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CN101279514A - A punch, an automatic processing system with the punch, and a plate processing method - Google Patents

A punch, an automatic processing system with the punch, and a plate processing method Download PDF

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Publication number
CN101279514A
CN101279514A CNA2007100651708A CN200710065170A CN101279514A CN 101279514 A CN101279514 A CN 101279514A CN A2007100651708 A CNA2007100651708 A CN A2007100651708A CN 200710065170 A CN200710065170 A CN 200710065170A CN 101279514 A CN101279514 A CN 101279514A
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China
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punch press
plate
punch
mold
slip
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CN101279514B (en
Inventor
张英涛
刘宏杰
曹晓峰
冒爱国
郭志华
谢迎祥
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ZHONGJI SHUNDA CONTAINERS CO Ltd NANTONG
China International Marine Containers Group Co Ltd
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ZHONGJI SHUNDA CONTAINERS CO Ltd NANTONG
China International Marine Containers Group Co Ltd
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Publication of CN101279514A publication Critical patent/CN101279514A/en
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Abstract

The invention discloses a punch, a production line with the punch and a method for making holes on a plate. The punch includes a stander with a gantry structure and at least one moving head arranged on the stander beam, a lower worktable arranged on a base of the stander and an upper worktable arranged below the moving head; a preset distance between the center of the moving head and the closer one of two columns is kept, at least a set of dies are arranged between the upper and lower worktables of the punch and the dies include an upper die arranged below the upper worktable and a lower die arranged above the lower worktable. a plunger chip is arranged at the preset position below the upper die. The punch of the invention has the advantages of low cost, high rigidity, compact structure, and small occupied spaces, so the punch is suitable for being arranged on the production line.

Description

一种冲床、具有该冲床的自动加工系统以及板材加工方法 A punch, an automatic processing system with the punch, and a plate processing method

技术领域 technical field

本发明涉及机械加工设备,特别是涉及一种冲床和具有该冲床的自动加工系统,以及一种在板材加工方法。The invention relates to mechanical processing equipment, in particular to a punch, an automatic processing system with the punch, and a plate processing method.

背景技术 Background technique

集装箱的侧壁通常被设计为波纹结构,以提高强度。如图1、1A所示,根据所承运货物的不同,有些集装箱1的侧壁两端设有通风器5,相应地,在侧壁3的预定位置上设有孔区16,在孔区16中设有一组通风孔9以及一个或多个通风器安装孔8。为了便于加工,如此大尺寸的侧壁3通常由多个具有波纹结构的单元板连接形成,例如,如图2所示,将具有通风孔的单元板10布置在侧壁两端,其间布置有多个不具有通风孔的单元板20。在这里,根据需求的不同,单元板上的孔区位置也会有所不同。具体来说,单元板10a的孔区靠近单元板的左侧,而单元板10b的孔区靠近其右侧。在一个例子中,单元板10的长度L1为2339.5mm、宽度W1为1116mm。如图3A、3B所示,单元板10具有四个大小相同的波纹14;孔区16的中心与单元板侧边12的间隔距离D较大,例如为278mm,而与单元板的端边11的间隔距离较小。单元板20除了不具有通风孔外,其它结构与单元板10类似。The side walls of containers are usually designed with a corrugated structure for strength. As shown in Figures 1 and 1A, depending on the cargo to be transported, some containers 1 are provided with ventilators 5 at both ends of the side walls. A group of ventilation holes 9 and one or more ventilator mounting holes 8 are provided in the middle. In order to facilitate processing, such a large-sized side wall 3 is usually formed by connecting a plurality of unit plates with a corrugated structure. For example, as shown in FIG. A plurality of unit plates 20 without ventilation holes. Here, according to different requirements, the position of the hole area on the unit board will also be different. Specifically, the hole area of the unit plate 10a is close to the left side of the unit plate, and the hole area of the unit plate 10b is close to the right side thereof. In one example, the length L1 of the unit plate 10 is 2339.5 mm, and the width W1 is 1116 mm. As shown in Figures 3A and 3B, the unit plate 10 has four corrugations 14 of the same size; the distance D between the center of the hole area 16 and the side edge 12 of the unit plate is relatively large, for example, 278 mm, and the distance D between the center of the hole area 16 and the side edge 12 of the unit plate is relatively large, for example, 278 mm, and the distance D from the end edge 11 of the unit plate is large. The separation distance is small. The unit board 20 is similar in structure to the unit board 10 except that it does not have ventilation holes.

对于不具有通风孔的单元板,通常利用自动加工系统来加工,例如图4所示的一种生产线PL1。首先,利用平板机M1将板材加工成平板。然后,该平板通过传送装置被传输至第一剪板装置M2,在这里,利用其根据单元板的长度来剪切板的端边。接下来,被剪切的平板被传输至罗拉(辊压)装置M3并被加工形成波纹板。之后,将该波纹板传输第二剪板装置M4,并利用其根据单元板的预定宽度来剪切板的侧边;最后,传输至倒角机M5对板进行倒角。这时就加工完成了不具有通风孔的单元板成品。其中,板在各加工装置之间可以通过传送装置(未输出)来自动传输。For unit boards without ventilation holes, an automatic processing system is usually used for processing, such as a production line PL1 shown in FIG. 4 . First, use the flatbed machine M1 to process the sheet into a flat sheet. Then, the slab is transported to the first shearing device M2 through the conveying device, where it is used to cut the end edge of the slab according to the length of the unit slab. Next, the sheared flat sheet is conveyed to a roller (rolling) device M3 and processed to form a corrugated sheet. Afterwards, the corrugated board is transferred to the second shearing device M4, which is used to cut the side of the board according to the predetermined width of the unit board; finally, it is transferred to the chamfering machine M5 to chamfer the board. At this time, the finished product of the cell plate without ventilation holes has been processed. Wherein, the plates can be automatically transported between each processing device by a transfer device (not output).

然而,对于具有通风孔的单元板,现在还不能实现全自动生产。在生产线上,单元板通常沿其长度方向传送。同时,由于板的传输需要,加工设备只能布置在生产线传输方向的侧面。也就是说,在加工时,需要单元板的侧边12贴近加工设备。现有的普通冲床多为悬臂结构,其冲头中心与冲床机身的距离通常小于单元板上的孔区中心与单元板侧边之间的距离。因而,利用普通冲床无法实现在自动生产线上加工通风孔。目前,厂家通常是先利用图4所示的自动生产线生产出不具有通风孔的单元板;然后将该不具有通风孔的单元板吊运到位于生产线外的冲床上,再加工通风孔。在生产线外,单元板可以被放置为以其端边靠近冲床,因而这时就能够利用普通冲床加工通风孔了。However, for cell panels with ventilation holes, fully automatic production is not yet possible. On a production line, cell panels are usually conveyed along their length. At the same time, due to the needs of plate transmission, processing equipment can only be arranged on the side of the production line transmission direction. That is to say, during processing, the side 12 of the unit plate needs to be close to the processing equipment. Most of the existing ordinary punching machines are cantilever structures, and the distance between the center of the punching head and the body of the punching machine is usually smaller than the distance between the center of the hole area on the unit plate and the side of the unit plate. Therefore, it is impossible to process ventilation holes on an automatic production line with a common punch. At present, manufacturers usually use the automatic production line shown in Figure 4 to produce unit boards without ventilation holes; then lift the unit boards without ventilation holes to a punching machine located outside the production line, and then process the ventilation holes. Outside the production line, the cell plate can be placed with its end edge close to the punch, so that the ventilation holes can then be machined with a normal punch.

由于不能实现全自动生产,具有通风孔的单元板的生产效率明显低下。一种解决方法是选用大吨位的深喉冲床,这种冲床的冲头中心与冲床机身的距离较大,能够满足在生产线上加工孔的需要。然而,这种深喉冲床的体积庞大且价格昂贵,不利于整条生产线的布置。Since full-automatic production cannot be realized, the production efficiency of the cell plate with ventilation holes is obviously low. One solution is to choose a large-tonnage deep-throat punch. The distance between the punch center of this punch and the punch body is relatively large, which can meet the needs of processing holes on the production line. However, this deep throat punch is bulky and expensive, which is not conducive to the layout of the entire production line.

发明内容 Contents of the invention

本发明要解决的一个技术问题在于,提供一种板材的加工方法,以能够对大型板材进行孔加工。A technical problem to be solved by the present invention is to provide a processing method for a plate, so as to be able to process holes on a large plate.

本发明要解决的另一个技术问题在于提供一种冲床,以实现在自动生产线上对设计在大型板材上的孔的加工。Another technical problem to be solved by the present invention is to provide a punching machine to realize the processing of holes designed on large plates on an automatic production line.

本发明要解决的再一个技术问题在于,提供一种自动加工系统,以实现具有孔的大型板材的全自动生产。Another technical problem to be solved by the present invention is to provide an automatic processing system to realize fully automatic production of large plates with holes.

为实现上述目的,本发明提出了一种板材的加工方法。其中该板材上设有一孔区,用于限定孔的加工区域。该方法包括:设置一冲床;在该冲床的上下工作台之间设置至少一套模具;将该板材沿其长度方向输送到该下工作台上,并对该板材进行定位;以及,操纵该移动头以利用所述冲头在板材上冲孔。In order to achieve the above object, the present invention proposes a method for processing a board. Wherein the plate is provided with a hole area, which is used to limit the processing area of the hole. The method includes: setting a punch press; setting at least one set of dies between the upper and lower worktables of the punch press; transporting the sheet material along its length to the lower worktable, and positioning the sheet material; and manipulating the moving head to punch a hole in the sheet with the punch.

其中,设置冲床的步骤包括:设置一机架,该机架包括位于下方的底座、两个设置在该底座上的立柱、以及设置在两立柱上方的横梁;设置该两个立柱的间隔大于该板的宽度;在该横梁上设置至少一个移动头,使该移动头可相对于该底座在垂直方向移动,该移动头的中心与该两个立柱中较近的一个相隔一距离,该距离大于该板上的孔区中心到该板侧边的距离;在该底座上设置下工作台;以及,在该至少一个移动头的每个的下方固定一与该下工作台相对的上工作台。设置所述模具的步骤包括:在该冲床的上工作台的下方设置一上模具,并在该上模具下方的预定位置设置一组冲头;以及,在该冲床的下工作台的上方设置一下模具,并在其上设置与该冲头相对应的配合孔,用于在冲压时容纳所述冲头。Wherein, the step of setting up the punching machine includes: setting up a frame, which includes a base located below, two uprights arranged on the base, and a crossbeam arranged above the two uprights; setting the interval between the two uprights to be greater than the The width of the plate; at least one moving head is set on the beam, so that the moving head can move in the vertical direction relative to the base, and the center of the moving head is separated from the closer one of the two columns by a distance greater than The distance from the center of the hole area on the board to the side of the board; the lower workbench is set on the base; and an upper workbench opposite to the lower workbench is fixed below each of the at least one moving head. The step of setting the mold includes: setting an upper mold under the upper workbench of the punch press, and setting a group of punches at a predetermined position under the upper mold; The die is provided with a matching hole corresponding to the punch for receiving the punch during stamping.

为实现上述目的,本发明还提出了一种冲床。该冲床包括:机架,包括位于下方的底座、两个设置在该底座上彼此间隔一预定距离的立柱、以及设置在两立柱上方的横梁;至少一个移动头,设置在该横梁上,并可相对于该底座在垂直方向移动;该移动头的中心与该两个立柱中较近的一个相隔预定距离;下工作台,设置在该底座上;以及上工作台,设置在该移动头的下方,并与该下工作台相对应。其中,在该冲床的上下工作台之间设有至少一套模具。每套模具包括:上模具,设置在该冲床上工作台的下方;冲头,设置在该上模具下方的预定位置;以及下模具,设置在该冲床下的工作台上,并具有与该冲头相对应的配合孔,以在冲压时容纳所述冲头。To achieve the above purpose, the present invention also proposes a punch press. The punch press comprises: a frame, including a base located below, two uprights arranged on the base with a predetermined distance from each other, and a crossbeam arranged above the two uprights; at least one moving head is arranged on the crossbeam, and can moving in a vertical direction relative to the base; the center of the moving head is spaced a predetermined distance from the closer one of the two uprights; the lower worktable is arranged on the base; and the upper worktable is arranged below the moving head , and correspond to the lower workbench. Wherein, at least one set of molds is arranged between the upper and lower workbenches of the punch press. Each set of molds includes: an upper mold set under the worktable of the punch press; a punch set at a predetermined position under the upper mold; and a lower mold set on the workbench under the punch press and having the The matching hole corresponding to the head to accommodate the punch when stamping.

为实现上述目的,本发明还提出了一种自动加工系统,用于生产具有孔的板材。该自动加工系统包括:平板机,用于将该板材加工为平板;第一剪板装置,布置在该平板机的下游侧,用于剪切该平板的端边,以使其具有一预定长度;罗拉装置,布置在该第一剪板装置的下游侧,用于将该平板加工为波纹板;第二剪板装置,布置在该罗拉装置的下游侧,用于剪切该波纹板的侧边,以使其具有一预定宽度;倒角机,用于对板进行倒角加工;以及多个传送装置,用于在该自动加工系统上传送该板。该自动加工系统还包括如权利要求6所述的冲床,该冲床设置在该第二剪切装置的下游侧,并面向该自动加工系统的传送方向。To achieve the above object, the present invention also proposes an automatic processing system for producing a plate with holes. The automatic processing system includes: a flat plate machine, used to process the board into a flat plate; a first shearing device, arranged on the downstream side of the flat plate machine, used to cut the end edge of the flat plate so that it has a predetermined length The roller device is arranged on the downstream side of the first shearing device, and is used to process the flat plate into a corrugated plate; the second shearing device is arranged on the downstream side of the roller device, and is used to cut the side of the corrugated plate an edge, so that it has a predetermined width; a chamfering machine, used for chamfering the board; and a plurality of conveying devices, used for conveying the board on the automatic processing system. The automatic processing system further comprises the punching press according to claim 6, the punching press is arranged on the downstream side of the second shearing device and faces the conveying direction of the automatic processing system.

本发明的冲床结构简单,易于实现。由于采用了龙门结构的机架,因而冲床具有较高的刚性,两立柱之间可以相隔一较大的距离。这样,即使板上孔区与板的侧边的距离较大,也能在自动加工系统上利用该冲床进行孔加工。本发明的冲床上设有两个移动头,从而可以根据板上孔区的位置,选择相应的移动头进行孔加工,而无须重新设置冲头。并且,该冲床的结构紧凑,占用空间较小,适宜布置在自动加工系统上。另外,相对于深喉冲床,本发明的冲床的成本较低,从而能够降低整条自动加工系统的成本。The punch press of the invention has a simple structure and is easy to implement. Due to the use of the frame of the gantry structure, the punch press has high rigidity, and a large distance can be separated between the two columns. In this way, even if the distance between the hole area of the plate and the side of the plate is relatively large, the punching machine can be used for hole processing on an automatic processing system. The punch of the present invention is provided with two movable heads, so that the corresponding movable head can be selected for hole processing according to the position of the hole area on the plate without resetting the punch. Moreover, the punching machine has a compact structure and takes up less space, and is suitable for being arranged on an automatic processing system. In addition, compared with the deep-throat punching machine, the cost of the punching machine of the present invention is lower, thereby reducing the cost of the entire automatic processing system.

下面结合附图和详细实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and detailed embodiments.

附图说明 Description of drawings

图1为侧壁上设有通风器的集装箱的立体示意图;Fig. 1 is the three-dimensional schematic diagram of the container that is provided with ventilator on the side wall;

图1A为图1中A部分的立体透视图,示出了侧壁上的孔区和与侧壁分离的通风器;Figure 1A is a perspective view of part A of Figure 1, showing the aperture area on the side wall and the ventilator separated from the side wall;

图2为图1中侧壁的平面示意图;Fig. 2 is a schematic plan view of the sidewall in Fig. 1;

图3A为图2中一个具有通风孔的单元板的局部平面示意图;Fig. 3 A is a partial plan view of a unit plate with ventilation holes in Fig. 2;

图3B示出了图3A中单元板的截面形状;Figure 3B shows the cross-sectional shape of the cell plate in Figure 3A;

图4示出了现有技术中用于加工不具有孔的单元板的生产线;Fig. 4 has shown the production line that is used for processing the cell plate that does not have hole in the prior art;

图5为本发明冲床的结构示意图;Fig. 5 is the structural representation of punch press of the present invention;

图6为本发明模具结构的剖视图;Fig. 6 is the sectional view of mold structure of the present invention;

图7为图6中下模具的俯视图,示出了定位孔;Figure 7 is a top view of the lower mold in Figure 6, showing positioning holes;

图8A为沿图6中B-B线的剖视图;Fig. 8 A is a sectional view along the line B-B in Fig. 6;

和8B为沿图8A中C-C线的剖视图;And 8B is the sectional view along the C-C line in Fig. 8A;

图9为根据本发明的传送装置的纵截面示意图;Fig. 9 is a schematic longitudinal sectional view of a conveying device according to the present invention;

图10为根据本发明的生产线的示意图;以及Figure 10 is a schematic diagram of a production line according to the present invention; and

图11为根据本发明的方法进行孔加工的流程图。Fig. 11 is a flow chart of hole processing according to the method of the present invention.

具体实施方式 Detailed ways

如图5所示,本发明的冲床M100包括一具有龙门结构的机架110。机架110包括位于下方的底座112、两个设置在底座上的立柱114以及设置在两立柱上方的横梁116,其中,设置该两个立柱的间隔距离D1大于待加工的板的宽度。在横梁116的下方设有至少一个可相对于底座112沿垂直方向移动的移动头120,用于提供冲压所需的压力。移动头120的中心与其中一个较近的立柱114间隔一预定距离D2,设置该距离D2大于板10上孔区中心到板侧边的距离D。这样,就能够在生产线上利用该冲床对板10进行孔加工。在底座112上固定有下工作台150。在移动头120的下方固定有与下工作台150相对的上工作台140。优选地,本发明的冲床M100利用液压方式来进行驱动。与普通冲床利用电动机进行机械驱动的方式相比,采用液压驱动有利于使冲床的结构紧凑以及降低冲床的成本。As shown in FIG. 5 , the punch press M100 of the present invention includes a frame 110 with a gantry structure. The frame 110 includes a base 112 below, two uprights 114 on the base and a beam 116 above the two uprights, wherein the distance D1 between the two uprights is greater than the width of the plate to be processed. Below the beam 116 is provided at least one moving head 120 that can move vertically relative to the base 112 for providing the pressure required for stamping. The center of the moving head 120 is spaced from one of the closer columns 114 by a predetermined distance D2 which is set to be greater than the distance D from the center of the hole area on the plate 10 to the side of the plate. In this way, it is possible to process holes in the plate 10 using the punch press on the production line. A lower workbench 150 is fixed on the base 112 . An upper table 140 opposite to the lower table 150 is fixed below the moving head 120 . Preferably, the punch press M100 of the present invention is driven by hydraulic means. Compared with the way that ordinary punch presses use electric motors for mechanical drive, the use of hydraulic drive is conducive to making the structure of the punch press compact and reducing the cost of the punch press.

如前所述,孔区16在板10上的位置会根据板10在侧壁3上的安装位置而不同。通常,板10a和10b上的孔区位置是对称设置的。因而,优选地,如图5所示,在冲床M100上对称设置两个间隔一预定距离D3的移动头120,每个移动头可彼此独立的工作。该预定距离D3根据板上孔区的位置而确定。两个移动头120关于面109对称。在每个立柱114的一侧分别设有一个控制器130,以分别控制这两个移动头120。每个移动头120的下方分别固定有一个上工作台140。对于设有两个移动头的情况,下工作台150可以设置成一个整体结构,也可以如图5所示设置成两个分开的部分。以下以设有两个移动头120的冲床为例,描述本发明的优选实施例。As previously mentioned, the position of the hole area 16 on the plate 10 will vary depending on the mounting position of the plate 10 on the side wall 3 . In general, the positions of the hole areas on the plates 10a and 10b are symmetrically arranged. Therefore, preferably, as shown in FIG. 5 , two moving heads 120 separated by a predetermined distance D3 are symmetrically arranged on the punch M100 , and each moving head can work independently of each other. The predetermined distance D3 is determined according to the position of the hole area on the plate. The two moving heads 120 are symmetrical about the plane 109 . A controller 130 is provided on one side of each column 114 to control the two moving heads 120 respectively. An upper worktable 140 is respectively fixed below each moving head 120 . For the case where two moving heads are provided, the lower worktable 150 can be set as an integral structure, or can be set as two separate parts as shown in FIG. 5 . The preferred embodiment of the present invention will be described below by taking a punch press provided with two moving heads 120 as an example.

如图6、7所示,在冲床的上、下工作台之间,对应于每个移动头分别设有一套模具200。在这里,两套模具200关于面109对称设置。每套模具200包括固定在上工作台140下方的上模具240,以及固定在下工作台150上方的下模具250。在上模具240下方的预定位置上固定有一组冲头210,使得冲头210的位置和排列与待加工的孔相对应。对应于冲头210,在下模具250上设有一组配合孔252,用于在冲压时容纳所述冲头210。对应于配合孔252,在下工作台150的预定位置上设有一个或多个漏屑孔152,冲压加工后的屑料可通过漏屑孔152中排出。设置下模具250的上表面距离放置该冲床的地面一预定高度。As shown in Figures 6 and 7, between the upper and lower worktables of the punch press, a set of molds 200 are respectively provided corresponding to each moving head. Here, two sets of molds 200 are arranged symmetrically with respect to the surface 109 . Each set of molds 200 includes an upper mold 240 fixed below the upper table 140 , and a lower mold 250 fixed above the lower table 150 . A set of punches 210 is fixed at a predetermined position below the upper mold 240, so that the position and arrangement of the punches 210 correspond to the holes to be processed. Corresponding to the punch 210, a set of matching holes 252 are provided on the lower die 250 for receiving the punch 210 during stamping. Corresponding to the matching hole 252 , one or more chip leakage holes 152 are provided at predetermined positions of the lower worktable 150 , through which the chip material after stamping can be discharged. The upper surface of the lower mold 250 is set at a predetermined height from the ground where the punch press is placed.

在上模具250下方、围绕冲头210设置有卸料装置220,其包括一端固定到上模具250的卸料橡皮221和固定到该卸料橡皮另一端的卸料板222。在冲压过程中,卸料橡皮221被弹性压缩,以使冲头210从卸料板222中穿出。在冲压完成后,卸料橡皮221的回弹力可帮助冲头210与被加工的工件分离。Below the upper die 250 , around the punch 210 is provided a discharge device 220 , which includes a discharge rubber 221 fixed to the upper die 250 at one end and a discharge plate 222 fixed to the other end of the discharge rubber. During the punching process, the unloading rubber 221 is elastically compressed, so that the punch 210 passes through the unloading plate 222 . After the stamping is completed, the resilience of the discharge rubber 221 can help the punch 210 to separate from the processed workpiece.

每套模具200还包括至少一个导向装置280,用于保证上工作台140相对下工作台150的移动方向。如图6所示,在冲压时,单元板10位于两套模具的导向装置280之间。每个导向装置280包括一个固定在上模具240下方的导套281和一个固定在下模具250上方的导柱282。导柱282设置在导套281中,并且当上工作台140移动时,导套281沿导柱282滑动,从而起到导向的作用。导套281和导柱282的尺寸设置为在冲床正常工作时两者不会分离。Each set of molds 200 also includes at least one guide device 280 for ensuring the moving direction of the upper table 140 relative to the lower table 150 . As shown in FIG. 6 , during stamping, the unit plate 10 is located between the guiding devices 280 of the two sets of molds. Each guide device 280 includes a guide sleeve 281 fixed below the upper mold 240 and a guide post 282 fixed above the lower mold 250 . The guide post 282 is disposed in the guide sleeve 281 , and when the upper worktable 140 moves, the guide sleeve 281 slides along the guide post 282 to play a guiding role. The size of the guide sleeve 281 and the guide post 282 is set so that the two will not be separated when the punch press works normally.

当需要在例如板10的工件上冲孔时,首先将板放置在下模具250的预定位置上;然后根据板上孔区16的位置移动相应的移动头120,从而利用固定在该移动头上的冲头210在板10上冲孔。When needing punching on the workpiece such as plate 10, at first plate is placed on the predetermined position of lower die 250; The punch 210 punches holes in the plate 10 .

为了实现待加工的板在冲床上的自动定位,优选地,在下模具250的预定位置上设有定位孔253,并且在该定位孔中设有一可沿该定位孔上下滑动的定位块230。在板移动到冲床上的预定位置之前,可以利用汽缸(未示出)使定位块230上升并超出下模具的上表面,如图6所示,从而在沿生产线的方向上(图7中的Y方向)对板进行定位。在这里,设置至少一个漏屑孔152的尺寸,使得汽缸可通过该漏屑孔推动该定位块230。在冲压完成后,定位块230下移至不从下模具的上表面凸出,从而使得板可以通过冲床并进入下一工作单元。优选地,可以设置定位块230的宽度小于定位孔253的宽度W,从而能够根据待加工板上的孔区的位置,沿定位孔253的宽度方向调节定位块230。In order to realize the automatic positioning of the plate to be processed on the punching machine, preferably, a positioning hole 253 is provided at a predetermined position of the lower mold 250, and a positioning block 230 that can slide up and down along the positioning hole is provided in the positioning hole. Before the plate moves to a predetermined position on the punching machine, a cylinder (not shown) can be used to make the positioning block 230 rise and exceed the upper surface of the lower mold, as shown in Figure 6, so that in the direction along the production line (Fig. Y direction) to position the board. Here, at least one chip hole 152 is dimensioned such that a cylinder can push the positioning block 230 through the chip hole. After the punching is completed, the positioning block 230 moves down to not protrude from the upper surface of the lower die, so that the plate can pass through the punching machine and enter the next working unit. Preferably, the width of the positioning block 230 can be set smaller than the width W of the positioning hole 253, so that the positioning block 230 can be adjusted along the width direction of the positioning hole 253 according to the position of the hole area on the plate to be processed.

根据本发明的一个优选实施例,下模具250包括设置在下工作台150上的下模架271,以及设置在下模架271的预定位置上的凹模261。其中,导柱282固定在下模架271上,待加工的工件将放置在凹模261上。在下模架271和凹模261上分别设有与冲头210相对应配合孔272和262。在下模架271和凹模261上还分别设有定位孔273和263,用于容纳定位块230。According to a preferred embodiment of the present invention, the lower mold 250 includes a lower mold frame 271 disposed on the lower worktable 150 , and a concave mold 261 disposed on a predetermined position of the lower mold frame 271 . Wherein, the guide post 282 is fixed on the lower mold frame 271 , and the workpiece to be processed will be placed on the die 261 . Fitting holes 272 and 262 corresponding to the punch 210 are respectively provided on the lower die frame 271 and the die 261 . Positioning holes 273 and 263 are respectively provided on the lower mold frame 271 and the die 261 for accommodating the positioning block 230 .

如图8A、8B所示,根据本发明的一个实施例,定位块230包括固定到一起的上半部分231和下半部分232。其中,在上半部分231上设有用于限制工件移动的定位面238。上半部分231具有沿平行于定位面238的方向延伸有两个突出部233;类似的,下半部分232也具有两个突出部234,突出部234可沿例如垂直于定位面238的方向延伸。凹模定位孔263中设有用于与上半部分231的突出部233相配合的台肩面265,以保证定位块230在下移时不会与下模具250分离。下模架定位孔273中设有用于与下半部分232的突出部234相配合的台肩面275,以保证定位块230不会在上移时与下模具250分离。在下模架271与定位块下半部分之间还可设置弹簧290,以在冲压完成后帮助定位块下移。在这里,上、下半部分利用一螺栓239连接到一起。As shown in FIGS. 8A and 8B , according to an embodiment of the present invention, the positioning block 230 includes an upper half 231 and a lower half 232 fixed together. Wherein, a positioning surface 238 for limiting the movement of the workpiece is provided on the upper half 231 . The upper half 231 has two protrusions 233 extending in a direction parallel to the positioning surface 238; similarly, the lower half 232 also has two protrusions 234, and the protrusions 234 can extend in a direction perpendicular to the positioning surface 238, for example. . The die positioning hole 263 is provided with a shoulder surface 265 for matching with the protrusion 233 of the upper part 231 to ensure that the positioning block 230 will not be separated from the lower die 250 when moving down. The positioning hole 273 of the lower mold base is provided with a shoulder surface 275 for matching with the protruding part 234 of the lower half part 232, so as to ensure that the positioning block 230 will not be separated from the lower mold 250 when moving up. A spring 290 may also be provided between the lower mold frame 271 and the lower half of the positioning block to help the positioning block move down after stamping is completed. Here, the upper and lower halves are connected together with a bolt 239 .

在生产线上设有多个用于传送待加工工件的传送装置。图9示出了一种用于传送板10的传动装置300,包括传送轮组310和相对于该传送轮组设置的导向轮组320。传送轮组310和导向轮组320分别设置在板10的两侧,并可分别绕垂直于板输送方向的轴线316、326转动。具体来说,传送轮组310设置在轴330上并可随轴330的转动而转动;导向轮组320设置在轴340上并可随轴340的转动而转动。轴330上设有一链轮332,用于带动轴330转动或停止。如图9所示,板10位于传送轮组310和导向轮组320之间。当传送装置300工作时,传动轮组310转动,从而利用摩擦力使板10向前移动;当传送装置300停止时,传送轮组310停止转动,并利用摩擦力将板10保持在当前的位置。其中,导向轮组320随着传送轮组310而相应地转动或停止。传送轮组310和导线轮组320分别关于面309对称设置;位于传送轮组310和导向轮组320之间的板10也关于面309对称放置。这样,就可以利用传送装置300来保证板10在垂直于生产线传输方向上(图9中的X方向)的位置。A plurality of conveying devices for conveying workpieces to be processed are arranged on the production line. FIG. 9 shows a transmission device 300 for a conveying plate 10, comprising a conveying wheel set 310 and a guide wheel set 320 arranged relative to the conveying wheel set. The transfer wheel set 310 and the guide wheel set 320 are respectively arranged on two sides of the plate 10, and can rotate around axes 316, 326 perpendicular to the plate conveying direction. Specifically, the transmission wheel set 310 is arranged on the shaft 330 and can rotate with the rotation of the shaft 330 ; the guide wheel set 320 is arranged on the shaft 340 and can rotate with the rotation of the shaft 340 . A sprocket 332 is disposed on the shaft 330 for driving the shaft 330 to rotate or stop. As shown in FIG. 9 , the plate 10 is located between the transfer wheel set 310 and the guide wheel set 320 . When the transmission device 300 is working, the transmission wheel set 310 rotates, thereby utilizing the friction force to move the plate 10 forward; when the transmission device 300 stops, the transmission wheel set 310 stops rotating, and uses the friction force to keep the plate 10 at the current position . Wherein, the guide wheel set 320 rotates or stops correspondingly with the transmission wheel set 310 . The transmission wheel set 310 and guide wheel set 320 are arranged symmetrically with respect to the plane 309 respectively; In this way, the conveying device 300 can be used to ensure the position of the board 10 in the direction perpendicular to the conveying direction of the production line (direction X in FIG. 9 ).

优选地,传送轮组310和导向轮组320分别具有与板10的波纹形状相匹配的截面形状。根据本发明的一个具体实施例,传送轮组310包括设置在轴330中间的第一传送轮311和分别设置在轴330两侧的两个第二传送轮312;而导向轮组320包括设置在轴340中间的第一导向轮321和分别设置在轴340两侧的两个第二导向轮322。其中,第一传送轮311和第一导向轮321分别具有外凸的和内凹的截面形状,从而分别与具有波纹的板10的下、上表面贴合,以实现沿X方向上对板10的定位。第二传送轮312具有近似矩形的截面形状,以在传输过程中支撑板10并提供足够的摩擦力。第二导向轮322具有近似梯形的截面形状,以进一步沿X方向对板10进行限位,防止板左右偏斜。Preferably, the transfer wheel set 310 and the guide wheel set 320 respectively have a cross-sectional shape matching the corrugated shape of the plate 10 . According to a specific embodiment of the present invention, the transmission wheel set 310 includes a first transmission wheel 311 arranged in the middle of the shaft 330 and two second transmission wheels 312 respectively arranged on both sides of the shaft 330; A first guide wheel 321 in the middle of the shaft 340 and two second guide wheels 322 respectively arranged on both sides of the shaft 340 . Wherein, the first transmission wheel 311 and the first guide wheel 321 have respectively convex and concave cross-sectional shapes, so as to be attached to the lower and upper surfaces of the corrugated board 10 respectively, so as to realize alignment of the board 10 along the X direction. positioning. The second transfer wheel 312 has an approximately rectangular cross-sectional shape to support the board 10 and provide sufficient friction during transfer. The second guide wheel 322 has an approximately trapezoidal cross-sectional shape, so as to further limit the plate 10 along the X direction and prevent the plate from deflecting left and right.

在冲床的上游侧,距离冲床下工作台150的边缘E(见图7)预定距离的位置设有一个或多个传送装置300。优选地,设置两个传送装置300。设置冲床的位置,使面109与面309重合。同时,设置冲床下模具250的上表面距离地面的高度与传送装置300的高度相匹配,使得通过该传送装置300输送来的板10可恰好放置在冲床下模具250上。On the upstream side of the punch press, at a predetermined distance from the edge E (see FIG. 7 ) of the lower table 150 of the punch press, one or more transfer devices 300 are provided. Preferably, two transfer devices 300 are provided. Set the position of the punch so that surface 109 and surface 309 coincide. At the same time, the height of the upper surface of the lower mold 250 of the punch press from the ground is set to match the height of the conveying device 300 , so that the plate 10 conveyed by the conveying device 300 can be placed on the lower mold 250 of the punch press.

图10,以生产线PL2为例,示出了本发明的自动加工系统。生产线PL2与图4示出的生产线PL1类似,不同之处在于,生产线PL2还包括设置在第二剪切装置M4的下游侧的冲床M100。其中,设置冲床M100面向生产线PL2传送方向。这样,板材被第二剪切装置M4加工完侧边后,即被送至冲床M100,从而利用该冲床M100在板材的预定位置上加工孔。其中,第二剪切装置M4可包括两台剪板机,以同时修剪板的两个侧边。根据实际情况,倒角机M5可以设置在冲床M100的下游侧,如图10所示;也可以设置在冲床M100的上游侧。Fig. 10, taking the production line PL2 as an example, shows the automatic processing system of the present invention. The production line PL2 is similar to the production line PL1 shown in FIG. 4 , except that the production line PL2 further includes a punch M100 disposed on the downstream side of the second shearing device M4. Among them, the punching machine M100 is set to face the conveying direction of the production line PL2. In this way, after the side edge of the plate is processed by the second shearing device M4, it is sent to the punch M100, so that the punch M100 is used to process holes on the predetermined position of the plate. Wherein, the second shearing device M4 may include two plate shears to simultaneously trim two sides of the plate. According to the actual situation, the chamfering machine M5 can be set on the downstream side of the punch M100, as shown in FIG. 10 ; it can also be set on the upstream side of the punch M100.

下面结合图11详细描述在板材上加工孔的方法。当板材被传送装置300输送至冲床M100上游侧的预定位置时(步骤S1),会触发一传感器发出到达信号。根据该到达信号,传送装置300暂停工作,同时位于冲床定位块230下方的汽缸工作将该定位块向上顶起(步骤S2)。根据本发明的一个实施例,两套模具上的定位块可分别动作。这时,对应于板材上孔区位置的那个定位块升起,以保证加工后的孔与板端边的距离;而另一个定位块不升起。在传送装置300停止后,板10会由于惯性继续向前运动,直到撞上定位块230的定位面238后停止。从传感器发出到达信号起,延时一预定时间(步骤S3),使板材能够到达冲床上预定位置(即,撞上定位块230)。之后,冲床M100上的移动头120工作,开始在板材上冲孔(步骤S4)。在冲压过程中,定位块230下移(步骤S5)。从移动头120开始工作时起,延时一预定时间(步骤S6),以完成整个冲压过程。之后,传送装置300重新开始工作(步骤S7),以向前输送加工完孔的板,使其离开冲床M100。这样,就实现了在生产线上对板材进行孔加工。由于生产线PL2中设置有本发明地冲床M100,因而即使板材的尺寸较大也能够顺利地对其进行加工。配合生产线PL2中的其它加工单元,能够实现具有孔的单元板的全自动生产。The method for processing holes on the plate will be described in detail below with reference to FIG. 11 . When the plate is transported by the transport device 300 to a predetermined position on the upstream side of the punch M100 (step S1 ), a sensor is triggered to send an arrival signal. According to the arrival signal, the transmission device 300 suspends its work, and at the same time, the cylinder located under the positioning block 230 of the punch press works to push up the positioning block (step S2). According to an embodiment of the present invention, the positioning blocks on the two sets of molds can act separately. At this time, the positioning block corresponding to the position of the hole area on the plate rises to ensure the distance between the processed hole and the edge of the plate; while the other positioning block does not rise. After the conveying device 300 stops, the plate 10 will continue to move forward due to inertia until it hits the positioning surface 238 of the positioning block 230 and stops. After the arrival signal is sent by the sensor, delay for a predetermined time (step S3 ), so that the plate can reach the predetermined position on the punching machine (that is, collide with the positioning block 230 ). Afterwards, the moving head 120 on the punch press M100 works to start punching holes on the plate (step S4). During the stamping process, the positioning block 230 moves down (step S5). From the time when the moving head 120 starts to work, delay for a predetermined time (step S6), so as to complete the whole stamping process. Afterwards, the conveying device 300 restarts (step S7 ) to convey the hole-processed plate forward to leave the punching machine M100 . In this way, the hole processing of the plate on the production line is realized. Since the punching machine M100 of the present invention is installed in the production line PL2, even if the size of the board is large, it can be processed smoothly. Cooperating with other processing units in the production line PL2, the fully automatic production of unit plates with holes can be realized.

应当清楚,利用本发明的生产线PL2也可以生产不具有孔的板20。这时,只需设置冲床M100不工作,使得板从冲床的机架110中穿过即可。It should be clear that with the production line PL2 of the invention it is also possible to produce plates 20 without holes. At this time, it is only necessary to set the punch M100 not to work so that the plate passes through the frame 110 of the punch.

应当指出,虽然通过上述实施方式对本发明进行了描述,然而本发明还可有其它多种实施方式。在不脱离本发明精神和范围的前提下,熟悉本领域的技术人员显然可以对本发明做出各种相应的改变和变形,但这些改变和变形都应当属于本发明所附权利要求及其等效物所保护的范围内。It should be noted that although the present invention has been described through the above embodiments, the present invention can also have other various embodiments. Without departing from the spirit and scope of the present invention, those skilled in the art can obviously make various corresponding changes and modifications to the present invention, but these changes and modifications should belong to the appended claims of the present invention and their equivalents within the scope of protection.

Claims (23)

1. the processing method of a sheet material, wherein this sheet material is provided with a porose area, is used for the machining area of limiting hole, it is characterized in that, and this method comprises:
One punch press is set, comprises
One frame is set, and this frame comprises the base that is positioned at the below, two crossbeams that are arranged on the column on this base and are arranged on two columns top; The width of the interval of these two columns greater than this plate is set;
At least one slip-on head is set on this crossbeam, this slip-on head can be moved in vertical direction with respect to this base, the nearer distance of being separated by in the center of this slip-on head and this two columns, this distance is greater than the distance of the porose area center on this plate to this plate side;
On this base, lower table is set; And
This at least one slip-on head each below fix a upper table relative with this lower table;
In that at least one mold is set between the lower table on this punch press, comprise
Below the upper table of this punch press, a mold is set, and the precalculated position below this mold is provided with one group of drift; And
Above the lower table of this punch press, a bed die is set, and is provided with and the corresponding mating holes of this drift thereon, be used for when punching press, holding described drift;
This sheet material is transported on this lower table along its length direction, and this sheet material is positioned; And handle this slip-on head, and utilize the punching on this sheet material of described drift.
2. method according to claim 1 is characterized in that, also comprises
In the precalculated position of this bed die one locating hole is set, and a locating piece that can slide up and down along this locating hole is set in this locating hole;
Before plate moves to precalculated position on this punch press, this locating piece is upwards risen, and outstanding from the upper surface of this bed die, move forward with barrier plate;
After this plate touches this locating piece and stops, moving down this slip-on head to utilize the punching on this plate of this drift; And
After punching was finished, this locating piece moved down so that this plate can pass through this punch press.
3. method according to claim 2 is characterized in that, also comprises
The width of the width of this locating piece less than this locating hole is set; And
According to the position of porose area on the plate, regulate this locating piece along the width of this locating hole.
4. method according to claim 2 is characterized in that, also comprises
Two slip-on heads are set on this punch press, and make can moving independently of one another of these two slip-on heads;
The upper table relative with this lower table is set below each slip-on head;
Corresponding to each slip-on head one mold is set respectively, and makes that the center of drift keeps a predetermined space in this two mold; And
According to the position in hole to be processed on this plate, control corresponding mobile head carries out punch operation.
5. method according to claim 4 is characterized in that, also comprises
On the precalculated position of the bed die of every mold, a locating hole is set all, and a locating piece that can slide up and down along this locating hole is set in each locating hole;
Locating piece on this two mold is set, it can be moved independently of one another.
6. a punch press is characterized in that, comprises
Frame comprises the base that is positioned at the below, two crossbeams that are arranged on the column of each interval one preset distance on this base and are arranged on two columns top;
At least one slip-on head is arranged on this crossbeam, and can move in vertical direction with respect to this base; The nearer preset distance of being separated by in the center of this slip-on head and this two columns;
Lower table is arranged on this base; And
Upper table is arranged on the below of this slip-on head, and corresponding with this lower table;
Wherein, be provided with at least one mold on this punch press between the lower table, this every mold comprises
Mold is arranged on the below of this punch press upper table;
Drift is arranged on the precalculated position of this mold below; And
Bed die is arranged on the workbench under this punch press, and has and the corresponding mating holes of this drift, to hold described drift when the punching press.
7. punch press according to claim 6 is characterized in that, comprises
Two slip-on heads, these two slip-on heads can be independently of one another with respect to this base motion, and below each slip-on head, be provided with the upper table relative with this lower table; And
Two molds correspond respectively to this two slip-on heads, and the center of the drift of this two mold keeps a predetermined space.
8. punch press according to claim 6 is characterized in that, is provided with locating hole on the precalculated position of this bed die, is provided with the locating piece that can slide up and down in this locating hole in this locating hole.
9. punch press according to claim 8 is characterized in that the width of this locating piece is less than the width of this locating hole.
10. punch press according to claim 8 is characterized in that, this bed die comprises mould bases down, is arranged on the lower table of this punch press; And
Die is arranged on the precalculated position of this time mould bases;
Wherein, be equipped with locating hole on this time mould bases and this die.
11. punch press according to claim 10 is characterized in that,
This locating piece comprises
The first half comprises being used for the locating surface that confinement plate moves, and the edge is parallel to two protuberances of the direction extension of this locating surface; And
The latter half is fixed on the below of this first half, and has two protuberances;
Be provided with the circular bead surface that matches with the protuberance of this first half in the locating hole of this die, when moving down, separate with this bed die to prevent this locating piece;
Be provided with the circular bead surface that matches with the protuberance of this latter half in the locating piece of this time mould bases, separate with this bed die when last the moving to prevent this locating piece.
12. punch press according to claim 6 is characterized in that, this bed die is provided with one or more leakage bits hole on the position corresponding to described mating holes.
13. punch press according to claim 8 is characterized in that, is equipped with a locating hole on the precalculated position of the bed die of this every mold, is provided with the locating piece that can slide up and down along this locating hole in each this locating hole; Locating piece on this two mold can move independently of one another.
14. punch press according to claim 6 is characterized in that, this mould comprises at least one guider, and each guider comprises:
Guide pin bushing is arranged on the below of this mold;
Guide pillar is arranged on the top of this bed die, and matches with this guide pin bushing, makes that upper table this guide pin bushing when vertical direction moves when this punch press moves along this guide pillar.
15. punch press according to claim 6 is characterized in that, also comprises the device for discharging that is arranged on this mold below and centers on this drift.
16. punch press according to claim 6 is characterized in that, this punch press utilizes hydraulic-driven.
17. an automatic processing system is used to produce the sheet material with hole, this automatic processing system comprises
Purl machine is used for this sheet material is processed as flat board;
The first shear device is arranged in the downstream of this purl machine, and the end limit that is used to shear this flat board is so that it has a predetermined length;
Roller device is arranged in the downstream of this first shear device, is used for this flat board is processed as corrugated plating;
The second shear device is arranged in the downstream of this roller device, is used to shear the side of this corrugated plating, so that it has a preset width;
Beveler is used for plate is carried out chamfer machining; And
A plurality of conveyers are used for transmitting this plate on this automatic processing system;
It is characterized in that this automatic processing system also comprises punch press as claimed in claim 6, this punch press is arranged on the downstream of this second shear, and towards the direction of transfer of this automatic processing system.
18. automatic processing system according to claim 17 is characterized in that, this second shear comprises two plate shearing machines, with two sides of while shear plate.
19. automatic processing system according to claim 17, it is characterized in that, be provided with one or more conveyers, be used for transmitting described sheet material to this punch press at the upstream side of this punch press, and the location of this sheet material being carried out on perpendicular to this automatic processing system direction of transfer
Wherein, the height of this conveyer is set to be complementary with the upper surface of the described punch press bed die height apart from ground.
20. automatic processing system according to claim 19 is characterized in that, before punching, and after described sheet material arrives the precalculated position, this conveyer break-off; After punching was finished, this conveyer was reworked, to continue to forward the sheet material by after this punch press processing.
21. method according to claim 20 is characterized in that, each described conveyer comprises transmission wheels and the guiding wheels that are oppositely arranged, and the axis that this transmission and guiding wheels can wind respectively perpendicular to the plate direction of transfer rotates.
22. automatic processing system according to claim 19 is characterized in that, this plate is a corrugated plating; These transmission wheels and this directive wheel group have respectively and the corresponding shape of the ripple of this plate.
23. automatic processing system according to claim 17 is characterized in that, this beveler is arranged on the upstream side or the downstream of this punch press.
CN2007100651708A 2007-04-05 2007-04-05 Punching machine, automatic processing system with the punching machine and method for processing sheet material Expired - Fee Related CN101279514B (en)

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CN104772514A (en) * 2015-02-02 2015-07-15 天津莫森睿自动化设备有限公司 Metal cutting device
CN104801594A (en) * 2014-04-25 2015-07-29 中集集团集装箱控股有限公司 Punching device for container door vertical beam and punching method
CN105538248A (en) * 2015-12-08 2016-05-04 泉州市港生利来进出口贸易有限公司 Worktable device used for panel processing and provided with lighting device and use method thereof
CN109308050A (en) * 2017-07-26 2019-02-05 发那科株式会社 Numerical control device
CN109570325A (en) * 2018-11-30 2019-04-05 深圳市小机灵精密机械有限公司 A kind of portal high-speed punch press

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CN103182467A (en) * 2011-12-28 2013-07-03 亿和精密金属制品(深圳)有限公司 Biplanar servo riveting operation device
CN103182467B (en) * 2011-12-28 2015-09-16 亿和精密金属制品(深圳)有限公司 Biplane servo riveting operation device
CN104801594A (en) * 2014-04-25 2015-07-29 中集集团集装箱控股有限公司 Punching device for container door vertical beam and punching method
CN104772514A (en) * 2015-02-02 2015-07-15 天津莫森睿自动化设备有限公司 Metal cutting device
CN105538248A (en) * 2015-12-08 2016-05-04 泉州市港生利来进出口贸易有限公司 Worktable device used for panel processing and provided with lighting device and use method thereof
CN105538248B (en) * 2015-12-08 2017-11-07 泉州市港生利来进出口贸易有限公司 It is a kind of to be used for sheet fabrication and table device and its application method with lighting device
CN109308050A (en) * 2017-07-26 2019-02-05 发那科株式会社 Numerical control device
CN109308050B (en) * 2017-07-26 2020-02-25 发那科株式会社 Numerical controller
CN109570325A (en) * 2018-11-30 2019-04-05 深圳市小机灵精密机械有限公司 A kind of portal high-speed punch press

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