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CN101280531A - The preparation process of pomace fiber used in making pomace paper - Google Patents

The preparation process of pomace fiber used in making pomace paper Download PDF

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Publication number
CN101280531A
CN101280531A CNA2008100180634A CN200810018063A CN101280531A CN 101280531 A CN101280531 A CN 101280531A CN A2008100180634 A CNA2008100180634 A CN A2008100180634A CN 200810018063 A CN200810018063 A CN 200810018063A CN 101280531 A CN101280531 A CN 101280531A
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pomace
pulp
paper
making
fiber
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CNA2008100180634A
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党育红
李鸿魁
李新平
杜敏
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Shaanxi University of Science and Technology
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Shaanxi University of Science and Technology
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Abstract

果渣纤维用于抄造果渣纸的制备工艺,首先将干果渣或湿果渣疏解;然后将木浆或取苇浆打浆机中打浆处理;最后将果渣和木浆或苇浆混合,然后加入松香胶,硫酸铝,PAM,按照一次成形的方式抄造。本发明通过将果渣纤维与植物纤维混合进行抄造。对果渣纤维进行糖份洗涤、轻度疏解及筛选净化预处理,与经过处理的植物纤维按先后顺序疏解混合,加入化学助剂,采用常规成形方式抄造成纸。产品使用后容易分解,不易污染环境,同时减少果渣废弃物对环境的污染,可焚烧或做堆肥,亦可回收重新造纸,可用于普通食品包装。Pomace fiber is used in the preparation process of making pomace paper. First, dry pomace or wet pomace is decomposed; then wood pulp or reed pulp is beaten in a beater; finally pomace is mixed with wood pulp or reed pulp, and then Add rosin glue, aluminum sulfate, PAM, and copy according to the one-time molding method. The invention carries out papermaking by mixing pomace fiber and plant fiber. The pomace fibers are pretreated with sugar washing, light deflaking and screening and purification, and are decomposed and mixed with the treated plant fibers in sequence, adding chemical additives, and making paper by conventional forming methods. The product is easy to decompose after use, and it is not easy to pollute the environment. At the same time, it reduces the pollution of the pomace waste to the environment. It can be incinerated or composted, and can also be recycled for papermaking. It can be used for ordinary food packaging.

Description

果渣纤维用于抄造果渣纸的制备工艺 The preparation process of pomace fiber used in making pomace paper

技术领域technical field

本发明属造纸工业和食品工业的交叉领域,具体涉及一种果渣纤维用于抄造果渣纸的制备工艺。The invention belongs to the intersecting field of papermaking industry and food industry, and in particular relates to a preparation process of pomace fiber for making pomace paper.

背景技术Background technique

我国是果树起源最早、水果种类最为丰富的国家之一,也是世界上水果生产大国,总产量位居世界首位。其中年产苹果2000多万吨,20%左右用于果汁加工,年产苹果渣约100万吨。长期以来果汁厂都将果渣当作废物抛弃。由于苹果渣含水量高达70%~80%以上,且含有丰富的可溶性营养物质,为微生物的滋生繁殖创造了适宜条件,抛弃的果渣会在短时间内腐烂,变酸变臭,造成了对环境的极大污染和资源的巨大浪费。my country is one of the countries with the earliest origin of fruit trees and the most abundant fruit varieties. It is also a major fruit producer in the world, with the total output ranking first in the world. Among them, the annual output of apples is more than 20 million tons, about 20% of which is used for fruit juice processing, and the annual output of apple pomace is about 1 million tons. Juice plants have long discarded pomace as waste. Because the water content of apple pomace is as high as 70% to 80%, and it is rich in soluble nutrients, it creates suitable conditions for the growth and reproduction of microorganisms. The discarded pomace will rot in a short time, become sour and smelly, causing damage to Great pollution of the environment and huge waste of resources.

苹果渣由果皮、果核和残余果肉组成,含有可溶性糖、维生素、矿物质、纤维素等多种物质,利用果渣可以提取果胶、膳食纤维、生产果酱、酒精、柠檬酸、低聚糖、酶制剂等。但是,国内目前大多数没有进行很好的利用。据调查,陕西省目前用苹果渣作肥料、燃料的占15%~20%,作饲料用的约为10%,当垃圾处理的约占70%,这样每年大约有10万吨~15万吨苹果渣白白浪费掉,而且还严重污染环境。充分利用这类废弃的资源是一个现实的问题。Apple pomace is composed of fruit peel, fruit core and residual pulp, which contains soluble sugar, vitamins, minerals, cellulose and other substances. Using pomace can extract pectin, dietary fiber, produce jam, alcohol, citric acid, oligosaccharides , enzyme preparations, etc. However, most of them are not well utilized in China at present. According to the survey, currently 15% to 20% of Shaanxi province uses apple pomace as fertilizer and fuel, about 10% as feed, and about 70% as garbage disposal, so there are about 100,000 to 150,000 tons per year. The apple pomace is wasted in vain, and it also seriously pollutes the environment. Making full use of such waste resources is a real problem.

发明内容Contents of the invention

本发明的目的在于提供一种充分利用果渣这类废弃资源作为造纸原材料,制备工艺简单,而且在保证纸张物理性能的同时又能够赋予纸张较好溶解性能的果渣纤维用于抄造果渣纸的制备工艺。The purpose of the present invention is to provide a pomace fiber that fully utilizes waste resources such as pomace as raw materials for papermaking, has a simple preparation process, and can endow the paper with better solubility while ensuring the physical properties of the paper for making pomace paper. preparation process.

为达到上述目的,本发明采用的技术方案是:首先将干果渣浸泡24h以上,疏解转数为500r或将湿果渣直接进行疏解,转数300r;然后将木浆在PFI磨中打浆1000转,打浆间隙为0.2mm,打浆的质量浓度10%,打浆度≤48°SR或取苇浆在Valley打浆机中进行,苇浆打浆度≤35°SR;最后将按质量比将50%~60%的果渣和40%~50%的木浆或苇浆混合,然后加入混合物质量2.0%的松香胶,2.0%的硫酸铝,0.08%~0.10%的PAM,调节混合浆料的上网质量浓度为0.3%,按照一次成形的方式抄造。In order to achieve the above object, the technical solution adopted in the present invention is: first soak the dried pomace for more than 24 hours, and the number of decompression is 500r or the wet pomace is directly decomposed, the number of revolution is 300r; then the wood pulp is beaten in a PFI mill for 1000 rpm , the beating gap is 0.2mm, the mass concentration of the beating is 10%, the beating degree is ≤48°SR or the reed pulp is taken in the Valley beater, and the beating degree of the reed pulp is ≤35°SR; finally, the mass ratio will be 50% to 60% % pomace and 40% to 50% wood pulp or reed pulp, and then add 2.0% rosin gum, 2.0% aluminum sulfate, and 0.08% to 0.10% PAM to adjust the online mass concentration of the mixed pulp It is 0.3%, and it is copied according to the way of one-time forming.

本发明通过将果渣纤维与植物纤维混合进行抄造。对果渣纤维进行糖份洗涤、轻度疏解及筛选净化预处理,与经过处理的植物纤维按先后顺序疏解混合,加入化学助剂,采用常规成形方式抄造成纸。产品使用后容易分解,不易污染环境,同时减少果渣废弃物对环境的污染,可焚烧或做堆肥,亦可回收重新造纸,可用于普通食品包装。The invention carries out papermaking by mixing pomace fiber and plant fiber. The pomace fibers are pretreated with sugar washing, light deflaking and screening and purification, and are decomposed and mixed with the treated plant fibers in sequence, adding chemical additives, and making paper by conventional forming methods. The product is easy to decompose after use, and it is not easy to pollute the environment. At the same time, it reduces the pollution of the pomace waste to the environment. It can be incinerated or composted, and can also be recycled for papermaking. It can be used for ordinary food packaging.

具体实施方式Detailed ways

实施例1,首先将干果渣浸泡24h以上,疏解转数为500r;然后将木浆在PFI磨中打浆1000转,打浆间隙为0.2mm,打浆的质量浓度10%,打浆度≤48°SR;最后将按质量比将50%的果渣和50%的木浆混合,然后加入混合物质量2.0%的松香胶,2.0%的硫酸铝,0.08%的PAM,调节混合浆料的上网质量浓度为0.3%,按照一次成形的方式抄造。Example 1, first soak the dried fruit pomace for more than 24 hours, and the number of decomposing rotations is 500r; then the wood pulp is beaten in a PFI mill for 1000 rotations, the beating gap is 0.2mm, the mass concentration of the beating is 10%, and the beating degree is ≤48°SR; Finally will mix 50% pomace and 50% wood pulp by mass ratio, then add the rosin glue of mixture quality 2.0%, the aluminum sulfate of 2.0%, the PAM of 0.08%, the online quality concentration that regulates mixed slurry is 0.3 %, copied according to the way of one-time forming.

实施例2,首先将干果渣浸泡24h以上,疏解转数为500r;然后将苇浆在Valley打浆机中进行,苇浆打浆度≤35°SR;最后将按质量比将55%的果渣和45%的苇浆混合,然后加入混合物质量2.0%的松香胶,2.0%的硫酸铝,0.09%的PAM,调节混合浆料的上网质量浓度为0.3%,按照一次成形的方式抄造。Example 2, first soak the dried pomace for more than 24h, and the number of decomposing rotations is 500r; then the reed pulp is carried out in the Valley beater, and the degree of beating of the reed pulp is ≤ 35 ° SR; finally, 55% of the pomace and pomace are mixed according to the mass ratio 45% reed pulp is mixed, then 2.0% rosin gum, 2.0% aluminum sulfate, and 0.09% PAM are added to the mixture, and the online mass concentration of the mixed slurry is adjusted to be 0.3%.

实施例3,首先将干果渣浸泡24h以上,疏解转数为500r;然后将木浆在PFI磨中打浆1000转,打浆间隙为0.2mm,打浆的质量浓度10%,打浆度≤48°SR;最后将按质量比将60%的果渣和40%的木浆混合,然后加入混合物质量2.0%的松香胶,2.0%的硫酸铝,0.10%的PAM,调节混合浆料的上网质量浓度为0.3%,按照一次成形的方式抄造。Example 3, first soak the dried fruit pomace for more than 24 hours, and the speed of decomposing is 500r; then beat the wood pulp in the PFI mill for 1000 rpm, the beating gap is 0.2mm, the mass concentration of beating is 10%, and the beating degree is ≤48°SR; Finally will mix 60% pomace and 40% wood pulp by mass ratio, then add the rosin glue of mixture quality 2.0%, the aluminum sulfate of 2.0%, the PAM of 0.10%, the online quality concentration that regulates mixed slurry is 0.3 %, copied according to the way of one-time forming.

实施例4,首先将湿果渣直接进行疏解,转数300r;然后将苇浆在Valley打浆机中进行,苇浆打浆度≤35°SR;最后将按质量比将60%的果渣和40%的苇浆混合,然后加入混合物质量2.0%的松香胶,2.0%的硫酸铝,0.1%的PAM,调节混合浆料的上网质量浓度为0.3%,按照一次成形的方式抄造。Example 4, firstly, the wet pomace is directly decomposed, and the number of revolutions is 300r; then the reed pulp is carried out in a Valley beater, and the beating degree of the reed pulp is ≤ 35°SR; finally, 60% of the pomace and 40% of the pomace are mixed by mass ratio. % reed pulp is mixed, then add 2.0% rosin gum, 2.0% aluminum sulfate, and 0.1% PAM to the mixture, adjust the online mass concentration of the mixed slurry to be 0.3%, and make it according to the mode of one-time forming.

实施例5,首先将湿果渣直接进行疏解,转数300r;然后将木浆在PFI磨中打浆1000转,打浆间隙为0.2mm,打浆的质量浓度10%,打浆度≤48°SR;最后将按质量比将55%的果渣和45%的木浆混合,然后加入混合物质量2.0%的松香胶,2.0%的硫酸铝,0.08%的PAM,调节混合浆料的上网质量浓度为0.3%,按照一次成形的方式抄造。Example 5, first, the wet pomace is directly decomposed, and the number of rotations is 300r; then the wood pulp is beaten in a PFI mill for 1000 rotations, the beating gap is 0.2mm, the mass concentration of the beating is 10%, and the beating degree is ≤48°SR; finally Will mix 55% pomace and 45% wood pulp by mass ratio, then add the rosin gum of mixture quality 2.0%, the aluminum sulfate of 2.0%, the PAM of 0.08%, the online quality concentration of regulating mixed pulp is 0.3% , copied according to the way of one-time forming.

实施例6,首先将湿果渣直接进行疏解,转数300r;然后将苇浆在Valley打浆机中进行,苇浆打浆度≤35°SR;最后将按质量比将60、55、50%的果渣和50%的苇浆混合,然后加入混合物质量2.0%的松香胶,2.0%的硫酸铝,0.09%的PAM,调节混合浆料的上网质量浓度为0.3%,按照一次成形的方式抄造。Example 6, first, the wet pomace is directly decomposed, and the number of revolutions is 300r; then the reed pulp is carried out in a Valley beater, and the beating degree of the reed pulp is ≤ 35 ° SR; finally, 60, 55, 50% of The pomace is mixed with 50% reed pulp, then 2.0% rosin gum, 2.0% aluminum sulfate, and 0.09% PAM are added to the mixture, and the online mass concentration of the mixed slurry is adjusted to be 0.3%.

Claims (1)

1、果渣纤维用于抄造果渣纸的制备工艺,其特征在于:1, pomace fiber is used for the preparation technology of making pomace paper, is characterized in that: 1)首先将干果渣浸泡24h以上,疏解转数为500r或将湿果渣直接进行疏解,转数300r;1) First, soak the dried fruit pomace for more than 24 hours, and decompose at a rotation speed of 500r or directly decompose the wet pomace at a rotation speed of 300r; 2)然后将木浆在PFI磨中打浆1000转,打浆间隙为0.2mm,打浆的质量浓度10%,打浆度≤48°SR或取苇浆在Valley打浆机中进行,苇浆打浆度≤35°SR;2) Then beat the wood pulp in the PFI mill for 1000 rpm, the beating gap is 0.2mm, the mass concentration of the beating is 10%, the beating degree is ≤48°SR or the reed pulp is taken in the Valley beater, the beating degree of the reed pulp is ≤35 °SR; 3)最后将按质量比将50%~60%的果渣和40%~50%的木浆或苇浆混合,然后加入混合物质量2.0%的松香胶,2.0%的硫酸铝,0.08%~0.10%的PAM,调节混合浆料的上网质量浓度为0.3%,按照一次成形的方式抄造。3) Finally, mix 50% to 60% pomace and 40% to 50% wood pulp or reed pulp according to the mass ratio, and then add 2.0% rosin gum, 2.0% aluminum sulfate, 0.08% to 0.10 % PAM, adjust the online mass concentration of the mixed slurry to be 0.3%, and copy it according to the one-time forming method.
CNA2008100180634A 2008-04-25 2008-04-25 The preparation process of pomace fiber used in making pomace paper Pending CN101280531A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103422381A (en) * 2013-08-05 2013-12-04 陕西科技大学 Method for preparing corrugated base paper from apple juice waste
CN104256321A (en) * 2014-10-20 2015-01-07 吉林省农业科学院 Corn husk dietary fiber membrane and preparation method thereof
WO2017103689A1 (en) 2015-12-15 2017-06-22 Adrian PINTO Compositions for making paper and the processes thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103422381A (en) * 2013-08-05 2013-12-04 陕西科技大学 Method for preparing corrugated base paper from apple juice waste
CN103422381B (en) * 2013-08-05 2015-08-05 陕西科技大学 Apple juice waste prepares the method for fluting medium
CN104256321A (en) * 2014-10-20 2015-01-07 吉林省农业科学院 Corn husk dietary fiber membrane and preparation method thereof
WO2017103689A1 (en) 2015-12-15 2017-06-22 Adrian PINTO Compositions for making paper and the processes thereof

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