CN101277577A - Plasma jet electrode device and system thereof - Google Patents
Plasma jet electrode device and system thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种电浆喷流电极装置,别是涉及一种可在低温常压下制造出非平衡式电浆喷流,而能改善电浆处理面积与均匀性,使能达到更理想的工件表面处理效果的电浆喷流电极装置及其系统。The invention relates to a plasma jet electrode device, in particular to an unbalanced plasma jet that can be produced at low temperature and normal pressure, and can improve the plasma treatment area and uniformity, so as to achieve a more ideal Plasma jet electrode device and its system for workpiece surface treatment effect.
背景技术 Background technique
近年来利用气体游离(电浆)原理,以气态氧化法去除污染物已经陆续在研究发展中,例如电子束法(Electron Beam)、电晕放电法(CoronaDischarge)、微波法(Microwave)、高周波电浆(Radio Frequency,RF)、介电质放电法(Dielectric Barrier Discharge,DBD)等,皆已被证实确实具有一定的处理效果,其中,介电质放电法因为在常压下即可进行有效的放电,并且成本较低,为目前非热电浆去除污染物的研究主流之一,且该介电质电浆放电法已经被广泛的应用于塑胶薄膜印制处理、矿石静电筛选分离器、臭氧产生器、表面改质、表面清洗、放射废弃物以及排放废气等的处理工程等,惟,该非热电浆仍属于偏高温状态,且对于工件表面的处理,仍存在有偏处一隅及处理效果不均的缺点,尚有待进一步加以改善。In recent years, using the principle of gas ionization (plasma), the removal of pollutants by gaseous oxidation has been researched and developed successively, such as electron beam method (Electron Beam), corona discharge method (Corona Discharge), microwave method (Microwave), high-frequency electric Radio Frequency (RF), Dielectric Barrier Discharge (DBD), etc. have all been proven to have certain treatment effects. Among them, the dielectric discharge method can be effective under normal pressure. Discharge, and the cost is low, is one of the mainstream researches on the removal of pollutants by non-thermal plasma, and the dielectric plasma discharge method has been widely used in plastic film printing, ore electrostatic screening separator, ozone generation However, the non-thermal plasma is still in a high-temperature state, and there are still some deviations in the treatment of the surface of the workpiece and the treatment effect is not good. The disadvantages of uniformity still need to be further improved.
发明内容 Contents of the invention
本发明的目的在于,提供一种新型结构的电浆喷流电极装置,所要解决的技术问题是使其可在低温常压下制造出非平衡式电浆喷流,而能改善电浆处理面积与均匀性,能够达到更理想的工件表面处理效果,从而非常适于实用。The object of the present invention is to provide a plasma jet electrode device with a new structure. The technical problem to be solved is to make it possible to produce an unbalanced plasma jet at low temperature and normal pressure, and to improve the plasma treatment area. And uniformity, can achieve a more ideal workpiece surface treatment effect, which is very suitable for practical use.
本发明的另一目的在于,提供一种新型结构的电浆喷流电极系统,所要解决的技术问题是使其将至少一个电浆喷流电极装置藉由一支架固定,而可以大幅增加电浆的处理面积,并可以提供对工件冷却、导引、镀膜与蚀刻等功能,从而更加适于实用。Another object of the present invention is to provide a plasma jet electrode system with a new structure. The technical problem to be solved is to fix at least one plasma jet electrode device by a bracket, so that the plasma jet can be greatly increased. The processing area is large, and it can provide functions such as cooling, guiding, coating and etching of the workpiece, making it more suitable for practical use.
本发明的目的及解决其技术问题是采用以下技术方案来实现的。依据本发明提出的一种电浆喷流电极装置,其具有一定位座,在该定位座中设置一陶瓷管,该陶瓷管中设置一圆盘,该圆盘上布设至少一个倾斜贯穿的斜孔,该圆盘中设置一高压金属电极,该高压金属电极与该陶瓷管之间形成一介电质放电电浆区域,该定位座的底端设置一底盘,该底盘的内壁设置一接地电极,该接地电极与该高压金属电极之间形成一低温非平衡式电浆区域,该底盘的底端设置一喷嘴头,用以将低温非平衡式电浆喷出。The purpose of the present invention and the solution to its technical problems are achieved by adopting the following technical solutions. According to a plasma jet electrode device proposed by the present invention, it has a positioning seat, a ceramic tube is set in the positioning seat, a disc is set in the ceramic tube, and at least one inclined penetrating slant is arranged on the disc. A high-voltage metal electrode is set in the disc, a dielectric discharge plasma area is formed between the high-voltage metal electrode and the ceramic tube, a chassis is set at the bottom of the positioning seat, and a grounding electrode is set on the inner wall of the chassis A low-temperature unbalanced plasma region is formed between the ground electrode and the high-voltage metal electrode, and a nozzle head is arranged at the bottom of the chassis to eject the low-temperature unbalanced plasma.
本发明的目的及解决其技术问题还采用以下技术方案来实现。依据本发明提出的一种电浆喷流电极装置,其具有一定位座,在该定位座中设置一陶瓷管,该陶瓷管中设置一圆盘,该圆盘上布设至少一个透孔,该圆盘中设置一高压金属电极,该高压金属电极与该陶瓷管之间形成一介电质放电电浆区域,该定位座周面设置一旋转座,使该定位座可以相对于该旋转座进行旋转运动,该旋转座的底端设置一底盘,该底盘的内壁设置一接地电极,该接地电极与该高压金属电极之间形成一低温非平衡式电浆区域,该底盘的底端设置一喷嘴头,用以将低温非平衡式电浆喷出。The purpose of the present invention and the solution to its technical problem also adopt the following technical solutions to achieve. According to a plasma jet electrode device proposed by the present invention, it has a positioning seat, a ceramic tube is set in the positioning seat, a disc is set in the ceramic tube, and at least one through hole is arranged on the disc. A high-voltage metal electrode is set in the disk, and a dielectric discharge plasma area is formed between the high-voltage metal electrode and the ceramic tube. A rotating seat is arranged on the peripheral surface of the positioning seat so that the positioning seat can be rotated relative to the rotating seat. Rotating movement, the bottom of the rotating seat is provided with a chassis, the inner wall of the chassis is provided with a grounding electrode, a low-temperature unbalanced plasma area is formed between the grounding electrode and the high-voltage metal electrode, and a nozzle is provided at the bottom of the chassis The head is used to eject low-temperature unbalanced plasma.
前述的电浆喷流电极装置,其中所述的高压金属电极与该陶瓷管之间所形成的介电质放电电浆区域具有一间距,其中,通入该高压金属电极的电压与该间距的比值范围为1至5之间。The aforementioned plasma jet electrode device, wherein the dielectric discharge plasma region formed between the high-voltage metal electrode and the ceramic tube has a distance, wherein the voltage passed into the high-voltage metal electrode is equal to the distance between the distance The ratio ranges from 1 to 5.
前述的电浆喷流电极装置,其中所述的高压金属电极与该接地电极之间所形成的低温非平衡式电浆区域具有一间距,通入该高压金属电极的电压与该间距的比值范围为1至5之间。In the aforementioned plasma jet electrode device, wherein the low-temperature non-equilibrium plasma region formed between the high-voltage metal electrode and the ground electrode has a distance, the ratio range of the voltage fed into the high-voltage metal electrode to the distance is between 1 and 5.
前述的电浆喷流电极装置,其中所述的定位座上设置一顶盖,该顶盖中设置一螺孔,该螺孔中设置一气管,该高压金属电极的顶端设置一接头,该接头处接续设置一电线,该电线由该气管穿出且接续至一高压电端,该气管与该电线间形成空隙,使外界空气以及电浆制程气体可由该气管进入该陶瓷管中进行反应。The aforementioned plasma jet electrode device, wherein the positioning seat is provided with a top cover, a screw hole is provided in the top cover, a gas pipe is provided in the screw hole, a joint is provided at the top of the high-voltage metal electrode, and the joint An electric wire is arranged at the position, and the electric wire passes through the air pipe and is connected to a high-voltage electric terminal. A gap is formed between the air pipe and the electric wire, so that outside air and plasma process gas can enter the ceramic pipe through the air pipe to react.
前述的电浆喷流电极装置,其中所述的圆盘中设置有一内螺纹,以及该高压金属电极的顶端周面设置有一外螺纹,使该高压金属电极的外螺纹螺设在该圆盘的内螺纹中,其中该圆盘上布设复数个倾斜贯穿的斜孔,其是呈同方向45度的倾斜角度。The aforementioned plasma jet electrode device, wherein the disc is provided with an internal thread, and the top peripheral surface of the high-voltage metal electrode is provided with an external thread, so that the external thread of the high-voltage metal electrode is screwed on the disc. In the internal thread, a plurality of oblique holes are arranged on the disc, which are inclined at an angle of 45 degrees in the same direction.
前述的电浆喷流电极装置,其中所述的定位座的周面设置一外环槽,在该外环槽处设置一轴承,该旋转座的内壁设置一内环槽,该旋转座的内环槽套设在该轴承上,使该定位座可以相对于该旋转座进行旋转运动。In the aforementioned plasma jet electrode device, an outer ring groove is arranged on the peripheral surface of the positioning seat, a bearing is arranged at the outer ring groove, an inner ring groove is arranged on the inner wall of the rotating seat, and an inner ring groove is arranged on the inner wall of the rotating seat. The ring groove is sleeved on the bearing, so that the positioning seat can rotate relative to the rotating seat.
前述的电浆喷流电极装置,其中所述的喷嘴头上设置至少一个斜孔,该斜孔以扩散状或是放射线状分布。In the aforementioned plasma jet electrode device, at least one oblique hole is arranged on the nozzle head, and the oblique holes are distributed in a diffuse or radial manner.
前述的电浆喷流电极装置,其中所述的平喷嘴头的出口为一字形。In the aforementioned plasma jet electrode device, the outlet of the flat nozzle head is in-line.
前述的电浆喷流电极装置,其还进一步包括一磁性体,位于该喷嘴头的周围,提供一磁场给该喷嘴头。The aforementioned plasma jet electrode device further includes a magnetic body located around the nozzle head to provide a magnetic field to the nozzle head.
前述的电浆喷流电极装置,其中所述的高压金属电极是为一中空圆柱体。In the aforementioned plasma jet electrode device, the high-voltage metal electrode is a hollow cylinder.
前述的电浆喷流电极装置,该装置更进一步包含一前驱物流量控制器,是用以提供并控制一前驱物至该低温非平衡式电浆区域中,使该装置可以应用于镀膜或蚀刻制程。The aforementioned plasma jet electrode device, the device further includes a precursor flow controller, which is used to provide and control a precursor to the low-temperature non-equilibrium plasma region, so that the device can be applied to coating or etching Process.
本发明的目的及解决其技术问题另外还采用以下技术方案来实现。The purpose of the present invention and the solution to its technical problems are also achieved by the following technical solutions.
一种电浆喷流电极系统,其至少包含一如权利要求1或2所述的电浆喷流电极装置,以及一支架,该支架用以固定该电浆喷流电极装置。A plasma jet electrode system, which at least comprises a plasma jet electrode device as claimed in
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。The purpose of the present invention and its technical problems can also be further realized by adopting the following technical measures.
前述的电浆喷流电极系统,其中更包含复数个电浆喷流电极装置,该等复数个电浆喷流电极装置以线性或是面状排列,并设置在该支架上。The aforementioned plasma jet electrode system further includes a plurality of plasma jet electrode devices, and the plurality of plasma jet electrode devices are arranged linearly or planarly and arranged on the support.
前述的电浆喷流电极系统,其更包括一冷却装置,设置于该支架的一侧端,用以冷却该电浆喷流电极系统所处理的工件,其中该冷却装置是为一气冷式冷却装置。The aforementioned plasma jet electrode system further includes a cooling device arranged at one end of the support for cooling the workpiece processed by the plasma jet electrode system, wherein the cooling device is an air-cooled cooling device. device.
前述的电浆喷流电极系统,其更包括一导引装置,连接于该支架下方,用以导引该支架沿着一预定方向移动,其中该导引装置是为一滚轮。The aforementioned plasma jet electrode system further includes a guiding device connected under the support for guiding the support to move along a predetermined direction, wherein the guiding device is a roller.
前述的电浆喷流电极系统,其中更包含一导引装置,连接于该支架下方,用以导引该支架沿着一预定方向移动。The aforementioned plasma jet electrode system further includes a guiding device connected under the support for guiding the support to move along a predetermined direction.
本发明与现有技术相比具有明显的优点和有益效果。由以上可知,为达到上述目的,本发明提供了一种电浆喷流电极装置,其具有一定位座,在定位座中设置一陶瓷管,陶瓷管中设置一圆盘,圆盘上布设数个倾斜贯穿的斜孔,圆盘中设置一高压金属电极,高压金属电极与陶瓷管间形成一介电质放电电浆区域,定位座周面设置一旋转座,旋转座底端设置一底盘,底盘内壁设置一接地电极,接地电极与高压金属电极间形成一低温非平衡式电浆区域,底盘底端设置一喷嘴头,喷嘴头上设置数个斜孔。Compared with the prior art, the present invention has obvious advantages and beneficial effects. As can be seen from the above, in order to achieve the above object, the present invention provides a plasma jet electrode device, which has a positioning seat, a ceramic tube is arranged in the positioning seat, a disc is arranged in the ceramic tube, and several A slanted hole penetrates obliquely. A high-voltage metal electrode is set in the disk. A dielectric discharge plasma area is formed between the high-voltage metal electrode and the ceramic tube. A grounding electrode is arranged on the inner wall of the chassis, and a low-temperature unbalanced plasma area is formed between the grounding electrode and the high-voltage metal electrode. A nozzle head is arranged at the bottom of the chassis, and several oblique holes are arranged on the nozzle head.
借由上述技术方案,本发明电浆喷流电极装置及其系统至少具有下列优点及有益效果:With the above technical solutions, the plasma jet electrode device and its system of the present invention have at least the following advantages and beneficial effects:
藉上述结构设计,可将电线连接至电源供应器,使电气线路能传送产生电浆使用的交流高频高压电力,以及将底盘接地,而低温常压的大气与电浆制程气体则由气管进入,且经由圆盘上所布设的斜孔流过介电质放电电浆区域所产生的电浆以紊流方式将电浆予以雾化,而在后续的低温非平衡式电浆区域产生低温非平衡式电浆,并藉由喷嘴头旋转机制外加斜孔喷流设计,将低温常压非平衡式电浆旋转喷出,即可改变电浆处理面积与均匀性,非常适于实用。With the above-mentioned structural design, the wires can be connected to the power supply, so that the electrical circuit can transmit the AC high-frequency high-voltage power used to generate the plasma, and ground the chassis, while the low-temperature and normal-pressure atmosphere and the plasma process gas enter through the gas pipe , and the plasma generated by flowing through the dielectric discharge plasma region through the inclined holes arranged on the disk atomizes the plasma in a turbulent manner, and generates low-temperature non-equilibrium plasma in the subsequent low-temperature non-equilibrium plasma region. Balanced plasma, and through the rotation mechanism of the nozzle head and the design of the inclined hole jet flow, the low temperature and normal pressure unbalanced plasma is rotated and ejected, which can change the plasma treatment area and uniformity, which is very suitable for practical use.
本发明电浆喷流电极装置及其系统,有效地改善了低温常压非平衡式电浆的处理面积与均匀性,使电浆喷流电极装置的运用范畴更广,不仅可以用以清洁,亦可以用于蚀刻上,提高了电浆喷流电极装置及其系统的产业应用面,极具有产业价值。The plasma jet electrode device and its system of the present invention effectively improve the treatment area and uniformity of the low-temperature and atmospheric-pressure unbalanced plasma, and make the plasma jet electrode device more widely used, not only for cleaning, It can also be used in etching, which improves the industrial application of the plasma jet electrode device and its system, and has great industrial value.
综上所述,本发明是有关于一种电浆喷流电极装置及其系统。该电浆喷流电极装置,具有一定位座、一陶瓷管、一圆盘以及一高压金属电极,圆盘上布设有数个倾斜贯穿的斜孔,高压金属电极与陶瓷管间形成一介电质放电电浆区域,本装置更包含一旋转座、一底盘以及一接地电极,接地电极与高压金属电极间形成一低温非平衡式电浆区域,底盘底端设置有一周围具有磁性体喷嘴头;藉此设计,可使更强电浆产生及流动形成紊流方式,并藉由喷嘴头旋转喷出,可以提高电浆处理面积与均匀性。该电浆喷流电极系统,将至少一个电浆喷流电极装置藉由一支架固定,可大幅增加电浆处理面积,并可提供对工件冷却、导引、镀膜与蚀刻等功能。本发明具有上述诸多优点及实用价值,其不论在产品的结构或功能上皆有较大改进,在技术上有显著的进步,并产生了好用及实用的效果,从而更加适于实用,并具有产业的广泛利用价值,诚为一新颖、进步、实用的新设计。To sum up, the present invention relates to a plasma jet electrode device and its system. The plasma jet electrode device has a positioning seat, a ceramic tube, a disk and a high-voltage metal electrode. Several oblique holes are arranged on the disk, and a dielectric medium is formed between the high-voltage metal electrode and the ceramic tube. In the discharge plasma area, the device further includes a rotating seat, a chassis and a ground electrode. A low-temperature unbalanced plasma area is formed between the ground electrode and the high-voltage metal electrode. The bottom of the chassis is provided with a nozzle head surrounded by magnetic materials; This design enables stronger plasma generation and flow to form turbulent flow, and sprays out through the rotation of the nozzle head, which can improve the plasma treatment area and uniformity. In the plasma jet electrode system, at least one plasma jet electrode device is fixed by a bracket, which can greatly increase the plasma treatment area, and can provide functions such as cooling, guiding, coating and etching of workpieces. The present invention has the above-mentioned many advantages and practical value, it has great improvement no matter in the structure or function of the product, it has significant progress in technology, and produces easy-to-use and practical effects, so it is more suitable for practical use, and It has wide application value in the industry, and it is a novel, progressive and practical new design.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.
附图说明 Description of drawings
图1为本发明的电浆喷流电极装置的剖面示意图。FIG. 1 is a schematic cross-sectional view of the plasma jet electrode device of the present invention.
图2为本发明的电浆喷流电极装置中圆盘的立体示意图。FIG. 2 is a perspective view of a disc in the plasma jet electrode device of the present invention.
图3为本发明的电浆喷流电极装置中电浆运作的剖面示意图。3 is a schematic cross-sectional view of plasma operation in the plasma jet electrode device of the present invention.
图4为本发明的另一电浆喷流电极装置的剖面示意图。FIG. 4 is a schematic cross-sectional view of another plasma jet electrode device of the present invention.
图5为本发明的再一电浆喷流电极装置的剖面示意图。5 is a schematic cross-sectional view of yet another plasma jet electrode device of the present invention.
图6为本发明的电浆喷流电极系统的立体示意图。FIG. 6 is a schematic perspective view of the plasma jet electrode system of the present invention.
图7为图6中电浆喷流电极系统的俯视示意图。FIG. 7 is a schematic top view of the plasma jet electrode system in FIG. 6 .
图8为本发明的另一电浆喷流电极系统的立体示意图。FIG. 8 is a schematic perspective view of another plasma jet electrode system of the present invention.
图9为图8中电浆喷流电极系统的俯视示意图。FIG. 9 is a schematic top view of the plasma jet electrode system in FIG. 8 .
图10为本发明的电浆喷流电极系统增设冷却装置的立体示意图。FIG. 10 is a three-dimensional schematic diagram of adding a cooling device to the plasma jet electrode system of the present invention.
图11为图10中电浆喷流电极系统的侧视剖面示意图。FIG. 11 is a schematic side sectional view of the plasma jet electrode system in FIG. 10 .
图12为本发明的电浆喷流电极系统增设导引装置的立体示意图。FIG. 12 is a schematic perspective view of the addition of a guide device to the plasma jet electrode system of the present invention.
10:定位座 11:内环槽10: Positioning seat 11: Inner ring groove
12:外环槽 13:轴承12: Outer ring groove 13: Bearing
20:陶瓷管 21:内环槽20: ceramic tube 21: inner ring groove
30:圆盘 31:斜孔30: Disc 31: Inclined hole
40:高压金属电极 401:阶层槽40: High voltage metal electrode 401: Stratum tank
41:连接件 411:阶层槽41: Connector 411: Hierarchy slot
42:电线 421:接头42: Wire 421: Connector
50:旋转座 51:内环槽50: Swivel seat 51: Inner ring groove
60:顶盖 61:螺孔60: Top cover 61: Screw hole
62:气管 70:底盘62: Trachea 70: Chassis
701:凸部 71:接地电极701: convex part 71: ground electrode
72:喷嘴头 73:斜孔72: Nozzle head 73: Inclined hole
80:磁性体 90:支架80: Magnetic body 90: Bracket
91:冷却装置 92:导引装置91: cooling device 92: guiding device
A:介电质放电电浆区域 B:低温非平衡式电浆区域A: Dielectric discharge plasma area B: Low temperature non-equilibrium plasma area
具体实施方式 Detailed ways
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明提出的电浆喷流电极装置及其系统其具体实施方式、结构、特征及其功效,详细说明如后。In order to further explain the technical means and effects of the present invention to achieve the intended purpose of the invention, the specific implementation and structure of the plasma jet electrode device and its system proposed according to the present invention will be described below in conjunction with the accompanying drawings and preferred embodiments. , features and their effects are described in detail below.
请参阅图1及图2所示,图1为本发明的电浆喷流电极装置的剖面示意图,图2为本发明的电浆喷流电极装置中圆盘的立体示意图。本发明较佳实施例的电浆喷流电极装置,其具有一定位座10,在该定位座10中设置有一陶瓷管20,陶瓷管20中设置一圆盘30,圆盘30上布设数个倾斜贯穿的斜孔31,其立体示意图如图2所示,圆盘30中设置有一高压金属电极40,高压金属电极40为一中空圆柱体,较易于散热,高压金属电极40与陶瓷管20间形成一介电质放电电浆区域A;另外,以及定位座10上设置一顶盖60,顶盖60中设置一螺孔61,螺孔61中设置一气管62,高压金属电极40的顶端设置一接头421,接头421处接续设置一电线42,电线42由气管62穿出且接续至一高压电端,气管62与电线42之间形成空隙,使外界空气以及电浆制程气体可由气管62进入陶瓷管20中进行反应。Please refer to FIG. 1 and FIG. 2 . FIG. 1 is a schematic cross-sectional view of the plasma jet electrode device of the present invention, and FIG. 2 is a perspective view of a disc in the plasma jet electrode device of the present invention. The plasma jet electrode device of the preferred embodiment of the present invention has a
上述经由气管62处进入陶瓷管20中的电浆制程气体,其可以为空气(Air)、氩气(Ar)、二氧化碳(CO2)、氮气(N2)、氦气(He)、氧气(O2)或是其相互混合的气体。The plasma process gas entering the
又,定位座10周面设置一旋转座50,该旋转座50的底端设置一底盘70,底盘70内壁设置一接地电极71,接地电极71与高压金属电极40间形成一低温非平衡式电浆区域B,底盘70的底端设置一喷嘴头72,用以将低温非平衡式电浆喷出,其中,以本实施例而言,喷嘴头72上可设置一个以上的斜孔73,例如复数个以放射线方式分布的斜孔73(参阅图1所示)。Also, a
上述的圆盘30可为不锈钢材,在圆盘30中设置一内螺纹,以及在高压金属电极40顶端周面设置一外螺纹,外螺纹可螺设在内螺纹中,使高压金属电极40固结定位在圆盘30之中。Above-mentioned
上述的定位座10中设置一陶瓷管20,其是在定位座10中形成内环槽11,使陶瓷管20可置入定位座10而定位在内环槽11上。A
上述的陶瓷管20中设置有一圆盘30,其是在陶瓷管20中形成内环槽21,使圆盘30可置入陶瓷管20中且定位在内环槽21上。The above-mentioned
上述的圆盘30上布设有复数个倾斜贯穿的斜孔31,如图2所示,较佳的是,该等复数个斜孔31是呈同方向45度的倾斜角度,使流经其间的气流能在介电质放电电浆区域A中产生漩涡急湍流动的紊流,使产生的电浆能充分混合予以雾化,但是不应以此为限,只要是呈同方向的倾斜角度均可以具有不同程度产生漩涡急湍流动的紊流的效果。The above-mentioned
上述的高压金属电极40顶端设置一金属连接件41及接头421,其是在高压金属电极40中设置一穿孔,且在穿孔中设置一阶层槽401,以及连接件41中亦设置有另一穿孔,穿孔中设置另一阶层槽411,连接件41插设在高压金属电极40的阶层槽401中,接头421则是插设在连接件41的阶层槽411中,连接件41及接头421皆为导电金属件,而可将电线42连接至接头421,气管62为绝缘体与外界相通,以及电线42穿出气管62且末端接至一电源供应器(图中未示),使电气线路能传送产生电浆使用的交流高频高压电力于高压金属电极40上,其中,陶瓷管20接地处理,且高压金属电极40与陶瓷管20之间所形成的介电质放电电浆区域A具有一比例尺寸的间距,底盘70接地处理,高压金属电极40与接地电极71之间所形成的低温非平衡式电浆区域B亦具有一比例尺寸的间距,其中,所述的介电质放电电浆区域A与低温非平衡式电浆区域B所具有的比例尺寸的间距,是依通入其中的电浆制程气体及所施予大小不同的电压,而形成不同的比例尺寸,其通入电压与间距的比值为1~5,例如:The top of the above-mentioned high-voltage metal electrode 40 is provided with a metal connector 41 and a joint 421, which is provided with a perforation in the high-voltage metal electrode 40, and a hierarchical groove 401 is provided in the perforation, and another perforation is also provided in the connector 41 , another hierarchical groove 411 is set in the perforation, the connector 41 is inserted in the hierarchical groove 401 of the high voltage metal electrode 40, and the connector 421 is inserted in the hierarchical groove 411 of the connector 41, the connector 41 and the connector 421 are both Conductive metal parts, but the electric wire 42 can be connected to the connector 421, the gas pipe 62 communicates with the outside world for the insulator, and the electric wire 42 passes through the gas pipe 62 and the end is connected to a power supply (not shown in the figure), so that the electric circuit can transmit the generated The AC high-frequency high-voltage power used by the plasma is on the high-voltage metal electrode 40, wherein the ceramic tube 20 is grounded, and the dielectric discharge plasma area A formed between the high-voltage metal electrode 40 and the ceramic tube 20 has a proportional size The chassis 70 is grounded, and the low-temperature unbalanced plasma region B formed between the high-voltage metal electrode 40 and the ground electrode 71 also has a proportional distance, wherein the dielectric discharge plasma region A The distance from the proportional dimension of the low-temperature non-equilibrium plasma region B is formed in different proportional dimensions according to the plasma process gas passed into it and the applied voltage. The ratio is 1 to 5, for example:
通入5kv(仟伏特)的电压,其间距尺寸可为1~5mm;A voltage of 5kv (kilovolts) is applied, and the spacing size can be 1-5mm;
通入4kv(仟伏特)的电压,其间距尺寸可为0.8~4mm(公厘);A voltage of 4kv (kilovolts) is applied, and the spacing size can be 0.8-4mm (millimeters);
通入3kv(仟伏特)的电压,其间距尺寸可为0.6~3mm(公厘);A voltage of 3kv (kilovolts) is applied, and the spacing size can be 0.6-3mm (millimeters);
通入2kv(仟伏特)的电压,其间距尺寸可为0.4~2mm(公厘);A voltage of 2kv (kilovolts) is applied, and the spacing size can be 0.4 to 2mm (millimeters);
通入1kv(仟伏特)的电压,其间距尺寸可为0.2~1mm(公厘),其余可设定的仟伏特以上的高电压与间距尺寸的关系可依此类推。When a voltage of 1kv (kilovolt) is applied, the spacing size can be 0.2-1mm (millimeter), and the relationship between other settable high voltages above kv and the spacing size can be deduced in the same way.
所述的定位座10顶端设置一顶盖60,其是在定位座10顶端周面设置外螺纹,且在顶盖60下端内壁面上设置内螺纹,顶盖60的内螺纹可螺设在定位座10顶端的外螺纹上,其中,顶盖60的材质可为聚四氟乙烯(即铁氟龙)。The top of the
较佳者,为了提高电浆喷流电极装置1的电浆处理面积与均匀度,本发明上述的定位座10周面可设置一旋转座50,如图1所示,其是在定位座10周面设置一外环槽12,在外环槽12处设置一轴承13,并在旋转座50内壁设置内环槽51,旋转座50的内环槽51套设在轴承13上,藉由轴承13的转动,可使旋转座50可在定位座10表面进行旋转动作,该旋转座50底端设置一底盘70,其是在旋转座50底缘周面设置外螺纹,以及在底盘70内壁面设置内螺纹,使旋转座50的外螺纹可螺入底盘70的内螺纹中加以螺合定位。Preferably, in order to improve the plasma treatment area and uniformity of the plasma jet electrode device 1, a
若无旋转座50的设置,该定位座10亦可以直接设置一底盘70,定位座10与底盘70可以以一体成形的方式制成,或相互间以螺合方式连接亦可。If there is no
上述的底盘70底端设置一喷嘴头72,其是在底盘70底端形成一向下延伸的凸部701,在凸部701周面设置外螺纹,以及在喷嘴头72的内壁面上设置内螺纹,喷嘴头72的内螺纹可螺合在凸部701周面的外螺纹中,其中,喷嘴头72上所设置的复数个斜孔73,是呈向外倾斜的扩散状或是放射线状分布。A
请参阅图3所示,为本发明的电浆喷流电极装置中电浆运作的剖面示意图。本发明的电浆喷流电极装置1可以将电源供应器(图中未示)所提供的交流高频高压电力经由电线42、接头421及连接件41传至高压金属电极40,而低温常压的大气与电浆制程气体,则可以经由气管62进入陶瓷管20中,且经由圆盘30上所布设的斜孔31流过介电质放电电浆区域A所产生的电浆,则形成紊流而将电浆予以雾化,雾化的电浆可经由低温非平衡式电浆区域B产生低温非平衡式电浆,并藉由喷嘴头72的旋转机制外加斜孔73喷流设计,将低温常压非平衡式电浆旋转喷出,因此,本发明的设计可以增加电浆处理的面积与均匀性,使其更具良好的电浆处理功效。Please refer to FIG. 3 , which is a schematic cross-sectional view of plasma operation in the plasma jet electrode device of the present invention. The plasma jet electrode device 1 of the present invention can pass the AC high-frequency high-voltage power provided by the power supply (not shown) to the high-
再者,本发明的喷嘴头72亦可以设计成一字形,请参阅图4所示,为本发明的另一电浆喷流电极装置的剖面示意图。低温常压非平衡式电浆藉由一字形设计的喷嘴头72可以形成一线状的电浆处理区域,使本发明的电浆喷流电极装置1应用范畴更广泛,若是配合旋转座50的设置,更可以形成一均匀的面状电浆处理区域,而能够提高处理效果。Furthermore, the
此外,请参阅图5所示,为本发明的再一电浆喷流电极装置的剖面示意图。本发明的电浆喷流电极装置1更包含一磁性体80,如磁铁等,位于喷嘴头72的周围,由于该磁性体80的设置,可提供一磁场给喷嘴头72,提高通过喷嘴头72的电浆中电子与分子的相互碰撞机率,使其增高游离状态,使低温常压非平衡式电浆提高浓度,进而能够使电浆处理效果提高。In addition, please refer to FIG. 5 , which is a schematic cross-sectional view of another plasma jet electrode device of the present invention. The plasma jet electrode device 1 of the present invention further includes a
本发明的电浆喷流电极装置1可进一步包含一前驱物流量控制器(图中未示),用以提供并控制前驱物至低温非平衡式电浆区域B中,其中前驱物是为有机、无机或金属有机等镀膜制程气体(例如:四乙氧基硅烷、氧气、聚乙烯、甲烷、乙炔等)或蚀刻制程气体(例如:氢气、四氯化碳等),使本发明的电浆喷流电极装置1藉以应用至镀膜或蚀刻制程上。The plasma jet electrode device 1 of the present invention may further include a precursor flow controller (not shown in the figure) to provide and control the precursor to the low-temperature non-equilibrium plasma region B, wherein the precursor is organic , inorganic or metal-organic coating process gases (for example: tetraethoxysilane, oxygen, polyethylene, methane, acetylene, etc.) or etching process gases (for example: hydrogen, carbon tetrachloride, etc.), so that the plasma of the present invention The spout electrode device 1 can be applied to coating or etching processes.
根据上述的构想,本发明还提供了一种电浆喷流电极系统2,请参阅图6及图7所示,图6为本发明的电浆喷流电极系统的立体示意图,图7为图6中电浆喷流电极系统的俯视示意图。本发明的电浆喷流电极系统2,包含至少一个电浆喷流电极装置1,并以一支架90将该些电浆喷流电极装置1定位,根据实际的设计需求,可以设计将电浆喷流电极装置1以线性排列,如图7所示,亦可以利用复数个电浆喷流电极装置1以面状排列,如图8与图9所示,图8为本发明的另一电浆喷流电极系统的立体示意图,图9为图8中电浆喷流电极系统的俯视示意图,从而可以藉以大幅增加低温常压非平衡式电浆的处理面积。According to the above idea, the present invention also provides a plasma
上述电浆喷流电极系统2在以电浆处理工件(图中未显示)时,往往会有使工件温度升高的状况产生,故本发明的电浆喷流电极系统2亦还提供一冷却装置91,请参阅图10与图11所示,图10为本发明的电浆喷流电极系统增设冷却装置的立体示意图,图11为图10中电浆喷流电极系统的侧视剖面示意图。冷却装置91设置于支架90的一侧端,如图11所示,当支架90移动并令电浆喷流电极装置1移动处理工件时,该冷却装置91是为一气冷式冷却装置,可以提供一气流向下吹向工件,使提供该工件周围的热对流,进而能够降低工件本身的温度。When the above-mentioned plasma
此外,本发明的电浆喷流电极系统2更进一步包含一导引装置92,其是为滚轮,连接于支架90的下方,用以导引支架90沿着一预定方向移动,使保持电浆喷流电极装置1与工件(图中未示)的固定距离,不仅提供电浆处理的均匀性,亦可以维持支架90的稳定运作;此外,导引装置92可以藉由一可调整的连接件920连接于支架90下方,藉由连接件920具有可以调整高度的功能,使导引装置92可以符合不同处理工件与电浆喷流电极装置1的距离的要求,使电浆喷流电极系统2具有更弹性的应用,符合使用者所需的特定应用的目的。In addition, the plasma
综上所述,本发明的电浆喷流电极装置1与电浆喷流电极系统2,有效地改善了低温常压非平衡式电浆的处理面积与均匀性,使电浆喷流电极装置的运用范畴更广,不仅可以用以清洁,亦可以用于蚀刻上,提高了电浆喷流电极装置及其系统的产业应用面,极具有产业价值。In summary, the plasma jet electrode device 1 and the plasma
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, may use the technical content disclosed above to make some changes or modify them into equivalent embodiments with equivalent changes, but as long as they do not depart from the technical solution of the present invention, the Technical Essence Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
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CN102065625B (en) * | 2009-11-16 | 2012-08-22 | 财团法人工业技术研究院 | Plasma system with induction |
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