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CN101272985A - Aqueous aluminosilicate gel-forming composition - Google Patents

Aqueous aluminosilicate gel-forming composition Download PDF

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Publication number
CN101272985A
CN101272985A CNA200680035087XA CN200680035087A CN101272985A CN 101272985 A CN101272985 A CN 101272985A CN A200680035087X A CNA200680035087X A CN A200680035087XA CN 200680035087 A CN200680035087 A CN 200680035087A CN 101272985 A CN101272985 A CN 101272985A
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composition
organic liquid
metal
oxide
matrix
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Inventor
A·阿拉亚
E·P·W·E·斯米茨
J·努尔德格拉夫
P·F·M·伦森
C·M·G·M·布伊克
W·P·T·坎佩尔曼
H·J·德斯沃特
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INIOS SILICA Ltd
Ineos Silicas Ltd
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INIOS SILICA Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • C09D1/02Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates
    • C09D1/04Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates with organic additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/22After-treatment of expandable particles; Forming foamed products
    • C08J9/224Surface treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/22After-treatment of expandable particles; Forming foamed products
    • C08J9/228Forming foamed products
    • C08J9/232Forming foamed products by sintering expandable particles
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2201/00Foams characterised by the foaming process
    • C08J2201/02Foams characterised by the foaming process characterised by mechanical pre- or post-treatments
    • C08J2201/038Use of an inorganic compound to impregnate, bind or coat a foam, e.g. waterglass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249987With nonvoid component of specified composition
    • Y10T428/24999Inorganic

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Paints Or Removers (AREA)

Abstract

An aqueous gel-forming composition, e.g. a fire retardant coating composition, comprises an aluminosilicate and an organic liquid having a boilding point greater than 110 DEG C, e.g. silicone oil, which enhances the integrity of films formed by application of the composition as a coating to a surface then followed by drying.

Description

Aqueous aluminosilicate gel-forming composition
The present invention relates to the presoma system of aqueous composition, this composition of preparation and described composition is applied to the administration system of surface or matrix as for example coating.
Soluble silicate is widely used as tackiness agent, coating and binding material.Although itself solvability is valuable in many application, yet be disadvantageous to some application, for example the water-repellancy of structure, integrity and intensity are considered to those necessary application.
Existing a large amount of effort make silicate in above-mentioned composition minimumization of solubleness, for example by adding metal (as calcium and magnesium) salt.Then, adding this salt will obtain precipitation forms rather than have contiguous network shape constructed products.The soluble salt that forms in the precipitin reaction is to the physical integrity of the film that applies, thereby final unfavorable to the intensity of products obtained therefrom.
These factors have suppressed silicate in the purposes that for example prepares in the fire retardant coating compositions.Fire retardant coating compositions can be widely used in the building maintenance industry, for example is used for wherein before or after flammable material of construction is attached to building structure.The example of combustible matl is polymkeric substance watt and wall dunnage, as by polystyrene foamed or urethane plastic with comprise polymkeric substance that the matrix material of this plastics forms watt and wall dunnage.Timber, wood chip and paper base material also can have benefited from this application of paints.Be contained in the so-called expansion coating that has in this class fire retardant coating compositions, its part is by being heated or meeting its provide protection of fire expansion performance.
Under some situation, combustible matl is sold with the precoating anti-flaming dope.For example, before selling, will be called SafeCoat E84 TMIntumescent fire-retardant coating material be coated onto on polystyrene foamed/polyurethane foam product in advance.
US-A-5 462 699 relates to the fire-retardant combination that is used for material of construction etc., and described composition comprises silicate, water and tensio-active agent.
The silicate-base fire-retardant combination is used for the problem that heat-insulating material such as polystyrene foamed (as thermal insulation of roof) cause is; this material is exposed to disadvantageous weather condition usually when transporting to behind the building field up to needs; unless protect them to avoid moist infringement carefully, otherwise this exposure can cause the flame retardant properties of silicate-base composition to reduce greatly.
We find can certain method to prepare improved aqueous coating obviously overcoming above-mentioned solubility by silicate now, thereby make the present composition be suitable as fire-retardant combination.Yet the present invention is not limited to the fire-retardant purposes of aqueous composition; Other is used, and also belongs to the scope of the invention as composition as the purposes of tackiness agent or binding material.Another advantage of the present composition is that they can be used for preparing flame-retardant system, and described flame-retardant system does not have halide-containing substantially.Halide-containing is owing to its latency environment hazardness is out of favour.
Therefore, the invention provides the moisture gel-forming composition that comprises aluminosilicate and organic liquid, described organic liquid has improved by composition is applied on the surface integrity of the dry film that forms then as coating.
First aspect present invention provides moisture gel-forming composition, and described composition comprises:
(a) 5%-40%, preferred 5%-30% aluminosilicate;
(b) 0.1%-10% organic liquid,
The boiling point of wherein said organic liquid is above 110 ℃.
Boiling point in this specification sheets is measured under standard atmosphere pressure.
The moisture rest part of composition that is meant comprises water and chooses any one kind of them or multiple other components.Usually, the present composition comprises at least 20% weight, and preferably at least 30%, preferred at least 40 water.
Term used herein " gel " is meant the material that comprises continuous solid body skeleton (being based on aluminosilicate in the present invention), described skeleton surrounds the continuous liq phase (among the present invention, mainly be water)-referring to Sol-Gel Science, The Physics and Chemistry of Sol-GelProcessing (C J Brinker and G W Scheer), Academic Press Inc. publishes, 1990, for example the 8th page.These materials also can be described as mixed gel or coagel.At first, solid can be dispersion, discontinuous solid particulate (colloidal sol), but these independent particles are in conjunction with forming the continuous solid body network.The present composition is initially colloidal sol, and described colloidal sol is transformed into gel along with time lengthening.
The first aspect present invention preferred compositions is made up of those compositions that comprise following material:
(a) 5%-40%, preferred 5-30%, the more preferably aluminosilicate of 10%-25% weight;
(b) 0.1%-10%, the organic liquid of preferred 0.3%-5% weight; And
(c) all the other are water, optional one or more other components that also comprises.
Do not exist under the situation of organic liquid, we find: under the given drying temperature, dry (being dehydration) degree is big more, and it is big more that the film coating that adopts that the aluminosilicate composition produces forms possibility insecure, the powdery coating within a short period of time.Yet when having organic liquid, the integrity of coating (intensity and non-powdery aspect) improves greatly.
The liquid of mentioning herein, unless clearly describe on the contrary in addition, otherwise be meant under 25 ℃, normal atmosphere and be liquid, preferred dumpable material.In addition, all viscosity of mentioning at quasi-viscous liquid or gel herein are meant that in shearing rate be 23s -1, 25 ℃ of viscosity of measuring down.
The preferred basic and water unmixing of organic liquid.Usually the unmixability degree is, under 25 ℃, organic liquid the degree in the water of being dissolved into is lower than about 10% weight and (preferably is lower than about 5% weight, more preferably less than 1% weight), or water dissolution is lower than about 10% weight (preferably being lower than about 5% weight, more preferably less than 1% weight) to the degree in the described organic liquid.
Although the present composition can be used as anti-flaming dope and is applied to surface or matrix, it is not limited to this special application and can for example be used as binding material or waterproof paint, and no matter whether described composition is used to provide flame retardant resistance in other is used.
Used aluminosilicate is usually by the sol-gel method preparation and can prepare aluminosilicate and original position is carried out by in the field of employment precursor liquid being mixed among the present invention.Therefore, second aspect present invention provides the presoma system of preparation first aspect present invention coating composition, and described presoma system comprises:
(i) metal aluminate, optional is aqueous solution form;
(ii) metal metasilicate salt brine solution; With
(iii) organic liquid.
Sol-gel is mainly reaction product, and the liquid that described reaction product at first forms for the presoma component, described liquid form gel subsequently and finally solidifies.In order to form melten gel-gel, perhaps the solid aluminium hydrochlorate is mixed with aqueous silicate solution or the aluminate aqueous solution is mixed with aqueous silicate solution.
At least a portion organic liquid can be attached to component (i) and/or component (ii) in.Perhaps, initial organic liquid may and (ii) all separate also the while fully or mixes with component (i) and mixture (ii) successively with component (i).Preferably each component is mixed organic liquid is attached to before forming collosol-gelatum system component (i) and/or component (ii) in.
Third aspect present invention provides the composition that comprises the metal aluminate aqueous solution and at least a organic liquid, and described organic liquid is selected from polyvalent alcohol, mineral oil, Witco 70, glycol ether, silicone oil and composition thereof.Described composition is suitable as the part of second aspect present invention presoma system.
Fourth aspect present invention provides the composition of metal metasilicate salt brine solution and at least a organic liquid, and described organic liquid is selected from polyvalent alcohol, mineral oil, Witco 70, glycol ether, silicone oil and composition thereof.Described composition is suitable as the part of second aspect present invention presoma system.
The present invention is provided for preparing the administration system that first aspect present invention coating composition and the coating composition that will so prepare are applied to matrix by second aspect present invention presoma system on the other hand, and described administration system comprises component (i), (ii) and (iii) blended device and be coated with the application device of described matrix with the gained mixture.The administration system that the preparation coating composition and the coating composition that will so prepare are administered to suitable matrix comprise the metal aluminate (i) that is stored in first storing unit, the metal metasilicate salt brine solution in second storing unit (ii) with the 3rd storing unit or first and/or second storing unit in organic liquid (iii), with component (i), (ii) and (iii) blended device and be coated with the application device of described matrix with the gained mixture.
Organic liquid can be stored in separately independently in the storing unit, maybe it can be mixed with one of metal aluminate in each storing unit or metal aluminate aqueous solution or both.
Metal aluminate can be the aqueous solution.Suitable storing unit is and jar, container or conduit that each component blended device liquid is linked to each other.Each component is transported to mixing device and can adopts pump and valve combination to be metered into mixing device with each component with certain dosage from wherein exporting.
The present invention provides the method for preparing the first aspect present invention coating composition on the other hand, and described method comprises mixes following each component:
(i) metal aluminate, optional aqueous solution form;
The (ii) aqueous solution of metal silicate; With
(iii) organic liquid.
Compare with conventional silicate systems, the coating that is prepared by the present composition has excellent physical integrity and permanent stability.Do not wish to be confined to any theory, think that this improvement is derived from aluminosilicate latticed form with binding molecule in whole solution and has and exist described organic liquid.
Usually, the first aspect present invention composition comprised the aluminosilicate of at least 5% weight and the described organic liquid of at least 0.1% weight before being administered to surface or matrix.
For for simplicity, the composition preferred value that describes in detail below is equally applicable to all aspects of the invention.Yet described value shows in the first aspect present invention composition.For example, when being used for presoma system or administration system or precursor composition, preferred value is applicable to the value that obtains in the gained sol-gel composite.
The amount of water is preferably the 60%-95% of total composition in the present composition, more preferably 70%-90% weight.
It is unbodied that aluminosilicate is generally, and this can not know by not having spike in this material x-ray powder diffraction.Si in the composition: the Al mol ratio is generally 3-30, preferably 4-15 and more preferably 5-10.Herein, Si: the Al mol ratio is in the silicon (mole) of the silicate that is used for preparing composition and the amount of the aluminium (mole) in the aluminate.Aluminosilicate preferably adopts the mixture in-situ preparing of presoma component usually by the sol-gel method preparation in the field of employment.
The present composition preferably also comprises metal or metal oxide to suppress the film forming properties that water absorbs and/or help to keep described composition, the film integrity after particularly storing.Described metal or oxide compound are generally particle and water-soluble slightly.The suitable volume medium of metal or metal oxide is 50 μ m or still less.The metal or the metal oxide particle that preferably are less than 1% volume surpass 200 μ m.Both sexes or acidic oxide are generally used for the present invention.
Term used herein " acidic oxide " is meant the oxide compound that forms salt and water with alkali (alkali or base) reaction.
Term " intermediate oxide " is meant the oxide compound that represents acidity or basic character according to reactant and/or reaction conditions with its reaction.
Metal oxide can for example be selected from the intermediate oxide of III family element, preferred aluminium, boron and sow oxide compound, or zinc oxide and composition thereof.Perhaps, metal oxide can for example be selected from the acidic oxide of IV family element, preferred silicon, tin-oxide and germanium oxide compound, or zirconium white and composition thereof.Also can use the mixture of one or more intermediate oxides and one or more intermediate oxides.Except introducing the burning beyond the region of objective existence, oxide compound can be chosen wantonly by metal itself is added composition and come in-situ preparing.Do not wish to be confined to theory, think that the reaction of zinc or other metal oxide and other residue silicates is to reduce by composition being coated with or being administered to the solvability of the film of matrix formation.
Also the amount of preferable alloy oxide compound or metal is the 0.1%-10% of total composition, preferred 0.3%-5% weight (for example 0.3%-3% weight).
The first aspect present invention composition preferably comprises 0.1%-10%, preferred 0.3%-5% (for example 0.3%-4%) weight organic liquid.
Suitably, the boiling point of organic liquid (under the normal atmosphere) is above 110 ℃.The boiling point (under the normal atmosphere) of preferred organic liquid is at least about 120 ℃, usually at least about 130 ℃, and paramount about 500 ℃ usually.Preferred boiling point is no more than 500 ℃, preferably is no more than 300 ℃.
Wish that organic liquid is stable and to stable the sort of of oxidation, light and heat under alkaline condition, stablely under alkaline condition be meant that it can be more than 9 at pH, preferred pH stores in the aqueous composition 12 or more not have tangible chemical degradation (promptly the liquid weights that degraded causes when preserving 30 days for 25 ℃ lose less than 1%).
It is 23s that organic liquid is generally at 25 ℃, shearing rate -1The viscosity of following mensuration is less than 5000mPas, preferably less than 2000mPas those organic liquids of (as less than 1000mPas).
Organic liquid can comprise one or more basically with the immiscible organic solvent of water, described organic solvent is selected from: polyvalent alcohol, mineral oil, Witco 70, glycol ether, silicone oil and composition thereof.Wherein preferred especially silicone oil.Preferred organic liquid is a silicone oil.
The suitable silicone oil that is used for the present composition and presoma system thereof is organo-siloxane, and described siloxanes has following general formula (I) usually:
Figure A20068003508700111
Wherein n is the number of repeat unit in the polymkeric substance and can be 2, for example 10 to 1,000,000, and more preferably 30 (for example 50) to 500,000, R 1Can be selected from hydrogen or methyl and R 2Can be selected from hydrogen or SiR 5, R wherein 5Can be hydrogen, hydroxyl or methyl and R wherein 3And R 4Can independently be selected from C 1-C 12Straight or branched, saturated or unsaturated alkyl, thiazolinyl or phenyl moiety or be selected from following formula (I) unit or be selected from substituted alkyl or the substituted-phenyl part, wherein substituting group can be halogen, amino, sulfate, sulfonic group, carboxyl, hydroxyl or nitro.Preferred R 3And R 4Be methyl.Be preferred for not halogen substituent of silicone oil of the present invention.
One or more optional other components can advantageously be attached in the composition of either side of the present invention, as account for arbitrarily or the 0.001%-5% of each based composition, as 0.01%-2% weight and can be selected from arbitrary following all kinds of:
(i) one or more tensio-active agents, be preferably selected from negatively charged ion, nonionic, positively charged ion, both sexes and zwitterionics and composition thereof, those that for example known and silicate and/or aluminate solution are miscible are as basic metal octyl group both sexes acrylate (caprybamphoproprionaie);
(ii) one or both phosphonic acid esters (salt) and/or phosphonic acids are as phosphonic acids triphenylmethyl methacrylate salt and time amino based three (methylene phosphonic acid);
(iii) one or more proton slowly-releasing inorganic salt are as aluminium dihydrogen phosphate;
(iv) one or more huge legendary turtle compounds such as EDTA or phosphonates, as sell with trade(brand)name Dequest those and
(v) one or more isocyanic ester such as methylene diisocyanate.
The present composition (can choose wantonly in the field of employment adopts the presoma system to prepare) can for example be administered on the matrix by devices such as spray gun (optional air or gas-pressurization type), cylinder system or brush systems.Perhaps, can be by will be for handling that material immerses in the coating composition (described composition is contained in suitable vessel) and with described material coating or dipping.
To can be administered to any flammable matrix as the present composition of fire retardant, expand or those of foamable polymer but be particularly suitable for comprising.Most preferably described polymkeric substance is at room temperature being insoluble in the organic liquid those substantially, promptly selected liquid ingredient with necessary requirement.
According to the required function of curing composition, composition also can be administered to and comprise the matrix that one or more are selected from following material: timber, non-foamable polymer, metal, glass, pottery, concrete, composite architectural materials such as breeze block, tile or lay bricks, paper or the pottery or other porcelain.
When the present composition is used to prepare flame-retardant system, preferred gained system does not have halogen contained compound substantially, promptly comprises less than 1% weight, preferably less than this compound of 0.5% weight.
Preferred gained solidifies or the moisture content of drying composition film is no more than 40%, more preferably no more than 30%, more preferably no more than 25%, also more preferably no more than 20% weight.Even more preferably the moisture content of drying composition is below 17%.
Adopt the film that the present composition obtains performance can by with composition more than 50 ℃, the moisture content of composition was improved greater than keeping under 20% weight in 30 minutes.
In addition, can be administered to film by composition and improve film performance, as hydrophobicity or slipperiness low melt wax such as micro mist polyethylene wax (oxidation or unoxidized low molecular weight polyethylene polymkeric substance and because its lower molecular weight has wax class physical features) or stearate such as dibasic alcohol stearate (for example ethylene glycol tristearate) or metallic stearate (for example Zn, Ca, Na, Mg stearate) or one or more waxes and one or more stearate.Wax, stearate or its mixture should preferably have 60 ℃-150 ℃, more preferably 80 ℃-135 ℃ and 90 ℃-130 ℃ fusing point most preferably.For example fusing point is that 120-130 ℃ Zinic stearas can be used as smoothing agent and is administered on the film, further processing coated thin film when being administered on the polymer materials with box lunch.
In that described film to be dried to water-content in 80 ℃ baking oven be about 17% and immerse in the water after 7 days at about 22 ℃ then, the long-term solubleness of preferred described coating (water tolerance/solubility method by hereinafter definition is determined) is no more than 25%, usually be no more than 20%, preferably be no more than 15% and more preferably no more than 10%.
The present invention provides coating, floods or is administered to the matrix method of (described matrix only is different from basically by the goods of foamable polymer preparation or the part of goods) on the other hand, and described method comprises the coating of first aspect present invention composition, floods or be administered to described matrix.
Adopt following indefiniteness embodiment that the present invention is explained in more detail now.Embodiment 1: preparation Si/Al mol ratio is 8.5 aluminosilicate sol-gel (comparative example)
With 50 gram sodium silicate solution (8.6%Na 2O, 29%SiO 2, all the other are water) directly be weighed in the plastic beaker.The vigorous stirring silicate solutions.In 3-4 minute, restrain sodium aluminate solution (2.6%Na with 40 2O, 3.6%Al 2O 3) dropwise add in the silicate solutions of vigorous stirring.Remix 10-20 stopped to stir after second.
Accurately weighing about 25 restrains the transparent aluminosilicate colloidal sol product that forms and is poured on flattened round (diameter is~10 centimetres) vinyl disc of pre-weighing.Make aluminosilicate colloidal sol leave standstill about 5 minutes to form gel network.All above steps are all carried out under room temperature condition (about 22 ℃).Coating pan is put into 80 ℃ of baking ovens kept 24 hours, then weighing plastics and dry content.The dry aluminosilicate that forms is that about 1mm of thickness and solids content are continuous, the firm circular piece of 74% weight (being that water-content is 26% weight).
Embodiment 2:(comparative example)
Repeat the experiment of embodiment 1, do not replace aluminate but do not add aluminate solution specifically but add 37.5 gram pure water.Once more gained film (only silicate) being dried to final water-content is 26% weight.
Water tolerance/solubility method
In order to test water tolerance/solubleness, adopt following steps:
At first dry film is split into greatly (about 2cm is wide) piece.2.0g film piece is put into Sterelin TMBottle also adds 28g water.The film piece immersed in the water and under room temperature (about 22 ℃) fully left standstill 24 hours.The composition of analytical solution (adopting titration and gravimetry) also soaked the back at 24 hours and adopts following formula to determine the solubleness of film piece:
Figure A20068003508700131
When this method being applied to the film that film that embodiment 1 obtains and embodiment 2 obtain, obtain following solubility results.
Solubleness %
Embodiment 1 5
Embodiment 2 100
These results obviously show: by sol-gel method form aluminosilicate not only produce initial firmly, solid film but also obviously improved the water tolerance of gained film.
Above result is at being dried to the film that water-content is 26% weight.In other place of specification sheets of the present invention, adopt same procedure, different is dry and immersion degree can be as described and different.
Embodiment 3: the influence of organic liquid
The film that embodiment 1 forms is firm and transparent.Yet, when this film through after surpassing 24 hours oven dryings, beginning forms white dot gradually, and after 72 hours, it has become insecure, white and has easily fallen/powder material.
In order to improve, a small amount of organic liquid is added in the silicate solutions of embodiment 1 through surpassing the integrity of 24 hours exsiccant aluminosilicate films.The silicone oil that for example adds 0.5g viscosity and be 50mPas has kept the integrity of aluminosilicate film, even also be like this after 168 hours at 80 ℃ oven drying.Multiple organic liquid with different boiling (BP) is tested (respectively adding 0.5g (0.55% weight of composition)), and the influence of its silico-aluminate film integrity after to long-time drying (80 ℃ of oven dryings 168 hours) is as follows:
The organic liquid of test BP(℃) Film integrity
Hexa methyl silazane 110 Powdery, white
Hexamethyldisiloxane (0.65mPas) 100 Powdery, white
Silicone oil (10mPas) >150 Transparent, non-powdery
Silicone oil (20mPas) >150 Transparent, non-powdery
Silicone oil (50mPas) >150 Transparent, non-powdery
Silicone oil (200mPas) >150 Transparent, non-powdery
Silicone oil (1000mPas) >150 Transparent, non-powdery
Witco 70 ~300 Transparent, non-powdery
Embodiment 4 (pellicular moisture content is to water-proof influence)
The moisture content of the dry film of embodiment 1 preparation is 26%.After film was soaked 24 hours, its maintenance was quite complete.Yet, extend to 3 days when in water, soaking, 7 days the time, the proportional example of the solubleness of film increases then.Reduce pellicular moisture content (by for example prolonging time of drying), can make its minimumization of water solubility.Yet with regard to regard to the film that prolongs embodiment 1 preparation that drying makes its minimumization of moisture content, this is not a selection, and it can produce insecure, powdery film.Yet embodiment 3 preparation and the film that comprises siloxanes do not have this problem, therefore will adopt the 50mPas siloxanes embodiment 3 contain the silicone oil film drying for more time to obtain the different film of moisture content.Research pellicular moisture content is to the influence of the solubleness of this film, and the result is as follows:
Figure A20068003508700151
On show to show and show: it is obviously more water-fast to comprise water-immiscible liquid such as silicone oil and moisture content and be about 17% aluminosilicate film.
Embodiment 5 (long-term water tolerance)
Embodiment 4 aluminosilicate films (moisture content is 17%) preparation and that soaked 7 days have good water resistance.Yet, when being soaked, same film surpasses 7 days, and for example after 10 and 25 days, its water tolerance increases and reduces along with soak time.
In order further to improve the long-term water tolerance of aluminosilicate film, repeat embodiment 4, but add 1 gram zinc oxide and be suspended in silicate and silicon oil mixture in.By the method for above definition, soak time is 7,10 and 25 days, and the solubleness of embodiment 4 and 5 films (moisture content is 17%) is evaluated.Obtain following result:
Figure A20068003508700161
As can be seen from the above results: add small amounts of zinc and improved the long-term water tolerance that adopts the film that the hydrous alumino silicates composition obtains through sol-gel method.
Embodiment 6 (adopting embedded mixing tank (line mixer in-line mixer) preparation aluminosilicate colloidal sol-gel film (the Si/Al ratio is 8.5))
To the 1335 gram sodium silicate solution (7.1%Na that stir 2O, 23.9%SiO 2, all the other are water) and the middle 11 gram silicone oil (is mPas 25 ℃ viscosity) that add.With silicone oil silicate mixture and sodium aluminate solution (4.6%Na 2O, 5.6%Al 2O 3) simultaneously pump suction speed be respectively the embedded mixing tank of high-shear (adjusting inlet) of 253ml/ minute and 107ml/ minute to be fit to the viscosity of gained colloidal sol.Form transparent aluminosilicate colloidal sol, this colloidal sol sample is handled and characterized in the mode identical with embodiment 1.
Embodiment 7
Identical with embodiment 6, but 22 gram zinc oxide are added silicate/mixture of siloxanes.
Be dried to moisture content and be 17% and to soak the solubleness test result of 7,10 and 14 days embodiment 6 and 7 samples in water as follows:
Figure A20068003508700162
1. moisture gel-forming composition, described composition comprises:
(a) aluminosilicate of 5%-40% weight;
(b) organic liquid of 0.1%-10% weight,
The boiling point of wherein said organic liquid is above 110 ℃.
2. the composition of claim 1, described composition comprises the aluminosilicate of 5%-30% weight.
3. claim 1 or 2 composition, the boiling point of wherein said organic liquid is at least 120 ℃.
4. each composition in the aforementioned claim, the boiling point of wherein said organic liquid is no more than 500 ℃.
5. each composition in the aforementioned claim, wherein said organic liquid basically with the water unmixing.
6. each composition in the aforementioned claim, wherein said organic liquid are stable under alkaline condition.
7. each composition in the aforementioned claim, the viscosity of wherein said organic liquid under 25 ℃ be less than 5,000mPas.
8. each composition in the aforementioned claim, wherein said organic liquid comprise and are selected from following liquid: mineral oil, Witco 70, silicone oil and composition thereof.
9. each composition in the aforementioned claim, wherein said organic liquid comprise and are selected from following liquid: polyvalent alcohol, glycol ether and composition thereof.
10. each composition among the claim 1-7, wherein said organic liquid is a silicone oil.
11. each composition in the aforementioned claim, described composition also comprises at least a metal or metal oxide.
12. the composition of claim 11, wherein said metal oxide comprises intermediate oxide.
13. the composition of claim 12, wherein said intermediate oxide is selected from the intermediate oxide of III family element, preferred aluminium, boron and sow oxide compound, or zinc oxide and composition thereof.
14. each composition among the claim 11-13, wherein said metal oxide comprises acidic oxide.
15. the composition of claim 14, wherein said acidic oxide is selected from the acidic oxide of IV family element, preferred silicon, tin and germanium oxide compound, or zirconium white and composition thereof.
16. each composition among the claim 11-15, described composition comprise the metal or the metal oxide of 10% weight at the most.
17. each composition in the aforementioned claim, the Si of wherein said aluminosilicate: the Al mol ratio is 3-30.
18. deletion
19. deletion
20. deletion
21. a coating composition for preparing coating composition and will so prepare is administered to the administration system of matrix, described administration system comprise the metal aluminate (i) that is stored in first storing unit, the metal metasilicate salt brine solution in second storing unit (ii) with the 3rd storing unit or first and/or second storing unit in organic liquid (iii), with component (i), (ii) with (iii) mix to form among the claim 1-17 each the moisture application device that becomes the device of gel coat composition and be coated with described matrix with the gained coating composition.
22. the administration system of claim 21, wherein said application device also comprises jet apparatus, cylinder, brushes or holds the container of described coating composition, and to be coated or infusion product can immerse in the described coating composition.
23. a matrix that only is different from basically by the part of the goods of foamable polymer preparation or goods, described matrix with among drying or the solidified claim 1-17 each the composition coating, flood or execute deposited.
24. the matrix of claim 23, the moisture content of wherein said drying or curing composition is no more than 40% weight.
25. the aluminosilicate film by each preparation of compositions among the claim 1-17, the long-term water solubility of described aluminosilicate film is no more than 25%.
26. a method for preparing each coating composition among the claim 1-17, described method comprise following component is mixed:
(i) metal aluminate;
The (ii) aqueous solution of metal silicate; With
(iii) organic liquid.
27. one kind only will be different from basically by the matrix coating of the part of the goods of foamable polymer preparation or goods, the method for flooding or using, described method comprise with among the claim 1-17 each the composition coating, flood or be administered to described matrix.
28. the method for claim 27, described method comprise that subsequently be step below 40% weight with described composition dries to moisture content.
29. the method for claim 27 or 28, described method comprise the step that adopts described composition described matrix to be glued to second matrix.

Claims (29)

1. moisture gel-forming composition, described composition comprises:
(a) aluminosilicate of 5%-40% weight;
(b) organic liquid of 0.1%-10% weight,
The boiling point of wherein said organic liquid is above 110 ℃.
2. the composition of claim 1, described composition comprises the aluminosilicate of 5%-30% weight.
3. claim 1 or 2 composition, the boiling point of wherein said organic liquid is at least 120 ℃.
4. each composition in the aforementioned claim, the boiling point of wherein said organic liquid is no more than 500 ℃.
5. each composition in the aforementioned claim, wherein said organic liquid basically with the water unmixing.
6. each composition in the aforementioned claim, wherein said organic liquid are stable under alkaline condition.
7. each composition in the aforementioned claim, the viscosity of wherein said organic liquid under 25 ℃ be less than 5,000mPas.
8. each composition in the aforementioned claim, wherein said organic liquid comprise and are selected from following liquid: mineral oil, Witco 70, silicone oil and composition thereof.
9. each composition in the aforementioned claim, wherein said organic liquid comprise and are selected from following liquid: polyvalent alcohol, glycol ether and composition thereof.
10. each composition among the claim 1-7, wherein said organic liquid is a silicone oil.
11. each composition in the aforementioned claim, described composition also comprises at least a metal or metal oxide.
12. the composition of claim 11, wherein said metal oxide comprises intermediate oxide.
13. the composition of claim 12, wherein said intermediate oxide is selected from the intermediate oxide of III family element, preferred aluminium, boron and sow oxide compound, or zinc oxide and composition thereof.
14. each composition among the claim 11-13, wherein said metal oxide comprises acidic oxide.
15. the composition of claim 14, wherein said acidic oxide is selected from the acidic oxide of IV family element, preferred silicon, tin and germanium oxide compound, or zirconium white and composition thereof.
16. each composition among the claim 11-15, described composition comprise the metal or the metal oxide of 10% weight at the most.
17. each composition in the aforementioned claim, the Si of wherein said aluminosilicate: the Al mol ratio is 3-30.
18. a precursor composition, described composition comprise the aqueous solution of metal aluminate or metal silicate and at least aly are selected from following organic liquid: polyvalent alcohol, mineral oil, Witco 70, glycol ether, silicone oil and composition thereof.
19. a precursor composition, described composition comprise the aqueous solution of metal silicate and at least aly are selected from following organic liquid: polyvalent alcohol, mineral oil, Witco 70, glycol ether, silicone oil and composition thereof.
20. a presoma system for preparing each coating composition among the claim 1-17, described presoma system comprises:
(i) metal aluminate;
The (ii) aqueous solution of metal silicate; With
(iii) organic liquid.
21. a coating composition for preparing coating composition and will so prepare is administered to the administration system of matrix, described administration system comprise the metal aluminate (i) that is stored in first storing unit, the metal metasilicate salt brine solution in second storing unit (ii) with the 3rd storing unit or first and/or second storing unit in organic liquid (iii), with component (i), (ii) and (iii) blended device and be coated with the application device of described matrix with the gained mixture.
22. the administration system of claim 21, wherein said application device also comprises jet apparatus, cylinder, brushes or holds the container of described coating composition, and to be coated or infusion product can immerse in the described coating composition.
23. a matrix that only is different from basically by the part of the goods of foamable polymer preparation or goods, described matrix with among drying or the solidified claim 1-17 each the composition coating, flood or execute deposited.
24. the matrix of claim 23, the moisture content of wherein said drying or curing composition is no more than 40% weight.
25. the aluminosilicate film by each preparation of compositions among the claim 1-17, the long-term water solubility of described aluminosilicate film is no more than 25%.
26. a method for preparing each coating composition among the claim 1-17, described method comprise following component is mixed:
(i) metal aluminate;
The (ii) aqueous solution of metal silicate; With
(iii) organic liquid.
27. one kind only will be different from basically by the matrix coating of the part of the goods of foamable polymer preparation or goods, the method for flooding or using, described method comprise with among the claim 1-17 each the composition coating, flood or be administered to described matrix.
28. the method for claim 27, described method comprise that subsequently be step below 40% weight with described composition dries to moisture content.
29. the method for claim 27 or 28, described method comprise the step that adopts described composition described matrix to be glued to second matrix as tackiness agent.
CNA200680035087XA 2005-07-26 2006-07-24 Aqueous aluminosilicate gel-forming composition Pending CN101272985A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107406691A (en) * 2014-12-30 2017-11-28 J.M.休伯有限公司 For the VOC aluminosilicates removed and the coating being made from it
CN110010285A (en) * 2017-12-19 2019-07-12 耐克森公司 Equipment including cable or cable accessory with fire resisting composite layer
CN114901612A (en) * 2019-12-20 2022-08-12 路博润先进材料公司 Hybrid coating system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107406691A (en) * 2014-12-30 2017-11-28 J.M.休伯有限公司 For the VOC aluminosilicates removed and the coating being made from it
CN107406691B (en) * 2014-12-30 2019-11-08 J.M.休伯有限公司 For the VOC aluminosilicate removed and the coating being made from it
CN110010285A (en) * 2017-12-19 2019-07-12 耐克森公司 Equipment including cable or cable accessory with fire resisting composite layer
CN110010285B (en) * 2017-12-19 2022-04-19 耐克森公司 Device comprising a cable or cable fitting with a fire-resistant composite layer
CN114901612A (en) * 2019-12-20 2022-08-12 路博润先进材料公司 Hybrid coating system

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