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CN101270176A - Preparation for styrene-acrylic composite emulsion with high solid content and low viscosity, and industrialization thereof - Google Patents

Preparation for styrene-acrylic composite emulsion with high solid content and low viscosity, and industrialization thereof Download PDF

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CN101270176A
CN101270176A CNA2007100516975A CN200710051697A CN101270176A CN 101270176 A CN101270176 A CN 101270176A CN A2007100516975 A CNA2007100516975 A CN A2007100516975A CN 200710051697 A CN200710051697 A CN 200710051697A CN 101270176 A CN101270176 A CN 101270176A
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吴波
赵倩
范梅梅
周舒
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Abstract

The invention relates to a simplified 2-step method, wherein, the first step is the preparation of large-particle-size monodisperse seed latex; the copolymer seed latex of monodisperse methyl methacrylate (MMA), butyl acrylate (BA) and acrylic acid (AA) with 50 percent of solid content and 485mm of particle size is prepared by a half-sequence seed latex polymer method; the second step still uses the half-sequence feeding process to generate small-particle-size latex particles in the large-particle-size seed latex in the reactor of the first step with the seed latex as the medium, styrene and acrylic acid as the monomer, sodium dodecyl sulfate as the emulsifier, sodium bicarbonate as the buffer and ammonium persulfate as the initiator, and then prepares low-viscosity stable latex with above 72 percent of distribution and solid content of binary particle size; the product is widely applicable to coating and adhesive.

Description

The preparation of high-solid-content and low-viscosity styrene-acrylic composite emulsion and industrialization
Technical field
The present invention relates to contain the coating of P (MMA/BA/AA) P (St/AA) composite emulsion or the preparation method of tackiness agent, particularly relate to described have the composite emulsion coating of characteristics such as environment friendly and pollution-free, good film forming properties and mechanical property or the industrial applications of tackiness agent.
Technical background
For the preparation of compound blend solution, mainly concentrate on the emulsion blending that utilizes same particle size at present, and this can not obtain the high-solid-content and low-viscosity emulsion theoretically; Even the emulsion blending of different-grain diameter is prepared high solid content emulsion a concentration process to be arranged also, should not industrialization in actual production.Chu, Greenwood, after Berend etc. successively press the monodisperse emulsion of different-grain diameter the different ratios mixing, dewater concentrated with the method for distilling or permeate with differential pressure, study large and small particle diameter than the influence of (R) and massfraction or volume fraction, but this method has little significance in industrial application to system viscosity and solid content; Arbina, MasaUnzue, Leiza etc. adopt different miniemulsions to prepare high solid content emulsion respectively, but utilize the mini-emulsion polymerization method to prepare the size distribution that high solid content emulsion on the one hand can not strict control emulsion particle, need special equipment on the other hand, the both has limited the industrialization that mini-emulsion polymerization prepares high solid content emulsion to a certain extent; Liao Shuijiao etc. adopt semi-continuous emulsion polymerizing, simulate the industrial production condition fully and synthesized the polyacrylate(s) series emulsion of solid content 65-70%, about the product emulsion median size 200nm that obtains, and do not possess very wide size distribution, thereby its viscosity is often very big, so solid content is restricted: in shearing rate is 40.33s -1The time be 30~40Pas, this dispels the heat to polymerization, the design of polymerization unit and the transmission of emulsion and use all unfavorable; People such as Huo Dongxia utilize the method for secondary nucleation to prepare solid content up to 60% VAE/PVAc composite emulsion, the PVAc particle that it obtains is the little emulsion particle of 140nm, VAE is the macroparticle that surface arrangement the little emulsion particle of PVAc, particle diameter is 1029nm, but does not have the report about big or small emulsion particle mass distribution; Chu is by semi-continuous seed method synthesis of high solid content, and its technical process is shown in Fig. 1 (semi-continuous seed method synthesis of high solid content process flow sheet); Chu is initiator with APS, with polyxyethylated alkylphenol (HV 25) and polyxyethylated alkylphenol sodium sulfate (NOS 25) the composite emulsifying agent of doing; This law adopts the in-situ preparation method, in same reactor, be medium promptly, adopt monomer semi-continuous charging technology with big particle diameter seed emulsion, when designing the preparation high-solid-content and low-viscosity by latex particle size is distributed, component and soft durometer to emulsion particle design, and a series of styrene-acrylic composite emulsion of in-situ preparing improves physical strength and film forming properties, increase solid content, reduce viscosity, work simplification, technical process is shown in Fig. 2 (in-situ preparing styrene-acrylic composite emulsion process flow sheet).
Summary of the invention
(1), experiment starting material
Methyl methacrylate (MMA), Industrial products, the Shanghai Gaoqiao chemical plant, refrigeration is standby after being filled with activated alumina column to remove stopper.
Butyl acrylate (BA), Industrial products, the Dongfang Chemical Plant, Beijing, The East Chemical Plant,Beijing, refrigeration is standby after being filled with activated alumina column to remove stopper.
Vinylformic acid (AA), Industrial products, Dongfang Chemical Plant, Beijing, The East Chemical Plant,Beijing.
Nonyl phenol gathers ten oxygen ethene (OP-10), Industrial products, Nanjing Jinling Petrochemical Co..
Ammonium persulphate (APS), Industrial products, Tianjin chemical reagents corporation.
Sodium bicarbonate (SBC), Industrial products, Wuhan Inorganic Salts Chemical Industry Factory.
Sodium lauryl sulphate (SDS), Industrial products, Wuhan industry chemical industry two factories.
(2), the preparation process of P (MMA/BA/AA)/P (St/AA) composite emulsion
Emulsion preparation is equipped with agitator at one, thermometer, condensing works, N 2Carry out in the enamel reaction vessel of protection and feeding device, temperature of reaction is controlled by a thermostat.
1, big particle diameter list disperses the preparation (semi-continuous seed emulsion polymerization method) of seed emulsion (MMA/BA/AA)
In enamel reactor, drop into earlier: butyl acrylate (BA) 10-15 part, methyl methacrylate (MMA) 5-10 part, water (H 2O) 160-190 part, poly-ten oxygen ethene (OP-10) the 0.4-1.0 parts of nonyl phenol, dodecyl sulphur breast sodium (SDS) 0.005-0.015 part, sodium bicarbonate (SBC) 0.05-0.20 part, add initiator (APS) 0.6-0.8 part, make it initiated polymerization, reacted 50 minutes down at 72 ℃, drip by butyl acrylate (BA) 120-150 part, methyl methacrylate (MMA) 80-100 part, vinylformic acid (AA) 3.0-9.0 part, water (H continuously again 2O) poly-ten oxygen ethene (OP-10) the 3-8 parts of 50-70 part, nonyl phenol, dodecyl sulphur breast sodium (SDS) 0.04-0.08 part, ammonium persulphate (APS) 0.2-0.5 part, the pre-emulsified monomer that makes half an hour through high-speed stirring, charge temperature is 75 ℃, time is 200min, emulsion particle is progressively increased, improve solid content simultaneously, be warmed up to 80 ℃ behind reinforced the finishing and continue reaction 30min, obtain 500 parts big particle diameter seed emulsion.
2, the preparation solid content is greater than 72% low viscous stable emulsion
In the reactor of the first step, with big particle diameter seed emulsion is medium, to wherein adding emulsifying agent (SDS) 5.0-15.0 part, initiator (APS) 0.5-1.5 part, buffer reagent (SBC) 0.5-1.5 part, drop into methyl methacrylate (MMA) 80-120 part earlier, butyl acrylate (BA) 135-165 part, vinylformic acid (AA) 10-15 part, after 90min adds, after being warmed up to 80 ℃ of reaction 30min, in 30min, add vinylformic acid (AA) 1.0-2.0 part again, initiator (APS) 0.1-0.2 part, vinylbenzene (St) 45-65 part, be warming up to 85 ℃ behind reinforced the finishing, continue reaction 40min and finish, cool to 30 ℃, filter and just can get emulsion to reaction.
Embodiment
In these embodiments, the first step is all according to the preparation of the big particle diameter seed emulsion of the technological process high solids content P (MMA/BA/AA) of composite emulsion preparation.
Embodiment 1: be medium with the above-mentioned emulsion, the according to the form below prescription is dosed raw material, and goes on foot operation according to second of composite emulsion preparation process, prepares the benzene emulsion mixture under this condition.(material unit is part)
The opaque emulsion of products obtained therefrom, velocity of shear are 30s -1The time, viscosity is 452mPa.s.
Use: normal temperature voltage-dependent characteristic tackiness agent, transfer agent (positive hexadecanol, chemically pure reagent), normal temperature quick-drying type
Embodiment 2: be medium with the above-mentioned emulsion, the according to the form below prescription is dosed raw material, and goes on foot operation according to second of composite emulsion preparation process, prepares the benzene emulsion mixture under this condition.(material unit is part)
Figure A20071005169700042
The opaque emulsion of products obtained therefrom, velocity of shear are 30s -1The time, viscosity is 550mPa.s.
Use: buildings waterproof elasticity paint
Embodiment 3: be medium with the above-mentioned emulsion, the according to the form below prescription is dosed raw material, and goes on foot operation according to second of composite emulsion preparation process, prepares the benzene emulsion mixture under this condition.(material unit is part)
Figure A20071005169700043
The opaque emulsion of products obtained therefrom, velocity of shear are 30s -1The time, viscosity is 617mPa.s.
Use: ambient cure coating, base-material, building coating, paper glazing, the coating of interpolation filler

Claims (3)

1. the technical recipe and the preparation of big particle diameter seed: in enamel reactor, drop into earlier butyl acrylate (BA) 10-15 part, methyl methacrylate (MMA) 5-10 part, water (H 2O) 160-190 part, poly-ten oxygen ethene (OP-10) the 0.4-1.0 parts of nonyl phenol, dodecyl sulphur breast sodium (SDS) 0.005-0.015 part, sodium bicarbonate (SBC) 0.05-0.20 part, add initiator (APS) 0.6-0.8 part, make it initiated polymerization, reacted 50 minutes down at 72 ℃, drip by butyl acrylate (BA) 120-150 part, methyl methacrylate (MMA) 80-100 part, vinylformic acid (AA) 3.0-9.0 part, water (H continuously again 2O) poly-ten oxygen ethene (OP-10) the 3-8 parts of 50-70 part, nonyl phenol, dodecyl sulphur breast sodium (SDS) 0.04-0.08 part, ammonium persulphate (APS) 0.2-0.5 part, the pre-emulsified monomer that makes half an hour through high-speed stirring, charge temperature is 75 ℃, time is 200min, emulsion particle is progressively increased, improve solid content simultaneously, be warmed up to 80 ℃ behind reinforced the finishing and continue reaction 30min, obtain 500 parts big particle diameter seed emulsion.
2. the technical recipe of composite emulsion and preparation: in the reactor of the first step, with big particle diameter seed emulsion is medium, to wherein adding emulsifying agent (SDS) 5.0-15.0 part, initiator (APS) 0.5-1.5 part, buffer reagent (SBC) 0.5-1.5 part, drop into methyl methacrylate (MMA) 80-120 part earlier, butyl acrylate (BA) 135-165 part, vinylformic acid (AA) 10-15 part, after 90min adds, after being warmed up to 80 ℃ of reaction 30min, in 30min, add vinylformic acid (AA) 1.0-2.0 part again, initiator (APS) 0.1-0.2 part, vinylbenzene (St) 45-65 part, be warming up to 85 ℃ behind reinforced the finishing, continue reaction 40min and finish, cool to 30 ℃ to reaction.
3. in preparation polydispersion particle diameter emulsion, prepare P (MMA/BA/AA)/P (St/AA) original position composite emulsion, by the consumption of control emulsifying agent and the diameter that feed rate is controlled sized particles, the growth velocity of large and small particle, the generation quantity of small-particle.
CNA2007100516975A 2007-03-20 2007-03-20 Preparation for styrene-acrylic composite emulsion with high solid content and low viscosity, and industrialization thereof Pending CN101270176A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101812152A (en) * 2010-03-31 2010-08-25 上海东升新材料有限公司 Fine partical size styrene-acrylic latex for coated paper under-coating paint and preparation method and application thereof
CN102477119A (en) * 2010-11-29 2012-05-30 武汉纺织大学 Method for preparing environment-friendly pigment printing binder
CN103740291A (en) * 2013-12-24 2014-04-23 上海奇想青晨新材料科技股份有限公司 Pre-coating film and preparation method thereof
CN104761676A (en) * 2015-04-21 2015-07-08 东华大学 Preparation method of super-stable water-based polyacrylate emulsion
CN105085779A (en) * 2014-05-09 2015-11-25 武汉强力荷新材料有限公司 Bipolymerizable emulsifier prepared polyacrylate emulsion with high solid content, low viscosity and high stability and method
CN105859954A (en) * 2016-05-05 2016-08-17 常熟林润氟硅材料有限公司 Preparing method for waterborne matte acrylic emulsion
CN106519155A (en) * 2016-11-07 2017-03-22 苏州大学 Method for preparing soap-free polymer emulsion with high solid content on basis of semi-continuous charging processes
CN108484834A (en) * 2018-03-13 2018-09-04 广州立邦涂料有限公司 A kind of core-shell emulsion and the environment-friendly interior wall coating containing the lotion
CN109837046A (en) * 2019-02-28 2019-06-04 广东星宇耐力新材料股份有限公司 A kind of compound aqueous adhesive and preparation method thereof of plastic film dry type

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101812152A (en) * 2010-03-31 2010-08-25 上海东升新材料有限公司 Fine partical size styrene-acrylic latex for coated paper under-coating paint and preparation method and application thereof
CN102477119A (en) * 2010-11-29 2012-05-30 武汉纺织大学 Method for preparing environment-friendly pigment printing binder
CN103740291A (en) * 2013-12-24 2014-04-23 上海奇想青晨新材料科技股份有限公司 Pre-coating film and preparation method thereof
CN105085779A (en) * 2014-05-09 2015-11-25 武汉强力荷新材料有限公司 Bipolymerizable emulsifier prepared polyacrylate emulsion with high solid content, low viscosity and high stability and method
CN105085779B (en) * 2014-05-09 2019-03-01 武汉强力荷新材料有限公司 With the high-solid-content and low-viscosity high stability polyacrylate dispersion and method of the preparation of double polymerisable emulsifiers
CN104761676A (en) * 2015-04-21 2015-07-08 东华大学 Preparation method of super-stable water-based polyacrylate emulsion
CN105859954A (en) * 2016-05-05 2016-08-17 常熟林润氟硅材料有限公司 Preparing method for waterborne matte acrylic emulsion
CN105859954B (en) * 2016-05-05 2018-03-13 常熟林润氟硅材料有限公司 A kind of preparation method of water-based matt acrylic emulsion
CN106519155A (en) * 2016-11-07 2017-03-22 苏州大学 Method for preparing soap-free polymer emulsion with high solid content on basis of semi-continuous charging processes
CN106519155B (en) * 2016-11-07 2019-05-28 苏州大学 The method for preparing high solids content soap-free polymerization object lotion based on semi-continuous charging method
CN108484834A (en) * 2018-03-13 2018-09-04 广州立邦涂料有限公司 A kind of core-shell emulsion and the environment-friendly interior wall coating containing the lotion
CN109837046A (en) * 2019-02-28 2019-06-04 广东星宇耐力新材料股份有限公司 A kind of compound aqueous adhesive and preparation method thereof of plastic film dry type

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