CN101274514B - Structure of color ink-jet head - Google Patents
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- CN101274514B CN101274514B CN 200710091709 CN200710091709A CN101274514B CN 101274514 B CN101274514 B CN 101274514B CN 200710091709 CN200710091709 CN 200710091709 CN 200710091709 A CN200710091709 A CN 200710091709A CN 101274514 B CN101274514 B CN 101274514B
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Abstract
Description
技术领域 technical field
本发明是关于一种喷墨头结构,尤指一种适用于墨水匣的彩色喷墨头结构。The invention relates to an inkjet head structure, especially a color inkjet head structure suitable for ink cartridges.
背景技术 Background technique
目前市面上常见的打印机除激光打印机外,喷墨打印机是另一种被广泛使用的机种,其具有价格低廉、操作容易以及低噪音等优点,且可打印于如纸张、相片纸等多种喷墨媒体。而喷墨打印机的打印品质主要取决于墨水匣的设计等因素,尤其以控制打印芯片释出墨滴至喷墨媒体的喷墨头机构设计为墨水匣设计的重要考量因素。In addition to laser printers, inkjet printers are another widely used type of printers currently on the market. They have the advantages of low price, easy operation, and low noise, and can print on various types of paper, such as paper and photo paper. Inkjet media. The printing quality of an inkjet printer mainly depends on factors such as the design of the ink cartridge, especially the design of the inkjet head mechanism that controls the printing chip to release ink droplets to the inkjet medium is an important consideration in the design of the ink cartridge.
一般而言,喷墨打印机主要藉由喷墨头分别在一个阵列的特定位置打印独立点的图案来组合产生打印的图像,而独立点的位置是由所要打印的图像所决定且可被看做是一个直线阵列中的一个小点。Generally speaking, an inkjet printer mainly uses the inkjet head to print the pattern of independent dots at a specific position of an array to combine the printed image, and the position of the independent dot is determined by the image to be printed and can be regarded as is a small point in a linear array.
现有的喷墨头结构可包含打印芯片、加热器以及喷孔板,其中喷墨头结构是组装于一墨水匣的本体上,且加热器是受控于打印芯片,墨水匣将提供墨水至加热器,使得加热器相应打印芯片的触发对墨水进行加热,使得墨水匣内部所储存的墨水加热并经由所对应的喷孔板的喷孔喷射至喷墨媒体上,至于,墨滴喷墨时间的控制对应于所要打印图案的像素点。The existing inkjet head structure can include a printing chip, a heater and an orifice plate, wherein the inkjet head structure is assembled on the body of an ink cartridge, and the heater is controlled by the printing chip, and the ink cartridge will provide ink to the The heater makes the heater heat the ink corresponding to the triggering of the printing chip, so that the ink stored in the ink cartridge is heated and ejected to the inkjet medium through the corresponding nozzle hole of the nozzle plate. As for the ink droplet ejection time The controls correspond to the pixels of the pattern to be printed.
通常墨水匣是设置于喷墨打印机的内部,并通过一承载系统的带动而在喷墨媒体上方进行横向移动,使得墨水匣的喷墨头能够根据要打印的图案而移动到正确的位置进行喷墨,即承载系统使得喷墨头与喷墨媒体之间沿一扫描轴产生相对运动,其中扫描轴指的是平行于喷墨媒体的宽度方向,且驱动组件的单次扫描意味着承载系统带动喷墨头于喷墨媒体的大约整个宽度上移动一次,然而在各次单次扫描之间,喷墨媒体将相对于喷墨头沿垂直于扫描轴的一进给轴前进,即沿喷墨媒体长度的方向。Usually, the ink cartridge is set inside the inkjet printer, and is driven by a carrying system to move laterally above the inkjet medium, so that the inkjet head of the ink cartridge can move to the correct position for printing according to the pattern to be printed. Ink, that is, the carrying system causes relative motion between the inkjet head and the inkjet medium along a scanning axis, wherein the scanning axis refers to the direction parallel to the width of the inkjet medium, and a single scan of the drive assembly means that the carrying system drives The inkjet head moves once across approximately the entire width of the inkjet medium, however between individual scans the inkjet medium will advance relative to the inkjet head along a feed axis perpendicular to the scan axis, i.e. along the jet The direction of the media length.
当喷墨头沿着扫描轴喷墨移动时将会产生一行间断线条,而所有的间断线条组合起来即为打印的图案的文字或是影像,至于沿喷墨媒体的进给轴的打印分辨率被称为间断线条沿喷墨媒体进给轴的密度,因此间断线条在喷墨媒体进给轴上的密度越大,沿该轴的打印分辨率就越高。When the inkjet head moves along the scanning axis, a line of discontinuous lines will be generated, and all the discontinuous lines are combined to form the text or image of the printed pattern. As for the printing resolution along the feed axis of the inkjet medium This is known as the density of discontinuous lines along the inkjet media feed axis, so the greater the density of discontinuous lines on the inkjet media feed axis, the higher the print resolution along that axis.
现有技术是通过增加喷墨头的加热器的数目来提高间断线条沿喷墨媒体前进轴的密度,以提高打印分辨率,进行提升打印的速度,虽然增加喷墨头的加热器的数目可以达到加快打印速度,但是众多的加热器会产生大量的热能使得喷墨头的温度快速升高,不仅会影响打印品质还可能使得整个喷墨头损坏。The prior art is to increase the density of the intermittent lines along the advancing axis of the inkjet medium by increasing the number of the heaters of the inkjet head, so as to improve the printing resolution and improve the printing speed, although increasing the number of the heaters of the inkjet head can To speed up the printing speed, but many heaters will generate a lot of heat to make the temperature of the inkjet head rise rapidly, which will not only affect the printing quality but may also damage the entire inkjet head.
目前业界所发展出来的解决方式之一是通过增加喷墨头的尺寸来避免喷墨头的温度快速升高,但是,对于竞争激烈的喷墨打印市场中,喷墨打印机的售价下降的很快速,增加喷墨头的尺寸将会提高生产喷墨打印机的成本,而消减市场竞争力。One of the solutions developed by the industry at present is to increase the size of the inkjet head to avoid the rapid rise of the temperature of the inkjet head. However, for the highly competitive inkjet printing market, the price of inkjet printers has dropped significantly. Quickly, increasing the size of the inkjet head will increase the cost of producing inkjet printers, reducing market competitiveness.
而且当喷墨头的喷孔数量多的时候,会将喷墨头设计为序列传输以节省喷头芯片输入/输出(I/O)上的数量,但因为喷墨头芯片所需驱动加热器的控制方式仍为需要结合地址控制以及打印数据信号,但是现有的喷墨头芯片中对于地址控制的设计方式是当控制喷墨头加热的地址的数目为n时,位置解码器需对应设置n条排线以供连接至对应的喷墨驱动电路上,举例而言,当控制喷墨头加热的地址的数目为20时,位置解码器需对应设置20条排线,但是随着加热器数目的增加,现有的设计将增加芯片的面积,而增加喷墨头的尺寸,因此如何缩减地址控制的方式为节省芯片面积的一个重要问题。And when the number of nozzle holes of the inkjet head is large, the inkjet head will be designed to be transmitted in sequence to save the number on the input/output (I/O) of the nozzle chip, but because the inkjet head chip needs to drive the heater. The control method still needs to combine address control and print data signals, but the design method for address control in the existing inkjet head chip is that when the number of addresses to control the heating of the inkjet head is n, the position decoder needs to be set accordingly For connecting to the corresponding inkjet drive circuit, for example, when the number of addresses for controlling the heating of the inkjet head is 20, the position decoder needs to be provided with 20 cables, but with the number of heaters The existing design will increase the area of the chip and increase the size of the inkjet head, so how to reduce the way of address control is an important issue for saving the chip area.
因此,如何发展一种可改善上述现有技术缺失的彩色喷墨头结构,实为目前迫切需要解决的问题。Therefore, how to develop a color inkjet head structure that can improve the above-mentioned deficiencies in the prior art is an urgent problem to be solved at present.
发明内容 Contents of the invention
本发明的主要目的在于提供一种彩色喷墨头结构,以解决现有技术的下列问题:增加喷墨头的加热器的数目而增加喷墨头的尺寸将会提高生产喷墨打印机的成本,以及现有的地址控制的方式将增加芯片的面积,而增加喷墨头的尺寸等,而能够实现高分辨率的高速打印,同时因为有效利用喷墨头空间而降低成本,提供以轻便和廉价的组件来实现高性能打印。The main object of the present invention is to provide a kind of color ink-jet head structure, to solve the following problems of prior art: increase the number of the heater of ink-jet head and increase the size of ink-jet head will improve the cost of producing ink-jet printer, And the existing address control method will increase the area of the chip, and increase the size of the inkjet head, etc., and can achieve high-resolution high-speed printing, and at the same time reduce the cost because of the effective use of the space of the inkjet head, providing light and cheap components for high-performance printing.
为达上述目的,本发明的一较广义实施样态为提供一种喷墨头结构,用以进行多色墨水的喷墨打印,其包含:一芯片以及设置于该芯片上且沿纵向延伸的三个轴线阵列的加热器,其特征在于:每一该轴线阵列的加热器分别提供不同颜色的墨滴,全部加热器是以大于每平方毫米(mm2)25个加热器的密度设置于该芯片上,该芯片的长宽比区间是3.6~9.0。In order to achieve the above purpose, a broad implementation of the present invention is to provide an inkjet head structure for inkjet printing of multi-color inks, which includes: a chip and a chip arranged on the chip and extending in the longitudinal direction The heaters of three axis arrays are characterized in that: each of the heaters of the axis arrays provides ink droplets of different colors, and all the heaters are arranged in the density of more than 25 heaters per square millimeter (mm 2 ). On the chip, the aspect ratio of the chip ranges from 3.6 to 9.0.
本发明喷墨头芯片上设置的加热器的密度超过每平方毫米(mm2)25个加热器且包含至少1800个喷孔,每一轴线阵列的加热器以及相对应的喷孔排列成至少2个平行的行,每一行相对于相邻的行是交错排列或偏移,以提供比非交错排列布置更小的有效距离。The density of the heaters arranged on the inkjet head chip of the present invention exceeds 25 heaters per square millimeter (mm 2 ) and includes at least 1800 orifices, and the heaters of each axis array and the corresponding orifices are arranged in at least 2 parallel rows, each row is staggered or offset relative to the adjacent row to provide a smaller effective distance than a non-staggered arrangement.
通过将加热器交错排列于喷墨头上,可降低具有高密度加热器喷墨头的打印成本,为了在芯片上实现高密度的加热器布置,本发明另外包含了一种利用减少地址排线的数量来达到缩减芯片面积的目的。By staggering the heaters on the inkjet head, the printing cost of the inkjet head with high-density heaters can be reduced. In order to realize high-density heater arrangement on the chip, the present invention additionally includes a The number to achieve the purpose of reducing the chip area.
根据上述构想,其中喷墨头结构还包含有至少接收一喷墨控制电路所输出的串列地址信号的地址控制电路,地址控制电路包含有将接收的串列地址信号转换成两组并列地址信号输出的串并地址信号转换器及两个分别接收该串并地址信号转换器的输出信号并予以解码的地址解码器,促使两个地址解码器形成M×N排并列的信号输送至具有与门及加热器的喷墨驱动电路中作为喷墨控制信号。According to the above idea, the structure of the inkjet head further includes an address control circuit for at least receiving a serial address signal output by an inkjet control circuit, and the address control circuit includes a circuit for converting the received serial address signal into two sets of parallel address signals The output serial-to-parallel address signal converter and two address decoders that receive and decode the output signals of the serial-to-parallel address signal converter respectively, prompt the two address decoders to form M×N rows of parallel signals and send them to the AND gate And the inkjet drive circuit of the heater is used as the inkjet control signal.
本发明的喷墨头结构用来实现高分辨率及高速打印的方式是通过增加加热器的数量,并使不同组的加热器交错排列,使加热器以高频率工作。The inkjet head structure of the present invention is used to realize high-resolution and high-speed printing by increasing the number of heaters and making heaters of different groups staggered so that the heaters work at high frequency.
附图说明 Description of drawings
图1是本发明较佳实施例的适用于喷墨打印机内部的承载系统的结构示意图。Fig. 1 is a schematic structural view of a carrier system suitable for an inkjet printer according to a preferred embodiment of the present invention.
图2(a)是本发明第一较佳实施例的单色喷墨头的结构示意图。Fig. 2(a) is a schematic structural view of a monochromatic inkjet head according to the first preferred embodiment of the present invention.
图2(b)是图2(a)移除喷孔片后的结构示意图。Fig. 2(b) is a schematic diagram of the structure of Fig. 2(a) after removing the orifice plate.
图3(a)是本发明第三较佳实施例的彩色喷墨头的结构示意图。Fig. 3(a) is a structural schematic diagram of a color inkjet head according to a third preferred embodiment of the present invention.
图3(b)是图3(a)移除喷孔片后的结构示意图。Fig. 3(b) is a schematic diagram of the structure of Fig. 3(a) after removing the orifice sheet.
图3(c)是图3(a)移除部分喷孔片后的结构示意图。Fig. 3(c) is a schematic structural view of Fig. 3(a) after removing part of the orifice sheet.
图4是由喷墨打印机的喷墨控制电路与喷墨头芯片的连接结构示意图。Fig. 4 is a schematic diagram of the connection structure between the inkjet control circuit and the inkjet head chip of the inkjet printer.
图5(a)是图4所示的喷墨头芯片的电路结构示意图。FIG. 5( a ) is a schematic diagram of the circuit structure of the inkjet head chip shown in FIG. 4 .
图5(b)是图5(a)的C部份的电路放大结构示意图。FIG. 5( b ) is a schematic diagram of an enlarged circuit structure of part C of FIG. 5( a ).
具体实施方式 Detailed ways
体现本发明特征与优点的一些典型实施例将在后段的说明中详细叙述。应理解的是本发明能够在不同的态样上具有各种的变化,其皆不脱离本发明的范围,且其中的说明及图示在本质上是当作说明之用,而非用以限制本发明。Some typical embodiments embodying the features and advantages of the present invention will be described in detail in the description in the following paragraphs. It should be understood that the invention is capable of various changes in different aspects without departing from the scope of the invention, and that the description and illustrations therein are illustrative in nature and not limiting. this invention.
本发明的喷墨头结构主要通过交错排列的方式来排列喷墨头上的大量喷孔,以缩小喷墨头的尺寸并以较少的扫描打印次数来提供较高的打印分辨率,即可提高喷墨媒体在进给轴上的有效喷孔密度以提供高分辨率的打印速度,进而使得本发明的喷墨头结构可适用于相对低成本的喷墨打印机。The structure of the inkjet head of the present invention mainly arranges a large number of nozzle holes on the inkjet head in a staggered manner, so as to reduce the size of the inkjet head and provide higher printing resolution with fewer scanning and printing times, that is, The effective orifice density of the inkjet medium on the feed shaft is increased to provide a high-resolution printing speed, thereby making the inkjet head structure of the present invention applicable to relatively low-cost inkjet printers.
请参阅图1,其是本发明较佳实施例的适用于喷墨打印机内部的承载系统的结构示意图,如图所示,承载系统1主要用来支撑本发明的喷墨头111结构,其中,承载系统1包含承载架112、控制器113、第一驱动马达116、位置控制器117、第二驱动马达119、送纸结构120以及提供整个承载系统1运作能量的电源121。Please refer to Fig. 1, which is a schematic structural diagram of a carrier system suitable for an inkjet printer in a preferred embodiment of the present invention. As shown in the figure, the
承载架112主要用来容置喷墨头111且其一端与第一驱动马达116连接,用以带动喷墨头111于扫描轴115方向上沿直线轨迹移动,喷墨头111可以是可更换地或是永久安装在承载架112上,而控制器113与承载架112相连接,用以传送控制信号至喷墨头111上。The carriage 112 is mainly used to accommodate the inkjet head 111 and one end thereof is connected to the first driving motor 116 to drive the inkjet head 111 to move along a straight line in the direction of the scanning axis 115. The inkjet head 111 can be replaceable Or it is permanently installed on the carrier 112 , and the controller 113 is connected to the carrier 112 for sending control signals to the inkjet head 111 .
第一驱动马达116可为一步进马达,但不以此为限,其是根据位置控制器117所传送的控制信号沿着扫描轴115来移动承载架112,而位置控制器117则是通过储存器118来确定承载架112于扫描轴115的位置,另外,位置控制器117还可用来控制第二驱动马达119运作,以驱动喷墨媒体122,例如:纸张,与送纸结构120之间,进而使喷墨媒体122可沿进给轴114方向移动。The first driving motor 116 can be a stepping motor, but not limited thereto, and it moves the carriage 112 along the scanning axis 115 according to the control signal transmitted by the position controller 117, and the position controller 117 passes The storage 118 is used to determine the position of the carrier 112 on the scanning axis 115. In addition, the position controller 117 can also be used to control the operation of the second driving motor 119 to drive the inkjet medium 122, such as paper, between the paper feeding structure 120 , so that the inkjet medium 122 can move along the direction of the feed axis 114 .
当喷墨媒体122在打印区域(未图示)中确定定位后,第一驱动马达116在位置控制器117的驱动下将使承载架112及喷墨头111在喷墨媒体122上沿扫描轴115移动而进行打印,于扫描轴115上进行一次或是多次扫描后,位置控制器117将控制第二驱动马达119运作,以驱动喷墨媒体122与送纸结构120之间,使喷墨媒体122可沿进给轴114方向移动,以将喷墨媒体122的另一区域放置到打印区域中,而第一驱动马达116将再带动承载架112及喷墨头111在喷墨媒体122上沿扫描轴115移动而进行另一行打印,一直重复到所有的打印数据都打印到喷墨媒体122上时,喷墨媒体122将被推出到喷墨打印机的输出拖架(未图示)上,以完成打印动作。After the inkjet medium 122 is positioned in the printing area (not shown), the first drive motor 116 will make the carriage 112 and the inkjet head 111 move along the scanning axis on the inkjet medium 122 under the drive of the position controller 117. 115 moves and prints, and after scanning one or more times on the scanning axis 115, the position controller 117 will control the operation of the second driving motor 119 to drive between the inkjet medium 122 and the paper feeding structure 120, so that the inkjet The medium 122 can move along the feed shaft 114 direction, so that another area of the inkjet medium 122 is placed in the printing area, and the first drive motor 116 will drive the carriage 112 and the inkjet head 111 on the inkjet medium 122 Move along the scan axis 115 to print another line, repeat until all the print data is printed on the inkjet medium 122, the inkjet medium 122 will be pushed out on the output carriage (not shown) of the inkjet printer, to complete the printing action.
请参阅图2(a),其是本发明第一较佳实施例的单色喷墨头的结构示意图。其中图2(a)所示的喷墨头2是一简化后的结构示意图,于本实施例中,喷墨头2是一长条状结构且包含芯片21、电连接片22以及喷孔片23,其中,芯片21表面上具有多个加热器25(如图2(b)所示),且喷孔片23上包含多个对应于加热器25的喷孔24,于本实施例中,喷孔24的数量可为1000个,但不以此为限。Please refer to FIG. 2( a ), which is a schematic structural view of a monochromatic inkjet head according to a first preferred embodiment of the present invention. Wherein the
于本实施例中,喷墨头2的组合喷孔分辨率可为1200点每英寸(dpi),即沿着参考轴线L量测喷墨头2的有效喷墨距离为1/1200英寸,且参考轴线L是与图1所示的喷墨媒体122的进给轴114方向一致。In this embodiment, the combined orifice resolution of the
为了实现高分辨率的功效,喷墨头2上的喷孔24可排列成为2个轴线组,图中以I及II来表示,且每个轴线组I及II均具有一中心线26,两中心线26是互相平行设置且均与参考轴线L平行,且每个轴线组I及II中的喷孔24相对于其它轴线组I或II中的喷孔24以及参考轴线L是交错排列的,每个轴线轴I或II的轴线距离为P,而全部二个轴线组I及II组合起来相对于参考轴线L的有效距离为P/2,即同一中心线26的两喷孔24间的距离为P,不同中心线26相邻的两喷孔24间的垂直距离为P/2,于本实施例中P可为1/600英寸,P/2为1/1200英寸,但不以此为限。In order to realize the effect of high resolution, the nozzle holes 24 on the
请参阅图2(b),其是图2(a)移除喷孔片后的结构示意图,如图所示,本实施例的喷墨头2的芯片21可为一矩形结构,其长宽比是以9.0~12.5的区间为佳,于本实施中,芯片21的宽度Wd1约为2.8毫米(mm),长度Ld1约为25.4毫米(mm),总面积为71.12平方毫米(mm2),长宽比为9.0,因此本发明的喷墨头2于喷孔片23上每平方毫米(mm2)约设置有个喷孔24(如图2(a)所示),且设置在芯片21上的加热器25将墨水以排列成为二个交错行的喷孔24中喷出,于加热器25总长Lr1为5/6英寸的每一行中有500个喷孔24。Please refer to Fig. 2 (b), which is a schematic structural view of Fig. 2 (a) after removing the orifice sheet. The ratio is preferably in the range of 9.0-12.5. In this implementation, the width Wd1 of the
请再参阅图2(b),芯片21的表面上具有1个长条状的中央供墨流道27以及分别设置于中央供墨流道27两侧边的加热器25,另外,中央供墨流道27的一侧边包含排列着第I组加热器25的第一纵向边缘271,而另一侧边则包含排列着第II组加热器25的第二纵向边缘272。Please refer to Fig. 2 (b), on the surface of the
于本实施例中,中央供墨流道27的宽度Sd1可为0.175毫米(mm),长度Ls1可为21.24毫米(mm),且中央供墨流道27的宽度占芯片21的A-A截面积比例是:Sd1/Wd1=0.175mm/2.8mm=6.25%。In this embodiment, the width Sd1 of the central ink supply channel 27 can be 0.175 millimeters (mm), the length Ls1 can be 21.24 millimeters (mm), and the width of the central ink supply channel 27 accounts for the A-A cross-sectional area ratio of the
中央供墨流道27两侧边的加热器25可沿第一轴线及第二轴线分别排列成为2排轴线组,图中以I及II来表示,且轴线组I及II的加热器彼此之间是交错排列设置,同一排的相邻两加热器25间的距离为P,不同排的相邻两加热器25间的垂直距离为P/2,于本实施例中P可为1/600英寸,P/2为1/1200英寸,但不以此为限。The heaters 25 on both sides of the central ink supply channel 27 can be arranged respectively along the first axis and the second axis to form two rows of axis groups, which are represented by I and II in the figure, and the heaters of the axis groups I and II are connected to each other. The distance between two adjacent heaters 25 in the same row is P, and the vertical distance between two adjacent heaters 25 in different rows is P/2. In this embodiment, P can be 1/600 inch, P/2 is 1/1200 inch, but not limited thereto.
由于加热器25是设置在高度紧凑的喷墨头2芯片21上,因此芯片21上的加热器25密度至少要有每平方毫米(mm2)10个加热器,以使喷墨头2的成本比其它具有较少喷孔24的喷墨头2更低。在实施例中,芯片21上每平方毫米(mm2)可具有以13.5~19.9个加热器,即加热器的数量大约介于960至1415的区间。而较佳值是加热器25总数约为1000个,因此本发明芯片21上每平方毫米(mm2)的加热器25密度约为至于上述计算芯片21上的加热器25密度是将中央供墨流道27的面积一起加入计算。Since the heater 25 is arranged on the highly
一般而言,为了使重量轻的墨滴能够保持高速打印,加热器25需以很高的频率运作,本发明的喷墨头2通过高喷射频率结合高密度交错排列的加热器25的方式来提供高分辨率的高速打印,本发明的喷墨头2的加热器25使用的喷射频率超过20千赫兹,较佳的频率范围为22至26千赫兹,本实施例是以24千赫兹的工作频率运作。Generally speaking, in order to keep the ink droplets of light weight to print at a high speed, the heater 25 needs to operate at a very high frequency. To provide high-resolution high-speed printing, the ejection frequency used by the heater 25 of the
请参阅图3(a),其是本发明第三较佳实施例的彩色喷墨头的结构示意图。其中图3(a)所示的喷墨头3是一简化后的结构示意图,于本实施例中,喷墨头3是一长条状结构且包含芯片31、电连接片32、喷孔片33以及三个轴线阵列34的加热器35(如图3(b)所示),且喷孔片33上包含多个对应于加热器35的喷孔331,主要通过一定的打印分辨率来进行多道的彩色打印,且于喷墨媒体轴线的点间距可小于或等于轴线喷孔的间距。Please refer to FIG. 3( a ), which is a schematic structural diagram of a color inkjet head according to a third preferred embodiment of the present invention. Wherein the ink-jet head 3 shown in Fig. 3 (a) is a simplified structure schematic diagram, in the present embodiment, the ink-jet head 3 is a strip structure and comprises
请参阅图3(b)及图3(c),其中图3(b)其是图3(a)移除喷孔片后的结构示意图,图3(c)其是图3(a)移除部分喷孔片后的结构示意图,如图所示,本实施例的喷墨头3的芯片31的表面上的加热器35是设置成沿参考轴线L延伸的轴线阵列34,并相对参考轴线L横向或侧向相互隔离,另外,芯片31上还具有三个与参考轴线L平行的供墨流道36,主要用来传送不同颜色的墨水,且彼此之间相对参考轴线L的垂直方向并排分隔,进而为对应的三个轴线阵列34的加热器35提供不同颜色的墨水,每一轴线阵列34可由2排设置于供墨流道36两侧边的同色墨水加热器35所组成且均平行于参考轴线L的方向,且2排加热器35之间以交错排列的方式设置于供墨流道36的两侧边,故本实施例的芯片31上具有2排×3色=6排的加热器排数。Please refer to Figure 3(b) and Figure 3(c), where Figure 3(b) is a schematic diagram of the structure of Figure 3(a) after removing the orifice sheet, and Figure 3(c) is a schematic diagram of Figure 3(a) Schematic diagram of the structure after removing part of the orifice sheet, as shown in the figure, the
于本实施例中,每一轴线阵列34中可包含600个或更多的加热器35,即每一排的加热器35可由300个加热器35所组成,因此加热器35的总数可为1800个,且每一轴线阵列34中同一排且两相邻的加热器35间的距离为P,不同排的相邻两加热器35间的垂直距离为P/2,于本实施例中P可为1/600英寸,P/2为1/1200英寸。In this embodiment, each
在一些实施例中,每一轴线阵列34中同一排且两相邻的加热器35间的距离可为1/600~1/1200英寸,不同排的相邻两加热器35间的垂直距离可为1/1200~1/2400英寸。In some embodiments, the distance between two
本实施例的喷墨头3的芯片31可为一矩形结构,其长宽比是以3.6~9.0的区间为佳,芯片31的宽度Wd2约为4.5毫米(mm),长度Ld2约为16毫米(mm),总面积为72毫米(mm),长宽比为Ld2/Wd2=16/4.5=3.6,且芯片31上加热器35的密度区间以20.1~30.0为佳,每一排的加热器35总长Lr2约为1/2英寸,加热器35总数约为1800个,因此本发明芯片31上每平方毫米(mm2)的加热器35密度约为1800/(16×4.5)=25。The
另外,每一供墨流道36的宽度Sd2可为0.15毫米(mm),长度Ls2可为12.8毫米(mm),且相邻两供墨流道36的间距Cd可为1.27毫米(mm),因此三个供墨流道36的总宽度占芯片31的B-B截面积比例是:(Sd2/Wd2)×3=(0.15mm/4.5mm)×3=10%。另一些实施例中,相邻两供墨流道36的间距Cd可为1.27毫米(mm),宽度Sd2区间可为0.17mm,可配合每一供墨流道36宽度Sd2区间为0.15mm~0.17mm,以及每一供墨流道36长度Ls2区间为12mm~22mm,三个供墨流道36的总宽度占芯片31的B-B截面积比例区间可为10%~11.33%。In addition, the width Sd2 of each
于另一实施例中,芯片31上可同样具有6排的加热器排数,但是加热器的总数可为2000~3000个,芯片31的宽度Wd2可为2.5毫米~3.5毫米(mm),长度Ld2可为12.7毫米~25.4毫米(mm),总面积为31.75平方毫米~88.9平方毫米(mm2),长宽比为3.6~10,且芯片31上加热器35的密度区间以31~90为佳,每一排的加热器35总长Lr2约为1/2英寸,因此芯片31上每平方毫米(mm2)的加热器35密度约为(2000/88.9)~(3000/31.75),即22.4~94.5。至于上述计算芯片31上的加热器35密度是将供墨流道37的面积一起加入计算。In another embodiment, the
本发明的喷墨头除了通过交错排列的方式来于芯片上设置更多的加热器以有效利用喷墨头空间而降低成本及提高打印速度外,还可通过缩减喷墨头内部芯片的地址控制方式来达到缩减芯片面积,使喷墨头的尺寸相对缩小,进而降低生产喷墨打印机的成本。In addition to setting more heaters on the chip in a staggered manner to effectively use the space of the inkjet head to reduce costs and increase printing speed, the inkjet head of the present invention can also reduce the address control of the internal chips of the inkjet head. In this way, the area of the chip can be reduced, and the size of the inkjet head can be relatively reduced, thereby reducing the cost of producing the inkjet printer.
请参阅图4,其是由喷墨打印机的喷墨控制电路与喷墨头芯片的连接结构示意图。如图所示,喷墨控制电路41于喷墨打印机(未图示)运作时将传送时脉信号(clock)、奇数地址数据信号(Data_odd)、偶数地址数据信号(Data_even)、地址信号(address)、选通信号(strobe)、加热信号(Main fire,MF)以及预热信号(Preheat fire,PF)至喷墨头芯片42端,以控制整个喷墨头的运作。Please refer to FIG. 4 , which is a schematic diagram of the connection structure between the inkjet control circuit and the inkjet head chip of the inkjet printer. As shown in the figure, the inkjet control circuit 41 will transmit a clock signal (clock), an odd address data signal (Data_odd), an even address data signal (Data_even), and an address signal (address) when the inkjet printer (not shown) is in operation. ), a strobe signal (strobe), a heating signal (Main fire, MF) and a preheating signal (Preheat fire, PF) are sent to the end of the
其中时脉信号为控制信号输入喷墨头芯片42的依据,奇数地址数据信号以及偶数地址数据信号为输入到喷墨头芯片42的打印数据,地址信号为输入到喷墨头芯片42的位置信号,用以驱动需进行喷墨打印的加热电路,选通信号为控制喷墨头芯片42将喷墨控制电路41传入的信号闩锁(latch)住的信号,加热信号为使喷墨头的加热电路喷印出墨滴的信号,预热信号为让喷墨头预热的信号。Wherein the clock signal is the basis for the control signal input to the
请参阅图5(a)及图5(b),其中图5(a)是图4所示的喷墨头芯片的电路结构示意图,图5(b)是图5(a)的C部份的电路放大结构示意图,如图5(a)所示,由于喷墨控制电路41为了防止传送至喷墨头芯片42的数据信号遗失,而将数据信号分成奇数地址数据信号以及偶数地址数据信号分别传送至喷墨头芯片42内,因此喷墨头芯片42的内部电路分成2个部分来分别接收奇数地址数据信号以及偶数地址数据信号并搭配其它相对应的电路来进行喷墨运作,第一部份为接收奇数地址数据信号(如图5(a)的左半部份)且由第一串并数据信号转换器(ser 2par_odd)4211、第一串并地址信号转换器(ser 2 par_address)4221、第一主地址解码器(MA)4231、第一次地址解码器(SA)4241、第一缓冲器(Fire Buffer,FB)4251以及构成多个组电路区块(Bank)的喷墨驱动电路426所组成。Please refer to Fig. 5(a) and Fig. 5(b), wherein Fig. 5(a) is a schematic diagram of the circuit structure of the inkjet head chip shown in Fig. 4, and Fig. 5(b) is part C of Fig. 5(a) Schematic diagram of the enlarged structure of the circuit, as shown in Figure 5(a), because the inkjet control circuit 41 divides the data signal into an odd address data signal and an even address data signal in order to prevent the data signal transmitted to the
至于,第二部份则是用来接收偶数地址数据信号(如图5(a)的右半部份)且由第二串并数据信号转换器(ser 2 par_even)4212、第二串并地址信号转换器(ser 2par_address)4222、第二主地址解码器(MA)4232、第二次地址解码器(SA)4242、第二缓冲器(Fire Buffer,FB)4252以及构成多个组电路区块(Bank)的喷墨驱动电路426,由于第一部份与第二部份的电路架构实质上是相似的,差异点仅在于第一串并数据信号转换器4211及第二串并数据信号转换器4212所分别接收的数据信号为奇数地址或是偶数地址,因此以下将仅以第一部份提出说明,即接收奇数地址数据信号的左半部份电路为例,而不再对偶数地址数据信号的右半部份电路。As for, the second part is used to receive the even address data signal (as shown in the right half of Figure 5(a)) and is composed of the second serial-parallel data signal converter (
请再参阅图5(b),第一串并数据信号转换器4211是接收喷墨控制电路41所输出的时脉信号(clock)、奇数地址数据信号(Data_odd)以及选通信号(strobe),并将原本为串列输入的奇数地址数据信号转换成为经由od0~od14排线所输出共15位元的并列信号输出,而第一串并地址信号转换器4221则是接收喷墨控制电路41所输出的时脉信号(clock)、地址信号(address)以及选通信号(strobe),并将原本为串列输入的地址信号转换成为经由m0~m2以及S0~S1排线所输出共5位的并列信号输出,其中m0~m2所输出的信号是传送至第一主地址解码器4231并经解码且由排线MA0~MA4输出5位的并列信号,至于排线S0~S1所输出的信号是传送至第一次地址解码器4241并经解码且由排线SA0~SA3输出4位的并列信号。Please refer to FIG. 5(b) again, the first serial-to-parallel
第一缓冲器4251接收喷墨控制电路41所输出的加热信号(MF)以及预热信号(PF),主要用来去除加热信号以及预热信号的杂讯且加强信号强度,以增加信号稳定度,并将处理后的加热信号以及预热信号传送至喷墨驱动电路426。The
而每一喷墨驱动电路426主要包含与门4261、电位转换电路、驱动晶体管4263以及加热器R,与门4261具有3个接脚MA_X、SA_Y及Data_Z,MA_X是连接至排线MA0~MA4其中之一,SA_Y连接至排线SA0~SA3其中之一,Data_Z则连接至排线od0~od14其中之一,与门4261将接收第一主地址解码器4231及第一次地址解码器4241所输出的地址信号,以及第一串并数据信号转换器4211所传送的奇数地址数据信号,并进行一乘法逻辑运算以输出一运算结果,即高电位信号(high)或是低电位信号(low)。Each
至于,电位转换电路可为一升压电路(L->H circuit)4262,其与与门4261以及与第一缓冲器4251连接,用以接收与门4261所输出的运算结果以及第一缓冲器4251所输出的加热信号(MF)以及预热信号(PF),当与门4261所输出的运算结果为低电位信号时,升压电路4262将选择接收预热信号(PF),并将预热信号(PF)由低电位转换成高电位信号,主要用来触发驱动晶体管4263导通,同时将传送一打印电压(HV)至加热器R,如此一来加热器R的温度将升高,使部份墨水及喷墨头预热至一特定温度。As for, the potential conversion circuit can be a boost circuit (L->H circuit) 4262, which is connected with the AND
反之,当与门4261所输出的运算结果为高电位信号时,升压电路4262将选择接收加热信号(MF),并将加热信号由低电位转换成高电位信号,主要用来触发驱动晶体管4263导通,同时将传送一打印电压(HV)至加热器R,如此一来加热器R的温度将升高,以将墨水加热而产生气泡,使墨水喷至喷墨媒体上。Conversely, when the operation result output by the AND
其中每一组电路区块(Bank)中所包含的喷墨驱动电路426只对应到一个数据排线,即排线od0~od14其中之一,且喷墨驱动电路426的数量是等同于地址信号的数量,于本发明的喷墨头芯片42中主要将地址信号分为主地址信号以及次地址信号,即现有技术使用单一个地址解码器来进行地址信号的解码,而本发明同时通过第一主地址解码器4231及第一次地址解码器4241来进行,其中主地址信号负责M个位,次地址信号负责N个位,M及N为自然数,促使第一主地址解码器4231及第一次地址解码器4241形成M×N排并列的信号输送至具有与门4261及加热器R的喷墨驱动电路426中作为喷墨控制信号。The
于本实施例中主地址信号负责5个位,即M=5,次地址信号负责4个位,即N=4,主地址信号即第一主地址解码器4231经由排线MA0~MA4所输出的5位并列信号,次地址信号即第一次地址解码器4241经由排线SA0~SA3所输出的4位并列信号,主地址信号以及次地址信号经由与门4261相乘之后将可产生与原本的地址总数相同,即M×N=5×4=20,可解决现有技术需要设置20条排线而增加芯片布置(layout)尺寸的问题,进而达到缩减排线所占用喷墨头芯片的面积空间,来达到缩减芯片面积,使喷墨头的尺寸相对缩小,进而降低生产喷墨打印机的成本。In this embodiment, the main address signal is responsible for 5 bits, that is, M=5, and the secondary address signal is responsible for 4 bits, that is, N=4. The main address signal is the output of the first
请参阅下列表一,其是m0~m2排线输入到第一主地址解码器4231的并列地址信号,以及S0~S1排线输入到第一次地址解码器4241的并列地址信号,所解出对应20个地址的对应表:Please refer to the following table 1, which is the parallel address signal input to the first
表一Table I
当然上述第一主地址解码器4231及第一次地址解码器4241所输出的排线数目并不以M=5个及N=4个为限,可以需求调整,举例而言,当控制地址数目为16时,第一主地址解码器4231的排线数目可为M=4,而第一次地址解码器4241同样维持为N=4,两者相乘后M×N=4×4=16。Of course, the number of cables output by the first
综上所述,本发明的彩色喷墨头结构主要通过交错排列的方式来于芯片上设置更多的加热器以有效利用喷墨头空间而降低成本及提高打印速度外,还可通过主地址解码器及次地址解码器来取代现有的单一地址解码器,缩减喷墨头内部芯片的布置排线面积以缩减芯片面积,使喷墨头的尺寸相对缩小,进而降低生产喷墨打印机的成本。因此,本发明的彩色喷墨头结构极具产业的价值。To sum up, the color inkjet head structure of the present invention mainly arranges more heaters on the chip in a staggered manner to effectively use the space of the inkjet head to reduce the cost and increase the printing speed. Decoder and sub-address decoder to replace the existing single address decoder, reduce the layout and wiring area of the chip inside the inkjet head to reduce the chip area, so that the size of the inkjet head is relatively reduced, thereby reducing the cost of producing inkjet printers . Therefore, the color inkjet head structure of the present invention has great industrial value.
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