爪用于碰撞薄片输送方向上的端部并进行定位。In a conventional sheet processing apparatus that performs stapling or folding, the laterally integrating plate and stacking claws move to the next receiving position for the sheet to be processed after the stapling or folding is stacked. The plate is used to integrate the ends in the direction perpendicular to the conveying direction of the sheets when the above-mentioned stapling process or folding process is performed, and the stacking claw is used to collide with and position the ends in the conveying direction of the sheets.
但是,对于为了薄片叠的折叠处理实际结叠之后并进行下一页整合而开始横向整合板或堆积爪的驱动,会产生多余的等待时间,在生产性方面存在问题。However, there is a problem in terms of productivity because extra waiting time is generated for starting the driving of the laterally aligning boards or stacking claws after the actual stacking of the sheet bundle for aligning the next page.
另一方面,如果在对薄片叠的折叠处理结叠之前就开始横向整合板或堆积爪的移动,则存在以下问题:例如在对大尺寸的薄片叠实施了折叠处理之后,再对小尺寸的薄片叠实施折叠处理时,提前开始移动的横向整合板或堆积爪和折叠处理中的薄片叠相互干扰,在折叠处理中的薄片叠上会产生瑕疵。On the other hand, if the movement of the horizontal integration plate or the stacking claw starts before the folding process of the stack of sheets is completed, there is a problem that, for example, after the folding process is performed on the large-sized sheet stack, the small-sized stack is then folded. When the stack of sheets is being folded, the horizontally aligning plate or stacking claws that start moving ahead of time interfere with the stack of sheets being folded, causing flaws on the stack of sheets being folded.
于是,在本实施方式所涉及的薄片处理装置中,采用了以下构成。Therefore, in the sheet processing apparatus according to this embodiment, the following configuration is employed.
图39以及图40是用于说明本发明的第八实施方式所涉及的薄片处理装置的说明图。39 and 40 are explanatory diagrams for explaining the sheet processing apparatus according to the eighth embodiment of the present invention.
一般情况下,对于薄片叠的折叠处理需要非常大的转矩,在基于折叠辊对89的折叠处理时,以低速旋转驱动折叠辊对89。此外,由于为了对已经通过折叠辊对89的薄片叠再次实施附加折叠处理而使薄片叠停止,因此,使堆积爪21移动至接受下一页用于进行处理的薄片的位置时,堆积爪21与折叠处理中的薄片叠的后端接触。In general, very large torque is required for the folding process of the sheet bundle, and the
因此,优选方式是,将堆积爪21开始从原位置、或实施了折叠处理的停止位置向接受下一页应该处理的薄片的位置移动的定时设定为不发生与折叠处理中的薄片叠以及在折叠处理后、正在输送的薄片叠的后端接触的定时。Therefore, it is preferable to set the timing at which the stacking claw 21 starts to move from the original position or the stop position where the folding process is performed to the position for receiving the next sheet to be processed so that no stacking of sheets during the folding process occurs and The timing at which the trailing end of the sheet bundle being conveyed comes into contact after the folding process.
具体地说,在本实施方式中,在对薄片叠的折叠处理之后,停止折叠电机800,在开始实施驱动附加折叠辊7的附加折叠处理之后到停止实施之间,使横向整合板以及堆积爪向应该接受下一页应该进行处理的薄片的位置移动。Specifically, in the present embodiment, the
此外,例如如果堆积爪21以折页刀100抵接薄片叠的定时开始驱动,以和基于折叠辊对89的薄片叠输送速度相同的移动速度移动,则可以由堆积爪21保持薄片叠端部,直到折页刀100使薄片叠咬入折叠辊对89为止。In addition, for example, if the stacking claw 21 starts to be driven at the timing when the
另一方面,关于横向整合板31a以及31b,对尺寸大的薄片实施折叠处理,接下来实施处理的薄片叠为小尺寸时,如图39所示,当堆积盘1上存在薄片叠时,无法使横向整合板从前一个薄片叠的整合位置Q移动至作为待机位置的接受位置T。因此,在从堆积盘1上排出薄片叠的定时之后,需要使横向整合板31a以及31b向接下来应该处理的薄片的接受位置移动。On the other hand, with respect to the laterally integrating
因此,优选方式是,横向整合板31a以及31b从原位置或实施了折叠处理时的停止位置向接下来应该处理的薄片叠的接受位置移动的定时为实施了折叠处理的薄片叠的后端已经通过折叠辊对89的咬入部的中心附近(参照图40所示的虚线)的定时。Therefore, it is preferable that the timing when the laterally aligning
上述薄片处理装置中的处理(薄片处理方法)的各步骤通过使CPU 801执行MEMROY 802中所存储的薄片处理程序来实现。Each step of the processing (sheet processing method) in the above-described sheet processing apparatus is realized by causing the
在本实施方式中,对装置内部预先纪录有用于实施本发明的功能的情况进行了说明,但是,并不仅限于此,可以从网络下载同样的功能,还可以将存储有同样功能的纪录介质安装在装置内。作为纪录介质,只要是CD-ROM等可以存储程序并且是装置可读取的介质,其形态可以是任何形态。此外,通过上述形式安装或下载所获得的功能是与装置内部的OS(操作系统)等协作来实现其功能。In this embodiment, the case where the function for implementing the present invention is pre-recorded in the device has been described, but it is not limited to this, the same function can be downloaded from the network, and the recording medium storing the same function can also be installed. inside the device. The recording medium may be in any form as long as it is a CD-ROM or the like that can store a program and is readable by a device. In addition, functions obtained by installation or downloading in the above-mentioned form realize their functions in cooperation with an OS (Operating System) or the like inside the device.
通过特定方式对本发明进行了详细说明,但是,只要不脱离本发明的精神以及范围,可以有各种变更以及改进,这对于本领域技术人员来说,是显而易见的。Although the present invention has been described in detail with specific embodiments, it is obvious to those skilled in the art that various changes and improvements can be made without departing from the spirit and scope of the present invention.
如上所述,根据本发明可以提供以下技术:稳定地进行装订处理后的薄片叠从装订装置退避的退避动作,而不局限于构成薄片叠的薄片页数或输送阻力等。As described above, according to the present invention, it is possible to provide a technique for stably performing retracting operation of a stapled sheet bundle from the binding device without being limited to the number of sheets constituting the sheet bundle, conveyance resistance, or the like.
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